Toro 53cm Heavy-Duty Recycler/Rear Bagging Lawn Mower User manual

Category
Lawnmowers
Type
User manual
Form No. 3357-409 Rev A
53cm Heavy-Duty Rear Bagger
Lawn Mower
Model No. 22176TE —Serial No. 270000001 and Up
Register your product at www.Toro.com Original Instructions (EN)
Introduction
R ead this infor mation carefully to lear n ho w to
operate and maintain y our product properly and
to a v oid injur y and product damag e . Y ou are
responsible for operating the product properly
and safely .
Y ou ma y contact T oro directly at www .T oro .com
for product and accessor y infor mation, help
finding a dealer , or to register y our product.
W henev er y ou need ser vice , g en uine T oro par ts ,
or additional infor mation, contact an A uthorized
Ser vice Dealer or T oro Customer Ser vice and ha v e
the model and serial n umbers of y our product
ready . Figure 1 identifies the location of the model
and serial n umbers on the product. W rite the
n umbers in the space pro vided.
Figure 1
1. Model and serial number location
Model No.
Serial No.
T his man ual identifies potential hazards and has
safety messag es identified b y the safety aler t
symbol ( Figure 2 ), whic h signals a hazard that ma y
cause serious injur y or death if y ou do not follo w
the recommended precautions .
Figure 2
1. Safety alert symbol
T his man ual uses 2 w ords to highlight infor mation.
Impor tant calls attention to special mec hanical
infor mation and Note emphasizes g eneral
infor mation w or th y of special attention.
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General La wn Mo w er Safety . . . . . . . . . . . . . . . . 4
Sound Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Sound P o w er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Vibration, Hand/ar m . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety and Instr uctional Decals . . . . . . . . . . . . 6
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1 Installing the Handle . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Installing the Star ter R ope . . . . . . . . . . . . . . . . . 9
3 Installing the Fuel T ank and the
Fuel Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Installing the Disc harg e T unnel
Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5 Filling the Crankcase with
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Product Ov er view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chec king the Engine Oil Lev el . . . . . . . . . . . 13
Filling the Fuel T ank with
Gasoline . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Star ting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Using the Self-propel Dri v e . . . . . . . . . . . . . . . . 15
Using the Disc harg e T unnel
Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Adjusting the Cutting Height . . . . . . . . . . . . . 16
Using the Grass Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Operating Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
R ecommended Maintenance
Sc hedule(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Lubricating the Pi v ot Ar ms . . . . . . . . . . . . . . . . 21
Lubricating the Gear Case . . . . . . . . . . . . . . . . . . 21
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Ser vicing the Air Filter . . . . . . . . . . . . . . . . . . . . . . . 21
Changing the Engine Oil . . . . . . . . . . . . . . . . . . . . 22
Changing the Oil Filter . . . . . . . . . . . . . . . . . . . . . . 22
Ser vicing the Spark Plug . . . . . . . . . . . . . . . . . . . . 23
Fuel System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Emptying the Fuel T ank and
Cleaning the Fuel
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
© 2006—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
2
Contact us at www.Toro.com.
Printed in the USA.
All Rights Reserved
Dri v e System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 24
Adjusting the Self-propel
Dri v e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Ser vicing the W heels . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Controls System Maintenance . . . . . . . . . . . . . . . . . . . . 25
Adjusting the Blade Brak e
Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Blade Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Maintaining the Cutting Blade . . . . . . . . . . . . 25
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Cleaning under the La wn Mo w er
Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Storag e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Pre paring the Fuel System . . . . . . . . . . . . . . . . . . 29
Pre paring the Engine . . . . . . . . . . . . . . . . . . . . . . . . . 29
General Infor mation . . . . . . . . . . . . . . . . . . . . . . . . . 29
R emo ving the La wn Mo w er from
Storag e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
T roubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3
Safety
Impr oper l y using or maintaining this mo w er
can r esult in injur y . T o r educe the potential f or
injur y , compl y with these safety instr uctions.
T oro designed and tested this mo w er for
reasonably safe ser vice; ho w ev er , failure to comply
with the follo wing instr uctions ma y result in
personal injur y .
T o ensur e maximum safety , best perf or mance,
and to gain kno wledge of the pr oduct, it is
essential that y ou and an y other operator
of the mo w er r ead and under stand the
contents of this man ual bef or e the engine is
ev er star ted. P ay par ticular attention to the
safety aler t symbol ( Figur e 2 ) which means
Caution, W ar ning , or Danger—“per sonal
safety instr uction.” R ead and under stand the
instr uction because it has to do with safety .
