Toro GrandStand Mower, With 48in TURBO FORCE Cutting Unit User manual

Category
Lawnmowers
Type
User manual
FormNo.3374-389RevA
GrandStand
®
Mower
With48in,52inor60inTURBOFORCE
®
CuttingUnit
ModelNo.74549—SerialNo.313000001andUp
ModelNo.74553—SerialNo.313000001andUp
ModelNo.74578—SerialNo.313000001andUp
ModelNo.79548—SerialNo.313000001andUp
ModelNo.79549—SerialNo.313000001andUp
ModelNo.79553—SerialNo.313000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3374-389*A
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
WARNING
Removingstandardoriginalequipmentpartsand
accessoriesmayalterthewarranty,traction,and
safetyofthemachine.FailuretouseoriginalToro
partscouldcauseseriousinjuryordeath.Making
unauthorizedchangestotheengine,fuelorventing
system,mayviolateEPAandCARBregulations.
Replaceallpartsincluding,butnotlimitedto,tires,
belts,blades,andfuelsystemcomponentswith
originalToroparts.
Theenclosed
Engine Owner's Man ual
issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedto
beusedbyprofessional,hiredoperatorsorresidential
homeowners.Itisdesignedprimarilyforcuttinggrass
onwell-maintainedlawnsonresidentialorcommercial
properties.Itisnotdesignedforcuttingbrushorfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.
Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
g018327
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythefollowingwords:
Dangersignalsanextremehazardthatwillcauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Warningsignalsahazardthatmaycauseseriousinjuryor
deathifyoudonotfollowtherecommendedprecautions.
Cautionsignalsahazardthatmaycauseminoror
moderateinjuryifyoudonotfollowtherecommended
precautions.
Thismanualusestwootherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroMowerSafety..................................................5
SlopeIndicator.......................................................7
SafetyandInstructionalDecals.................................8
ProductOverview.........................................................12
Controls...............................................................13
Specications........................................................14
Operation....................................................................15
AddingFuel...........................................................15
CheckingtheEngineOilLevel.................................16
BreakingInaNewMachine.....................................16
ThinkSafetyFirst...................................................16
OperatingtheParkingBrake....................................16
OperatingtheMowerBladeControlSwitch
(PTO)...............................................................17
OperatingtheThrottle............................................17
OperatingtheChoke...............................................17
OperatingtheIgnitionSwitch..................................18
UsingtheFuelShut-OffValve..................................18
StartingandStoppingtheEngine..............................18
TheSafetyInterlockSystem.....................................19
OperatingthePlatform...........................................20
DrivingForwardorBackward..................................21
StoppingtheMachine.............................................22
UsingtheRotationIndicator....................................22
PushingtheMachinebyHand..................................22
TransportingMachines............................................23
LoadingMachines..................................................23
SideDischargingorMulchingtheGrass.....................24
AdjustingtheHeight-of-Cut....................................24
AdjustingtheAnti-ScalpRollers(60inchMower
DecksOnly).......................................................25
AdjustingtheFlowBafe........................................25
PositioningtheFlowBafe......................................25
UsingtheMid-SizeWeight.......................................26
Maintenance.................................................................27
RecommendedMaintenanceSchedule(s)......................27
PremaintenanceProcedures........................................28
RaisingtheMowerforAccess...................................28
ReleasetheCushionforRearAccess..........................29
Lubrication...............................................................30
HowtoGrease.......................................................30
LubricatingtheMachine..........................................30
GreasingtheFrontCasterPivots..............................30
LubricateCasterWheelHubs...................................30
EngineMaintenance..................................................32
ServicingtheAirCleaner.........................................32
ServicingtheEngineOil..........................................32
ServicingtheSparkPlug..........................................35
CheckSparkArrester(ifequipped)............................36
