MMI DOOR ZL09515 Installation guide

ZL09515
Brand
MMI DOOR
Model
ZL09515
Type
Installation guide
Barn Door Hardware Kit
Installation Guide
Main Components
x1 Right Stopper
x1 Rail
x5 Wall Spacer
x2 Anti-jump Block
x5 5/16 (8mm x 60mm)
Carriage Bolt
x5 5/16 (8mm x25mm)
Anchor
(Pre-mounted to
Carriage Bolt)
x5 5/16 (8mm x 90mm)
Wall Screw
x1 Floor-Mounted
Door Guide
x5 5/16 (10mm)
Wall Anchor
x2 #8 (4.2mm x 25mm)
Floor Screws
x1 Left Stopper
x2 5/16 (8mm)
Floor Anchor
x1 Optional Secondary
Wall-Mounted
Door Guide
x2 Bent Strap
MAIN COMPONENTS
Main Components
x1 Right Stopper
x1 Rail
x5 Wall Spacer
x2 Anti-jump Block
x5 5/16 (8mm x 60mm)
Carriage Bolt
x5 5/16 (8mm x25mm)
Anchor
(Pre-mounted to
Carriage Bolt)
x5 5/16 (8mm x 90mm)
Wall Screw
x1 Floor-Mounted
Door Guide
x5 5/16 (10mm)
Wall Anchor
x2 #8 (4.2mm x 25mm)
Floor Screws
x1 Left Stopper
x2 5/16 (8mm)
Floor Anchor
x1 Optional Secondary
Wall-Mounted
Door Guide
x2 Bent Strap
Main Components
x1 Right Stopper
x1 Rail x5 Wall Spacer
x2 Anti-jump Block
x5 5/16 (8mm x 60mm)
Carriage Bolt
x5 5/16 (8mm x25mm)
Anchor
(Pre-mounted to
Carriage Bolt)
x5 5/16 (8mm x 90mm)
Wall Screw
x1 Floor-Mounted
Door Guide
x5 5/16 (10mm)
Wall Anchor
x2 #8 (4.2mm x 25mm)
Floor Screws
x1 Left Stopper
x2 5/16 (8mm)
Floor Anchor
x1 Optional Secondary
Wall-Mounted
Door Guide
x2 Bent Strap
Main Components
x1 Right Stopper
x1 Rail x5 Wall Spacer
x2 Anti-jump Block
x5 5/16 (8mm x 60mm)
Carriage Bolt
x5 5/16 (8mm x25mm)
Anchor
(Pre-mounted to
Carriage Bolt)
x5 5/16 (8mm x 90mm)
Wall Screw
x1 Floor-Mounted
Door Guide
x5 5/16 (10mm)
Wall Anchor
x2 #8 (4.2mm x 25mm)
Floor Screws
x1 Left Stopper
x2 5/16 (8mm)
Floor Anchor
x1 Optional Secondary
Wall-Mounted
Door Guide
x2 Bent Strap
Main Components
x1 Right Stopper
x1 Rail x5 Wall Spacer
x2 Anti-jump Block
x5 5/16 (8mm x 60mm)
Carriage Bolt
x5 5/16 (8mm x25mm)
Anchor
(Pre-mounted to
Carriage Bolt)
x5 5/16 (8mm x 90mm)
Wall Screw
x1 Floor-Mounted
Door Guide
x5 5/16 (10mm)
Wall Anchor
x2 #8 (4.2mm x 25mm)
Floor Screws
x1 Left Stopper
x2 5/16 (8mm)
Floor Anchor
x1 Optional Secondary
Wall-Mounted
Door Guide
x2 Bent Strap
x2 Bent Strap/
x2 Top Mount
Main Components
x1 Right Stopper
x1 Rail x5 Wall Spacer
x2 Anti-jump Block
x5 5/16 (8mm x 60mm)
Carriage Bolt
x5 5/16 (8mm x25mm)
Anchor
(Pre-mounted to
Carriage Bolt)
x5 5/16 (8mm x 90mm)
Wall Screw
x1 Floor-Mounted
Door Guide
x5 5/16 (10mm)
Wall Anchor
x2 #8 (4.2mm x 25mm)
Floor Screws
x1 Left Stopper
x2 5/16 (8mm)
Floor Anchor
x1 Optional Secondary
Wall-Mounted