F ailur e to compl y with the instr uction may
r esult in per sonal injur y .
General Lawn Mower Safety
T he follo wing instr uctions ha v e been adapted
from the ISO standard 5395.
T his cutting mac hine is capable of amputating
hands and feet and thro wing objects . F ailure to
obser v e the follo wing safety instr uctions could
result in serious injur y or death.
Training
R ead the instr uctions carefully . Be familiar
with the controls and the proper use of the
equipment.
Nev er allo w c hildren or people unfamiliar with
these instr uctions to use the mo w er . Local
regulations can restrict the ag e of the operator .
K ee p in mind that the operator or user is
responsible for accidents or hazards occur ring
to other people or their proper ty .
Understand explanations for all pictog rams
used on the mo w er or in the instr uctions .
Gasoline
W ARNING -Gasoline is highly flammable . T ak e
the follo wing precautions .
Store fuel in containers specifically designed
for this pur pose .
R efuel outdoors only and do not smok e while
refueling .
Add fuel before star ting the engine . Nev er
remo v e the cap of the fuel tank or ad g asoline
while the engine is r unning or when the engine
is hot.
If g asoline is spilled, do not attempt to star t the
engine but mo v e the mo w er a w a y from the area
of spillag e and a v oid creating any source of
ignition until g asoline v apors ha v e dissipated.
R e place all fuel tank and container caps
securely .
Preparation
W hile mo wing, alw a ys w ear substantial
footw ear and long trousers . Do not operate
the equipment when barefoot or w earing open
sandals .
T horoughly inspect the area where the
equipment is to be used and remo v e all stones ,
stic ks , wires , bones and other foreign objects .
Before using, alw a ys visually inspect to see that
guards , and safety devices , suc h as deflectors
and/or g rass catc hers , are in place and w orking
cor rectly .
Before using, alw a ys visually inspect to see that
the blades , blade bolts and cutter assembly
are not w or n or damag ed. R e place w or n or
damag ed blades and bolts in sets to preser v e
balance .
Starting
Diseng ag e all blade and dri v e clutc hes and shift
into neutral before star ting the engine .
Do not tilt mo w er when star ting the engine or
switc hing on the motor , unless the mo w er has
to be tilted for star ting . In this case , do not tilt
it more than absolutely necessar y and lift only
the par t, whic h is a w a y from the operator .
Star t the engine or switc h on the motor
carefully according to instr uctions and with
feet w ell a w a y from the blade(s) and not in
front of the disc harg e c hute .
Operation
Nev er mo w while people , especially c hildren,
or pets are nearb y .
Mo w only in da ylight or in g ood ar tificial light.
4
A v oid operating the la wn mo w er in w et g rass ,
where feasible .
Sta y aler t for holes in the ter rain and other
hidden hazards .
Do not put hands or feet near or under rotating
par ts . K ee p clear of the disc harg e opening at
all times .
Nev er pic k up or car r y a la wn mo w er while the
engine is r unning .
Use extreme caution when rev ersing or pulling
a pedestrian controlled la wn mo w er to w ards
y ou.
W alk, nev er r un.
Slopes:
Do not mo w ex cessi v ely stee p slopes .
Ex ercise extreme caution when on slopes .
Mo w across the face of slopes , nev er up
and do wn and ex ercise extreme caution
when c hanging direction on slopes .
Alw a ys be sure of y our footing on slopes .
Use lo w throttle settings when eng aging the
traction-clutc h, especially in high g ears . R educe
speed on slopes and in shar p tur ns to prev ent
o v er tur ning or loss of control.
Stop the blade if the la wn mo w er has to be
tilted for transpor tation when crossing surfaces
other than g rass and when transpor ting the
la wn mo w er to and from the area to be mo w ed.
Do not operate the engine in a confined space
where dang erous carbon mono xide fumes can
collect.
Stop the engine
whenev er y ou lea v e the la wn mo w er .
before refueling .
before remo ving the g rass catc her .
before making height adjustment unless
adjustment can be made from the operator’ s
position.
