Orion ZO1000.2 Owner's manual

Orion
Brand
Orion
Model
ZO1000.2
Category
Car audio amplifiers
Type
Owner's manual
LIMITED TWO MONTH CONSUMER WARRANTY AND ONE YEAR CONSUMER WARRANTY
WHEN PURCHASED AND INSTALLED FROM AUTHORIZED ORION DEALER
Electronics Limited Warranty
Please keep your original box. Orion warrants this product to be free from defects in materials and workmanship
under normal use for a period of TWO (2) months from the date of original purchase receipt. When
purchased and installed from an AUTHORIZED ORION dealer it is warranted for a period of ONE (1) Year from
the date of the original purchase receipt.
The ORIGINAL Receipt must be provided for all claims. Should service be necessary under this warranty for any
reason due to manufacturing defect or malfunction during the warranty period.
ORION will repair or replace (at its discretion) the defective merchandise with equivalent merchandise with
equivalent merchandise at no charge. Warranty replacements may have cosmetic scratches or blemishes.
Discontinued products may be replaced with more current equivalent products.
This warranty is valid only to the original purchaser and is non-transferable to any other person or party. Any
applicable implied warranties are limited in duration to a period of the express warranty provided herein
beginning with the date of the original purchase at retail, and no warranties, whether express or implied,
shall apply to this product thereafter. Some states do not allow limitations on implied warranties; therefore
these exclusions may not apply to you. This warranty gives you specific legal rights; however you may have
other rights that vary from state to state.
What to Do if you need Warranty or Service
Defective merchandise should be returned to your local authorized ORION dealer for warranty service.
Assistance locating an authorized dealer can be found at the products main website www.orioncaraudio.com
or by contacting ORION directly at 1-855-475-6048.If it becomes necessary for you to return DEFECTIVE
merchandise directly to ORION, call the ORION Customer Care number at 1-855-475-6048 for a Return
Merchandise Authorization (RMA) number. Package all defective items in the original container or in a package
that will prevent shipping damage. The shipping address and instructions will be given to you by our customer
care representative upon their issuing the RMA number.
The RMA number must be clearly marked on the outside of the package. Please return only defective compone-
nts. The return of functioning items increases your return freight charges. NON- DEFECTIVE items will not be
exchanged.You will be contacted by customer care advising you of such situations, and product will be returned
to you upon your payment of freight charges for the return of such product back to you.
Include a copy of the original receipt with the PURCHASE DATE clearly visible, and a ROOF of PURCHASE
statement listing the CUSTOMERS NAME, DEALER's NAME and INVOICE number, and product purchased.
Warranty expiration on items without ROOF of PURCHASE will be determined from the type of sale
and manufacturing date code. FREIGHT on defectives products returned must be PREPAID by you or your
authorized dealer; items sent freight collect, or COD will be REFUSED.
What is not covered?
The warranty is valid only if the product is used for the purpose for which it was designed and does NOT COVER
the following;
Damage due to improper installation and sound settings, excessive or insufficient voltage spikes,
and use of inferior low grade wiring.
Subsequent Damage to other components
Damage caused by exposure to moisture, excessive heat, chemical cleaners, and/or UV Radiation.
Damage through negligence, misuse, accident or abuse. Repeated returns for the same damage may be
considered abuse.
Any cost or expense related to the removal or installation of product. No Installation Fee reimbursements.
Items previously repaired or modified by any unauthorized repair facility
Return shipping costs from ORION to you on non-defective items
Products with tampered or missing barcode labels
Products returned without a Return Merchandise Authorization (RMA) number
Freight Damage
The cost of shipping product to ORION, from you to Orion
Service performed by anyone other than Orion
Damage related to Acts of Nature, lightning, hurricanes, flood, tornadoes, and wildfires.
Products Sold outside of United States have NO WARRANTY expressed or implied
How long will it take?
ORION strives to maintain a goal of 7 day service for all electronics products (amplifiers, equalizers , electronic
crossovers, etc.) returns. Delays may be incurred if lack of replacement inventory or parts is encountered.
Failure to follow these Steps may void your warranty. Any questions can be directed to the ORION Customer
Care Department at 1-855-475-6048.