FuelSystemMaintenance...........................................36
DrainingtheFuelTank...........................................36
ServicingtheFuelFilter...........................................37
ElectricalSystemMaintenance....................................37
ServicingtheBattery...............................................37
ServicingtheFuses.................................................39
DriveSystemMaintenance.........................................39
AdjustingtheTracking...........................................39
CheckingtheTirePressure......................................40
AdjustingtheCasterPivotBearing............................41
ServicingtheCasterWheelandBearings....................41
AdjustingtheElectricClutch....................................42
CoolingSystemMaintenance......................................42
CleaningtheAirIntakeScreen..................................42
CleaningtheCoolingSystem....................................42
CleaningtheHydraulicOilCooler(52and60inch
MowerModelsOnly)..........................................42
ServicingtheHydraulicOilCooler(52and60inch
MowerModelsOnly)..........................................43
BrakeMaintenance....................................................43
ServicingtheBrake.................................................43
BeltMaintenance......................................................45
ReplacingtheMowerDeckBelt................................45
ReplacingthePumpDriveBelt.................................46
ControlsSystemMaintenance.....................................47
AdjustingtheMotionControlHandle
Positions............................................................47
HydraulicSystemMaintenance....................................50
ServicingtheHydraulicSystem.................................50
MowerDeckMaintenance...........................................53
ServicingtheCuttingBlades.....................................53
CorrectingtheMowerQualityofCut........................54
AdjustingtheDeckLiftSpring.................................57
ReplacingtheGrassDeector..................................58
Cleaning...................................................................59
CleaningUndertheMower......................................59
WasteDisposal.......................................................59
Storage........................................................................59
CleaningandStorage..............................................59
Troubleshooting...........................................................61
Schematics...................................................................63
3
Safety
Note:Theadditionofattachmentsmadebyother
manufacturersthatdonotmeetAmericanNationalStandards
Institutecerticationwillcausenoncomplianceofthis
machine.
Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentionto
thesafetyalertsymbol,whichmeansCAUTION,
WARNING,orDANGER-“personalsafetyinstruction."
Failuretocomplywiththeinstructionmayresultinpersonal
injuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromANSIstandard
B71.4-2012.
Training
ReadtheOperator'sManualandothertrainingmaterial.
Iftheoperator(s)ormechanic(s)cannotreadEnglishitis
theowner'sresponsibilitytoexplainthismaterialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other
peopleorproperty.
Preparation
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.
Wearappropriateclothingincludinghardhat,safety
glassesandhearingprotection.Longhair,looseclothing
orjewelrymaygettangledinmovingparts.
Inspecttheareawheretheequipmentistobeusedand
removeallobjectssuchasrocks,toysandwirewhichcan
bethrownbythemachine.
Checkthatoperator'spresencecontrols,safetyswitches
andshieldsareattachedandfunctioningproperly.Donot
operateunlesstheyarefunctioningproperly.
Operation
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
Neverrunanengineinanenclosedarea.
Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
Besurealldrivesareinneutralandparkingbrakeis
engagedbeforestartingengine.Onlystartenginefrom
theoperator'sposition.
Besureofyourfootingwhileusingthismachine,
especiallywhenbackingup.Walk,don'trun.Never
operateonwetgrass.Reducedfootingcouldcause
slipping.
Slowdownanduseextracareonhillsides.Besureto
travelsidetosideonhillsides.Turfconditionscanaffect
themachine'sstability.Usecautionwhileoperatingnear
drop-offs.
Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
Neverraisedeckwiththebladesrunning.
NeveroperatewiththePTOshield,orotherguardsnot
securelyinplace.Besureallinterlocksareattached,
adjustedproperly,andfunctioningproperly.
Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Stoponlevelground,disengagedrives,engageparking
brake(ifprovided),shutoffenginebeforeleavingthe
operator'spositionforanyreasonincludingemptyingthe
catchersoruncloggingthechute.
Stopequipmentandinspectbladesafterstrikingobjects
orifanabnormalvibrationoccurs.Makenecessary
repairsbeforeresumingoperations.
Keephandsandfeetawayfromthecuttingunit.
