Toro 53cm Rear-Bagging Lawn Mower User manual

Category
Lawnmowers
Type
User manual
Form No. 3356-805 Rev B
53cm Rear-Bagging Lawn
Mower
Model No. 26634 —Serial No. 270000001 and Up
Register your product at www.Toro.com Original Instructions (EN)
Introduction
R ead this infor mation carefully to lear n ho w to
operate and maintain y our product properly and
to a v oid injur y and product damag e . Y ou are
responsible for operating the product properly
and safely .
Y ou ma y contact T oro directly at www .T oro .com
for product and accessor y infor mation, help
finding a dealer , or to register y our product.
W henev er y ou need ser vice , g en uine T oro par ts ,
or additional infor mation, contact an A uthorized
Ser vice Dealer or T oro Customer Ser vice and ha v e
the model and serial n umbers of y our product
ready . Figure 1 identifies the location of the model
and serial n umbers on the product. W rite the
n umbers in the space pro vided.
Figure 1
1. Model and serial number location
Model No.
Serial No.
T his man ual identifies potential hazards and has
safety messag es identified b y the safety aler t
symbol ( Figure 2 ), whic h signals a hazard that ma y
cause serious injur y or death if y ou do not follo w
the recommended precautions .
Figure 2
1. Safety alert symbol
T his man ual uses 2 w ords to highlight infor mation.
Impor tant calls attention to special mec hanical
infor mation and Note emphasizes g eneral
infor mation w or th y of special attention.
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General La wn Mo w er Safety . . . . . . . . . . . . . . . . 4
Sound Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Sound P o w er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Vibration, Hand/ar m . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety and Instr uctional Decals . . . . . . . . . . . . 6
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1 Installing the Handle . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Installing the Star ter R ope . . . . . . . . . . . . . . . . . 8
3 Filling the Crankcase with Oil . . . . . . . . . . . . 8
Product Ov er view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Chec king the Engine Oil Lev el . . . . . . . . . . . 11
Filling the Fuel T ank with
Gasoline . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Star ting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Using the Self-propel Dri v e . . . . . . . . . . . . . . . . 13
Adjusting the Cutting Height . . . . . . . . . . . . . 13
Using the Grass Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operating Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
R ecommended Maintenance
Sc hedule(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Lubricating the Dri v e W heels . . . . . . . . . . . . . 18
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Ser vicing the Air Filter . . . . . . . . . . . . . . . . . . . . . . . 18
Changing the Engine Oil . . . . . . . . . . . . . . . . . . . . 18
R e placing the Spark Plug . . . . . . . . . . . . . . . . . . . . 20
Fuel System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Emptying the Fuel T ank . . . . . . . . . . . . . . . . . . . . . 20
Dri v e System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 20
Adjusting the W heel Dri v e . . . . . . . . . . . . . . . . . 20
Blade Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Maintaining the Blade . . . . . . . . . . . . . . . . . . . . . . . . 21
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Cleaning the Cooling System . . . . . . . . . . . . . . 22
Cleaning under the Mo w er
Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Storag e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Pre paring the Fuel System . . . . . . . . . . . . . . . . . . 24
Pre paring the Engine . . . . . . . . . . . . . . . . . . . . . . . . . 24
© 2007—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
2
Contact us at www.Toro.com.
Printed in the USA.
All Rights Reserved
General Infor mation . . . . . . . . . . . . . . . . . . . . . . . . . 24
R emo ving the Mo w er from
Storag e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
T roubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3
Safety
Impr oper l y using or maintaining this mo w er
can r esult in injur y . T o r educe the potential f or
injur y , compl y with these safety instr uctions.
T oro designed and tested this mo w er for
reasonably safe ser vice; ho w ev er , failure to comply
with the follo wing instr uctions ma y result in
personal injur y .
T o ensur e maximum safety , best perf or mance,
and to gain kno wledge of the pr oduct, it is
essential that y ou and an y other operator
of the mo w er r ead and under stand the
contents of this man ual bef or e the engine is
ev er star ted. P ay par ticular attention to the
safety aler t symbol ( Figur e 2 ) which means
Caution, W ar ning , or Danger—“per sonal
safety instr uction.” R ead and under stand the
instr uction because it has to do with safety .
F ailur e to compl y with the instr uction may
r esult in per sonal injur y .
General Lawn Mower Safety
T he follo wing instr uctions ha v e been adapted
from the ISO standard 5395.
T his cutting mac hine is capable of amputating
hands and feet and thro wing objects . F ailure to
obser v e the follo wing safety instr uctions could
result in serious injur y or death.
