Streamline THERMO 1 User manual

Brand: Streamline

Model: THERMO 1

Type: User manual

Streamline THERMO 1 is a water heating system designed for caravans and motorhomes. It provides hot water for showers, sinks, and other appliances. The system includes a fuel line kit, exhaust kit, and air intake kit. The THERMO 1 is easy to install and can be connected to the vehicle's existing pure water system. It operates on EN590 grade diesel and requires an 85Ah leisure battery for power. The THERMO 1 features a Frostat option for temperature control and a built-in safety system to prevent overheating. It is a compact and efficient water heating solution for your RV adventures.

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INSTRUCTION MANUAL

INSTR-THERMO1

English

THERMO 1

Codes:

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Your HEATWAVE™ includes three kits - fuel line kit, exhaust kit and air intake kit. Before commencing installation,

identify these kits, making sure that all the components have been included. Special care must be taken with the

connections found with the fuel pump.

When positioning the HEATWAVE™, all due precautions must be taken to minimize all risk of bodily injury, as

well as damage to the vehicle.

• Position the HEATWAVE™ where there is sucient clearance beneath the vehicle in order to ﬁt the

air intake and exhaust hoses, avoiding components which could be adversely aected by the heat of

the exhaust hose. e.g. Fuel tank, plastic parts under body protection, etc.

• Remove the front cover of the cabinet carefully, in order to avoid damaging the attaching wires.

• Drill two holes in the vehicle ﬂoor, large enough for the air intake and exhaust hoses, (Approx 30mm

in diameter) and place the heater cabinet above these holes.

• Drill four 8mm holes, corresponding with the ﬁxing holes, in each corner of the cabinet and secure

the cabinet to the ﬂoor of the vehicle, using spreader washers underneath if necessary.

• Secure the air intake hose to the appropriate spigot on the heater and the black air intake ﬁlter to the end

of the hose, securing it underneath the vehicle, with the hose clip supplied. The air intake must be located

so that it cannot become clogged with dirt. The air intake must not point in the direction of travel, must

be protected from splashing water and must be above the fording line of the vehicle. Ensure adequate

distance from the exhaust system.

• Attach the fuel line to the appropriate spigot on the heater, using the connecting hoses and clamps

supplied. Route the fuel line through the ﬂoor, protecting it from sharp edges, suciently away from the

exhaust pipe and run it to the integration point, securing it to the vehicle where necessary. Fuel lines must

always be routed through cool areas in order to prevent the formation of bubbles due to heating up. Mount

the fuel pump underneath the vehicle, using the rubber mounting supplied, making sure that the ﬂow

direction is correct. The tapered end of the fuel pump must point in the direction of the fuel integration

source. The pump should be within a metre of the integration point and mounted in a cool place. The

fuel integration point is dierent on each vehicle. Request the manufac-turers advice if uncertain. If an

independent fuel supply is being used, a fuel ﬁlter should be installed before the fuel pump. Only EN590

grade diesel is acceptable for this heater.

• A coil of thin wire will be found bundled inside the base of the heater cabinet. Route this wire through the

vehicle ﬂoor, protecting it from sharp edges, to the fuel pump. The wire should be secured adequately to

the vehicle to prevent sagging, avoiding the hot exhaust components.

• The HEATWAVE™ will require its own

85ah leisure battery as its source of

power. If an existing leisure battery

is already being used, connect the

suggested battery in parallels to the

existing battery and make sure that

they are being charged by the vehicles

charging system via a split charge

relay. Connect the two leads from

inside the cabinet to the 12V battery

via a 20A inline fuse. Red - positive +

Black - negative. Lengthen the leads if

necessary with the equivalent gauge

cable. The battery should be situ-ated

as close to the HEATWAVE™ as possible.

• Identify the purple wire exiting the black

box on the inside of the front cover of

the HEATWAVE™. Lengthen this wire if

necessary and connect it to the positive

terminal of the same battery. (Unless a

Frostat controller is to be ﬁtted – see the

Frostat option.)

• See the ﬁg 1 for wiring conﬁrmation.

• Replace the front cover of the

HEATWAVE™, securing it with the four

screws.

• Attach the exhaust hose to the appropriate spigot on the heater and secure it underneath the vehicle. Cut

the hose to the required length if necessary. The total length of the exhaust hose must not be less than

500mm and must not exceed 1000mm. Fit the exhaust muer in line where ever convenient, ideally near

the heater. The exhaust hose must be positioned in such a way as to exclude all risk of injury or damage

due to direct contact. The exhaust hose should not point in the direction of travel and must be positioned

in such a way that exhaust gases cannot enter the vehicle via the ventilation openings. Any bends in the

exhaust hose must have a minimum radius of 50mm. The opening must not be directed towards any part

of the vehicle.

Installation Guides

Installation

Power

Air Intake

Exhaust

Connect plug to

fuel pump

Connect to battery

via 20A Fuse

Connect to Battery

Negative

Connect to positive

terminal or purple

wire from Frostat

Controller

Connect multiplugs

to Heater Unit

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• Top up the header tank located at the top of the cabinet, with an anti freeze and water solution – 1:3

ratio, allowing approx. 1” air gap at the top of the tank. (Check this level once the heater has run for a few

minutes). A coolant additive will eliminate the build up of sludge.