ZO3000.1D
ZO5000.1D
ZO8000.1D
4 CHANNEL AMPLIFIERS
ZO1500.4
ZO2000.4
ZO3000.4
ZO4000.4
ZO5000.4
ZO6000.4
2 CHANNEL AMPLIFIERS
ZO1000.2
ZO1500.2
ZO2500.2
ZO4500.2
ZO6000.5
5 CHANNEL AMPLIFIERS
MONOBLOCK CLASS D 1 OHM AMPLIFIERS
28
TABLE OF CONTENTS
Table Of Contents......................................................................... ......1
Introduction................................................................................. .......2
Installation Instructions...................................................................... .2
Record Your Serial Number and Date.................................................... 2
Functions....................................................................................... 3~4
Operation ...........................................................................................5
Trouble Shooting.......................................................................... ...... 5
Precautions ........................................................................................6
Fuse Replacement.............................................................................. 6
Stereo Mode ...................................................................................7~8
Speakers Connections....................................................................9~13
Speaker Connections At Bridged....................................................14~17
Bridged Mode.............................................................................. 18~20
Power Connection Leads................................................................... 21
Wiring Instructions............................................................................ 22
Operation .........................................................................................23
Interference ......................................................................................24
Specification ...............................................................................25~28
1
SPECIFICATION
Signal Noise Ratio
Input Impedance
Input Sensitivity
T.H.D.
Subsonic
Low Pass Freq.
Phase
Bass Boost
Supply Voltage
RMS Watts @ 4 Ohm
Mono 14.4V
POWER DESCRIPTION
Watts Nominal
RMS Watts @ 2 Ohm
Mono 14.4V
RMS Watts @ 1 Ohm
Mono 14.4V
Dimensions(mm)
Max Music Power Watts
Frequency Response
CLASS D MONO 1 OHM CHANNEL
245
425
750
ZO3000.1D
11~15V DC
10Hz~400Hz(-3dB)
90dB
22K Ohm
150mV~5V
<0.05%
25Hz
15Hz-400Hz
O O
0 / 180
0~+18dB
1500
320x231.5x55.5
3000
ZO5000.1D
10Hz~400Hz(-3dB)
11~15V DC
400
780
1250
90dB
22K Ohm
150mV~5V
<0.05%
25Hz
15Hz-400Hz
O O
0 / 180
0~+18dB
2500
5000
600
1000
2000
ZO8000.1D
11~15V DC
10Hz~400Hz(-3dB)
90dB
22K Ohm
150mV~5V
<0.05%
25Hz
15Hz-400Hz
O O
0 / 180
0~+18dB
4000
8000
357x231.5x55.5 392x231.5x55.5
2
27
Thank you for purchasing our car audio amplifier. These power amplifier has been
designed to provide high quality performance with minimum
maintenance. However, it's performance will only be as good as the care and
quality of components with which is installed. We therefore advise that you read
these instructions very carefully to familiarize yourself with the product and it's
features.
Before installing the power amplifier please read this instruction manual carefully.
The instructions for mounting and connecting the set have to be followed precisely.
If necessary, a service center should be consulted.
All connection for DC power, signal input and speaker outputs can be carried out
easily and safely by way of RCA and screwed terminals.
Please choose a mounting place without any direct weather influences. Note that
the amplifier generates heat so that a well ventilated place is necessary.
According to your car's construction the set can be made very carefully in order to
ensure the amplifier's full performance and reliability.
Keep the wire connections as short as possible with sufficient length in
order to minimize power losses and provide a higher audio output of the system.
For safety reasons route all power and speaker wiring by using the exiting wire
channels.
To minimize damage to the cables, take care that they do not pass sharp edged
metal.
Lay all cables as far away as possible from the ignition cables, modules in the
boot and under the key dashboard, as these create interference.
Add a fuse into the (+) power cable in a distance of not more than30cm from the
positive battery pole.
Keep the length of the power wires as short as possible . It is better to use power
cables which are short and then longer speaker cables.
In order to reduce interference , please pay attention to the wiring instructions.
INTRODUCTION
INSTALLATION INSTRUCTIONS
To ensure your warranty, please record the following information regarding
your new amplifier.
RECORD YOUR SERIAL NUMBER AND DATE
Model:
Serial Number:
Date of Purchase:
Purchased from:
SPECIFICATION
FIVE CHANNEL
POWER DESCRIPTION
RMS Watts @ 4 Ohm
Stereo 14.4V
RMS Watts @ 2 Ohm
Stereo 14.4V
RMS Watts @ 4 Ohm
Bridge 14.4V
100 X4
150 X 4
300 X 2
ZO6000.5
Frequency Response
Signal Noise Ratio
Input Impedance
Input Sensitivity
T.H.D.
Hi pass Freq.
RMS Watts @ 4 Ohm
Mono 14.4V
Frequency Response
Signal Noise Ratio
Input Impedance
Input Sensitivity
T.H.D.
Low pass Freq.