Training
R ead the instr uctions carefully . Be familiar
with the controls and the proper use of the
equipment.
Nev er allo w c hildren or people unfamiliar with
these instr uctions to use the mo w er . Local
regulations can restrict the ag e of the operator .
K ee p in mind that the operator or user is
responsible for accidents or hazards occur ring
to other people or their proper ty .
Understand explanations for all pictog rams
used on the mo w er or in the instr uctions .
Gasoline
W ARNING -Gasoline is highly flammable . T ak e
the follo wing precautions .
Store fuel in containers specifically designed
for this pur pose .
R efuel outdoors only and do not smok e while
refueling .
Add fuel before star ting the engine . Nev er
remo v e the cap of the fuel tank or ad g asoline
while the engine is r unning or when the engine
is hot.
If g asoline is spilled, do not attempt to star t the
engine but mo v e the mo w er a w a y from the area
of spillag e and a v oid creating any source of
ignition until g asoline v apors ha v e dissipated.
R e place all fuel tank and container caps
securely .
Preparation
W hile mo wing, alw a ys w ear substantial
footw ear and long trousers . Do not operate
the equipment when barefoot or w earing open
sandals .
T horoughly inspect the area where the
equipment is to be used and remo v e all stones ,
stic ks , wires , bones and other foreign objects .
Before using, alw a ys visually inspect to see that
guards , and safety devices , suc h as deflectors
and/or g rass catc hers , are in place and w orking
cor rectly .
Before using, alw a ys visually inspect to see that
the blades , blade bolts and cutter assembly
are not w or n or damag ed. R e place w or n or
damag ed blades and bolts in sets to preser v e
balance .
Starting
Diseng ag e all blade and dri v e clutc hes and shift
into neutral before star ting the engine .
Do not tilt mo w er when star ting the engine or
switc hing on the motor , unless the mo w er has
to be tilted for star ting . In this case , do not tilt
it more than absolutely necessar y and lift only
the par t, whic h is a w a y from the operator .
Star t the engine or switc h on the motor
carefully according to instr uctions and with
feet w ell a w a y from the blade(s) and not in
front of the disc harg e c hute .
Operation
Nev er mo w while people , especially c hildren,
or pets are nearb y .
Mo w only in da ylight or in g ood ar tificial light.
4
A v oid operating the la wn mo w er in w et g rass ,
where feasible .
Sta y aler t for holes in the ter rain and other
hidden hazards .
Do not put hands or feet near or under rotating
par ts . K ee p clear of the disc harg e opening at
all times .
Nev er pic k up or car r y a la wn mo w er while the
engine is r unning .
Use extreme caution when rev ersing or pulling
a pedestrian controlled la wn mo w er to w ards
y ou.
W alk, nev er r un.
Slopes:
Do not mo w ex cessi v ely stee p slopes .
Ex ercise extreme caution when on slopes .
Mo w across the face of slopes , nev er up
and do wn and ex ercise extreme caution
when c hanging direction on slopes .
Alw a ys be sure of y our footing on slopes .
Use lo w throttle settings when eng aging the
traction-clutc h, especially in high g ears . R educe
speed on slopes and in shar p tur ns to prev ent
o v er tur ning or loss of control.
Stop the blade if the la wn mo w er has to be
tilted for transpor tation when crossing surfaces
other than g rass and when transpor ting the
la wn mo w er to and from the area to be mo w ed.
Do not operate the engine in a confined space
where dang erous carbon mono xide fumes can
collect.
Stop the engine
whenev er y ou lea v e the la wn mo w er .
before refueling .
before remo ving the g rass catc her .
before making height adjustment unless
adjustment can be made from the operator’ s
position.
Stop the engine and disconnect the spark-plug
wire .
before clearing bloc kag es or unclog ging
c hute .
before c hec king, cleaning or w orking on
the la wn mo w er .
after striking a foreign object, inspect the
la wn mo w er for damag e and mak e re pairs
before restar ting and operating the la wn
mo w er .
if la wn mo w er star ts to vibrate abnor mally
(c hec k immediately).
R educe the throttle setting during engine
shut do wn, and close the fuel v alv e at the
conclusion of mo wing .
W atc h out for traffic when crossing or near
roadw a ys .
Maintenance and Storage
K ee p all n uts , bolts and screws tight to be sure
the equipment is in safe w orking condition.
Do not use pressure cleaning equipment on
mac hine .
Nev er store the equipment with g asoline in the
tank and inside a building where fumes can
reac h an open flame or spark.
Allo w the engine to cool before storing in any
enclosure .