Lookbehindanddownbeforebackinguptobesureof
aclearpath.
Keeppetsandbystandersaway.
Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopbladesifnotmowing.
Beawareofthemowerdischargedirectionanddonot
pointitatanyone.
Donotoperatethemowerundertheinuenceofalcohol
ordrugs.
Usecarewhenloadingorunloadingthemachineinto
orfromatrailerortruck.
Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
4
Safehandlingoffuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely
ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Useonlyanapprovedfuelcontainer.
Neverremovefuelcaporaddfuelwiththeengine
running.
Allowenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.
Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.
Removeequipmentfromthetruckortrailerandrefuelit
ontheground.Ifthisisnotpossible,thenrefuelsuch
equipmentwithaportablecontainer,ratherthanfroma
fueldispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelockopendevice.
Iffuelisspilledonclothing,changeclothingimmediately.
Neveroverllfueltank.Replacefuelcapandtighten
securely.
Maintenanceandstorage
Disengagedrives,setparkingbrake,stopengineand
removekeyordisconnectsparkplugwire.Waitforall
movementtostopbeforeadjusting,cleaningorrepairing.
Cleangrassanddebrisfromcuttingunit,drives,mufers,
andenginetohelppreventres.Cleanupoilorfuel
spillage.
Letenginecoolbeforestoringanddonotstorenear
ame.
Shutofffuelwhilestoringortransporting.Donotstore
fuelnearamesordrainindoors.
Parkmachineonlevelground.Setparkingbrake.Never
allowuntrainedpersonneltoservicemachine.
Usejackstandstosupportcomponentswhenrequired.
Carefullyreleasepressurefromcomponentswithstored
energy.
Disconnectthebatteryorremovesparkplugwirebefore
makinganyrepairs.Disconnectthenegativeterminalrst
andthepositivelast.Reconnectthepositiverstand
negativelast.
Usecarewhencheckingblades.Wraptheblade(s)or
weargloves,andusecautionwhenservicingthem.Only
replaceblades.Neverstraightenorweldthem.
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Hauling
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Usefullwidthrampsforloadingmachineintotraileror
truck.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected
downandoutwardfromthemachine.
ToroMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsandothersafetyinformationyoumustknow.
Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecyclinggrassor,
whenequippedwithagrassbagger,forcatchingcutgrass.
Anyuseforpurposesotherthanthesecouldprovedangerous
touserandbystanders.
GeneralOperation
Besuretheareaisclearofotherpeoplebeforemowing.
Stopthemachineifanyoneentersthearea.
Donottouchequipmentorattachmentpartswhichmay
behotfromoperation.Allowtocoolbeforeattempting
tomaintain,adjustorservice.
UseonlyToroapprovedattachments.Warrantymaybe
voidedifusedwithunapprovedattachments.
Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires)beforeoperatingunderany
objectsanddonotcontactthem.
Slowdownbeforemakingturnsanduseextracaution.
Usecautionwhenridingtheplatformovercurbs,rocks,
roots,orotherobstructions.
Lookbehindanddownbeforebackinguptobesureofa
clearpath.Useextracarewhenoperatinginreverse.
Neverjerkthecontrols;useasteadymotion.
Whenloadingorunloadingthemachine,useonefull
widthrampthatiswideenoughtoextendbeyondthe
widthofthemachine.
Nevercarrypassengers.
Nevercarrycansorequipmentonthemachine.
5
SlopeOperation
Allslopesandrampsrequireextracaution.Ifyoufeeluneasy
onaslope,donotmowit.
Removeobstaclessuchasrocks,treelimbs,etc.fromthe
mowingarea.
Watchforholes,rutsorbumps.Tallgrasscanhide
obstacles.
Usecautionneardrop-offs,ditches,orembankments.
Themachinecouldsuddenlyturnoverifawheelgoes
overtheedgeofaclifforditch,orifanedgecavesin.
Useextracarewithgrasscatchersorotherattachments.
Thesecanchangethestabilityofthemachine.
