17
APPLICATIONS & WARNINGS
This application/warning information apply to Crosby products only.
LOAD SECUREMENT COMPONENTS
SECTION 13
Copyright © 2022 The Crosby Group LLC All Rights Reserved 435
Crosby® L-180 WINCHLINE TAIL CHAIN
WARNING & APPLICATION INSTRUCTIONS
L-180
WARNING
• Loads may disengage from winchline tail chain if
proper procedures are not followed.
• A falling load or disengaged winchline tail chain may
cause serious injury or death.
• Inspect winchline tail chain for damage before
each use.
• Wire rope should not be terminated to tail chain by
the use of a knot.
• Do not attach slings or other devices in hook for
overhead lifting – see operating practices.
• The winchline tail chain hook is designed to fit the
winchline diameter when hooked or connected back to
winchline (See Figure 1).
• When used to pull or drag a load, the winchline tail
chain may be wrapped around the load and the hook
connected to the winchline. Also, when used to pull or
drag a load over the tail board roller, the tail chain hook
may be attached directly to the load at a connection point
authorized by a competent rigger (See Figure 5). In either
case, a visual verification of proper hook engagement is
required during the entire operation.
• When used in overhead lifting applications, the winchline
tail chain may be wrapped around the load and the hook
connected to the winchline (See Figure 1). Used in this
manner, this connection provides the same load control
advantages and limitations as a single leg wire rope sling
basket or choker hitch. The winchline tail chain should
contain and support the load from the sides, above center
of gravity, so load remains under control.
Typical Termination Method & Efficiency
Termination Efficiency
S-409 Swage Button 80%
Important Safety Information –
Read & Follow
• Only winchline tail chains made from alloy chain,
Grade 80 or Grade 100, should be used for overhead
lifting applications.
• Working Load Limit (WLL) is the maximum load in pounds
which should ever be applied to winchline tail chain.
• The Working Load Limit or Design Factor may be affected
by wear, misuse, overloading, corrosion, deformation,
intentional alterations, sharp corner cutting action and other
use conditions.
• Never repair, alter, rework, or reshape a hook or chain by
welding, heating, burning or bending.
• Recommended for IPS or XIP (EIP), RRL, FC or IWRC
wire rope.
• Shock loading and extraordinary conditions must be taken
into account when selecting winchline tail chains.
CAUSE FOR REMOVAL FROM SERVICE
A winchline tail chain shall be removed from service if any of
the following are visible on chain or hook:
• Wear, nicks, cracks, breaks, gouges, stretch, bend, weld
splatter and discoloration from excessive temperature.
Minimum thickness on chain link shall not be below the
values listed on Table 1.
• Chain links and hook that do not hinge freely to adjacent links.
• Excessive pitting or corrosion on chain, hook or
termination fitting.
• Makeshift fasteners, hooks, or links formed from bolts,
rods, etc.
• Mechanical coupling links in the body of the chain.
• Other damage that would cause a doubt as to the strength
of the chain.
• Winchline tail chain should not be subjected to galvanizing
or any plating process. If it is suspected the chain has
been exposed to chemically active environment, remove
from service.
• Termination end attachments that are cracked, deformed,
or worn.
• For wire rope inspection procedures and removal from
service criteria refer to manufacturer’s recommendations.
OPERATING PRACTICES
• Know the winch lifting/pulling systems capacity rating.
• Know the applied load on tail chain. In dragging
applications, the applied load may be greater or less than
its weight due to friction.
• During lifting/dragging with or without the load, personnel
should be alert for possible snagging.
• WORKING LOAD LIMIT (WLL) is the maximum load in
pounds which should ever be applied to winchline tail
chain when the chain is new or in "as-new” condition, and
when the load is uniformly applied in direct tension to a
straight length of chain.
Table 1
L-180
Stock No.
Wire Rope
Diameter
(in)
Nominal Chain
Size
(in) (mm)
1091482 1/2 - 5/8 5/8 16
1091511 3/4 - 7/8 7/8 22
1091516 1-1-1/8 1 26
1091525 1-1-1/8 1 26
1091532 1-1/4 1-1/4 32
Wire Rope
Diameter
(in)
L-180
Stock No.
Working Load Limit
3.5 to 1
Design Factor
(lb)
1/2 - 5/8 1091482 13000
3/4 - 7/8 1091511 34200
1 - 1-1/8 1091516 47700
1 - 1-1/8 1091525 47700
1-1/4 1091532 73200
5/16 thru 5/8 made from Grade 40 High Test carbon steel.
3/4 thru 1-1/4 made from Grade 80 or Grade 100 alloy steel. Only alloy tail
chain should be used for overhead lifting applications.
• Wire rope termination efficiency and tail chain Working
Load Limit (WLL) must be considered when selecting
termination fitting and tail chain.
• Efficiency of wire rope end termination is based on the
catalog breaking strength of wire rope.