Door Guide
x2 Bent Strap
Main Components
x1 Right Stopper
x1 Rail x5 Wall Spacer
x2 Anti-jump Block
x5 5/16 (8mm x 60mm)
Carriage Bolt
x5 5/16 (8mm x25mm)
Anchor
(Pre-mounted to
Carriage Bolt)
x5 5/16 (8mm x 90mm)
Wall Screw
x1 Floor-Mounted
Door Guide
x5 5/16 (10mm)
Wall Anchor
x2 #8 (4.2mm x 25mm)
Floor Screws
x1 Left Stopper
x2 5/16 (8mm)
Floor Anchor
x1 Optional Secondary
Wall-Mounted
Door Guide
x2 Bent Strap
Main Components
x1 Right Stopper
x1 Rail x5 Wall Spacer
x2 Anti-jump Block
x5 5/16 (8mm x 60mm)
Carriage Bolt
x5 5/16 (8mm x25mm)
Anchor
(Pre-mounted to
Carriage Bolt)
x5 5/16 (8mm x 90mm)
Wall Screw
x1 Floor-Mounted
Door Guide
x5 5/16 (10mm)
Wall Anchor
x2 #8 (4.2mm x 25mm)
Floor Screws
x1 Left Stopper
x2 5/16 (8mm)
Floor Anchor
x1 Optional Secondary
Wall-Mounted
Door Guide
x2 Bent Strap
Main Components
x1 Right Stopper
x1 Rail x5 Wall Spacer
x2 Anti-jump Block
x5 5/16 (8mm x 60mm)
Carriage Bolt
x5 5/16 (8mm x25mm)
Anchor
(Pre-mounted to
Carriage Bolt)
x5 5/16 (8mm x 90mm)
Wall Screw
x1 Floor-Mounted
Door Guide
x5 5/16 (10mm)
Wall Anchor
x2 #8 (4.2mm x 25mm)
Floor Screws
x1 Left Stopper
x2 5/16 (8mm)
Floor Anchor
x1 Optional Secondary
Wall-Mounted
Door Guide
x2 Bent Strap
Main Components
x1 Right Stopper
x1 Rail x5 Wall Spacer
x2 Anti-jump Block
x5 5/16 (8mm x 60mm)
Carriage Bolt
x5 5/16 (8mm x25mm)
Anchor
(Pre-mounted to
Carriage Bolt)
x5 5/16 (8mm x 90mm)
Wall Screw
x1 Floor-Mounted
Door Guide
x5 5/16 (10mm)
Wall Anchor
x2 #8 (4.2mm x 25mm)
Floor Screws
x1 Left Stopper
x2 5/16 (8mm)
Floor Anchor
x1 Optional Secondary
Wall-Mounted
Door Guide
x2 Bent Strap
x1 Track Joiner
Sold Separately
Main Components
x1 Right Stopper
x1 Rail x5 Wall Spacer
x2 Anti-jump Block
x5 5/16 (8mm x 60mm)
Carriage Bolt
x5 5/16 (8mm x25mm)
Anchor
(Pre-mounted to
Carriage Bolt)
x5 5/16 (8mm x 90mm)
Wall Screw
x1 Floor-Mounted
Door Guide
x5 5/16 (10mm)
Wall Anchor
x2 #8 (4.2mm x 25mm)
Floor Screws
x1 Left Stopper
x2 5/16 (8mm)
Floor Anchor
x1 Optional Secondary
Wall-Mounted
Door Guide
x2 Bent Strap
Main Components
x1 Right Stopper
x1 Rail x5 Wall Spacer
x2 Anti-jump Block
x5 5/16 (8mm x 60mm)
Carriage Bolt
x5 5/16 (8mm x25mm)
Anchor
(Pre-mounted to
Carriage Bolt)
x5 5/16 (8mm x 90mm)
Wall Screw
x1 Floor-Mounted
Door Guide
x5 5/16 (10mm)
Wall Anchor
x2 #8 (4.2mm x 25mm)
Floor Screws
x1 Left Stopper
x2 5/16 (8mm)
Floor Anchor
x1 Optional Secondary
Wall-Mounted
Door Guide
x2 Bent Strap
Main Components
x1 Right Stopper
x1 Rail x5 Wall Spacer
x2 Anti-jump Block
x5 5/16 (8mm x 60mm)