Keepallmovementonslopesslowandgradual.Donot
makesuddenchangesinspeedordirection.
Mowslopessidetoside.
Donotmowslopesgreaterthan20degrees.
Service
Neverstorethemachineorfuelcontainerinsidewhere
thereisanopename,suchasnearawaterheateror
furnace.
Keepnutsandboltstight,especiallythebladeattachment
bolts.Keepequipmentingoodcondition.
Nevertamperwithsafetydevices.Checksafetysystems
forproperoperationbeforeeachuse.
Useonlygenuinereplacementpartstoensurethatoriginal
standardsaremaintained.
Checkbrakeoperationfrequently.Adjustandserviceas
required.
6
SlopeIndicator
G01 1841
Figure2
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis20degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan20degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto85-110ft-lb(115-149N-m).
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
106-5517
1.Warning—donottouchthehotsurface.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
1.Cableadjustmentlockfortractiondrivespeed.
110-2067
110-2068
1.ReadtheOperator'sManual.
8
115-4186
1.Interval
2.PowerT ake-off(PTO)
3.Parkingbrake
4.Neutral
5.Operatorpresenceswitch
6.Battery
115-4212
1.Hydraulicoillevel3.Warning—donottouchthe
hotsurface.
2.ReadtheOperator's
Manual.
116-3267
116-3290
117-0456
1.Heightofcut(HOC)—high3.Heightofcut(HOC)—low
2.Heightofcut
(HOC)—medium
119-0217
1.Warning—stoptheengine;stayawayfrommovingparts;
keepallguardsandshieldsinplace.
9
120-6412
1.Belttensionadjustment;readtheOperator'sManualfor
moreinformation.
120-6424
1.Cutting/dismembermenthazard,hand—disengagethe
powertake-off(PTO),stoptheengineandwatchforall
movingpartstostop.
121–5972
1.ReadtheOperator’sManualbeforeservicingorperforming
maintenance.
121–6049
1.Thrownobject
hazard—keepbystanders
awayfromthemachine.
3.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—keephands
awayfrommovingparts.
2.Thrownobjecthazard,
mower—donotoperate
themowerwithguardsor
shieldsremoved.
117–3626
1.Warning—readtheOperator'sManual.5.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine.
2.Warning—donotoperatethismachineunlessyouaretrained.6.Warning—engagetheparkingbrake,stoptheengine
andremovethesparkplugwirebeforeperformingany
maintenanceonthemachine.
3.Thrownobjecthazard—keepdeectorinplace.
7.Warning—engagetheparkingbrakeandstoptheengine
beforeleavingthemachine.
4.Cutting,dismembermenthazardofhandorfoot—stayaway
frommovingpartsandkeepallguardsandshieldsinplace.
8.Slidingandlossofcontrolhazard—donotoperatethe
machineneardrop-offsorwater;keepasafedistancefrom
drop-offs.
10
119-8727
1.Tractioncontrol
3.Slow
5.Reverse
7.Operatorpresenceswitch
2.Fast4.Neutral
6.PowerT ake-off
(PTO)—disengage
120-6464
1.Parkingbrake—engage
3.PowerT ake-off
(PTO)—engage
5.Enginespeed
7.Continuousvariablesetting
2.Parkingbrake—disengage
4.PowerT ake-off
(PTO)—disengage
6.Fast
8.Slow
11
ProductOverview
G015229
Figure3
48inch(shown)and52inchmachines
1.Sidedischargechute7.Controllevers
2.Battery8.Manualtube
3.Engine
9.Platform(downposition)
4.Fuelshut-offvalve(behind
cushion)
10.Hydraulictank
5.Fueltank11.Mowerdeck
6.Controls
12.Frontcasterwheel
g018323
1
2
3
4
5
6
7
8
9
10
11
12
Figure4
60inchmachine
1.Sidedischargechute7.Controllevers
2.Battery8.Manualtube
3.Engine
9.Platform(downposition)
4.Fuelshut-offvalve(behind
cushion)
10.Hydraulictank
5.Fueltank11.Mowerdeck
6.Controls
12.Frontcasterwheel
12
Controls
Becomefamiliarwithallthecontrols(Figure5)beforeyou
starttheengineandoperatethemachine.
