Wacker Neuson TH627 (418-02) User manual

Type
User manual
Operator’s Manual
Telehandlers
TH627
Machine model
From serial no.
Version
Doc. Number
Language
418-02
418 02 0001
3.0
5100040264
[us]
This Operator's Manual includes the
AEM Safety -anual RTF-0907
Copyright – 2016 Kramer-Werke GmbH
Printed in Germany
All rights reserved, in particular the copyright, the right of reproduction and the right of distribution applicable
worldwide.
This document may be used by the receiver only for the designated purpose. It may in no way be duplicated or
translated in any other language, in whole or in part, without prior permission in writing from the manufacturer.
No reproduction or translation of this publication, in whole or part, without the written consent of
KRAMER-WERKE GmbH.
Violations of legal regulations, in particular of the copyright protection, shall be subject to civil and criminal
prosecution.
KRAMER-WERKE GmbH keep abreast of the latest technical developments and constantly improve their
products. For this reason, we may from time to time need to make changes to figures and descriptions in this
documentation that do not reflect products that have already been delivered and that will not be implemented on
these machines.
Technical data, dimensions and weights are only given as an indication. Responsibility for errors or omissions
not accepted.
The cover features the machine with possible optional equipment.
Exclusively built for Wacker Neuson.
Kramer-Werke GmbH
Wacker-Neuson-Str. 1
D-88630 Pfullendorf
Telephone: 00800 9020 9020
www.kramer.de
Legend
Original Operator’s Manual x
Translation of original Operator’s Manual
Version 3.0
Date 05/2016
Document BA 418-02 *
BA 418-02 * 3.0 * BA_418_02_V3_enIVZ.fm I-1
Table of contents
Table of contents
1Preface
1.1 Operator’s Manual ................................................................................................................................ 1-1
1.2 Warranty and liability ............................................................................................................................ 1-4
2 Safety
2.1 Safety symbols and signal words ......................................................................................................... 2-1
2.2 Conduct and safety instructions ........................................................................................................... 2-2
2.3 Qualification of operating and maintenance personnel......................................................................... 2-3
2.4 Operation.............................................................................................................................................. 2-4
2.5 Lifting gear applications........................................................................................................................ 2-8
2.6 Trailer operation ................................................................................................................................. 2-10
2.7 Attachment operation ......................................................................................................................... 2-11
2.8 Towing, loading and transporting ....................................................................................................... 2-12
2.9 Maintenance ....................................................................................................................................... 2-15
2.10 Measures for avoiding risks................................................................................................................ 2-18
3 Introduction
3.1 Machine overview................................................................................................................................. 3-1
3.2 Brief description of machine ................................................................................................................. 3-4
3.3 Information and regulations on use ...................................................................................................... 3-6
3.4 Labels ................................................................................................................................................. 3-23
4 Putting into operation
4.1 Cabin/control stand............................................................................................................................... 4-1
4.2 Overview of control elements ............................................................................................................. 4-29
4.3 Overview of indicator lights................................................................................................................. 4-34
4.4 Preparatory work ................................................................................................................................ 4-48
4.5 Starting and stopping the engine........................................................................................................ 4-57
5Operation
5.1 Steering system.................................................................................................................................... 5-1
5.2 Accelerator actuation............................................................................................................................ 5-7
5.3 Brake .................................................................................................................................................. 5-10
5.4 Travel operation.................................................................................................................................. 5-14
5.5 Differential lock ................................................................................................................................... 5-21
5.6 Lights/signaling system ...................................................................................................................... 5-23
5.7 Wiper/wash system ............................................................................................................................ 5-32
5.8 Heating, ventilation and air-conditioning system ................................................................................ 5-34
5.9 Operating hydraulics........................................................................................................................... 5-36
5.10 Attachments........................................................................................................................................ 5-63
5.11 Work operation ................................................................................................................................... 5-84
5.12 Emergency lowering ......................................................................................................................... 5-108
5.13 Options ............................................................................................................................................. 5-110
5.14 Putting out of operation/back into operation ..................................................................................... 5-161
5.15 Permanently putting out of operation................................................................................................ 5-163
6Transport
6.1 Towing the machine ............................................................................................................................. 6-1
6.2 Loading the machine ............................................................................................................................ 6-4
6.3 Transporting the machine..................................................................................................................... 6-8
Table of contents
I-2 BA 418-02 * 3.0 * BA_418_02_V3_enIVZ.fm