Carriage Bolt
x5 5/16 (8mm x25mm)
Anchor
(Pre-mounted to
Carriage Bolt)
x5 5/16 (8mm x 90mm)
Wall Screw
x1 Floor-Mounted
Door Guide
x5 5/16 (10mm)
Wall Anchor
x2 #8 (4.2mm x 25mm)
Floor Screws
x1 Left Stopper
x2 5/16 (8mm)
Floor Anchor
x1 Optional Secondary
Wall-Mounted
Door Guide
x2 Bent Strap
x1 Fill-in Plug
TOOLS REQUIRED
Tools Required
Tape M easure
Cordless Drill Drill Bit 5/16 (8mm) Drill Bit 3/8 (10mm)
Phillips Screwdriver Wrench
Pencil
Allen Key Level
1/4" Mortice Router Head
Speed Square
Required for Floor-Mounted
Door Guide Installation
Tools Required
Tape M easure
Cordless Drill Drill Bit 5/16 (8mm) Drill Bit 3/8 (10mm)
Phillips Screwdriver Wrench
Pencil
Allen Key Level
1/4" Mortice Router Head
Speed Square
Required for Floor-Mounted
Door Guide Installation
Tools Required
Tape M easure
Cordless Drill Drill Bit 5/16 (8mm) Drill Bit 3/8 (10mm)
Phillips Screwdriver Wrench
Pencil
Allen Key Level
1/4" Mortice Router Head
Speed Square
Required for Floor-Mounted
Door Guide Installation
Tools Required
Tape M easure
Cordless Drill Drill Bit 5/16 (8mm) Drill Bit 3/8 (10mm)
Phillips Screwdriver Wrench
Pencil
Allen Key Level
1/4" Mortice Router Head
Speed Square
Required for Floor-Mounted
Door Guide Installation
Tools Required
Tape M easure
Cordless Drill Drill Bit 5/16 (8mm) Drill Bit 3/8 (10mm)
Phillips Screwdriver Wrench
Pencil
Allen Key Level
1/4" Mortice Router Head
Speed Square
Required for Floor-Mounted
Door Guide Installation
Tools Required
Tape M easure
Cordless Drill Drill Bit 5/16 (8mm) Drill Bit 3/8 (10mm)
Phillips Screwdriver Wrench
Pencil
Allen Key Level
1/4" Mortice Router Head
Speed Square
Required for Floor-Mounted
Door Guide Installation
Tools Required
Tape M easure
Cordless Drill Drill Bit 5/16 (8mm) Drill Bit 3/8 (10mm)
Phillips Screwdriver Wrench
Pencil
Allen Key Level
1/4" Mortice Router Head
Speed Square
Required for Floor-Mounted
Door Guide Installation
Tools Required
Tape M easure
Cordless Drill Drill Bit 5/16 (8mm) Drill Bit 3/8 (10mm)
Phillips Screwdriver Wrench
Pencil
Allen Key Level
1/4" Mortice Router Head
Speed Square
Required for Floor-Mounted
Door Guide Installation
Tools Required
Tape M easure
Cordless Drill Drill Bit 5/16 (8mm) Drill Bit 3/8 (10mm)
Phillips Screwdriver Wrench
Pencil
Allen Key Level
1/4" Mortice Router Head
Speed Square
Required for Floor-Mounted
Door Guide Installation
Tools Required
Tape M easure
Cordless Drill Drill Bit 5/16 (8mm) Drill Bit 3/8 (10mm)
Phillips Screwdriver Wrench
Pencil
Allen Key Level
1/4" Mortice Router Head