Bass Boost
Max Music Power Watts
Supply Voltage
RMS Watts @ 2 Ohm
Mono 14.4V
Dimensions(mm)
Total Amplifier Watts Nominal
Class D Section Watts Nominal
RMS Watts @ 1 Ohm
Mono 14.4V
10Hz~36KHz(-3dB)
90dB
22K Ohm
250mV~5V
<0.05%
50Hz-4KHz
260
10Hz~400Hz(-3dB)
90dB
22K Ohm
150mV~5V
<0.05%
15Hz-400Hz
0~+18dB
6000
11~15V DC
900
3600
450
1800
527x231.5x55.5
Watts Nominal 4 TH Channel Section
Max Power 4 TH Channel Setion
1200
2400
26
3
FUNCTIONS
Input Mode
Gain control
LPF / HPF control
Mosfet power supply
1~5 Channel Power Amplifier
ZO6000.5
Sub Sonic control
Bass Boost control
Thermal protection
LED Power and Protection Indicator
Low Input and High Input Selected
HPF
MODE GAIN
Min
Max
4KHz
50Hz
4KHz
MODE
FULL
HPF
FULL
HPF
Min
Max
CH1/CH2
CH3/CH4
50Hz
CH1 CH3
CH4CH2
INPUT
CH5
R
L
GAIN
0dB
+18dB
400Hz 15Hz
LPF
BASS BOOST
REMOTE
CH5CH5
PWR
PRO
GAIN
HPF
Min
Max
HI INPUT
CH1/CH2
+--+
+--+
CH3/CH4
HI INPUT
+--+
L/R
ZO6000.5ZO6000.5
R
L
PRO
PWR
OUT
IN
PRO
PWR
GAIN
BASS BOOST
LPF
REMOTE
15Hz 0dB
+18dB
Min
Max
LINE INPUT
LINE OUT
400Hz
PHASESUB SONIC
25HzOFF
O
0
O
180
BRIDGED
ZO3000.1D/ZO5000.1D/ZO8000.1D
SPECIFICATION
ZO1500.2
11~15V DC
105 X 2
175 X 2
350
10Hz~36KHz(-3dB)
90dB
22K Ohm
250mV~5V
<0.05%
TWO CHANNEL
Supply Voltage
RMS Watts @ 4 Ohm
Stereo 14.4V
Frequency Response
Signal Noise Ratio
Input Impedance
Input Sensitivity
T.H.D.
Hi Pass Freq.
Low Pass Freq.
Bass Boost
POWER DESCRIPTION
750
Watts Nominal
RMS Watts @ 2 Ohm
Stereo 14.4V
RMS Watts @ 4 Ohm
Bridge 14.4V
Dimensions(mm)
Max Music Power Watts
1500
10Hz~36KHz(-3dB)
ZO1000.2
11~15V DC
70 X 2
125 X 2
250
90dB
22K Ohm
250mV~5V
<0.05%
500
1000
50Hz-400Hz
50Hz-400Hz
0/6/12dB
237X231.5X55.5
50Hz-400Hz
50Hz-400Hz
0/6/12dB
247X231.5X55.5
ZO4500.2
11~15V DC
400X 2
630 X 2
1375
10Hz~36KHz(-3dB)
90dB
22K Ohm
250mV~5V
<0.05%
TWO CHANNEL
Supply Voltage
RMS Watts @ 4 Ohm
Stereo 14.4V
Frequency Response
Signal Noise Ratio
Input Impedance
Input Sensitivity
T.H.D.
Hi Pass Freq.
Low Pass Freq.
Bass Boost
POWER DESCRIPTION
3750
Watts Nominal
RMS Watts @ 2 Ohm
Stereo 14.4V
RMS Watts @ 4 Ohm
Bridge 14.4V
Dimensions(mm)
Max Music Power Watts
4500
10Hz~36KHz(-3dB)
ZO2500.2
11~15V DC
225 X 2
315 X 2
625
90dB
22K Ohm
250mV~5V
<0.05%
1250
2500
50Hz-400Hz
50Hz-400Hz
0/6/12dB
297X231.5X55.5
50Hz-400Hz
50Hz-400Hz
0/6/12dB
450X231.5X55.5
4
25
FUNCTIONS
ZO1000.2/ZO1500.2/ZO2500.2/ZO4500.2
ZO1500.4/ZO2000.4/ZO3000.4/ZO4000.4/ZO5000.4/ZO6000.4
HPF
50Hz
400Hz
MODE
FULLHPF
Min
Max
CH3/CH4
CH1CH3
CH4 CH2
INPUT
GAIN
HI INPUT
CH2
CH1
BASS BOOST
12 6 0
LPF
LPF
50Hz
400Hz
OUTPUT INPUT
Min
Max
GAIN
MODE
FULL HPF
HPF
50Hz
400Hz
HI INPUT
+--+
CH1 CH2
PWR
PRO
CH1/CH2
CH3 CH4
+--+
MODE
FULL HPF
Min
Max
BASS BOOST
GAIN
HI INPUT
+--+
LPF
OUTPUT
INPUT
LPF
50Hz 400Hz
PWR
PRO
HPF
12120 6
L
R
L
R
R
L
50Hz 400Hz
SPECIFICATION
Supply Voltage
RMS Watts @ 4 Ohm
Stereo 14.4V
Frequency Response
Signal Noise Ratio
Input Impedance
Input Sensitivity
T.H.D.