Stop the engine and disconnect the spark-plug
wire .
before clearing bloc kag es or unclog ging
c hute .
before c hec king, cleaning or w orking on
the la wn mo w er .
after striking a foreign object, inspect the
la wn mo w er for damag e and mak e re pairs
before restar ting and operating the la wn
mo w er .
if la wn mo w er star ts to vibrate abnor mally
(c hec k immediately).
R educe the throttle setting during engine
shut do wn, and close the fuel v alv e at the
conclusion of mo wing .
W atc h out for traffic when crossing or near
roadw a ys .
Maintenance and Storage
K ee p all n uts , bolts and screws tight to be sure
the equipment is in safe w orking condition.
Do not use pressure cleaning equipment on
mac hine .
Nev er store the equipment with g asoline in the
tank and inside a building where fumes can
reac h an open flame or spark.
Allo w the engine to cool before storing in any
enclosure .
T o reduce the fire hazard, k ee p the engine ,
silencer , batter y compar tment and g asoline
storag e are free of g rass , lea v es , or ex cessi v e
g rease .
Chec k g rass catc her components and the
disc harg e guard frequently and re place with
man ufacturer’ s recommended par ts , when
necessar y .
R e place w or n or damag ed par ts for safety .
R e place faulty silencers .
If the fuel tank has to be drained, do this
out-doors .
Do not c hang e the engine g o v er nor settings
or o v erspeed the engine . Operating an engine
at ex cessi v e speed can increase the hazard of
personal injur y .
Be careful during adjustment of the la wn
mo w er to prev ent entrapment of the fing ers
betw een mo ving blades and fix ed par ts of the
la wn mo w er .
T o ensur e the best perf or mance and safety ,
purchase onl y gen uine T or o r eplacement
par ts and accessories. Do not use will fit
par ts and accessories; they may cause a
safety hazard.
5
Sound Pressure
T his unit has an equi v alent contin uous A-w eighted
sound pressure lev el at the operator ear of 98 dB A,
based on measurements of identical mac hines per
EN 11094 and EN 836.
Sound Power
T his unit has an equi v alent contin uous A-w eighted
sound po w er lev el of 98 dB A, based on
measurements of identical mac hines per EN
11094.
Vibration, Hand/arm
T his unit does not ex ceed a hand/ar m vibration
lev el of 5.5 m/s
2
, based on measurements of
identical mac hines per EN 1033.
Safety and Instructional Decals
Safety decals and instr uctions are easily visible to the operator and are located near any
area of potential dang er . R e place any decal that is damag ed or lost.
Manufacturer’s Mark
1. Indicates the blade is identied as a part from the original
machine manufacturer.
94-6046
1. To start the engine, hold the upper bail
against the handle.
2. To engage the traction drive, pull the
lower bail toward the handle.
3. To stop the engine, release the upper
bail.
98-4387
1. Warning—wear hearing protection.
6
110-4978
1. Warning—read the Operator’s Manual.
2. Thrown object hazard—keep bystanders a safe distance from the machine.
3. Cutting, dismemberment hazard of hand or foot—stop the engine and remove the spark plug wire before performing any
maintenance on the machine.
4. Cutting, dismemberment hazard of hand or foot—stay away from moving parts.
5. Warning—stop the engine before leaving the machine.
7
Setup
Loose Parts
Use the chart below to verify that all parts have been shipped.
Step
Description
Qty.
Use
Handle
1
Bolt (5/16 x 1-1/4 inches)
2
Washer
4
Thin locknut (5/16 inch)
2
Bolt (5/16 x 1-1/2 inches)
2
Locknut (5/16 inch)
2
Bag support rod
1
Cap locknut
2
1
Cable tie
1
Install the handle.
2
No parts required
Install the starter rope.
Self-tapping screw
2
3
Fuel tank
1
Install the fuel tank and fuel line.
4
Discharge tunnel plug
1
Install the discharge tunnel plug.
5
No parts required
Fill the crankcase with oil.
Note: Deter mine the left and right sides of the
mac hine from the nor mal operating position.
Step
1
Installing the Handle
Parts needed for this step:
1
Handle
2
Bolt (5/16 x 1-1/4 inches)
4
Washer
2
Thin locknut (5/16 inch)
2
Bolt (5/16 x 1-1/2 inches)
2
Locknut (5/16 inch)
1
Bag support rod
2
Cap locknut
1
Cable tie
Procedure
1. Mount the handle to the outside of the la wn
mo w er housing (using the bottom hole) with 2
bolts (5/16 x 1-1/4 inc hes), w ashers , and thin
loc kn uts (5/16 inc h) ( Figure 3 ).