Speed Square
Required for Floor-Mounted
Door Guide Installation
1" x 4" Solid
Wood Blocking
Tools Required
Tape M easure
Cordless Drill Drill Bit 5/16 (8mm) Drill Bit 3/8 (10mm)
Phillips Screwdriver Wrench
Pencil
Allen Key Level
1/4" Mortice Router Head
Speed Square
Required for Floor-Mounted
Door Guide Installation
Required
IMPORTANT: BEFORE YOU BEGIN
IF INSTALLING DIRECTLY INTO A NON-CONCRETE WALL, DO NOT ATTEMPT TO INSTALL THE RAIL SOLELY TO THE
DRYWALL OR ANY WALL SURFACE AS THIS MAY NOT SUPPORT THE WEIGHT OF THE RAIL AND MOUNTED DOOR. THE
RAIL MUST BE INSTALLED ONTO A PIECE OF SOLID WOOD BLOCKING (SOLD SEPARATELY). USING MOUNTING SCREWS
(ALSO SOLD SEPARATELY) ENSURES THE SOLID WOOD BLOCK IS SECURED INTO THE STRUCTURAL SURFACE. USE
A STUD FINDER WHERE NECESSARY TO LOCATE STUDS AND SECURE SAFELY. TYPICAL SOLID WOOD BLOCKING
SHOULD BE 1" X 4" TO THE LENGTH OF THE RAIL.
NOTE, THE MAXIMUM THICKNESS OF THE DOOR MUST BE 1 3/8". IF INSTALLING WITH THE FLOOR-MOUNTED DOOR
GUIDE, THE DOOR MUST BE MORTICED 1/4" WIDE X 3/4" DEEP CENTRALLY. A SECONDARY WALL-MOUNTED DOOR
GUIDE HAS ALSO BEEN PROVIDED FOR NON-MORTICED DOOR INSTALLATION.
Barn Door Hardware Kit
ASSEMBLY INSTRUCTIONS
BARN DOOR HARDWARE KIT
ASSEMBLY INSTRUCTIONS
Step 1. Door Preparation
Note: K and Z Bar Planked are pre-routed along the
bottom and do not require door preparation.
A second, optional, wall-mounted door guide has also
been provided in this kit should you not wish to
mortice your door (See Step 12).
3/4
" (19 mm)
1/4"
(6.3 mm)
Step 3. Door Preparation - Anti-jump block Installation
Position each anti-jump block at least 1" from the edge of the
Straps. Tighten slightly to secure in place.
Step 2. Door Preparation – Strap Installation
Position each strap to the front of the door center to the
stile or a minimum of 2" from the edge of the door.
Cut a piece of cardboard 2" high and place between the
wheel (inner groove) and the top of the door to correctly
position the height of the straps.
Mark holes with a pencil and pre-drill 3/8" holes, then
secure into place. Repeat for second strap.
Centre to Stile or
minimum of 2" (51 mm)
drill out
3/8" (10mm)
2" (51 mm)
®
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Mortice 1/4" wide x 3/4" deep groove centrally to the bottom
will ensure smoothness of door travel side-to-side and will
prevent the door from swinging in and out.
Step 1. Door Preparation
Note: K and Z Bar Planked
doors are pre-routed along the bottom and do not require door
preparation.