Hi Pass Freq.
Low Pass Freq.
Bass Boost
POWER DESCRIPTION
Watts Nominal
RMS Watts @ 2 Ohm
Stereo 14.4V
RMS Watts @ 4 Ohm
Bridge 14.4V
Dimensions(mm)
Max Music Power Watts
FOUR CHANNEL
ZO1500.4
11~15V DC
75X 4
90 X 4
180 X 2
750
10Hz~36KHz(-3dB)
90dB
22K Ohm
250mV~5V
<0.05%
50Hz-400Hz
50Hz-400Hz
0/6/12dB
330X231.5X55.5
1500
10Hz~36KHz(-3dB)
ZO3000.4
11~15V DC
125 X 4
190 X 4
380 X 2
90dB
22K Ohm
250mV~5V
<0.05%
50Hz-400Hz
50Hz-400Hz
0/6/12dB
1520
3000
ZO2000.4
11~15V DC
90 X 4
125 X 4
250 X 2
1000
10Hz~36KHz(-3dB)
90dB
22K Ohm
250mV~5V
<0.05%
50Hz-400Hz
50Hz-400Hz
0/6/12dB
2000
FOUR CHANNEL
Supply Voltage
RMS Watts @ 4 Ohm
Stereo 14.4V
Frequency Response
Signal Noise Ratio
Input Impedance
Input Sensitivity
T.H.D.
Hi Pass Freq.
Low Pass Freq.
Bass Boost
POWER DESCRIPTION
Watts Nominal
RMS Watts @ 2 Ohm
Stereo 14.4V
RMS Watts @ 4 Ohm
Bridge 14.4V
Dimensions(mm)
Max Music Power Watts
ZO5000.4
11~15V DC
185 X 4
315X 4
625 X 2
2500
10Hz~36KHz(-3dB)
90dB
22K Ohm
250mV~5V
<0.05%
5000
ZO4000.4
11~15V DC
175 X 4
250 X 4
500 X 2
2000
10Hz~36KHz(-3dB)
90dB
22K Ohm
250mV~5V
<0.05%
4000
10Hz~36KHz(-3dB)
ZO6000.4
11~15V DC
250 X 4
375 X 4
750 X 2
90dB
22K Ohm
250mV~5V
<0.05%
3000
6000
362X231.5X55.5 372X231.5X55.5
50Hz-400Hz
50Hz-400Hz
0/6/12dB
382X231.5X55.5
50Hz-400Hz
50Hz-400Hz
0/6/12dB
50Hz-400Hz
50Hz-400Hz
0/6/12dB
392X231.5X55.5 512X231.5X55.5
24
5
OPERATION
GND(-)=GROUND CONNECTION
Connect the GND terminal to the chassis ground of your car and take care of best
electric and mechanic contact. In doing so, drill a hole in to the car chassis near
the amplifier then remove color, dirt or any other substance from the ground point.
After that fasten the cable end with added ring terminal by using a screw. Ensure
that the ground connection is as short as possible and that the cable diameter is
sufficient ( min 4 mm" ). Route the ground cables from the radio and all other
equipment parts. like equalizer. active crossover network or other amplifiers, to
the same ground point.
+12V=POWER SUPPLY
Connect the +12V terminal to the positive pole of the battery with a lead cable
and add a fuse in to the power cable in a distance of not more then 30 cm from the
battery. The lead cables's diameter should be at least 4 mm' for a length of 3m
and 6 mm" for a length of 6m.
REM(ON/OFF)REMOTE CONTROL
Connect the REM terminal to the automatic antenna connector of your car radio.
Now when turning on and off your car radio. the amplifier automatically switches
ON and OFF. A cable diameter of 0.5mm is sufficient.
FUSE
The amplifier is equipped with a plug-in auto fuse protecting the set against fault
conditions. Do not use a fuse with a higher value and never bridge the fuse over,
as this may lead to irreparability damage so that ant any claim for warranty is
denied.
No Function:
The connection cable is not connected correctly ( = terminal BATT/GND /REM).
Ensure that all connections and mechanic contact and that the jacket has been
removed. The fuse is defective-pay attention to the correct value of a new fuse!
No Sound:
Speaker cable or speaker plug are not connected correctly.
No Sound /Red LED Protection Shines:
The plus and minus wires of the speaker cable have contact, thus eliminate the
short circuit. If you use a 2 Ohm speaker in stereo mode, a 4 Ohm speaker in
bridge mode or tri-mode and the se is overloaded, then turn the gain control to
"min " until the operation is free of trouble.
Poor Sound Quality ( Distortions ):
The speakers are overloaded, therefore turn down the volume level and check
the volume control positions.
