MAG SL100DC Series Installation guide

Brand: MAG

Model: SL100DC Series

Category: Gate Opener

Type: Installation guide

MAG SL100DC Series is a complete sliding gate automation system, designed to automate gates weighing up to 600kg. It features a powerful motor, limit switches for precise gate positioning, and a control board with adjustable force settings for obstacle detection. The system also includes a remote control receiver and two transmitters for convenient operation.

With its robust design and comprehensive safety features, the MAG SL100DC Series is an ideal solution for automating gates in residential, commercial, and industrial applications.

MAG SL100ACx series is a complete sliding gate automation system.

Components in MAG SL100DCx series

Preliminary check

To ensure trouble-free operation, make sure that the gate (whether existing or yet to be installed) has the following

specification:

• Max gate weight 600kg

• Strong and rigid leaf frame

• Flat leaf face, with no protruding parts and no vertical members

• Straight, smooth and even movement of the least over its entire travel

• No sideway oscillation of the leaf

• Upper and lower sliding system in perfect condition

• The use of floor tracking with a rounded channel is preferred because it reduces friction in the sliding

movement

• Only two slide wheel

If any welding or brazing is required on the gate, it should be done before installing the automation system. The

condition of the gate structure will have direct affect on the reliability and safety of the automation system. We are

ready to install SL100P after making sure all the above items are checked.

App

lication not

1 PVC box

2 Control board

3 Motor

4 Limit switch

5 Mountin

bracket

6 Base plate

7 Limit switch stopper

8 Gear rack

9Ke

to unlock clutch

10 Pinion

ear

lan ke

to release clutch

12 Spacer

(

with screw tread

)

13 Bolt

14 Remote control transmitter

15 Remote control receiver

SL100DCx series –

Sliding gate system

Installation guide

Gate Automatic S

stem

Suggested installation steps include the following:

1. Doing the wiring groundwork at installation site

2. Installation of the operator motor

3. Installing control panel to the pillar wall

4. Installation of gear rack to gate

5. Mounting the limit switch stopper to the gear rack

6. Remove 4 extra washers from the motor operator

7. Testing and verifying wiring

** Step 2 and 3 might be interchanged while waiting for the cement base to dry. Special chemical can be added to the

cement base to shorten the dry time.

Standard installation layout

The below typical layout can be used to plan wiring groundwork at actual installation site. Use suitable rigid and/or

flexible pipes for laying power cables. Always keep low voltage accessory cables separated from 230V power cables.

To avoid interference, use separate sheaths. It is suggested to use the following recommended cable specification.

Door Door

frame

Rimlock

Wiring :1,2,

is 1.5mm 3 core.3is1.5mm 2 core.4is 2.5mm 3 core.

Lock remain secured

during power failure

- weatherproof

Description Wire specification

1 Connectin

limit switch si

nal from motor to control unit.

(Close, common and open) 3 core, 1.5 mm diameter

2 AC230V power supply from control unit to the motor 3 core, 1.5 mm diameter

3 In door push button for manual control of the gate. 2 core, 1.5 mm diameter

4 AC230V power supply to the control unit 3 core, 2.5 mm diameter

5 Pillar light power supply 3 core, 1.5 mm diameter

Installing the motor operator

Installing control panel

The PVC box base is mounted onto the wall through using screws. The hole into the control box can be sealed with

silicon to prevent insects, or water to go in.

Wiring conduit

travels underground

and conceals into

the pillar wall

Let the remote control yellow

wire (antenna) come out 3

inch from the PVC box lower

ventilation hole.

Control

board

Remote

control

receiver

Pillar wall

Sideview

F11 control board

UR2 adjustable rotar

switch is to adjust the amount of force

(

or wei

)

for the controller to interpret as a valid obstacle to pause the gate motion.

Adjusting to the HARD (+) side means that it will required greater amount

of force.