Note: A second, optional wall-mounted door guide has also been
provided in this kit should you not wish to mortice your door.
Mortice 1/4" wide x 3/4" deep groove
centrally to the bottom of the door for the use with the oor-mounted door
guide. This will ensure smoothness of door travel side-to-side and will
prevent the door from swinging in and out.
BARN DOOR HARDWARE KIT
ASSEMBLY INSTRUCTIONS
Step 1. Door Preparation
Note: K and Z Bar Planked are pre-routed along the
bottom and do not require door preparation.
A second, optional, wall-mounted door guide has also
been provided in this kit should you not wish to
mortice your door (See Step 12).
3/4
" (19 mm)
1/4"
(6.3 mm)
Step 3. Door Preparation - Anti-jump block Installation
Position each anti-jump block at least 1" from the edge of the
Straps. Tighten slightly to secure in place.
Step 2. Door Preparation – Strap Installation
Position each strap to the front of the door center to the
stile or a minimum of 2" from the edge of the door.
Cut a piece of cardboard 2" high and place between the
wheel (inner groove) and the top of the door to correctly
position the height of the straps.
Mark holes with a pencil and pre-drill 3/8" holes, then
secure into place. Repeat for second strap.
Centre to Stile or
minimum of 2" (51 mm)
drill out
3/8" (10mm)
2" (51 mm)
®
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Mortice 1/4" wide x 3/4" deep groove centrally to the bottom
will ensure smoothness of door travel side-to-side and will
prevent the door from swinging in and out.
Step 2a. Door Preparation -
Strap Installation for Bent Strap
Position each strap to the front of the door center to the stile or a minimum
of 2" from the edge of the door.
Cut a piece of cardboard 2" high and place between the wheel (inner
groove) and the top of the door to correctly position the height of the
straps.
Mark holes with a pencil and pre-drill 3/8" holes, then secure into place.
Repeat from second strap.
Step 2b. Door Preparation -
Strap Installation for Top Mount
Position each roller a minimum of 4" from the edge of the door.
Mark the rst hole with a pencil and pre-drill 1/8" holes, then secure into
place. Mark the second hole with the roller in place to ensure the roller is
secure. Repeat for second roller.
BARN DOOR HARDWARE KIT
ASSEMBLY INSTRUCTIONS
Step 1. Door Preparation
Note: K and Z Bar Planked are pre-routed along the
bottom and do not require door preparation.
A second, optional, wall-mounted door guide has also
been provided in this kit should you not wish to
mortice your door (See Step 12).
3/4
" (19 mm)
1/4"
(6.3 mm)
Step 3. Door Preparation - Anti-jump block Installation
Position each anti-jump block at least 1" from the edge of the
Straps. Tighten slightly to secure in place.
Step 2. Door Preparation – Strap Installation
Position each strap to the front of the door center to the
stile or a minimum of 2" from the edge of the door.
Cut a piece of cardboard 2" high and place between the
wheel (inner groove) and the top of the door to correctly
position the height of the straps.
Mark holes with a pencil and pre-drill 3/8" holes, then
secure into place. Repeat for second strap.
Centre to Stile or
minimum of 2" (51 mm)
drill out
3/8" (10mm)
2" (51 mm)
®
www.millikenmillwork.com
Mortice 1/4" wide x 3/4" deep groove centrally to the bottom
will ensure smoothness of door travel side-to-side and will
prevent the door from swinging in and out.
Image for bent strap shown
Step 3. Door Preparation -
Anti-jump block installation
Position each anti-jump block at least 1" from the edge of the straps.
Tighten slightly to secure into place.
Barn Door Hardware Kit
ASSEMBLY INSTRUCTIONS
Step 4. CONCRETE Wall Preparation
IF INSTALLING INTO DRYWALL – PLEASE PROCEED TO STEP 7.