Figure 3
1. Handle latch
3. Cap locknut (2)
2. Bag support rod 4. Handle
2. Secure the handle latc hes to the handle with
2 bolts (5/16 x 1-1/2 inc hes), w ashers , and
loc kn uts (5/16 inc h) ( Figure 3 ).
8
Note: Y ou can adjust the handle height
for comfor table operation. Stand behind the
handle to deter mine the height. T o adjust the
handle height, position the cap screws and the
loc kn uts that secure the handle latc hes to the
handle into the other mounting holes in the
latc hes .
3. Slide the bag suppor t rod through the second
from the top mounting holes in the handle and
secure eac h end with a cap loc kn ut ( Figure 3 ).
4. Use a cable tie to secure the control cables to
the left handle belo w the bag suppor t rod.
Step
2
Installing the Starter Rope
No Parts Required
Procedure
Pull the star ter rope through the rope guide on the
handle ( Figure 4 ).
Figure 4
1. Starter rope
2. Rope guide
Note: T o mak e the rope easier to install, squeeze
the control bar on the handle .
Step
3
Installing the Fuel Tank and
the Fuel Line
Parts needed for this step:
2
Self-tapping screw
1
Fuel tank
Procedure
1. Slide the end of the fuel line onto the elbo w
fitting ( Figure 5 ).
Figure 5
1. Fuel tank 3. Fuel line
2. Elbow tting 4. Fuel line clamp
2. Secure the fuel line in place with the fuel line
clamp ( Figure 5 ).
3. Slide the plastic clips on the front of the fuel
tank onto the fuel tank mount ( Figure 6 ).
9
Figure 6
1. Plastic clip (2)
4. Secure the bottom of the fuel tank to the
fuel tank brac k et b y installing the self-tapping
screws from the bottom. Do not o v er tighten
the scr ews.
Step
4
Installing the Discharge
Tunnel Plug
Parts needed for this step:
1
Discharge tunnel plug
Procedure
1. Open the disc harg e door b y pulling forw ard on
the handle and mo ving it rearw ard ( Figure 7 ).
Hold the disc harg e door handle to prev ent the
spring-loaded door from closing while y ou
inser t the plug .
Figure 7
1. Discharge door handle 2. Plug, rotated clockwise
2. Since the plug is slightly wider than the
disc harg e tunnel opening, rotate the plug
cloc kwise slightly while inser ting it ( Figure 7 ).
Note: Ensure that the ar ro w on the plug
decal points upw ard.
3. Push the plug all the w a y in until the spring clip
on the bottom of the plug clic ks into place ,
loc king the plug securely into the disc harg e
tunnel ( Figure 8 ).
Figure 8
1. Spring clip
4. R elease the disc harg e door handle to loc k the
top of the plug .
10
Step
5
Filling the Crankcase with
Oil
No Parts Required
Procedure
T he engine crankcase is shipped without oil.
Y ou m ust fill it with appro ximately 30 ounces
(0.88 l) of oil before star ting the engine . R efer
to Chec king the Engine Oil Lev el in Operation ,
pag e 13 for oil specifications and instr uctions .
11
Product Overview
Figure 9
1. Ground speed control lever 6. Oil lter
2. Blade control bar 7. Spark plug
3. Throttle control lever 8. Cutting height lever
4. Bag aligning rod 9. Air lter
5. Fuel tank 10. Oil ll/dipstick
Controls
T he blade control bar , control bar loc k, g round
speed control lev er , throttle control lev er , and
traction control bar are on the upper handle as
sho wn in ( Figure 10 ).
Figure 10
1. Blade control bar 3. Throttle control lever
2. Ground speed control lever 4. Traction control bar
T he throttle settings are sho wn in ( Figure 11 ).
Figure 11
1. Choke 3. Slow
2. Fast 4. Stop
12
Operation
Note: Deter mine the left and right sides of the
mac hine from the nor mal operating position.
Eac h time before y ou mo w , mak e sure that the
self-propel dri v e and the blade control bail operate
properly . W hen y ou release the blade control bail,
the blade and self-propel dri v e should stop . If they
do not, contact an A uthorized Ser vice Dealer .