Table of contents
7 Maintenance
7.1 Information on maintenance ................................................................................................................. 7-1
7.2 Maintenance overview .......................................................................................................................... 7-3
7.3 Fluids and lubricants........................................................................................................................... 7-12
7.4 Maintenance accesses ....................................................................................................................... 7-16
7.5 Cleaning and service work.................................................................................................................. 7-19
7.6 Lubrication work.................................................................................................................................. 7-24
7.7 Fuel system ........................................................................................................................................ 7-34
7.8 Engine lubrication system................................................................................................................... 7-38
7.9 Cooling system ................................................................................................................................... 7-41
7.10 Air filter................................................................................................................................................ 7-48
7.11 V-belt/toothed belt............................................................................................................................... 7-51
7.12 Hydraulic system ................................................................................................................................ 7-53
7.13 Electrical system................................................................................................................................. 7-59
7.14 Heating, ventilation and air conditioning system................................................................................. 7-65
7.15 Washer system ................................................................................................................................... 7-69
7.16 Axles/travelling drive........................................................................................................................... 7-70
7.17 Braking system ................................................................................................................................... 7-71
7.18 Tires.................................................................................................................................................... 7-73
7.19 Maintenance of attachments............................................................................................................... 7-76
7.20 Maintenance of options....................................................................................................................... 7-77
7.21 Exhaust gas treatment........................................................................................................................ 7-81
7.22 Machine preservation ......................................................................................................................... 7-82
8Malfunctions
8.1 Diesel engine malfunctions................................................................................................................... 8-1
8.2 Malfunctions of the traveling drive ........................................................................................................ 8-3
8.3 Disorders in the work hydraulics........................................................................................................... 8-4
8.4 Malfunctions of the electrical system .................................................................................................... 8-5
8.5 Malfunctions in the air conditioning system (option) ........................................................................... 8-12
9 Technical data
9.1 Model and trade names ........................................................................................................................ 9-1
9.2 Engine................................................................................................................................................... 9-1
9.3 Travelling drive/axles ............................................................................................................................ 9-2
9.4 Brakes................................................................................................................................................... 9-4
9.5 Tires...................................................................................................................................................... 9-4
9.6 Steering system .................................................................................................................................... 9-5
9.7 Work hydraulics .................................................................................................................................... 9-6
9.8 Electrical system................................................................................................................................... 9-8
9.9 Tightening torques .............................................................................................................................. 9-16
9.10 Coolant ............................................................................................................................................... 9-17
9.11 Noise emissions.................................................................................................................................. 9-17
9.12 Vibration.............................................................................................................................................. 9-18
9.13 Weight................................................................................................................................................. 9-18
9.14 Payload/lift capacity/stability ............................................................................................................... 9-19
9.15 Dimensions ......................................................................................................................................... 9-30
Index
Index ..............................................................................................................................................................S-1
BA 418-02 * 3.0 * 418_02_1_Vorwort.fm 1-1
Preface 1
1 Preface
1.1 Operators Manual
Important information on the operating personnel
This Operator’s Manual only applies to the machines on the cover sheet.
It provides information on how to use, adjust and operate the machine,
and on how to perform maintenance on it, and is therefore only intended
for the operator and operating company.
Before performing machine travel or operation for the first time, the user
must be briefed on this machine and must carefully read and understand
this Operator’s Manual, in particular chapter “Safety instructions”.
Work on the machine may only be performed by trained and instructed
personnel that have been authorized by the operating company. Any
person involved in operation, inspection, maintenance, servicing, repair
work or transport of the machine must read, understand and follow the
complete instructions in the Operator’s Manual and in particular the safety
instructions.
The buyer/operating company is responsible for the operators’ training in
safe working on and with the machine.