Position the rail by measuring up from the door
height (H) + 1 3/4" to the center of the track. Also ensure
a gap of 3/8" at the bottom. Ensure the rail is level and
leave a minimum of 2" from the end of the rail to the side
of the opening (as shown).
If installing with an opening for 80" standard door size,
remove the top trim and cut the side trim horizontally along
the height of the opening.
BARN DOOR HARDWARE KIT
ASSEMBLY INSTRUCTIONS
Step 5. CONCRETE Wall Preparation
Position the rail in place ensuring that it is level, mark the
holes on the rail using a pencil and pre-drill 5/16" holes
into the concrete.
Step 6. CONCRETE Rail Installation
When installing directly into concrete, insert using the
provided anchors and carriage bolts (with washers).
Ensure to un-screw to separate the carriage bolt and
anchor to install correctly, securing with a wrench.
Ensure to insert both stoppers either side of the rail inside
Door Height + 1 3/4"
3/8" (9.5 mm)
Gap under
the door
78 3/4" (2000 mm)
Minimum
2"
(51mm)
1 3/8" (30 mm)
5/16" (8mm)
®
www.millikenmillwork.com
Step 4. CONCRETE Wall Preparation
IF INSTALLING INTO DRYWALL, PLEASE PROCEED TO STEP 7.
Position the rail by measuring up from the door height (H) + 1 3/4" to the
center of the track. Also ensure a gap of 3/8" at the bottom. Ensure the rail
is level and leave a minimum of 2" from the end of the rail to the side of the
opening (as shown).
If installing with an opening for 80" standard door size, remove the top trim
and cut the side trim horizontally along the height of the opening.
Image for bent strap shown
Step 4. CONCRETE Wall Preparation
IF INSTALLING INTO DRYWALL – PLEASE PROCEED TO STEP 7.
Position the rail by measuring up from the door
height (H) + 1 3/4" to the center of the track. Also ensure
a gap of 3/8" at the bottom. Ensure the rail is level and
leave a minimum of 2" from the end of the rail to the side
of the opening (as shown).
If installing with an opening for 80" standard door size,
remove the top trim and cut the side trim horizontally along
the height of the opening.
BARN DOOR HARDWARE KIT
ASSEMBLY INSTRUCTIONS
Step 5. CONCRETE Wall Preparation
Position the rail in place ensuring that it is level, mark the
holes on the rail using a pencil and pre-drill 5/16" holes
into the concrete.
Step 6. CONCRETE Rail Installation
When installing directly into concrete, insert using the
provided anchors and carriage bolts (with washers).
Ensure to un-screw to separate the carriage bolt and
anchor to install correctly, securing with a wrench.
Ensure to insert both stoppers either side of the rail inside
Door Height + 1 3/4"
3/8" (9.5 mm)
Gap under
the door
78 3/4" (2000 mm)
Minimum
2"
(51mm)
1 3/8" (30 mm)
5/16" (8mm)
®
www.millikenmillwork.com
Step 5. CONCRETE Wall Preparation
Position the rail in place ensuring that it is level, mark the holes on the rail
using a pencil and pre-drill 5/16" holes into the concrete.
Step 4. CONCRETE Wall Preparation
IF INSTALLING INTO DRYWALL – PLEASE PROCEED TO STEP 7.
Position the rail by measuring up from the door
height (H) + 1 3/4" to the center of the track. Also ensure
a gap of 3/8" at the bottom. Ensure the rail is level and
leave a minimum of 2" from the end of the rail to the side
of the opening (as shown).
If installing with an opening for 80" standard door size,
remove the top trim and cut the side trim horizontally along
the height of the opening.
BARN DOOR HARDWARE KIT
ASSEMBLY INSTRUCTIONS
Step 5. CONCRETE Wall Preparation
Position the rail in place ensuring that it is level, mark the
holes on the rail using a pencil and pre-drill 5/16" holes
into the concrete.
Step 6. CONCRETE Rail Installation
When installing directly into concrete, insert using the
provided anchors and carriage bolts (with washers).