g015230
3
4
5
6
7
8
9
10
11
12
13
Figure5
48inchand52inchmachines
1.Parkingbrakelever
8.Height-of-cutpin
2.Choke9.Platformlatch
3.Hourmeter10.Throttlecontrol
4.Ignitionswitch11.Rightmotioncontrollever
5.Fuelgauge
12.Bladecontrolswitch(PTO)
6.Height-of-cutlever13.Leftmotioncontrollever
7.Fuelcap
g015396
1 2 3 4 5 6
7
8
9
10
11
12
13
Figure6
60inchmachine
1.Parkingbrakelever8.Fuelcap
2.Choke9.Platformlatch
3.Hourmeter10.Throttlecontrol
4.Ignitionswitch11.Rightmotioncontrollever
5.Fuelgauge
12.Bladecontrolswitch(PTO)
6.Height-of-cutlever13.Leftmotioncontrollever
7.Height-of-cutpin
HourMeter
Thehourmeterrecordsthenumberofhourstheenginehas
operated.Itoperateswhentheengineisrunning.Usethese
timesforschedulingregularmaintenance(Figure7).
FuelGauge
Thefuelgaugeislocatedonthetop,middleofthetank
(Figure5).
SafetyInterlockIndicators
Therearesymbolsonthehourmeterandindicatewitha
blacktrianglethattheinterlockcomponentisinthecorrect
position(Figure7).
BatteryIndicatorLight
IftheignitionkeyisturnedtotheOnpositionforafew
seconds,thebatteryvoltagewillbedisplayedinthearea
wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturnedon
andwhenthechargeisbelowthecorrectoperatinglevel
(Figure7).
13
Figure7
1.Safetyinterlocksymbols
3.Hourmeter
2.Batterylight
ThrottleControl
ThethrottlecontrolisvariablebetweenFastandSlow.
Choke
Usethechoketostartacoldengine.
BladeControlSwitch(PTO)
Thebladecontrolswitch(PTO)isusedtoengagetheelectric
clutchtodrivethemowerbladeswiththerightsidemotion
controlleverinthecenter,un-lockedposition.Pullthe
switchuptoengagethebladesandrelease.Todisengagethe
blades,pushthebladecontrolswitch(PTO)downormove
orreleasetherightsidemotioncontrolleverintotheneutral
lockposition.
IgnitionSwitch
Thisswitchisusedtostartthemowerengineandhasthree
positions:Off,RunandStart.
MotionControlLevers
Themotioncontrolleversareusedtodrivethemachine
forward,reverse,andturneitherdirection.
FuelShut-offValve
Closethefuelshut-offvalve(locatedbehindtheoperator
cushionontherighthandsideofthefueltank)when
transportingorstoringthemower.
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesare
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww.Toro.comforalistofallapproved
attachmentsandaccessories.
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
48inchmowers:
Widthwithdeectordown63.5inches(161.3cm)
Widthwithdeectorraised49.5inches(125.7cm)
Lengthwithplatformdown74inches(188cm)
Lengthwithplatformup59inches(149.9cm)
Height
48inches(121.9cm)
Weightformodel74578897lbs(406.9kg)
Weightformodel79548903lbs(409.6kg)
52inchmowers:
Widthwithdeectordown67.6inches(171.7cm)
Widthwithdeectorraised53.5inches(135.9cm)
Lengthwithplatformdown74inches(188cm)
Lengthwithplatformup59inches(149.9cm)
Height
48inches(121.9cm)
Weightformodel74549908lbs(411.9kg)
Weightformodel79549914lbs(414.6kg)
60inchmowers:
Widthwithdeectordown75.6inches(192.0cm)
Widthwithdeectorraised61.5inches(156.2cm)
Lengthwithplatformdown77.9inches(197.9cm)
Lengthwithplatformup62.9inches(159.8cm)
Height
48inches(121.9cm)
Weightformodel74553924lbs(419.1kg)
Weightformodel79553930lbs(421.8kg)
14
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
AddingFuel
Forbestresults,useonlyclean,fresh,unleadedgasoline
withanoctaneratingof87orhigher((R+M)/2rating
method).
Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
DoNotuseethanolblendsofgasoline(suchasE15
orE85)withmorethan10%ethanolbyvolume.
Performanceproblemsand/orenginedamagemayresult
whichmaynotbecoveredunderwarranty.
DoNotusegasolinecontainingmethanol.
DoNotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
DoNotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
Fillthefueltankoutdoorsonlevelground,in
anopenarea,whentheengineiscold.Wipeup
anygasolinethatspills.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Fill
thefueltanktothebottomofthellerneck.
Theemptyspaceinthetankallowsgasolineto
expand.Overllingmayresultinfuelleakage
ordamagetotheengineoremissionsystem(if
equipped).
Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor
conditioneropening.
Keepgasawayfromeyesandskin.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide
thefollowingbenets:
Keepsgasolinefreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefueltank
bedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasstabilizer/conditionerto
thegas.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.Tominimizethechance
15
ofvarnishdepositsinthefuelsystem,usefuelstabilizer
atalltimes.
FillingtheFuelTank
Note:Donotllthefueltankcompletelyfull.Fillthefuel
tanktothebottomofthellerneck.Theemptyspaceinthe
tankallowsthegasolinetoexpand.
1.Parkthemachineonlevelground.
2.Shuttheengineoffandsettheparkingbrake.
3.Cleanaroundthefueltankcap.
4.Fillthefueltanktothebottomofthellerneck.
Ensurethereisemptyspaceinthetanktoallowthe
gasolinetoexpand
Figure8.
Note:Ensurethefuelshutoffvalveisopenbefore
startingthemachine.
g015231
2
4
3
G017761
1
5
Figure8
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,checktheoil
levelintheenginecrankcase;refertoCheckingOilLevelin
EngineMaintenance.
BreakingInaNewMachine
Newenginestaketimetodevelopfullpower.Mowerdecks
anddrivesystemshavehigherfrictionwhennew,placing
additionalloadontheengine.Allow40to50hoursof
break-intimefornewmachinestodevelopfullpowerand
bestperformance.
ThinkSafetyFirst
Carefullyreadallthesafetyinstructionsanddecalsinthe
safetysection.Knowingthisinformationcouldhelpyouor
anybystandersavoidinjury.
Theuseofprotectiveequipmentforeyes,hearing,feetand
headisrecommended.
CAUTION
Thismachineproducessoundlevelsinexcessof
85dBAattheoperator'searandcancausehearing
lossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
OperatingtheParkingBrake
Alwayssettheparkingbrakewhenyoustopthemachineor
leaveitunattended.Beforeeachuse,checktheparkingbrake
forproperoperation.
Iftheparkingbrakedoesnotholdsecurely,adjustit.Referto
ServicingtheParkingBrake.
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhileitis
unattended.
Alwaysremovetheignitionkeyandsettheparking
brakewhenleavingthemachineunattended,even
ifjustforafewminutes.
SettingtheParkingBrake
Pulltheparkingbrakeleverrearwardandoverintoengaged
position(Figure9).
16
Figure9
1.Parkingbrakeengaged2.Parkingbrakereleased
ReleasingtheParkingBrake
Pullthebrakeleverbackandoverintotheslotandpushthe
parkingbrakeleverforward.
OperatingtheMowerBlade
ControlSwitch(PTO)
Thebladecontrolswitch(PTO)isusedinconjunctionwith
therightsidemotioncontrollevertoengageanddisengage
themowerblades.
EngagingtheMowerBlades(PTO)
1.Toengagethemowerblades,movetherightside
motioncontrollevertothecenter,un-lockedposition.