T his machine pr oduces sound lev els in
ex cess of 85dB A at the operator’ s ear and
can cause hearing loss thr ough extended
periods of exposur e.
W ear hearing pr otection when operating
this machine.
Figure 12
1. Warning—wear hearing protection.
Checking the Engine Oil
Level
Initially , fill the crankcase with 30 oz. (0.88 l)
of oil. Use only high-quality SAE 30 or SAE
10W30 w eight deterg ent oil that has the American
P etroleum Institute (API) ser vice classification SF ,
SG , SH, or SJ .
Oil Capacity
With oil lter
30 ounces (0.88 liters)
Without oil lter
24 ounces (0.70 liters)
Before eac h use , ensure that the oil lev el is betw een
the Add and Full marks on the dipstic k ( Figure 13 ).
Figure 13
1. Dipstick 3. Add
2. Full
Note: W hen the crankcase is empty , pour
about 3/4 of the crankcase capacity of oil in
the crankcase , then follo w the procedure in this
section.
1. Mo v e the la wn mo w er to a lev el surface .
2. Clean around the dipstic k ( Figure 13 ).
3. R emo v e the dipstic k b y rotating the cap
countercloc kwise and pulling it out.
4. Wipe the dipstic k clean with a clean cloth.
5. Inser t the dipstic k into the filler nec k, but do
not scr ew it in .
6. R emo v e the dipstic k and read the oil lev el on
the dipstic k ( Figure 13 ).
7. If the oil lev el reading is belo w the Add mark
on the dipstic k, slo wly pour only enough oil
into the filler hole to raise the oil lev el to the
Full mark on the dipstic k.
Important: Do not o v erfill the crankcase
with oil and r un the engine; engine dama ge
will r esult. Drain the ex cess oil until the oil
lev el on the dipstick r eads Full.
8. Inser t the dipstic k into the filler nec k and
rotate the cap cloc kwise until it is tight.
Filling the Fuel Tank with
Gasoline
F or best results , use clean, fresh, lead-free g asoline
with an octane rating of 87 or higher . T o ensure
freshness , purc hase only the quantity of g asoline
that y ou expect to use in 30 da ys . Using unleaded
g asoline results in few er combustion de posits and
long er engine life . Y ou ma y use leaded g asoline if
unleaded g asoline is not a v ailable .
13
Important: Do not add oil to the gasoline.
Important: Do not use methanol, gasoline
containing methanol, gasohol containing
mor e than 10% ethanol, pr emium gasoline, or
white gas. Using these fuels can dama ge the
engine’ s fuel system.
Important: Do not use gasoline that has
been stor ed since the last mo wing season or
longer .
In cer tain conditions, gasoline is extr emel y
flamma ble and highl y explosi v e. A fir e or
explosion fr om gasoline can bur n y ou and
other s and can dama ge pr oper ty .
Fill the fuel tank outdoor s, in an open
ar ea, and when the engine is cold. W ipe
up an y gasoline that spills.
Do not fill the fuel tank completel y full.
Add gasoline to the fuel tank until the
lev el is 1/4 to 1/2 in. (6 to 13 mm) belo w
the bottom of the filler neck. T his empty
space in the tank allo ws the gasoline to
expand.
Nev er smok e when handling gasoline,
and stay a w ay fr om an open flame or
wher e a spar k may ignite the gasoline
fumes.
Stor e gasoline in an appr o v ed fuel
container and k eep it out of the r each of
childr en.
Nev er buy mor e than a 30-day suppl y of
gasoline.
W hen fueling , under cer tain circumstances,
a static charge can dev elop , igniting the
gasoline. A fir e or explosion fr om gasoline
can bur n y ou and other s and dama ge
pr oper ty .
Al w ays place gasoline container s on
the g r ound and a w ay fr om y our v ehicle
bef or e filling .
Do not fill gasoline container s inside
a v ehicle or on a tr uck or trailer bed
because interior car pets or plastic tr uck
bed liner s may insulate the container and
slo w the loss of an y static charge.
W hen practical, r emo v e
gasoline-po w er ed equipment fr om
the tr uck or trailer and r efuel the
equipment with its wheels on the r ound.
If this is not possible, then r efuel such
equipment on a tr uck or trailer fr om a
por ta ble container , not fr om a gasoline
dispenser nozzle.