No Stereo Sound And A Weak Bass:
Speaker cables (+) and (-) are mixed up, unit wired out of phase.
t
TROUBLE SHOOTING
INTERFERENCE
Use only a screened audio cable for the wiring between " low level in " of the
amplifier and RCA or DIN output of the radio .
Lay the signal, speaker and power cables separately with enough distance
from one another and also from each other car cable. lf not possible, you can
lay the circuit and ground cable together with the serial cables. Audio and
speaker cable should be as far away from these as possible. The REM cable to
the automatic antenna output of the radio can be laid together with the signal
cables.
Avoid ground loops by laying the ground wiring of all components to a center
point in a star-like way. You can find the best central point in measuring the
voltage directly at the battery. Now compare this voltage value with the chosen
ground point and the (+) terminal of the amplifier. lf the measured voltage in
only less different you've found the correct central.Otherwise you have to look
for another point. You should measure with the ignition being switched on and
additionally switched on other electronics ( rear window heating and light ).
If there are pickups from external electrical sources into the speaker cables,
divide the core leads and twist them together.
If there are noises from the car electronics. Add an interference suppression
choke to the power wiring .
If there are huming noises, use thicker ground cables or add further ground
cables to the chassis.
To reduce contact resistance and bad and loose contacts, please tin the cable
ends or use multi core cable ends, spade terminals or others. Gold Plated
spade terminal are free of corrosion and have the lowest contact resistance.
Should all these measures to without any success. the use of a ground loop
isolator may solve the problem.
All cables are sources of interference. The power cable and RCA audio cable
are very prone to interference; the remote cables are less prone . There is often
interference caused by the generator (piping), ignition ( cracking ) or other car
electronic parts. Most of these problems can be eliminated by correct and careful
cabling. In doing so, these are the following guidelines :
6 23
PRECAUTIONS
FUSE REPLACEMENT
If the fuse blows, check the power connection and replace the f use. If the fuse
blows again after replacement, there may be an internal malfunction. In this case,
consult your dealer.
WARNING:
Use the specified amperage fuse. Use of a higher amperage fuse may cause
serious damage.
PROTECTION CIRCUIT:
This amplifier is provided with a protection circuit which operates in the following
cases when:
the unit is overheated.
the speaker terminals are short circuited.
This unit is designed for negative ground 12V DC operation only.
Use speakers with an impedance of 2 or 4 Ohms ( 2 to 4 Ohm when used as
bridging amplifier )
Avoid installing the unit where:
-It would be subject to high temperatures, such as from direct sunlight or hot air
from the heater.
-It would be exposed to rain or moisture.
-It would be subject to dust or dirt.
If your car is parked in direct sunlight and there is a considerable rise in
temperature inside the car, allow the unit to cool off before operation.
When installing the unit horizontally, be sure not to cover the heatsink fins with
the floor carpet.
If this unit is placed too close to the car radio, an interference may occur. In this
case, separate the amplifier from the car radio.
This power amplifier employs a protection circuit to protect the transistors and
speakers if the amplifier m lfunctions. Do not attempt to test the protection
circuits by covering the heatsink or connecting improper loads.
Do not use the unit with a weak auto battery as its optimum performance
depends on a normal battery supply voltage.
For safety reasons, keep the volume of your car audio system moderate so that
you can still hear normal traffic sounds outside your car.
a
After the amplifier has been installed and all connections have been made careful
-lyand securely, turn the radio on so that the amplifier is switched on automatically.
After a short power-on period, the amplifier reaches its full performance.
Now turn up the volume slowly using the volume control of the radio. If there is no
sound or only a distorted replay, switch off the radio immediately, the amplifier will
also switch off automatically, and check if all connections have been made correctly.
POWER=LED POWER INDICATOR
After the orderly connection of the three power terminals, the LED indicator shines
green and goes out with off.
PROTECT =LED PROTECTION INDICATOR
This set is equipped with an overload protection, immediately upon overloading
due to short circuit or much increased temperature the overload protection is
activated and the red LED indicator is shining. Through this the amplifier is
protected against damage. In case of the thermal protection a certain short cooling
time must be allowed after which the amplifier automatically resumes operation.
LEVEL CONTROL
The input level control allows the system to work well within a wide range of output
level. Choose the adjustment in the way that you achieve a sound most possibly
without any distortion. as a guideline the following procedure is recommended:
If you use several amplifier, the adjustment has to be made for each set separately,
tune up the volume of your car radio to 2/3 of the maximum volume.
Now turn the gain control of the amplifier from " Min " to " Max " direction until you
can hear distortions. Then turn the level control a little back to " Min ". The gain
control adjustment is finished now.