2.Pullthebladecontrolswitch(PTO)upandreleaseit
whileholdingdowntherightsidemotioncontrollever
inthecenter,un-lockedposition.
G008945
Figure10
DisengagingtheMowerBlades(PTO)
Thefollowingaretwooptionsfordisengagingthemower
blades.
Pushthebladecontrolswitch(PTO)downtotheoff
position.
Movethemotioncontrolleverstoneutralandmove
therightsidemotioncontrolleverintotheneutrallock
position.
G009174
Figure11
OperatingtheThrottle
ThethrottlecontrolcanbemovedbetweenFastandSlow
positions(Figure12).
Alwaysusethefastpositionwhenturningonthemowerdeck
withthebladecontrolswitch(PTO).
G008946
Figure12
OperatingtheChoke
Usethechoketostartacoldengine.
1.Iftheengineiscold,usethechoketostarttheengine.
2.Pulluponthechokeknobtoengagethechokebefore
usingtheignitionswitch(
Figure13).
3.Pushdownonthechoketodisengagethechokeafter
theenginehasstarted(Figure13).
17
G008959
1
2
Figure13
1.On2.Off
OperatingtheIgnitionSwitch
1.TurntheignitionkeytotheStartposition(Figure14).
Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformorethan5
secondsatatime.Iftheenginefailstostartallow
a15secondcool-downperiodbetweenattempts.
Failuretofollowtheseinstructionscanburnout
thestartermotor.
Note:Additionalstartingcyclesmayberequired
whenstartingtheengineforthersttimeafterthefuel
systemhasbeenwithoutfuelcompletely.
START
RUN
ST OP
G008947
Figure14
2.Turntheignitionkeytostoptostoptheengine.
UsingtheFuelShut-OffValve
Closethefuelshut-offvalvefortransport,maintenance,and
storage(Figure15).
Ensurethefuelshut-offvalveisopenwhenstartingthe
engine.
g015365
G008948
1
2
Figure15
1.On2.Off
StartingandStoppingthe
Engine
StartingtheEngine
1.Connectthewirestothesparkplugs.
2.Openthefuelvalve.
3.Movetherightmotioncontrollevertoneutrallocked
position.
4.Settheparkingbrake;refertoSettingtheParking
Brake.
5.Movethebladecontrolswitch(PTO)totheOff
position.
6.MovethethrottlelevermidwaybetweentheSlowand
Fastpositions.
Note:Awarmorhotenginemaynotrequirechoking.
18
Figure16
7.TurntheignitionkeytotheStartposition(Figure14).
Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformorethan5
secondsatatime.Iftheenginefailstostartallow
a15secondcool-downperiodbetweenattempts.
Failuretofollowtheseinstructionscanburnout
thestartermotor.
Note:Additionalstartingcyclesmayberequired
whenstartingtheengineforthersttimeafterthefuel
systemhasbeenwithoutfuelcompletely.
START
RUN
ST OP
G008947
Figure17
1.Off3.Start
2.Run
StoppingtheEngine
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethetractorwhileitis
unattended.
Alwaysremovetheignitionkeyandsettheparking
brakewhenleavingthemachineunattended,even
ifjustforafewminutes.
Lettheengineidleatslowthrottle(turtle)for60seconds
beforeturningtheignitionswitchoff.
Figure18
Important:Makesurefuelshutoffvalveisclosedbefore
transportingorstoringthemachine,asfuelleakagemay
occur.Beforestoringthemachine,pullwireoffspark
plug(s)topreventpossibilityofaccidentalstarting.
TheSafetyInterlockSystem
CAUTION
Ifsafetyinterlockswitchesaredisconnectedor
damagedthemachinecouldoperateunexpectedly
causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitchesbefore
operatingthemachine.
UnderstandingtheSafetyInterlock
System
Thesafetyinterlocksystemisdesignedtopreventthemower
bladesfromrotatingunless:
Therightsidemotioncontrolleverismovedtothe
center,un-lockedposition.