Select limit switch

input mode

(Normally closed –

N.C or normally

opened –N.O). N.O.

option is to be

selected for Celmer

motor.

LDR Sensor

Pillar Light will only

function during the night

Cut the jumper wire to enable brake function to stop the

gate motion. Leave the jumper wire connected (default)

for Celmer. Celmer motor does not require this function.

uto Close

Gate will automatically

close after 20 seconds

Wiring connection

R30

ML43

R26

R24

R26

R29

R25

C12

RLY5

FUSE

C10 D1

R22

R27

317T

J10

CON9

12V

J7J4

RL4

R23

RLY2

RLY1

RLY3

J6 J2

R21 R34

R35

R32

R31

R33

R19

R20

R17

R18

R14

R13

R12

R11

R10

R15

R16

2003

F11

J5 J1

FORCE C

TIMER HI- SPEED

FORCE

OVERLOAD

SOFT HARD

VR2VR1

LDR

AC230V

TRANSFORMER 21 12 0

12 0 12 DC

MOTOR DC12V OPNCMCLS

LIMITSW CM O/C CL OP

P/SW ONLY NC CM

P/BEAM

C11

OPN CLS OC CL OP

CON7 CON8 CON6 CON5 CON4 CON3 CON2 CON1

LIMIT SWITCH

NO NC

AUTO CLOSE

20S OFF

SW4

4Amp

TRANSFORMER

12 0 12

SECONDARY

PRIMARY

230v 0v

BLACK

RED RX

DC12v

Optional

Photo Beam

Remove Jumper when

Photo Beam Connected

Sliding Gate

DC Motor

LimitSwitch

Motor Coil

Single Push Button

CM O/C

Double Push Button

CM CL OC

Pillar Light

LightSwitch

AC230v LN

AC230v

Note: AC Power Supply and Pillar

Lighting must be same electrical phase

ManualPushButton

Connection

12V7Ah

IN THE CONTROL PANELAT THE GATEINSIDE IN



THE HOUSE

RC330 Remote

Control Receiver

White

Brown/Grey

Installing the gear rack

Gear rack mounting location must be parallel to the pinion gear horizontal axis after the operator motor is fully

mounted at that specific installation site. Using alignment liquid level ruler or simply following the gate frame is not an

accurate method. The gear rack location must be determined relative to the pinion gear location. The following is the

method suggested. Release the motor clutch for free rotation during installation.

Now the gear rack horizontal axis should be aligned to be parallel to the pinion gear axis. With minima effort try to

slide the gate back and forth within the gear rack length and make sure the movement is smooth and even.

Repeat the same installation procedure for all subsequent gear racks that are needed to reach the position of

complete closing. Use a section of rack of about 150 mm to ensure that the teeth-to-teeth distance of subsequent

gear rack is spaced correctly - see illustration below.

After installing all the required gear racks, manually check if the gate can open completely and the movements of the

gate is smooth and even. Full weld all the spacer to the gate frame. Tighten the motor clutch back. IMPORTANT: Do

not weld the rack section to the spacers or to each other. Do not apply grease or other lubricant to the pinion and rack.

Slide the

ate open b

hand. Place the first section

of the rack on the pinion, aligning it with the first

spacer. The pinion gear teeth should fit into the

gear rack teeth with almost no spacing.

Secure the gear rack to gate using a clamp.

Spot weld the first spacer to the gate frame.

Slide the

ate towards its closed position until

the third spacer of gear rack is on top of the

pinion gear.

Secure the position of the bolt and spacer to

gate through gear rack's last screw hole.

Spot weld the second and third spacer to the

gate frame

Correct teeth-to-teeth distance at the joint

Installing the limit switch stopper

The exact location of the limit switch on gear rack shall be adjusted in such a way that it will be able to trigger the limit

switch at desired fully closed and fully open position. This limit switch act as an indicator to the controller to stop the

gate movement.