Attention! If you use 2 Ohm speakers in stereo mode. Tri-mode or 4 Ohm speakers
in bridge mode and the overload protection is triggered, turn the gain control to
" Min " direction, until the operation is free of trouble.
HIGH PASS AND LOW PASS CONTROLS
This amplifier has controls for making good sound
combination.
high pass and low pass
OPERATION
22 7
HPF
50Hz
400Hz
MODE
FULLHPF
Min
Max
CH3/CH4
CH1CH3
CH4 CH2
INPUT
GAIN
HI INPUT
CH2
CH1
BASS BOOST
12 6 0
LPF
LPF
50Hz
400Hz
OUTPUT INPUT
Min
Max
GAIN
MODE
FULL HPF
HPF
50Hz
400Hz
HI INPUT
+--+
CH1 CH2
PWR
PRO
CH1/CH2
CH3 CH4
+--+
STEREO MODE
ZO1000.2/ZO1500.2/ZO2500.2/ZO4500.2
CAR STEREO
R
L
ZO1500.4/ZO2000.4/ZO3000.4/ZO4000.4/ZO5000.4/ZO6000.4
CAR STEREO
CH1 CH2CH4 CH3
MODE
FULL HPF
Min
Max
BASS BOOST
GAIN
HI INPUT
+--+
LPF
OUTPUT
INPUT
LPF
50Hz 400Hz
PWR
PRO
HPF
12120 6
L
R
L
R
R
L
50Hz 400Hz
POWER CONNECTION
The battery terminal (+12V) must be connected directly to the positive terminal of
the vehicle battery to provide an adequate voltage source and minimize noise.
Connecting the battery terminal lead to any other point (such as the fuse block )
will reduce the power output and may cause noise and distortion. Use only #10
gauge or thicker (smaller gauge # ) wire for this lead and connect it to the terminal
of the battery after all other wiring is completed.
GROUND CONNECTION
The ground terminal (GND) connection is also critical to the correct operation of
the amplifier. Use a wire of the same gauge as the power connection ( #10 or thic-
ker)and connect it between the ground terminal (GND ) of the amplifier and a
metal part of the vehicle close to the mounting location. This wire should be as
short as possible and any paint or rust at the grounding point should be scraped
away to provide a clean metal surface to which the end of the ground wire can be
screwed or bolted.
REMOTE TURN-ON CONNECTION
The amplifier is turned on by applying +12V to the remote turn-on terminal (REM).
The wire lead to this terminal should be connected to the "Auto-Antenna " lead
from the car stereo which will provide the +12V only when the car stereo is turned
on. If the car stereo does not provide an Auto-Antenna" lead, the remote turn-on
lead may be wired to an "Accessory " or "Radio "terminal in the car's fuse block.
This will turn the amplifier on and off with the ignition key, regardless of whether
the car stereo is on or off. The remote turn-on lead does not carry large currents.
So #20 gauge wire may be used for this application.
SPEAKER CONNECTIONS
Depending on the type and number of speakers used with the amplifier, wire them
to the speaker terminals as per the appropriate wiring diagram. For most
applications #18gauge wire should be used for the speaker leads but in no case
thinner than #20 gauge. For leads in excess of 10 feet # 16 gauge is recommen-
ded. When wiring the speakers, pay careful attention to the polarity of the termi-
nals on the speakers and make certain they correspond to the polarity of the c-
orresponding terminals on the amplifier. Do not ground any speaker leads to the
chassis of the vehicle.
INPUT CONNECTIONS
This amplifier features low-level input capability.
If the car stereo does not provide low-level outputs, the amplifier may be connec
-ted via the speaker (high-level) outputs from the stereo with a AUTOCRAFT line
converter.
WIRING INSTRUCTIONS
8
21
ZO6000.5
CAR STEREO
CH3
CH4
CH2
CH1
CH5
L
R
HPF
MODE GAIN
Min
Max
4KHz
50Hz
4KHz
MODE
FULL
HPF
FULL
HPF
Min
Max
CH1/CH2
CH3/CH4
50Hz
CH1 CH3
CH4CH2
INPUT
CH5
R
L
GAIN
0dB
+18dB
400Hz 15Hz
LPF
BASS BOOST
REMOTE
CH5CH5
PWR
PRO
GAIN
HPF
Min
Max
HI INPUT
CH1/CH2
+--+
+--+
CH3/CH4
HI INPUT
+--+
L/R
ZO6000.5ZO6000.5
CAR STEREO
R
L
ZO3000.1D/ZO5000.1D/ZO8000.1D
R
L
PRO
PWR
OUT
IN
PRO
PWR
GAIN
BASS BOOST
LPF
REMOTE
15Hz 0dB
+18dB
Min
Max
LINE INPUT
LINE OUT
400Hz
PHASESUB SONIC
25HzOFF
O
0
O
180
BRIDGED
STEREO MODE
POWER CONNECTION LEADS
Connect the +12V power input lead only after all other leads have been
connected.