Thebladecontrolswitch(PTO)ispulledon.
19
Thesafetyinterlocksystemisdesignedtostopthemower
bladesifyoumoveorreleasetherightsidemotioncontrol
leverintotheneutrallockposition.
Thehourmeterhassymbolstonotifytheuserwhenthe
interlockcomponentisinthecorrectposition.Whenthe
componentisinthecorrectposition,atrianglewilllight
upinthecorrespondingsquare.
Figure19
1.Triangleslightupwhentheinterlockcomponentsareinthe
correctposition
TestingtheSafetyInterlockSystem
ServiceInterval:Beforeeachuseordaily
Testthesafetyinterlocksystembeforeyouusethemachine
eachtime.
Note:Ifthesafetysystemdoesnotoperateasdescribed
below,haveanAuthorizedServiceDealerrepairthesafety
systemimmediately.
1.Starttheengine;refertoStartingandStoppingthe
EngineinStartingandStoppingtheEngine(page18).
2.Settheparkingbrake.
3.Movetherightsidemotioncontrollevertothecenter,
un-lockedposition.Thebladesshouldnotrotate.
4.Movethemotioncontrolleversforward.Theengine
shouldkill.
5.Starttheengineandreleasetheparkingbrake.
6.Movetherightsidemotioncontrollevertothecenter,
un-lockedposition.
7.Continueholdingtherightsidemotioncontrolleverin
thecenter,un-lockedpositionandpullupontheblade
controlswitch(PTO)andrelease.Theclutchshould
engageandthemowerbladesbeginrotating.
8.Moveorreleasetherightsidemotioncontrolleverinto
theneutrallockposition.Thebladesshouldstop
rotatingandtheenginecontinuestorun.
9.Pushthebladecontrolswitchdownandmovethe
rightsidemotioncontrollevertothecenter,un-locked
position.
10.Continueholdingtherightsidemotioncontrolleverin
thecenter,un-lockedpositionandpullupontheblade
controlswitch(PTO)andrelease.Theclutchshould
engageandthemowerbladesbeginrotating.
11.Pushthebladecontrolswitch(PTO)downtotheoff
position.Thebladesshouldstoprotating.
12.Withtheenginerunning,pullupthebladecontrol
switch(PTO)andreleasewithoutholdingrightside
motioncontrollevertothecenter,un-lockedposition.
Thebladesshouldnotrotate.
WARNING
Theoperatorplatformisheavyandmaycause
injurywhenloweringandraisingtheoperator
platform.Theplatformmaysuddenlydropifnot
supportedwhenthelatchpinispulledout.
Donotputhandsorngersintheplatform
pivotareawhenloweringorraisingtheoperator
platform.
Makesuretheplatformissupportedwhenthe
latchpinispulledout.
Makesurethelatchsecurestheplatformwhen
foldingitintheupposition.Pushittightagainst
thecushionforthelatchpintolockintoplace.
Keepbystandersawaywhenraisingorlowering
theplatform.
OperatingthePlatform
Themachinecanbeusedwiththeplatformintheupordown
position.Itistheoperator'spreferenceonwhichposition
touse.
OperatingtheMachinewiththe
PlatformUp
Operatingthemachinewiththeplatformupisrecommended
when:
Mowingneardrop-off's
Mowingsmallareaswherethemachineistoolong
Areaswithlowoverhangingbranchesorobstacles
Loadingthemachinefortransport
Drivingupslopes
Toraisetheplatform,pullthebackoftheplatformupsothe
latchpinandknoblockitintoplace.Pushittightagainstthe
cushionforthelatchpintolockintoplace.
OperatingtheMachinewiththe
PlatformDown
Operatingthemachinewiththeplatformdownis
recommendedwhen:
20
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Toro GrandStand Mower, With 48in TURBO FORCE Cutting Unit User manual

Category
Lawnmowers
Type
User manual

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