If y ou must use a gasoline dispenser
nozzle, k eep the nozzle in contact with
the rim of the fuel tank or container
opening at all times until fueling is
complete.
Use a fuel stabilizer/conditioner regularly during
operation and storag e . A stabilizer/conditioner
cleans the engine during operation and prev ents
gum-lik e v ar nish de posits from for ming in the
engine during periods of storag e .
Important: Do not use fuel additi v es other
than a fuel sta biliz er/conditioner . Do not use
fuel sta biliz er s with an alcohol base such as
ethanol, methanol, or isopr opanol.
1. Clean around the fuel tank cap ( Figure 14 ).
14
Figure 14
1. Oil ll/dipstick 3. Air cleaner
2. Fuel tank cap
2. R emo v e the cap from the tank.
3. Fill the fuel tank with unleaded g asoline to
within 1/4 to 1/2 inc h (6 to 13 mm) from the
top of the tank. Do not fill into the filler
neck.
Important: Do not fill the tank mor e
than 1/4 inch (6 mm) fr om the top of the
tank because the gasoline must ha v e r oom
to expand.
4. Install the fuel tank cap and wipe up any spilled
g asoline .
Starting the Engine
1. Connect the wire to the spark plug ( Figure 15 ).
Figure 15
1. Spark-plug wire
2. Open the fuel v alv e ( Figure 5 )
3. Mo v e the throttle control to the Chok e
position.
4. Mo v e the g round speed control to the Neutral
(N) position ( Figure 10 and Figure 11 ).
5. Pull the star ter handle lightly until y ou feel
resistance , then pull it shar ply .
6. R egulate the throttle and the g round speed
control as desired when the engine star ts .
Note: If the engine fails to star t after 3 pulls ,
re peat ste ps 3 through 6 .
Stopping the Engine
1. R elease the blade control bar and mo v e the
throttle control to the Off position.
2. Disconnect the wire from the spark plug if y ou
do not use the la wn mo w er or if y ou lea v e it
unattended.
Using the Self-propel Drive
T he la wn mo w er has 3 g round speeds: 1 is slo w , 2
is medium, and 3 is fast. the g round speed control
is located on the upper handle ( Figure 11 ).
1. Mo v e the g round speed control to the Neutral
(N) position.
2. Star t the engine .
3. Squeeze the blade control bar ag ainst the
handle to the R un/Dri v e position ( Figure 16 ).
Figure 16
1. Run/Drive position
3. Stop position
2. Run/Shift position
Note: Do not shift speeds while y ou squeeze
the blade control bar ag ainst the handle in
the R un/Dri v e position; this can damag e the
transmission. Mo v e the blade control bar to
the R un/Shift position ( Figure 16 ) when y ou
c hang e the g round speed.
15
Note: Y ou can v ar y the g round speed b y
increasing or decreasing the distance betw een
the control bar and the handle . Lo w er the
control bar to slo w the la wn mo w er when
making a tur n or if the la wn mo w er is mo ving
too fast for y ou. If y ou lo w er the control bar
too far , the la wn mo w er stops self-propelling .
Squeeze the control bar closer to the handle to
increase the g round speed. W hen y ou hold the
control bar tight ag ainst the handle , the la wn
mo w er self-propels at the maxim um g round
speed. Mo v e the g round speed control to the
Neutral (N) position when y ou use the la wn
mo w er for trimming and whenev er y ou lea v e
the la wn mo w er .
Using the Discharge Tunnel
Plug
1. Stop the engine and w ait for all mo ving par ts
to stop .
2. Inser t the plug; refer to Installing the Disc harg e
T unnel Plug .
3. T o remo v e the plug, mo v e the disc harg e door
handle rearw ard and lift up the spring clip
on the bottom of the plug . W hen the plug is
unloc k ed, pull it out of the disc harg e tunnel.
Note: W hen g rass is thic k and lush, clippings
ma y collect on and around the disc harg e
tunnel plug . T his ma y mak e remo ving the plug
difficult. Clean the plug thoroughly after eac h
use .
Adjusting the Cutting
Height
Eac h wheel is adjusted indi vidually with a wheel
height adjustment lev er . Cutting heights are 1 inc h
(25 mm), 1-1/2 inc hes (38 mm), 2 inc hes (51 mm),
2-1/2 inc hes (64 mm), 3 inc hes (76 mm), and
3-1/2 inc hes (89 mm).