T o reduce the fire hazard, k ee p the engine ,
silencer , batter y compar tment and g asoline
storag e are free of g rass , lea v es , or ex cessi v e
g rease .
Chec k g rass catc her components and the
disc harg e guard frequently and re place with
man ufacturer’ s recommended par ts , when
necessar y .
R e place w or n or damag ed par ts for safety .
R e place faulty silencers .
If the fuel tank has to be drained, do this
out-doors .
Do not c hang e the engine g o v er nor settings
or o v erspeed the engine . Operating an engine
at ex cessi v e speed can increase the hazard of
personal injur y .
Be careful during adjustment of the la wn
mo w er to prev ent entrapment of the fing ers
betw een mo ving blades and fix ed par ts of the
la wn mo w er .
T o ensur e the best perf or mance and safety ,
purchase onl y gen uine T or o r eplacement
par ts and accessories. Do not use will fit
par ts and accessories; they may cause a
safety hazard.
5
Sound Pressure
T his unit has an equi v alent contin uous A-w eighted
sound pressure lev el at the operator ear of 89 dB A,
based on measurements of identical mac hines per
EN 11094 and EN 836.
Sound Power
T his unit has an equi v alent contin uous A-w eighted
sound po w er lev el of 98 dB A, based on
measurements of identical mac hines per EN
11094.
Vibration, Hand/arm
T his unit does not ex ceed a hand/ar m vibration
lev el of 4.6 m/s
2
, based on measurements of
identical mac hines per EN 1033.
Safety and Instructional
Decals
Safety decals and instr uctions
are easily visible to the operator
and are located near any area of
potential dang er . R e place any
decal that is damag ed or lost.
Manufacturer’s Mark
1. Indicates the blade is identied as a part from the original
machine manufacturer.
112-8759
1. Warning—read the
Operator’s Manual.
4. Cutting/dismemberment
hazard of hand or foot,
mower blade—stay away
from moving parts.
2. Thrown object
hazard—keep bystanders
a safe distance from the
machine.
5. Cutting/dismemberment
hazard of hand or foot,
mower blade—do not
operate up and down
slopes; operate side to
side on slopes; stop the
engine before leaving the
operating position; and
look behind you when
backing.
3. Cutting/dismemberment
hazard of hand or foot,
mower blade—remove the
wire from the spark plug,
and read the instructions
before servicing or
performing maintenance.
6
Setup
Loose Parts
Use the chart below to verify that all parts have been shipped.
Step
Description
Qty.
Use
Handle
1
Bolt
1
Locknut
1
1
Cable tie
1
Install the handle.
2
No parts required
Install the starter rope.
3
No parts required
Fill the crankcase with oil.
Note: Deter mine the left and right sides of the
mac hine from the nor mal operating position.
Step
1
Installing the Handle
Parts needed for this step:
1
Handle
1
Bolt
1
Locknut
1
Cable tie
Procedure
1. Loosen the knobs on the mounting brac k ets
( Figure 3 ).
Figure 3
1. Handle
3. Knob (2)
2. Mounting bracket (2) 4. Housing pocket (2)
2. P osition the mounting brac k ets v er tically so
the holes face upw ard.
3. Slide the handle ends into the holes in the
mounting brac k ets until the handle ends fully
seat into the brac k ets ( Figure 3 ).
Note: Ensure that the blade brak e cable
and the traction cable rest on top of the left
mounting brac k et ( Figure 4 ).
Figure 4
1. Blade brake cable 2. Traction cable
4. R otate the handle and the mounting brac k ets
rearw ard until the brac k ets fit securely into the
housing poc k ets ( Figure 3 ).
5. Tighten the knobs until the edg es of the slots
on top of the mounting brac k ets touc h.
6. Secure the cables to the lo w er side of the left
hand tube with a cable tie .
7. P osition the cable tie 1 inc h (25 mm) from the
bend in the handle as sho wn in Figure 5 .
7
Figure 5
1. Cable tie
2. 1 inch (2.5 cm)
Note: Ensure that the cables do not interfere
with the raising or lo w ering of the disc harg e
door .
8. Cut any ex cess length from the end of the
cable tie .
9. Secure the control lev er to the control bar with
a bolt and a loc kn ut ( Figure 6 ).
Figure 6
1. Control lever 3. Bolt
2. Control bar
4. Locknut (not shown)
Step
2
Installing the Starter Rope
No Parts Required
Procedure
Pull the star ter rope through the rope guide on the
handle ( Figure 7 ).
Figure 7
1. Rope guide
2. Starter rope
Note: T o mak e the rope easier to install, squeeze
the control bar on the handle to release the blade
brak e .