Be sure to connect the ground wire of the unit securely to a metal part of the car.
A lose connection may cause a malfunction of the amplifier.
REM: The unit is turned on by applying +12 Volts to this terminal. This terminal
does not draw heavy current like the Power Terminals so a thinner
connecting wire is acceptable. Standard 18 GAUGE is fine and the standard
color is yellow .lf the radio is equipped with a Power Antenna control wire, it can
drive this terminal . If the Power Antenna wire is already in use, you can still
splice into it. With this method, the unit will turn on automatically with the radio.
Use the power supply lead with a fuse attached whose value is the same as
original fuse.
Place the fuse in the power supply lead as close as possible to the car battery .
During a full power operation, maximum current will run through the system
Therefore, make sure that the leads to be connected to the +12V and GND
terminals of the unit respectively must be larger than 10-Gauge ( AWG.10).
NOTES ON THE POWER SUPPLY :
GND
REM
+12V
++
BATTERY
DC 12V
HEAD UNIT
( +12V)
REMOTE OUT
FUSE
to a metal part of car
POWER
20 9
BRIDGED
REM GND
+12V
POWER INPUT
CH1 CH2
CH3 CH4
FUSES
SPEAKER OUTPUT
SPEAKERS CONNECTIONS
ZO4000.4
ZO1500.4/ZO2000.4/ZO3000.4
Ch1
SPEAKER
2~4Ohm
Ch2
SPEAKER
2~4Ohm
Ch3
SPEAKER
2~4Ohm
Ch4
SPEAKER
2~4Ohm
ZO1500.4:30Ax2
ZO2000.4:35Ax2
ZO3000.4:40Ax2
BRIDGED
REM GND
+12V
POWER INPUT
CH1 CH2
CH3 CH4
SPEAKER OUTPUT
FUSES
40A X 3
Ch1
SPEAKER
2~4Ohm
Ch2
SPEAKER
2~4Ohm
Ch3
SPEAKER
2~4Ohm
Ch4
SPEAKER
2~4Ohm
BRIDGED MODE
ZO1500.2/ZO2500.2
MONO SPEAKER
4~8Ohm
MONO SPEAKER
4~8Ohm
ZO6000.5
ZO1500.2:30AX2
ZO2500.2:40AX2
ZO4500.2:200A
ZO6000.5:150A
MONO SPEAKER
4~8Ohm
SPEAKER OUTPUT
REM GND
+12V
RIGHT
BRIDGED
FUSE
POWER INPUT
LEFT
SPEAKER OUTPUT
REM GND
+12V
RIGHT
BRIDGED
POWER INPUT
LEFT
ZO4500.2
SPEAKER OUTPUT
CH5
BRIDGED
CH3 CH4
CH1 CH2
SPEAKER OUTPUT
MIN 1
POWER INPUT
REM
GND
+12V
10
19
SPEAKERS CONNECTIONS
ZO5000.4
BRIDGED
REM GND
+12V
POWER INPUT
CH1 CH2
CH3 CH4
SPEAKER OUTPUT
FUSES
40A X 4
Ch1
SPEAKER
2~4Ohm
Ch2
SPEAKER
2~4Ohm
Ch3
SPEAKER
2~4Ohm
Ch4
SPEAKER
2~4Ohm
BRIDGED
REM GND
+12V
POWER INPUT
CH1 CH2
CH3 CH4
SPEAKER OUTPUT
Ch1
SPEAKER
2~4Ohm
Ch2
SPEAKER
2~4Ohm
Ch3
SPEAKER
2~4Ohm
Ch4
SPEAKER
2~4Ohm
ZO6000.4
ZO6000.4:200A
BRIDGED
REM GND
+12V
POWER INPUT
CH1 CH2
CH3 CH4
SPEAKER OUTPUT
FUSES
40A X 4
BRIDGED MODE
ZO5000.4
ZO1000.2
MONO SPEAKER
4~8Ohm
BRIDGED
REM GND
+12V
POWER INPUT
CH1 CH2
CH3 CH4
SPEAKER OUTPUT
MONO SPEAKER
4~8Ohm
MONO SPEAKER
4~8Ohm
MONO SPEAKER
4~8Ohm
SPEAKER OUTPUT
REM GND
+12V
RIGHT
BRIDGED
FUSE
40A
POWER INPUT
LEFT