Adjusting the cutting height lev er s could
bring y our hands into contact with a mo ving
blade and r esult in serious injur y .
Stop the engine and w ait f or all
mo v ement to stop bef or e adjusting the
cutting height.
Do not put y our finger s under the
housing when adjusting the cutting
height.
1. Pull the wheel height adjustment lev er to w ard
the wheel ( Figure 17 ) and mo v e it to the
desired setting .
Figure 17
1. Wheel height adjustment lever
2. R elease the wheel height adjustment lev er and
seat it securely in the notc h.
3. Adjust all the wheels to the same cutting height
setting .
Using the Grass Bag
Occasionally , y ou ma y wish to use the g rass bag
for bag ging extra long g rass , lush g rass , or lea v es .
Installing the Grass Bag
1. Stop the engine and w ait for all mo ving par ts
to stop .
2. Ensure that the disc harg e door handle is fully
forw ard and that the pin is eng ag ed in the
catc h ( Figure 18 ).
16
Figure 18
1. Bag frame on retaining
post
3. Handle fully forward;
discharge door closed
2. Pin engaged in catch
3. Slide the hole in the bag frame onto the
retaining post on the disc harg e tunnel
( Figure 18 ).
4. Set the rear of the bag frame onto the bag
suppor t rod.
5. Pull the disc harg e door handle forw ard until
the pin clears the catc h, and mo v e the handle
rearw ard until the pin loc ks in the bag notc h
( Figure 19 ).
Figure 19
1. Pin locked in bag notch
Note: T he disc harg e door in the la wn mo w er
housing is no w open.
Mowing with the Grass Bag
A w or n g rass ba g could allo w small stones
and other similar de bris to be thr o wn in the
operator’ s or bystander’ s dir ection and r esult
in serious per sonal injur y or death to the
operator or bystander s.
Check the g rass ba g fr equentl y . If it is
dama ged, install a new T or o r eplacement
ba g .
Removing the Grass Bag
1. Stop the engine and w ait for all mo ving par ts
to stop .
2. Raise the disc harg e door handle and mo v e
it forw ard to eng ag e the pin with the catc h
( Figure 18 ).
3. Grasp the handles at the front and the rear of
the bag and lift the bag off the la wn mo w er .
4. Gradually tip the bag forw ard to empty the
clippings .
5. T o install the bag, refer to Installing the Grass
Bag .
If the discharge door does not close
completel y , the la wn mo w er could thr o w
objects, causing serious per sonal injur y or
death.
If y ou cannot close the door because the
g rass clippings clo g the discharge ar ea, stop
the engine and gentl y mo v e the discharge
door handle back and f or th until y ou can
close the door completel y . If y ou still cannot
close the door , r emo v e the obstr uction with
a stick, not y our hand.
T he la wn mo w er can thr o w g rass clippings
and other objects thr ough an open discharge
tunnel. Objects thr o wn with enough f orce
could cause serious per sonal injur y or death
to the operator or bystander .
Nev er open the door on the discharge tunnel
when the engine is r unning .
17
Operating Tips
General Tips
R eview the safety instr uctions and read this
man ual carefully before operating the la wn
mo w er .
Clear the area of stic ks , stones , wire , branc hes ,
and other debris that the blade could hit and
thro w .
K ee p ev er y one , especially c hildren and pets ,
a w a y from the area of operation.
A v oid striking trees , w alls , curbs , or other solid
objects . Nev er deliberately mo w o v er any
object.
If the la wn mo w er strik es an object or star ts
to vibrate , immediately stop the engine ,
disconnect the wire from the spark plug, and
examine the la wn mo w er for damag e .
Maintain a shar p blade throughout the cutting
season. P eriodically file do wn nic ks on the
blade .
R e place the blade when necessar y with an
original T oro re placement blade .
Mo w only dr y g rass or lea v es . W et g rass and
lea v es tend to clump on the yard and can cause
the la wn mo w er to plug or the engine to stall.
W et g rass or lea v es can cause serious
injur y if y ou slip and contact the blade.
Mo w onl y in dr y conditions.
Clean the underside of the la wn mo w er dec k
after eac h mo wing . See Cleaning the Underside
of the La wn Mo w er Housing .
K ee p the engine in g ood r unning condition.
Set the engine speed to the fastest position for
the best cutting results .