Step
3
Filling the Crankcase with
Oil
No Parts Required
Procedure
T he crankcase can hold 22 ounces (0.65 liters) of
oil. Use only high-quality SAE 30 deterg ent oil
that has the American P etroleum Institute (API)
ser vice classification SF , SG , SH, or SJ .
Before eac h use , ensure that the oil lev el is betw een
the Add and the Full marks on the dipstic k
( Figure 8 ).
Figure 8
1. Oil ll cap 2. Dipstick
T o add oil:
1. Mo v e the mo w er to a lev el surface .
2. Clean around the dipstic k ( Figure 8 ).
8
3. R emo v e the dipstic k from the oil fill tube b y
rotating the cap countercloc kwise and pulling
it out.
4. Wipe the dipstic k clean with a clean cloth.
5. Fully inser t the dipstic k into the filler nec k,
then remo v e it.
Note: T o ensure an accurate oil lev el reading,
y ou m ust fully install the dipstic k.
6. R ead the oil lev el on the dipstic k ( Figure 8 ).
7. If the oil lev el reading is belo w the Add mark
on the dipstic k, slo wl y pour only enough oil
into the oil fill tube to raise the oil lev el to the
Full mark on the dipstic k.
Important: Do not o v erfill the crankcase
with oil and r un the engine; engine dama ge
can r esult. Drain the ex cess oil until the oil
lev el on the dipstick r eads Full.
8. Inser t the dipstic k into the filler nec k and
rotate the cap cloc kwise until it is tight.
9
Product Overview
Figure 9
1. Ground speed control lever
6. Primer
2. Starter handle 7. Oil ll cap/dipstick
3. Grass bag 8. Spark plug
4. Fuel tank cap 9. Cutting height lever
5. Air lter
Controls
T he controls are located on the upper handle as
sho wn in Figure 10 .
Figure 10
1. Starter handle 3. Control bar
2. Ground speed control lever
10
Operation
Note: Deter mine the left and right sides of the
mac hine from the nor mal operating position.
Eac h time before y ou mo w , mak e sure that the
self-propel dri v e and the blade control bar operate
properly . W hen y ou release the blade control bail,
the blade and self-propel dri v e should stop . If they
do not, contact an A uthorized Ser vice Dealer .
Checking the Engine Oil
Level
Before y ou use the mo w er , ensure that the oil
lev el is betw een the Add and the Full marks as
sho wn on the dipstic k ( Figure 8 ). If the oil lev el is
belo w the Add mark, add oil R efer to Filling the
Crankcase Oil.
Filling the Fuel Tank with
Gasoline
F or best results , use clean, fresh, lead-free g asoline
with an octane rating of 87 or higher . T o ensure
freshness , purc hase only the quantity of g asoline
that y ou expect to use in 30 da ys . Using unleaded
g asoline results in few er combustion de posits and
long er engine life . Y ou ma y use leaded g asoline if
unleaded g asoline is not a v ailable .
Important: Do not add oil to the gasoline.
Important: Do not use methanol, gasoline
containing methanol, gasohol containing
mor e than 10% ethanol, pr emium gasoline, or
white gas. Using these fuels can dama ge the
engine’ s fuel system.
Important: Do not use gasoline that has
been stor ed since the last mo wing season or
longer .
In cer tain conditions, gasoline is extr emel y
flamma ble and highl y explosi v e. A fir e or
explosion fr om gasoline can bur n y ou and
other s and can dama ge pr oper ty .
Fill the fuel tank outdoor s, in an open
ar ea, and when the engine is cold. W ipe
up an y gasoline that spills.
Do not fill the fuel tank completel y full.
Add gasoline to the fuel tank until the
lev el is 1/4 to 1/2 in. (6 to 13 mm) belo w
the bottom of the filler neck. T his empty
space in the tank allo ws the gasoline to
expand.
Nev er smok e when handling gasoline,
and stay a w ay fr om an open flame or
wher e a spar k may ignite the gasoline
fumes.
Stor e gasoline in an appr o v ed fuel
container and k eep it out of the r each of
childr en.
Nev er buy mor e than a 30-day suppl y of
gasoline.
11
W hen fueling , under cer tain circumstances,
a static charge can dev elop , igniting the
gasoline. A fir e or explosion fr om gasoline
can bur n y ou and other s and dama ge
pr oper ty .
Al w ays place gasoline container s on
the g r ound and a w ay fr om y our v ehicle
bef or e filling .
Do not fill gasoline container s inside
a v ehicle or on a tr uck or trailer bed
because interior car pets or plastic tr uck
bed liner s may insulate the container and
slo w the loss of an y static charge.