• Attach the hose from the existing pure water system after the last DI ﬁlter vessel, before the hose reel, to

the left hand side inlet ﬁtting on the HEATWAVE™. Attach a hose from the right hand side outlet ﬁtting of

the HEATWAVE™ to the hose reel.

• Switch on the pure water system pump and allow it to pressurise, checking for leaks, and purging the air

out the HEATWAVE™. Switch o the pump.

• If the HEATWAVE™ has been supplied with the frostat option, adhere to the ﬁtting instructions found with

the controller.

• The HEATWAVE™ controller will replace any existing controller or Varis-tream presently on the system.

• Connect the purple wire from the HEATWAVE™ controller to the blue wire found inside the front cover of

the HEATWAVE™.

• The temperature sensor should be located after the HEATWAVE™, before the hose reel. Cut the pure water

hose in an appropriate place, and insert the brass T piece. Position the sensor in a protected space and

secure it ﬁrmly so as to avoid damage to this sensitive connection.

• Whilst the vehicle engine is running, turn the heater on at the switch in the front cover.

• The heater will perform its own test functions for a few seconds and the fuel pump will begin to pulse

drawing in fuel. This may take a few minutes. Progress can be monitored by watching the fuel advancing

slowly along the fuel line.

• Allow the heater to warm up for approx. Ten minutes. Switch on the pure water pump and test the water

temperature. Allow a few minutes for the cold water in the hose reel to be displaced.

Connection to the pure water system

Frostat Option

The HEATWAVE™ Is Now Ready To Operate

Parts Identiﬁcation

Thermo 1

A. Header tank supply hose.

B. Heater exchanger supply hose.

C. Heat exchanger return hose.

D. Cold water feed hose.

E. Hot water feed hose.

F. Heater unit.

G. Heat exchanger

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• STREAMLINE® systems can be built according to customers’ exact requirements

• For non-standard systems, the user’s needs or speciﬁcations are listened to and turned

into reality.

• Whilst price is important, quality is remembered long after price is forgotten

• We insist on sourcing brand name products from around the world, only of a reputable

quality, and bring them together under the STREAMLINE® name

• All STREAMLINE® products carry a full one year’s warranty, according to the manufacturers’

standard terms and conditions of sale.

• We have an in-house technical helpline able to answer most of your questions relating to the

capabilities and functionalities of all STREAMLINE® products

• If we get it wrong, we will put it right. If you are sent a wrong item, we will immediately

attend to sending you the correct item and arrange a collection of the wrong item without

any quibbles

• STREAMLINE® is backed by a comprehensive range with massive stocks providing you with a

‘one stop shop’ for all your requirements.

Flexibility

Quality

Service

Why STREAMLINE®?

STREAMLINE®? Warranty

MANUFACTURED

IN THE

UNITED KINGDOM

CHECKED AND

TESTED BY

QUALITY CONTROL

The warranty on all Machines and Equipment is

for 1 year (12-months) from RECORDED DATE

OF PURCHASE.

THIS WARRANTY EXCLUDES NORMAL

MAINTENANCE ITEMS, including but not limited

to HOSES, FILTERS, O-RINGS,

DIAPHRAGMS, VALVES, GASKETS,

CARBON BRUSHES and damage to motors

and other components as a result of failure to

replace normal maintenance items. THIS LIST

IS NOT EXHAUSTIVE.

If STREAMLINE® receives notice of such defects

during the warranty period, STREAMLINE®

will either, at its opinion, repair or replace

components which prove to be defective.

Replacement parts will only be supplied under

warranty, upon the inspection and approval of

the defective parts by STREAMLINE®.

Should it be necessary to supply replacement

parts before the opportunity to inspect, these

will be charged at current prices and credit will

only be issued upon subsequent inspection and

warranty approval by STREAMLINE®.

The customer is responsible for the cost of

return of the defective part. If warranty is

approved, STREAMLINE® will pay for the cost

of the repaired or replacement part.

This warranty excludes the following conditions

and circumstances which are at the discretion

of STREAMLINE®:

Wear and tear, misuse, abuse improper

maintenance, frost damage, the use of chemicals

other than those supplied or approved by

STREAMLINE®, improper installation or repair,

unauthorised modiﬁcation, incidental or

consequential costs, loss or damage, service,

labour or third party charges, the cost of

returning defective parts to STREAMLINE®.

This warranty constitutes the exclusive remedy

of any purchaser of a STREAMLINE® unit and

is in lieu of all other warranties, express or

implied, including without limitation any implied

warranty of merchantability or ﬁtness for use, to

the fullest extent permitted by law. In no event

shall any implied warranty of merchantability or

ﬁtness for use exceed the term of the applicable

warranty stated above and STREAMLINE® shall

have no other obligation or liability.

Important

Unfortunately these rights cannot be

transferred to a third party.

Hamilton House, 8 Fairfax Road,

Heathﬁeld Industrial Estate,

Newton Abbot

Devon, TQ12 6UD

United Kingdom

Telephone: +44 (0) 1626 830 830

Email: sales@streamline.systems

Visit: www.streamline.systems INSTR-THERMO1

Streamline THERMO 1 User manual

Streamline THERMO 1 User manual

Streamline THERMO 1 User manual

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