The basis for this in the Federal Republic of Germany is the
"DGUV principle 308-009.“ Get informed on and follow the legal
regulations of your country.
recommend repeating the training sessions at regular intervals.
The buyer/operating company is responsible for ensuring that any
additional safety regulations applicable in the country of use of the
machine are followed.
The machine may only be operated by persons who are physically,
mentally and professionally suited for this work.
Persons under the influence of alcohol or drugs may not use the machine.
The operator is the person performing machine operation and/or travel.
Before putting the machine into operation, the operator of the machine
must ensure that it is in a perfect condition, and during operation, he
must pay attention to the regulations regarding operation.
The operator is responsible for ensuring that the machine and its use
do not pose a risk.
Before working with the machine, the operator must familiarize himself
with all the control elements and their functions, and with the handling
of the machine.
Information
Careful and prudent working is the best way to avoid accidents!
Preface
Table of contents
Index
1-2 BA 418-02 * 3.0 * 418_02_1_Vorwort.fm
1 Preface
Important information on this Operators Manual
The Operator’s Manual and amendments form part of the machine and
must always be available at the place of use of the machine.
Store this Operator’s Manual in the storage compartment or net
provided for this in the cabin.
Immediately replace an incomplete or illegible Operator’s Manual by a
new one.
In addition to the Operator’s Manual, observe and instruct the operator
in all other generally applicable, legal and other mandatory regulations
relevant to accident prevention and environmental protection.
Our distributors are always available to you for other questions about
the vehicle and about the operator's manual.
We keep abreast of the latest technical developments and constantly
improve our products. For this reason, we may from time to time need
to make changes to figures and descriptions in this documentation that
do not reflect products that have already been delivered and that will
not be implemented on these machines.
Technical data, dimensions and weights are only given as an
indication. Responsibility for errors or omissions not accepted.
Explanation of signs and symbols
The indication left or right in the descriptions always refers to the travel
direction of the machine.
Symbols Explanation
Identifies a general list
1
Identifies a list in a table (position numbers)
2
1.
Identifies activities that must be performed in a certain
order
2.
Identifies results
Identifies things to be avoided in the warning and
safety instructions
e.g. (50 in) Indications in brackets (...) are US units of measurement
BA 418-02 * 3.0 * 418_02_1_Vorwort.fm 1-3
Preface 1
Explanation of abbreviations
Abbreviation Explanation
(opt) Option
Fig. Figure
General
certification
National Type Approval (Germany)
ATF
Automatic Transmission Fluid
(lubricant)
Order no.
Order, item or part number
BG
Employer's liability insurance
association
BGG
Employer's liability insurance
association principles
o/h Operating hours
resp. respectively
approx. circa (about)
DGUV German statutory accident insurance
DIN German Institute of Standardization
DOC
"Diesel oxidation catalytic converter"
(exhaust after-treatment system)
Doc. Document
DPF
"Diesel particulate filter"
(exhaust after-treatment)
EBE Authorization for stand-alone operation
ECS
“Emission Control System”
(exhaust-gas treatment system)
ECU
“Electronic Control System Unit”
(electronic control unit for monitoring
and operating electronic components)
EC European Community
EGR
"Exhaust Gas Recirculation"
(Exhaust gas recirculation system
of combustion exhaust gases -
emission reduction)
EN European Standard
etc. et cetera
EU European Union
poss. possibly
FOPS Falling Object Protective Structure
FZV Vehicle licensing regulation
if nec. if necessary
ISO
International Organization of
Standardization
LED Light Emitting Diode
Trucks Trucks
LoF Agricultural or forestry
LWA Sound power level
max./MAX. maximum
min./MIN. minimum
MVCU
Multi Variable Control Unit, control
unit
No. Number
o.s. or similar
OK okay
Cars Cars
ROPS Roll Over Protective Structure
RZ Ripper tooth
SAE
Society of Automotive Engineers,
viscosity class for motor oil
SCR
catalytic
converter
"Selective catalytic reduction“
(exhaust after-treatment system)
StVZO
(German
traffic
regulations)
German Traffic Regulation
SW Quickhitch (loader unit)
etc. et cetera
VDE
Association of Electrical Engineering,
Electronics and Information
Technology
e.g. for example
cyl. Cylinder
Abbreviation Explanation
1-4 BA 418-02 * 3.0 * 418_02_1_Vorwort.fm
1 Preface
1.2 Warranty and liability
Notice on warranty and liability
Warranty claims can be made only if the conditions of warranty have been
observed. They are included in the General Conditions of Sales and
Delivery for new machines and spare parts sold by the dealers.