W hen practical, r emo v e
gasoline-po w er ed equipment fr om
the tr uck or trailer and r efuel the
equipment with its wheels on the r ound.
If this is not possible, then r efuel such
equipment on a tr uck or trailer fr om a
por ta ble container , not fr om a gasoline
dispenser nozzle.
If y ou must use a gasoline dispenser
nozzle, k eep the nozzle in contact with
the rim of the fuel tank or container
opening at all times until fueling is
complete.
Use a fuel stabilizer/conditioner regularly during
operation and storag e . A stabilizer/conditioner
cleans the engine during operation and prev ents
gum-lik e v ar nish de posits from for ming in the
engine during periods of storag e .
Important: Do not use fuel additi v es other
than a fuel sta biliz er/conditioner . Do not use
fuel sta biliz er s with an alcohol base such as
ethanol, methanol, or isopr opanol.
1. Clean around the fuel tank cap ( Figure 11 ).
Figure 11
1. Fuel tank cap
2. R emo v e the fuel tank cap .
3. Fill the fuel tank with unleaded g asoline to
within 1/4 to 1/2 inc h (6 to 13 mm) from the
top of the tank. Do not fill into the filler
neck.
4. Install the fuel tank cap and wipe up any spilled
g asoline .
Starting the Engine
1. Connect the wire to the spark plug ( Figure 12 ).
Figure 12
1. Spark-plug wire
2. Primer
2. Mo v e the g round speed control to the
(Neutral) position.
3. Push in the primer 3 times , w aiting one second
betw een eac h push ( Figure 12 ).
Note: If the temperature is 55 ° F (13 ° C) or
belo w , push in the primer 5 times , w aiting one
second betw een eac h push.
Note: Do not use the primer to star t a w ar m
engine after a brief shutdo wn. Ho w ev er , cool
w eather ma y require y ou to prime the engine
ag ain.
4. Hold the control bar ag ainst the upper handle
( Figure 10 ).
5. Pull the star ter handle lightly until y ou feel
resistance , then pull it shar ply . Allo w the rope
to retur n to the handle slo wly .
Note: If the engine fails to star t after 3 pulls ,
re peat ste ps 3 through 5 .
Stopping the Engine
R elease the control bar . Both the engine and the
blade should stop . If they do not stop properly ,
contact an A uthorized Ser vice Dealer .
12
Using the Self-propel Drive
1. Mo v e the g round speed control to the desired
setting .
2. Squeeze the control bar ag ainst the handle to
dri v e ( Figure 13 ).
Figure 13
1. The ground speed increases as you move the control bar
toward the handle.
Y ou can v ar y the g round speed b y increasing
or decreasing distance betw een control bar and
handle ( Figure 13 ) as follo ws:
Lo w er control bar to slo w the mo w er . If y ou
lo w er control bar too far , the mo w er stops
self-propelling .
Squeeze the control bar closer to the handle to
increase the g round speed.
Mo v e the g round speed control to the (Neutral)
position when using the mo w er for trimming .
Note: T he dri v e wheels come with freewheeling
clutc hes that enable y ou to pull the mo w er
rearw ard more easily when y ou diseng ag e the
wheel dri v e . T o diseng ag e the clutc hes , push
the mo w er forw ard at least 1 inc h (2.5 cm) after
stopping the wheel dri v e operation.
Adjusting the Cutting
Height
Adjusting the cutting height lev er s could
bring y our hands into contact with a mo ving
blade and r esult in serious injur y .
Stop the engine and w ait f or all
mo v ement to stop bef or e adjusting the
cutting height.
Do not put y our finger s under the
housing when adjusting the cutting
height.
1. Stop the engine and w ait for all mo ving par ts
to stop .
2. Disconnect the wire from the spark plug
( Figure 12 ).
Note: F or easier adjustment, lift up the
housing so that the wheel is off the g round.
Do not put y our fing ers under housing to lift
up the mo w er .
3. Squeeze the cutting height lev er to w ard the
wheel ( Figure 14 ) and mo v e it to the desired
setting .
Figure 14
1. Cutting height lever
4. Eng ag e the pin on the cutting height lev er in
the desired notc h.
5. Adjust all the wheels to the same setting .
13
Using the Grass Bag
Installing the Grass Bag
1. W ait for all mo ving par ts to stop .
2. Raise the disc harg e door , slide the bag ramp
attac hed to the g rass bag into the disc harg e
opening, and hook the bag frame onto the
rounded por tion of the mounting brac k ets
( Figure 15 ).