Ensure to un-screw to separate the carriage bolt and
anchor to install correctly, securing with a wrench.
Ensure to insert both stoppers either side of the rail inside
Door Height + 1 3/4"
3/8" (9.5 mm)
Gap under
the door
78 3/4" (2000 mm)
Minimum
2"
(51mm)
1 3/8" (30 mm)
5/16" (8mm)
®
www.millikenmillwork.com
Step 6. CONCRETE Rail Installation
When installing directly into concrete, insert using the provided anchors and
carriage bolts (with washers). Ensure to un-screw to separate the carriage
bolt and anchor to install correctly, securing a wrench.
Ensure to insert both stoppers on either side of the rail inside the rst hole.
Barn Door Hardware Kit
ASSEMBLY INSTRUCTIONS
BARN DOOR HARDWARE KIT
ASSEMBLY INSTRUCTIONS
Step 7. DRYWALL Wall Preparation
When installing into drywall, a piece of 1" x 4" solid wood
blocking is required to be mounted to the wall before
proceeding with the rail installation.
Position the solid wood blocking by measuring up from
the door height (H) + 1 3/4" to the center of the track. Also
ensure a gap of 3/8" at the bottom. Lastly, ensure the solid
wood blocking is level and leave a minimum of 2" from the
end of the blocking to the side of the opening (as shown).
If installing with an opening for 80" standard door size,
remove the top trim and cut the side trim horizontally along
the height of the opening.
Step 8. DRYWALL Wall Preparation
Position the rail on top of the wood blocking ensuring
levelness, mark the holes using a pencil and pre-drill
5/16" holes into the wood blocking.
1 3/8" (30 mm)
5/16" (8mm)
Step 9. DRYWALL Rail Installation
When installing into the solid wood block and wall, insert
using the provided wall anchors and wall screws. Align each
spacer to the rail holes, inserting anchors, spacers and bolts
(with washers), securing with a wrench.
Ensure to insert both stoppers either side of the rail inside
Door Height + 1 3/4"
1” x 4” solid wood blocking
78 3/4" (2000 mm)
Minimum
2"
(51mm)
3/8" (9.5 mm)
Gap under
the door
®
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Step 7. DRYWALL Wall Preparation
When installing into drywall, a piece of 1" x 4" solid wood blocking is required
to be mounted to the wall before proceeding with the rail installation.
Position the solid wood blocking by measuring up from the door height (H)
+ 1 3/4" to the center of the track. Also ensure a gap of 3/8" at the bottom.
Lastly, ensure the solid wood blocking is level and leave a minimum 2" from
the end of the blocking to the side of the opening (as shown).
If installing with an opening for 80" standard door size, remove the top trim
and cut the side trim horizontally along the height of the opening.
Image for bent strap shown
1 3/8" (30 mm)
5/16" (8mm)
Step 8. DRYWALL Wall Preparation
Position the rail on top of the wood blocking ensuring levelness, mark the
holes using a pencil and pre-drill 5/16" holes into the wood blocking.
Step 9. DRYWALL Rail Installation
When installing into the solid wood block and wall, insert using the
provided wall screws. Align each spacer to the rail holes, inserting spacers
and screws with a wrench.
Ensure to insert both stoppers on either side of the rail inside the rst hole.
Barn Door Hardware Kit
ASSEMBLY INSTRUCTIONS
BARN DOOR HARDWARE KIT
ASSEMBLY INSTRUCTIONS
Step 10. Hanging the Door
Place the assembled door onto the secured rail and tighten
each anti-jump block. Ensure all parts are operating correctly
by sliding the door side-to-side.
1
2
Step 11. Floor-Mounted Door Guide Installation
guide inside the morticed door, line up close to the opening.
placement then mark holes with a pencil and pre-drill 1/4"
the provided anchors.