Furthermore, the instructions of this operator's manual are to be observed.
Information on maintenance, repairs and spare parts
Operational safety and readiness of the machine do not only depend on
your reliable control, but also on maintenance and servicing of the
machine. This is why regular maintenance and servicing is absolutely
necessary.
Information
Repair work, maintenance or modifications may only be performed by
specifically trained technical personnel or by an authorized service center!
In particular those specified in the maintenance chapter "Information on
maintenance“ and "Maintenance overview.“
Information
Insist on using original spare parts for repairs!
The machine’s permits, certifications, registrations, etc., may be
withdrawn if machine parts/components with a prescribed condition or
quality, or machine parts/components that can put persons at risk during
operation, are subsequently modified or exchanged.
BA 418-02 * 3.0 * 418_02_2_Sicherheit.fm 2-1
Safety 2
2 Safety
2.1 Safety symbols and signal words
Explanation
The following symbol identifies safety instructions. It is used for warning
against potential personal risk or danger.
DANGER
DANGER identifies a situation causing death or serious injury if it is
not avoided.
Consequences in case of non-observance.
Avoidance of injury or death.
WARNING
WARNING identifies a situation that can cause death or serious
injury if it is not avoided.
Consequences in case of non-observance.
Avoidance of injury or death.
CAUTION
CAUTION identifies a situation that can cause injury if it is not
avoided.
Consequences in case of non-observance.
Avoidance of injury.
NOTICE
NOTICE identifies a situation that causes damage to the machine if it is
not observed.
Avoidance of damage to property.
Safety
2-2 BA 418-02 * 3.0 * 418_02_2_Sicherheit.fm
2 Safety
2.2 Conduct and safety instructions
Prerequisites for operation
The machine has been designed and built in accordance with
state-of-the-art standards and the recognized safety regulations.
Nevertheless its use can cause danger to the operator or other
persons, or damage to the machine.
Store this Operator’s Manual in the place provided for this in or on the
machine. Immediately replace a damaged or illegible Operator’s
Manual and any supplements to it.
The machine must only be operated in accordance with its designated
use and the instructions set forth in this Operator’s Manual.
The operator and owner are obligated not to put into operation or
operate a damaged or malfunctioning machine.
- If a damage or malfunction occurs during operation, put the machine
out of operation immediately and secure it against restart.
- Have all malfunctions jeopardizing the safety of the operator or other
persons immediately repaired by an authorized service center.
Do not put the machine into operation or operate it after an accident;
have it inspected for damage by an authorized service center.
- Have the seat belt replaced by an authorized service center after an
accident, even if there is no visible damage.
- Cabin and protective structures
Remove all dirt, snow and ice from climbing aids
(for example handholds, footholds, handrails).
The owner is responsible for requiring the operating and maintenance
personnel to wear protective clothing and equipment as required by the
circumstances.
BA 418-02 * 3.0 * 418_02_2_Sicherheit.fm 2-3
Safety 2
2.3 Qualification of operating and maintenance personnel
Owners duties
Only allow specifically authorized, trained and experienced persons to
operate, drive and perform maintenance on the machine.
Do not allow persons to be trained or instructed by anyone other than
an authorized and experienced person.
Have persons to be trained or instructed practice under supervision
until they are familiar with the machine and its behavior
(for example with the steering and braking behavior).
Access to the machine or machine operation is prohibited for children
and persons under the influence of alcohol, drugs or medicine.
Clearly and unequivocally define the responsibilities of the operating
and maintenance personnel.
Clearly and unequivocally define the responsibilities on the job site,
also in view of traffic regulations.
Give the operator the authority to refuse instructions by other persons
that are contrary to safety.