Figure 15
1. Bag door 4. Bag handle
2. Bag ramp
5. Mounting bracket (2)
3. Discharge door
6. Bag frame hook (2)
Note: Ensure that the g rass bag door is fully
closed ag ainst the g rass bag before installing
the bag .
3. Allo w the disc harg e door to close on top of
the g rass bag ( Figure 16 ).
Figure 16
Mowing with the Grass Bag
A w or n g rass ba g could allo w small stones
and other similar de bris to be thr o wn in the
operator’ s or bystander’ s dir ection and r esult
in serious per sonal injur y or death to the
operator or bystander s.
Check the g rass ba g fr equentl y . If it is
dama ged, install a new T or o r eplacement
ba g .
Removing the Grass Bag
T he mo w er can thr o w g rass clippings and
other objects thr ough an open discharge
tunnel. Objects thr o wn with enough f orce
could cause serious per sonal injur y or death
to the operator or bystander .
Do not operate the mo w er without a g rass
ba g installed.
1. Stop the engine and w ait for all mo ving par ts
to stop .
2. Raise the disc harg e door and hold it up .
3. Grasp the handle on the g rass bag and lift it
off the mo w er .
4. Close the disc harg e door .
Note: W hen remo ving the g rass bag, the bag
ramp remo v es any clippings that ma y plug the
disc harg e opening . If the disc harg e opening
is still plug g ed, disconnect the wire from the
spark plug and remo v e the clippings with a
stic k.
14
If the discharge door does not close
completel y , the mo w er could thr o w
objects, causing serious per sonal injur y
or death.
If y ou cannot close the discharge door
because the g rass clippings clo g the
discharge ar ea, stop the engine, w ait f or
all mo ving par ts to stop , and gentl y mo v e
the discharge door handle back and f or th
until y ou can close the discharge door
completel y . If y ou still cannot close the
discharge door , r emo v e the obstr uction
with a stick, not y our hand.
Operating Tips
General Tips
Maintain a shar p blade throughout the cutting
season. P eriodically file do wn nic ks on the
blade .
R e place the blade when necessar y with an
original T oro re placement blade .
Mo w only dr y g rass or lea v es . W et g rass and
lea v es tend to clump on the yard and can cause
the mo w er to plug or the engine to stall.
W et g rass or lea v es can cause serious
injur y if y ou slip and contact the blade.
Mo w onl y in dr y conditions.
Clean under the mo w er housing after eac h
mo wing . See Cleaning under the Mo w er
Housing .
K ee p the engine in g ood r unning condition.
Set the engine speed to the fastest position for
the best cutting results .
Operating a mo w er with its engine
r unning at a speed g r eater than the
f actor y setting can cause the mo w er to
thr o w a par t of the blade or engine into
the operator’ s or bystander’ s ar ea and
r esult in serious per sonal injur y or death.
Do not change the engine speed
setting .
If y ou suspect the engine speed
is f aster than nor mal, contact an
Authoriz ed Ser vice Dealer .
Clean the air filter frequently . Mulc hing stirs
up more clippings and dust whic h clogs the air
filter and reduces engine perfor mance .
Cutting Grass
Grass g ro ws at different rates at different times
of the year . In the summer heat, it is best to
cut g rass at the 2-inc h (51 mm), 2-1/2 inc h (64
mm), or 3-inc h (76 mm) cutting height settings .
Cut only about a third of the g rass blade at a
time . Do not cut belo w the 2-inc h (51 mm)
setting unless the g rass is sparse or it is late fall
when g rass g ro wth begins to slo w do wn.
W hen cutting g rass o v er 6 inc hes (15 cm) tall,
first mo w at the highest cutting height setting
and w alk slo w er; then mo w ag ain at a lo w er
setting for the best la wn appearance . If the
g rass is too long and the lea v es clump on top
of the la wn, the mo w er ma y plug and cause the
engine to stall.
Alter nate the mo wing direction. T his helps
disperse the clippings o v er the la wn for ev en
fer tilization.
If the finished la wn appearance is unsatisfactor y ,
tr y one or more of the follo wing:
Shar pen the blade .
W alk at a slo w er pace while mo wing .
Raise the cutting height on y our mo w er .
Cut the g rass more frequently .
Ov erlap cutting sw aths instead of cutting a full
sw ath with eac h pass .
Set the cutting height on the front wheels one
notc h lo w er than the rear wheels . F or example ,
15
set the front wheels at 2 inc hes (51 mm) and
the rear wheels at 2-1/2 inc hes (64 mm).
Cutting Leaves
After cutting the la wn, ensure that half of the
la wn sho ws through the cut leaf co v er . Y ou
ma y need to mak e more than one pass o v er
the lea v es .