ZO6000.4
ZO6000.4:200A
18
11
SPEAKER OUTPUT
REM GND
+12V
RIGHT
BRIDGED
FUSE
40A
POWER INPUT
LEFT
SPEAKERS CONNECTIONS
ZO1000.2
LEFT
SPEAKER
2~4Ohm
RIGHT
SPEAKER
2~4Ohm
ZO1500.2/ZO2500.2
SPEAKER OUTPUT
REM GND
+12V
RIGHT
BRIDGED
FUSE
POWER INPUT
LEFT
ZO1500.2:30AX2
ZO2500.2:40AX2
LEFT
SPEAKER
2~4Ohm
RIGHT
SPEAKER
2~4Ohm
BRIDGED MODE
ZO4000.4
MONO SPEAKER
4~8Ohm
MONO SPEAKER
4~8Ohm
ZO1500.4/ZO2000.4/ZO3000.4
MONO SPEAKER
4~8Ohm
ZO1500.4:30Ax2
ZO2000.4:35Ax2
ZO3000.4:40Ax2
BRIDGED
REM GND
+12V
POWER INPUT
CH1 CH2
CH3 CH4
FUSES
SPEAKER OUTPUT
MONO SPEAKER
4~8Ohm
BRIDGED
REM GND
+12V
POWER INPUT
CH1 CH2
CH3 CH4
SPEAKER OUTPUT
FUSES
40A X 3
12
17
SPEAKERS CONNECTIONS
ZO4500.2
ZO6000.5
ZO6000.5:150A
ZO4500.2:200A
SPEAKER OUTPUT
REM GND
+12V
RIGHT
BRIDGED
POWER INPUT
LEFT
LEFT
SPEAKER
2~4Ohm
RIGHT
SPEAKER
2~4Ohm
SPEAKER OUTPUT
CH5
BRIDGED
CH3 CH4
CH1 CH2
SPEAKER OUTPUT
MIN 1
POWER INPUT
REM
GND
+12V
SPEAKERS CONNECTIONS AT BRIDGED
CAR STEREO
AMP 2
AMP 1
MASTER
SAVEL
R
L
PRO
PWR
OUT
IN
PRO
PWR
GAIN
BASS BOOST
LPF
REMOTE
15Hz 0dB
+18dB
Min
Max
LINE INPUT
LINE OUT
400Hz
PHASESUB SONIC
25HzOFF
O
0
O
180
BRIDGED
R
L
PRO
PWR
OUT
IN
PRO
PWR
GAIN
BASS BOOST
LPF
REMOTE
15Hz 0dB
+18dB
Min
Max
LINE INPUT
LINE OUT
400Hz
PHASESUB SONIC
25HzOFF
O
0
O
180
BRIDGED
ZO8000.1D
16
13
SPEAKERS CONNECTIONS AT BRIDGED
ZO8000.1D
BATTERY
DC 12V
To a metal
part of car
AMP 2
AMP 1
4~8Ohm
POWER I NPU T
SPEAKER OUTPUT
FUSES
+12V
REM GND
MIN 1
30A X 4
POWER I NPU T
SPEAKER OUTPUT
FUSES
+12V
REM GND
MIN 1
30A X 4
SPEAKERS CONNECTIONS
ZO3000.1D/ZO500.1D
+ +
MONO SPEAKER
1~4Ohm
POWER I NPU T
SPEAKER OUTPUT
FUSES
+12V
REM GND
MIN 1
ZO3000.1D:30Ax3
ZO5000.1D:35Ax3
POWER I NPU T
SPEAKER OUTPUT
FUSES
+12V
REM GND
MIN 1
30A X 4
ZO8000.1D
+ +
MONO SPEAKER
1~4Ohm
14
15
SPEAKERS CONNECTIONS AT BRIDGED SPEAKERS CONNECTIONS AT BRIDGED
BATTERY
DC 12V
To a metal
part of car
AMP 2
AMP 1
4~8Ohm
CAR STEREO
AMP 2
AMP 1
MASTER
SAVEL
R
L
PRO
PWR
OUT
IN
PRO
PWR
GAIN
BASS BOOST
LPF
REMOTE
15Hz 0dB
+18dB
Min
Max
LINE INPUT
LINE OUT
400Hz
PHASESUB SONIC
25HzOFF
O
0
O
180
BRIDGED
POWER I NPU T
SPEAKER OUTPUT
FUSES
+12V
REM GND
MIN 1
POWER I NPU T
SPEAKER OUTPUT
FUSES
+12V
REM GND
MIN 1
R
L
PRO
PWR
OUT
IN
PRO
PWR
GAIN
BASS BOOST
LPF
REMOTE
15Hz 0dB
+18dB
Min
Max
LINE INPUT
LINE OUT
400Hz
PHASESUB SONIC
25HzOFF
O
0
O
180
BRIDGED
ZO3000.1D:30Ax3
ZO5000.1D:35Ax3
ZO3000.1D/ZO500.1D ZO3000.1D/ZO500.1D
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Orion ZO1000.2 Owner's manual

Orion
Brand
Orion
Model
ZO1000.2
Category
Car audio amplifiers
Type
Owner's manual
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