Have the machine serviced and repaired only by an authorized service
center.
Required knowledge of operator
The operator is responsible for other persons.
Avoid any operational mode that might be prejudicial to safety.
The specific national driving license is required.
The machine may only be operated by authorized and safety-
conscious persons who are fully aware of the risks involved in
operating the machine.
The operator and owner are obligated to operate the machine only in a
safe and working condition.
All persons working on or with the machine must have read and
understood the safety instructions in this Operator’s Manual before
starting work.
Follow, and instruct the operator in, legal and other mandatory
regulations relevant to accident prevention.
Observe and instruct the operator in regulations regarding road traffic
and environmental protection.
Use only the defined accesses for getting on and off the machine.
Be familiar with the emergency exit of the machine.
Preparatory measures for the operator
Before starting, check the machine whether it can be driven and
operated safely.
Tie back long hair and remove all jewelry.
Wear close-fitting work clothes that do not hinder movement.
2-4 BA 418-02 * 3.0 * 418_02_2_Sicherheit.fm
2 Safety
2.4 Operation
Preparatory measures
Operation is only allowed with correctly installed and intact protective
structures.
Keep the machine clean. This reduces injury, accident and fire
hazards.
Safely store objects you carry with you in the places provided for this
(for example in the storage compartment, drinks holder).
Do not carry objects with you that protrude into the operator’s
workspace. They can create another danger in case of an accident.
Observe all safety, warning and information labels.
Start and operate the machine only with the seat belt fastened and only
from the place provided for this.
Check the condition and the fastening of the seat belt.
Have malfunctioning seat belts and mounting hardware replaced by an
authorized service center.
Before starting work, adjust the seating position so that all control
elements can be reached and fully operated.
Perform the personal adjustment at machine standstill only
(for example of the operator seat, steering column).
Ensure that all safety devices are properly installed and functional
before starting work.
Before starting work or after interrupting work, ensure that the brake,
steering, signaling and light systems are functional.
Before putting the machine into operation, ensure that nobody is in the
danger zone.
BA 418-02 * 3.0 * 418_02_2_Sicherheit.fm 2-5
Safety 2
Job site
The operator is responsible for other persons.
Before starting work, familiarize yourself with the job site.
This applies to, for example:
- Obstacles in the job site and machine travel area
- Any barriers separating the job site from public roads
- Soil weight-bearing capacity
- Existing overhead and underground lines
- Special operating conditions (for example dust, steam, smoke, asbestos)
The operator must know the maximum dimensions of the machine and
the attachment – see “Technical data”.
Maintain a safe distance
(for example from buildings, edges of building pits).
During work in buildings or in enclosed areas, look out for:
- Height of the ceiling/clearances
- Width of entries/passages
- Maximum load of ceilings and floors
- Sufficient room ventilation (for example risk of carbon monoxide
poisoning)
Use existing visual aids to stay aware of the danger zone.
In conditions of darkness and poor visibility, switch on existing work
lights and ensure that motorists are not blinded by these lights.
If the existing lights of the machine are not sufficient for performing
work safely, ensure additional lighting of the job site.
Due to hot machine parts, maintain a safe distance from easily
flammable material (for example from hay, dry leaves).
Danger zone
The danger zone is the area in which persons are in danger due to the
movements of the machine, attachment and/or load.
The danger zone also includes the area that can be affected by falling
material, equipment or by parts that are thrown out.
Extend the danger zone sufficiently in the immediate vicinity of
buildings, scaffolds or other elements of construction.
Seal off the danger zone should it not be possible to keep a sufficient
safety distance.
Stop machine operation immediately if persons do not stay clear of the
danger zone.
2-6 BA 418-02 * 3.0 * 418_02_2_Sicherheit.fm
2 Safety
Carrying passengers
Carrying passengers with the machine is PROHIBITED.
Carrying passengers on/in attachments/tools is PROHIBITED.
Carrying passengers on/in trailers is PROHIBITED.
Mechanical integrity
The operator and owner are obligated to operate the machine only in a
safe and working condition.