F or light leaf co v erag e , set all the wheels at the
same cutting height setting .
If there are more than 5 inc hes (12.7 cm) of
lea v es on the la wn, set the front cutting height
1 or 2 notc hes higher than the rear cutting
height. T his mak es it easier to feed the lea v es
under the mo w er housing .
Slo w do wn y our mo wing speed if the mo w er
does not cut the lea v es finely enough.
If y ou mo w o v er oak lea v es , y ou can add lime
to the g rass in the spring to reduce the acidity
of the oak lea v es .
16
Maintenance
Note: Deter mine the left and right sides of the mac hine from the nor mal operating position.
Recommended Maintenance Schedule(s)
Maintenance Service
Interval
Maintenance Procedure
After the rst 5 operating
hours
Change the engine oil.
Before each use or daily
Check the engine oil level.
Check the stopping time of the blade brake. The blade must stop within 3
seconds of releasing the control bar; if it does not, contact an Authorized
Service Dealer for repair.
Check the blade and engine mounting fasteners. Tighten them if they
are loose.
Remove grass clippings and dirt from under the housing.
Every 25 hours
Clean the air lter pre-cleaner and replace the paper air lter (replace the
paper air lter more frequently in dusty conditions).
Inspect the spark plug and replace it if necessary.
Every 50 hours
Change the engine oil (more often in dusty conditions).
Check for leaks in the fuel system and/or a deteriorating fuel hose. Replace
parts if necessary.
Adjust and grease the wheel drive.
Sharpen or replace the blade (maintain it more frequently if the edge dulls
quickly in rough or in sandy conditions).
Every 100 hours
Clean the cooling system.
Before storage
Empty the fuel tank before repairs as directed or before storage.
Important: R efer to y our Engine Operator’ s Man ual f or additional maintenance pr ocedur es.
If y ou lea v e the wir e on the spar k plug , someone could accidentl y star t the engine and
seriousl y injur e y ou or other bystander s.
Disconnect the wir e fr om the spar k plug bef or e y ou do an y maintenance. Set the wir e aside so
that it does not accidentl y contact the spar k plug .
17
Lubrication
Lubricating the Drive
Wheels
After ev er y 25 operating hours or when the season
ends , lubricate the pi v ot ar ms .
1. Apply 2 or 3 drops of light oil on the inside of
the front wheels and on the outside of all the
wheel bolts .
2. Spin the wheels to distribute the oil into the
bushings .
3. Wipe up any ex cess oil.
4. Mo v e the rear wheel cutting height lev ers to
the 2-inc h (51mm) setting .
5. Wipe the g rease fittings with a clean rag
( Figure 17 ).
Figure 17
1. Grease tting
6. Install a g rease gun onto the fitting and g ently
apply 2 or 3 pumps of #2 m ulti-pur pose
lithium base g rease .
Important: Appl ying g r ease using
ex cessi v e pr essur e may dama ge the seals.
Engine Maintenance
Servicing the Air Filter
Clean the pre-cleaner and re place the air filter once
ev er y season or ev er y 25 operating hours; re place
it more frequently in dusty operating conditions .
Important: Do not operate the engine
without the air filter assembl y; extr eme engine
dama ge will occur .
1. Stop the engine and w ait for all mo ving par ts
to stop .
2. Disconnect the wire from the spark plug
( Figure 12 ).
3. R emo v e the screw that secures the air cleaner
co v er ( Figure 18 ).
Figure 18
1. Cover
3. Air lter
2. Foam pre-cleaner
4. Screws
4. R emo v e the co v er and clean it thoroughly
( Figure 18 ).
5. R emo v e the foam pre-cleaner .
6. W ash the pre-cleaner with a mild deterg ent and
w ater , then blot it dr y ( Figure 18 ).
7. R emo v e the paper air filter and discard it
( Figure 18 ).
Important: Do not tr y to clean a paper
filter .
8. Inser t the new paper air filter into the foam
pre-cleaner ( Figure 18 ).
9. Install the new air filter .
10. Install the co v er and secure it.
Changing the Engine Oil
Chang e the oil after the first 5 operating hours
and then after ev er y 50 operating hours or ev er y
season. R un the engine just before c hanging the
oil to w ar m the oil. W ar m oil flo ws better and
car ries more contaminants .
Note: Chang e the oil after ev er y 25 operating
hours when operating under hea vy load or in high
temperatures .
Draining the Oil a bo v e the Housing (Pr efer r ed
Method)
18
Oil may be hot after engine has been r un,
and contact with hot oil can cause sev er e
per sonal injur y .