Operating a la wn mo w er with its engine
r unning at a speed g r eater than the
f actor y setting can cause the la wn mo w er
to thr o w a par t of the blade or engine into
the operator’ s or bystander’ s ar ea and
r esult in serious per sonal injur y or death.
Do not change the engine speed
setting .
If y ou suspect the engine speed
is f aster than nor mal, contact an
Authoriz ed Ser vice Dealer .
Clean the air filter frequently . Mulc hing stirs
up more clippings and dust whic h clogs the air
filter and reduces engine perfor mance .
Cutting Grass
Grass g ro ws at different rates at different times
of the year . In the summer heat, it is best to
cut g rass at the 2 inc h (51 mm), 2-1/2 inc h (64
mm), or 3 inc h (76 mm) cutting height settings .
Cut only about a third of the g rass blade at a
time . Do not cut belo w the 2 inc h (51 mm)
setting unless the g rass is sparse or it is late fall
when g rass g ro wth begins to slo w do wn.
W hen cutting g rass o v er 6 inc hes (15 cm) tall,
first mo w at the highest cutting height setting
and w alk slo w er; then mo w ag ain at a lo w er
setting for the best la wn appearance . If the
g rass is too long and the lea v es clump on top
of the la wn, the la wn mo w er ma y plug and
cause the engine to stall.
Alter nate the mo wing direction. T his helps
disperse the clippings o v er the la wn for ev en
fer tilization.
If the finished la wn appearance is unsatisfactor y ,
tr y one or more of the follo wing:
Shar pen the blade .
W alk at a slo w er pace while mo wing .
Raise the cutting height on y our la wn mo w er .
Cut the g rass more frequently .
Ov erlap cutting sw aths instead of cutting a full
sw ath with eac h pass .
Set the cutting height on the front wheels one
notc h lo w er than the rear wheels . F or example ,
18
set the front wheels at 2 inc hes (51 mm) and
the rear wheels at 2-1/2 inc hes (64 mm).
Cutting Leaves
After cutting the la wn, ensure that half of the
la wn sho ws through the cut leaf co v er . Y ou
ma y need to mak e more than one pass o v er
the lea v es .
F or light leaf co v erag e , set all the wheels at the
same cutting height setting .
If there are more than 5 inc hes (12.7 cm) of
lea v es on the la wn, set the front cutting height
1 or 2 notc hes higher than the rear cutting
height. T his mak es it easier to feed the lea v es
under the la wn mo w er dec k.
Slo w do wn y our mo wing speed if the la wn
mo w er does not cut the lea v es finely enough.
If y ou mo w o v er oak lea v es , y ou can add lime
to the g rass in the spring to reduce the acidity
of the oak lea v es .
19
Maintenance
Note: Deter mine the left and right sides of the mac hine from the nor mal operating position.
Recommended Maintenance Schedule(s)
Maintenance Service
Interval
Maintenance Procedure
After the rst 8 operating
hours
Change the engine oil.
Before each use or daily
Check the engine oil level.
Ensure that the engine stops within 3 seconds after releasing the blade
control bar.
Inspect the mower blades for wear or damage.
Clean under the lawn mower housing.
Clean the discharge tunnel and plug.
Every 25 hours
Lubricate the pivot arms.
Clean the foam pre-cleaner (more frequently in dusty conditions).
Every 50 hours
Change the engine oil (more often in dusty conditions).
Check the fuel hose and replace it if necessary.
Clean under the belt cover.
Every 100 hours
Lubricate the gear case.
Clean the paper air lter (more frequently in dusty conditions).
Change the engine oil and oil lter.
Check the spark plug.
Clean the fuel lter.
Adjust the self-propel drive (model 22176 only).
Service the wheels.
Adjust the blade brake cable.
Every 300 hours
Replace the paper air lter (more frequently in dusty conditions).
Yearly or before storage
Empty the fuel tank.
Important: R efer to y our Engine Operator’ s Man ual f or additional maintenance pr ocedur es.
If y ou lea v e the wir e on the spar k plug , someone could accidentl y star t the engine and
seriousl y injur e y ou or other bystander s.
Disconnect the wir e fr om the spar k plug bef or e y ou do an y maintenance. Set the wir e aside so
that it does not accidentl y contact the spar k plug .
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Toro 53cm Heavy-Duty Recycler/Rear Bagging Lawn Mower User manual

Category
Lawnmowers
Type
User manual

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