Operate the machine only if all protective and safety-oriented
equipment (for example protective structures such as a cabin or
rollbar, removable safety devices) is installed and functional.
Check the machine for visible damage and defects.
In case of damage and/or unusual behavior, put the machine out of
operation immediately and secure it against restart.
Have all malfunctions jeopardizing the safety of the operator or other
persons immediately repaired by an authorized service center.
Starting the engine of the machine
Start the engine only according to the Operator’s Manual.
Observe all warning lights and indicator lights.
Do not use any liquid or gaseous starting aids (for example ether or
starting fuel).
Machine operation
Start and operate the machine only with the seat belt fastened and only
from the place provided for this.
Put the machine into operation only if visibility is sufficient
(have another person guide you if necessary).
Operation on slopes:
- Travel/work only uphill or downhill.
- Avoid machine travel across a slope, observe the machine’s
permissible inclination (and of the trailer if necessary).
- Keep loads on the uphill side of the machine and as close as
possible to it.
- Keep attachments/work equipment close to the ground.
Adapt the travel speed to the circumstances (for example the ground
conditions, weather conditions).
There is increased danger during backward machine travel. Persons in
the blind spot of the machine cannot be seen by the operator.
- Ensure that nobody is in the danger zone when you change the
travel direction.
Never get on a moving machine and never jump off the machine.
BA 418-02 * 3.0 * 418_02_2_Sicherheit.fm 2-7
Safety 2
Machine travel on public roads/sites
The specific national driving license is required.
Observe the national regulations (for example the road traffic regulations)
during machine travel on public roads/sites.
Ensure that the machine is in compliance with the national regulations.
In order not to blind other motorists, using the existing work lights
during machine travel on public roads/site is prohibited.
When crossing for example underpasses, bridges, tunnels, ensure that
the clearance height and width is sufficient.
The attachment fitted onto the machine must be certified for travel on
public roads/sites (see for example the registration documents).
The attachment fitted onto the machine must be empty and in transport
position.
The attachment fitted onto the machine must be equipped with the
mandatory lights and protective equipment.
Take measures against unintentional operation of the operating
hydraulics.
If the machine has different steering modes, ensure that the mandatory
steering mode is selected.
Stopping the engine of the machine
Stop the engine only according to the Operator’s Manual.
Before stopping the engine, lower the work equipment/attachment to
the ground.
Stopping and securing the machine
Unbuckle the seat belt only after stopping the engine.
Before leaving the machine, secure it to prevent it from rolling away
(for example with the parking brake, suitable wheel chocks).
Remove the starting key and secure the machine against unauthorized
operation.
2-8 BA 418-02 * 3.0 * 418_02_2_Sicherheit.fm
2 Safety
2.5 Lifting gear applications
Requirements
Have loads fastened and the operator guided by a qualified person
having specific knowledge of lifting gear applications and the usual
hand signals.
The person giving instructions to the operator must stay in visual
contact with the operator when fastening, guiding or removing the load
(maintain visual contact).
If this is not possible, ask another person with the same qualifications
to guide.
The operator may not leave his seat as long as the load is raised.
Fastening, guiding and removing loads
Follow the applicable specific regulations for fastening, guiding and
removing a load.
Wear protective clothing and equipment when fastening, guiding and
removing loads (for example a hard hat, safety glasses, protective
gloves, safety boots).
Do not place lifting and fastening gear over sharp edges or rotating
parts. Loads must be fastened so as to prevent them from slipping or
falling.
Move loads only on horizontal, level and firm ground.
Move loads close to the ground.
In order to avoid oscillating movements of loads:
- Perform smooth, slow movements with the machine.
- Use cables to guide the load (do not use hands to guide).
- Bear in mind the weather conditions (for example the wind force).
- Keep a minimum safety distance from objects.
The operator may allow the load to be fastened and removed only if
the machine and its work equipment are not being moved.
Danger zones must not overlap with the work zones of other machines.
BA 418-02 * 3.0 * 418_02_2_Sicherheit.fm 2-9
Safety 2
Lifting gear applications
The machine must be certified for lifting gear applications.
Observe the national regulations for lifting gear applications.