Removing the washer from the motor operator

The washer slip into the side of the motor operation during earlier installation is for the convenient and eases of

installing the gear rack. After the gear rack is fully installed, loose the raw bolt screw a little and remove 4 of the top

washer. There will be still remaining 4 washers. Tighten the raw bolt.

This is to allow the motor operator to drop approximately 1.5 mm on vertical axis and easily create required 1.5 mm

gap between the pinion and the gear rack’s teeth. This gap is essential for the gate to move smoother and will not

damage the pinion in the long run.

1.5 mm

CAUTION: Pinion gear will be DAMAGED if there is NO 1.5mm gap.

Final testing and verification

The correct connection of L and R on Celmer motor depends on the

direction it is installed. Therefore as final steps testing, free the clutch,

slide the gate to the center and tighten the clutch.

Turn on the power and press push button to open it. If the gate does not

move to the desired direction, reverse the L and R connection on Celmer

motor.

The limit switch position might also need some fine tuning to make sure the gate is fully closed and fully opened at

desired location. The force or weight of obstacle setting at the control board might need some fine tuning also to make

sure maximum safety.

Remote Control

The following diagram illustrates the functions of a remote control.

Press again to CLOSE.

Press once to OPEN.

Press again to STOP.

Press again to CLOSE.

Press once to OPEN.

Press again to STOP.

Button Functions

Button 1 and button 2 on the wireless remote

control transmitter has the same function.

Press once to OPEN.

Press again to STOP.

Press again to CLOSE.

If the operating range of the remote control

weakens, please check the battery in the

remote control transmitter. Battery needs to

be changed every 3 months depending on the

frequency of usage. Type of battery used is

AE23, 12V.

Batter

slot

AE23, 12V

Matchin

codin

between transmitter

and receiver

Remote control transmitter

opened.

Ever

set of remote control consist of transmitter and receiver. Each transmitter transmission codin

is exact match to the receiver. There are 6561 variation of coding available by setting through DIP

switch. User can set to any coding desired. For security reason, it is recommended that user

change the coding from the default setting for higher security.

Operatin

the

ate with remote control

Manual Operation

Should the need arise to operate the gate manually because of power failure or malfunction, release the clutch so that

the motor are free to rotate. This can be done with the following procedure:

CAUTION: DO NOT turn the Alan key all the way to the end – this will cause the clutch to be completely

disengage from the gear system and unable to be tighten back later. Turn the Alan key only 2 round or less

will be able to free the clutch for manual sliding. The clutch needs to be tighten back for the automatic gate

system to resume operation.

Optional installation of photo beam

The approved photo beam to be used together with SL100P system is ART104 from DEA (Italy). Photo beam is to be

installed on the wall pillar facing each other aligning to an horizontal axis. The corresponding jumper wire on F1 board

needs to be cut to enable photo beam function. The following is the detailed wiring of the photo beam:

CNC

AC24V - shared power

supply with remote

control receiver. Common CM

share with limit switch

PIB input F1 control panel

Power selection

No jumper - AC24V

ith jumper - DC12V

AC24V - shared power

supply with remote

control receiver.

Power selection

No jumper - AC24V

With jumper - DC12V

Transmitter (TX)

Receiver (RX)

IR beam passing horizontal across

the gate entrance. Trigger signal

will be sent to control board once

IR beam is blocked by obstacle.

pillar wall

documentation served as a reference only. It is subject to change without further notice. All the diagrams and information in this documentation

may not be duplicated or modified in any form without the written approval from MAG®.

)

Use the ke

supplied to unlock the

clutch

2) Turn the Alan key TWO round anti-

clockwise to release the clutch

MAG SL100DC Series Installation guide

Brand: MAG

Model: SL100DC Series

Category: Gate Opener

Type: Installation guide

With its robust design and comprehensive safety features, the MAG SL100DC Series is an ideal solution for automating gates in residential, commercial, and industrial applications.

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MAG SL100DC Series Installation guide

MAG SL100DC Series Installation guide

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