1 3/16" (30 mm)
1/4" (8mm)
Step 12. OPTIONAL Wall-Mounted Door Guide Installation
Line up close to the opening, position and secure the
wall-mounted door guide directly into the wall or trim,
extending the guide as necessary to allow the door to
travel side-to-side. Tighten to secure in place.
1 3/16" (30 mm)
1/4" (8mm)
®
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Note: Pre-routed door bottom
Step 10. Hanging the Door
Place the assembled door onto the secured rail and tighten each anti-jump
block. Ensure all parts are operating correctly by sliding the door side-to-side.
Image for bent strap shown
Step 11. Floor-Mounted Door Guide Installation
Once the door is plumb, position the oor-mounted door guide inside the
morticed door, line up close to the opening. Slide the door side-to-side to
ensure functionality for nal placement then mark holes with a pencil and
pre-drill 1/4" holes. If drilling directly into a concrete oor, use the provided
anchors.
BARN DOOR HARDWARE KIT
ASSEMBLY INSTRUCTIONS
Step 10. Hanging the Door
Place the assembled door onto the secured rail and tighten
each anti-jump block. Ensure all parts are operating correctly
by sliding the door side-to-side.
1
2
Step 11. Floor-Mounted Door Guide Installation
guide inside the morticed door, line up close to the opening.
placement then mark holes with a pencil and pre-drill 1/4"
the provided anchors.
1 3/16" (30 mm)
1/4" (8mm)
Step 12. OPTIONAL Wall-Mounted Door Guide Installation
Line up close to the opening, position and secure the
wall-mounted door guide directly into the wall or trim,
extending the guide as necessary to allow the door to
travel side-to-side. Tighten to secure in place.
1 3/16" (30 mm)
1/4" (8mm)
®
www.millikenmillwork.com
Note: Pre-routed door bottom
Step 12. OPTIONAL Wall-Mounted Door Guide Installation
Line up close to the opening, position and secure the wall-mounted door
guide directly into the wall or trim, extending the guide as necessary to allow
the door to travel side-to-side. Tighten to secure in place.
BARN DOOR HARDWARE KIT
ASSEMBLY INSTRUCTIONS
Step 10. Hanging the Door
Place the assembled door onto the secured rail and tighten
each anti-jump block. Ensure all parts are operating correctly
by sliding the door side-to-side.
1
2
Step 11. Floor-Mounted Door Guide Installation
guide inside the morticed door, line up close to the opening.
placement then mark holes with a pencil and pre-drill 1/4"
the provided anchors.
1 3/16" (30 mm)
1/4" (8mm)
Step 12. OPTIONAL Wall-Mounted Door Guide Installation
Line up close to the opening, position and secure the
wall-mounted door guide directly into the wall or trim,
extending the guide as necessary to allow the door to
travel side-to-side. Tighten to secure in place.
1 3/16" (30 mm)
1/4" (8mm)
®
www.millikenmillwork.com
Note: Pre-routed door bottom
Barn Door Hardware Kit
ASSEMBLY INSTRUCTIONS
Step 13. OPTIONAL Track Joiner
Note: Track joiner sold separately. Designed to join (2) tracks for wider
opening applications.
Align the two tracks together. Position the track joiner on the front face of the
tracks, with the lip under the bottom edge. Use the Allen key to fasten the four
screws in place.
Step 14. Stopper Installation
Slide the door closed and to correct position of both stoppers. Using the
provided Allen key, tighten into position.
(X2)
Image for bent strap shown
Step 15. Fill-in Plug
If your track has 2 holes on each end, it has been prepared for kit expansion.
Ask your supplier about a track joiner (sold separately) to expand your kit.
If you do not wish to add another kit, use the plugs supplied to ll the holes.
This will complete the installation of the Barn Door Kit.
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MMI DOOR ZL09515 Installation guide

ZL09515
Brand
MMI DOOR
Model
ZL09515
Type
Installation guide
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