Lifting gear applications are procedures involving raising, transporting
and lowering loads with the help of lifting and fastening gear.
The help of an accompanying person is necessary for fastening,
guiding and removing the load.
There must be nobody under the load.
Stop the machine immediately and stop the engine if persons enter the
danger zone.
Use the machine for lifting gear applications ONLY if the mandatory
lifting gear (for example a joint rod and load hook) and safety
equipment (for example optical and acoustic warning devices, hose
burst valve, stability table) is installed and functional.
Use only lifting and fastening gear certified by a test/certification body,
observe the inspection intervals (Use only chains and shackles.
No belts, slings or cables).
Do not use any lifting and fastening gear that is dirty, damaged or not
of sufficient size.
Do not interrupt the work process with a load attached.
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2 Safety
2.6 Trailer operation
Trailer operation
The machine must be certified for trailer operation.
Observe the national regulations for trailer operation.
The specific national driving license is required.
Carrying passengers on/in trailers is PROHIBITED.
Observe the maximum permissible vertical and trailer load.
Do not exceed the permissible trailer speed.
Trailer operation with the towing gear of the machine is prohibited.
Trailer operation changes the machine’s operating behavior, the
operator must be familiar with this and act accordingly.
Bear in mind the machine’s steering mode and the trailer’s turning circle.
Before hitching/unhitching the trailer, secure it to prevent it from rolling
away (for example with the parking brake, suitable wheel chocks).
There must be nobody between the machine and the trailer when
hitching a trailer.
Hitch the trailer onto the machine correctly.
Ensure that all equipment works correctly (for example the brakes, lights).
Before starting machine travel, ensure that nobody is between the
machine and the trailer.
BA 418-02 * 3.0 * 418_02_2_Sicherheit.fm 2-11
Safety 2
2.7 Attachment operation
Attachments
Use only attachments that are certified for the machine or its protective
equipment (for example a shatter protection).
All other attachments require the machine manufacturer’s release.
The danger zone and the work zone depend on the attachment used –
see the Operator’s Manual of the attachment.
Secure the load.
Do not overload attachments.
Check the correct position of the lock.
Operation
Carrying persons on/in an attachment is prohibited.
Installing a work platform is prohibited.
- Exception: The machine is certified and equipped with the necessary
safety equipment.
Attachments and counterweights modify handling, as well as the
steering and braking capability of the machine.
The operator must be familiar with these modifications and act
accordingly.
Before starting work, operate the attachment to check that it works
correctly.
Before putting the attachment into operation, ensure that nobody is in
danger.
Lower the attachment to the ground before leaving the operator seat.
Removing and fitting attachments
Before uncoupling or coupling hydraulic connections:
- Stop the engine
- Release the pressure in the operating hydraulics
Picking up and lowering attachments to the ground requires special
care:
- Pick up and safely lock the attachment in accordance with the
Operator’s Manual.
- Lower the attachment only to firm, level ground and secure it to
prevent it from tipping over or rolling away.
Put the machine and the attachment into operation only if:
- The protective equipment has been installed and is functional.
- The connections for the lights and the hydraulic system have been
established and are functional.
Perform a visual check of the lock after locking the attachment.
There must be nobody between the machine and the equipment when
picking up or lowering an attachment to the ground.
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2 Safety
2.8 Towing, loading and transporting
Towing
Seal off the danger zone.
Ensure that no one is near the towing bar or cable. The safety distance
is equal to 1.5 times the length of the towing equipment.
Observe the mandatory transport position, permissible speed and
itinerary.
A tractor vehicle of the same weight category must be used as a
minimum. Furthermore, the tractor vehicle must be equipped with a
safe braking system and sufficient tractive power.
Use only towing bars or cables certified by a test/certification body;
observe the inspection intervals.
Do not use any towing bars or cables that are dirty, damaged or not of
sufficient size.
Fasten towing bars or cables only at the defined points.
Tow away only in accordance with this Operator’s Manual to avoid
damage to the machine.
Observe the national regulations (for example the light regulations)
when towing on public roads/sites.
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Wacker Neuson TH627 (418-02) User manual

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