A v oid contacting the hot engine oil when
y ou drain it.
1. R emo v e the g rass bag .
2. Stop the engine and w ait for all mo ving par ts
to stop .
3. Disconnect the wire from the spark plug
( Figure 12 ).
4. Drain the g asoline from the fuel tank; refer to
Emptying the Fuel T ank.
5. R emo v e the dipstic k from oil fill tube and place
a drain pan next to the left side of the mo w er .
6. Tip the mo w er onto its left side , allo wing the
oil to drain into the drain pan ( Figure 19 ).
Figure 19
1. Oil ll tube
7. T ur n the mo w er upright.
8. Fill the crankcase to the Full line on the
dipstic k with fresh oil. R efer to the Filling the
Crankcase with Oil.
9. Install the dipstic k.
10. Wipe up any spilled oil.
11. Connect the wire to the spark plug .
12. R ecycle the used oil according to local codes .
Draining the Oil belo w the Housing (Optional
Method)
Note: Y ou will need a 3/8-inc h ratc het extension
to perfor m this procedure .
T he blade is shar p; contacting the blade can
r esult in serious per sonal injur y .
W ear g lo v es or wrap the shar p edges of the
blade with a ra g .
1. Disconnect the wire from the spark plug
( Figure 12 ).
2. Drain the g asoline from the fuel tank; refer to
Emptying the Fuel T ank.
3. Tip the mo w er onto its left side and secure it
to prev ent it from falling .
4. Place a drain pan under the mo w er .
5. R emo v e the oil drain plug, retur n the mo w er
to its operating position, and allo w the oil to
drain into the drain pan ( Figure 20 ).
Figure 20
1. Oil drain plug 2. 3/8-inch Ratchet extension
Note: A v oid spilling the oil on the belt.
Important: Y ou may need to mo v e the
blade to get to the oil drain plug . Mo v e the
blade as little as possible to a v oid futur e
star ting pr oblems.
6. Tip the mo w er onto its left side and install the
oil drain plug .
7. Mo v e the oil drain pan from under the mo w er
and tur n the mo w er upright.
8. Fill the crankcase with fresh oil to the Full
mark on the dipstic k. R efer to Filling the
Crankcase with Oil.
9. Install the dipstic k.
10. Wipe up any spilled oil.
11. Connect the wire to the spark plug .
12. R ecycle the used oil according to local codes .
19
Replacing the Spark Plug
Chec k the spark plug after ev er y 25 operating
hours . Use a Champion R C12Y C spark plug or
equi v alent.
1. Stop the engine and w ait for all mo ving par ts
to stop .
2. Disconnect the wire from the spark plug
( Figure 12 ).
3. Clean around the spark plug .
4. R emo v e the spark plug from the cylinder head.
Important: R eplace a crack ed, f ouled,
or dir ty spar k plug . Do not clean the
electr odes because g rit entering the
cylinder can dama ge the engine.
5. Set the g ap on the plug to 0.020 in. (0.5 mm)
( Figure 21 ).
Figure 21
1. 0.020 inch (0.5 mm)
6. Install the spark plug and the g ask et seal.
7. T or que the plug to 15 ft-lb (20 N m).
8. Connect the wire to the spark plug .
Fuel System
Maintenance
Emptying the Fuel Tank
1. Stop the engine and w ait for it to cool.
Important: Drain gasoline fr om a cold
engine onl y .
2. Disconnect the wire from the spark plug
( Figure 12 ).
3. R emo v e the cap from the fuel tank.
4. Use a hand pump to pump the g asoline into a
clean appro v ed g asoline container .
5. Connect the wire to the spark plug .
6. R un the engine until it stops .
7. Star t the engine ag ain to ensure that all the
g asoline is out of the carburetor .
Drive System
Maintenance
Adjusting the Wheel Drive
If the mo w er does not self-propel or has a
tendency to cree p forw ard when y ou diseng ag e the
wheel dri v e , adjust the wheel traction control cable .
1. Stop the engine and w ait for all mo ving par ts
to stop .
2. Disconnect the wire from the spark plug .
3. Loosen the n ut on the suppor t bloc k
( Figure 22 ).
Figure 22
1. Nut
4. Bottom jam nut
2. Support block 5. Wheel traction cable
3. Top jam nut
4. Loosen the bottom jam n ut on the wheel
traction cable .
5. Lift the control bar until y ou feel some
resistance . T he control bar should be 1-1/2
inc hes (4 cm) from the handle when it is
properly adjusted ( Figure 23 ).
20
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Toro 53cm Rear-Bagging Lawn Mower User manual

Category
Lawnmowers
Type
User manual

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