Toro 53cm Recycler Lawn Mower User manual

FormNo.3367-680RevA

53cmRecycler

®

LawnMower

ModelNo.20998—SerialNo.311000001andUp

ModelNo.20999—SerialNo.311000001andUp

Operator'sManual

Introduction

Thisrotary-blade,walk-behindlawnmoweris

intendedtobeusedbyresidentialhomeowners.

Itisdesignedprimarilyforcuttinggrasson

well-maintainedlawnsonresidentialproperties.It

isnotdesignedforcuttingbrushorforagricultural

uses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.

Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.

Figure1

1.Modelandserialnumberplate

Writetheproductmodelandserialnumbersinthespace

below:

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(

Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualusestwowordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

ThisproductcomplieswithallrelevantEuropean

directives.Fordetails,seetheseparateproductspecic

DeclarationofConformity(DOC)sheet.

Formodelswithstatedenginehorsepower,thegross

horsepoweroftheenginewaslaboratoryratedbythe

enginemanufacturerinaccordancewithSAEJ1940.

Asconguredtomeetsafety,emission,andoperating

requirements,theactualenginehorsepoweronthisclass

oflawnmowerwillbesignicantlylower.

Donottamperwiththeenginecontrolsoralterthe

governorspeed;doingsomaycreateanunsafecondition

resultinginpersonalinjury.

Safety

Improperlyusingormaintainingthismowercan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructions.

Torodesignedandtestedthismowerforreasonablysafe

service;however,failuretocomplywiththefollowing

instructionsmayresultinpersonalinjury.

Toensuremaximumsafety,bestperformance,and

togainknowledgeoftheproduct,itisessential

thatyouandanyotheroperatorofthemowerread

andunderstandthecontentsofthismanualbefore

theengineiseverstarted.Payparticularattention

tothesafetyalertsymbol(

Figure2)whichmeans

Caution,Warning,orDanger—“personalsafety

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

instruction.”Readandunderstandtheinstruction

becauseithastodowithsafety.Failuretocomply

withtheinstructionmayresultinpersonalinjury.

GeneralLawnMowerSafety

ThefollowinginstructionshavebeenadaptedfromEN

836.

Thiscuttingmachineiscapableofamputatinghands

andfeetandthrowingobjects.Failuretoobservethe

followingsafetyinstructionscouldresultinserious

injuryordeath.

Training

•Readtheinstructionscarefully.Befamiliarwiththe

controlsandtheproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstousethemower.Localregulationscan

restricttheageoftheoperator.

•Keepinmindthattheoperatororuserisresponsible

foraccidentsorhazardsoccurringtootherpeopleor

theirproperty.

•Understandexplanationsforallpictogramsusedon

themowerorintheinstructions.

Gasoline

WARNING-Gasolineishighlyammable.Takethe

followingprecautions.

•Storefuelincontainersspecicallydesignedforthis

purpose.

•Refueloutdoorsonlyanddonotsmokewhile

refueling.

•Addfuelbeforestartingtheengine.Neverremove

thecapofthefueltankoradgasolinewhilethe

engineisrunningorwhentheengineishot.

•Ifgasolineisspilled,donotattempttostartthe

enginebutmovethemowerawayfromtheareaof

spillageandavoidcreatinganysourceofignition

untilgasolinevaporshavedissipated.

•Replaceallfueltankandcontainercapssecurely.

Preparation

•Whilemowing,alwayswearsubstantialfootwearand

longtrousers.Donotoperatetheequipmentwhen

barefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipmentis

tobeusedandremoveallstones,sticks,wires,bones

andotherforeignobjects.

•Beforeusing,alwaysvisuallyinspecttoseethat

guards,andsafetydevices,suchasdeectorsand/or

grasscatchers,areinplaceandworkingcorrectly.

•Beforeusing,alwaysvisuallyinspecttoseethatthe

blades,bladeboltsandcutterassemblyarenotworn

ordamaged.Replacewornordamagedbladesand

boltsinsetstopreservebalance.

Starting

•Donottiltmowerwhenstartingtheengineunless

themowerhastobetiltedforstarting.Inthiscase,

donottiltitmorethanabsolutelynecessaryandlift

onlythepart,whichisawayfromtheoperator.

•Starttheenginecarefullyaccordingtoinstructions

andwithfeetwellawayfromtheblade(s)andnotin

frontofthedischargechute.

Operation

•Nevermowwhilepeople,especiallychildren,orpets

arenearby.

•Mowonlyindaylightoringoodarticiallight.

•Stayalertforholesintheterrainandotherhidden

hazards.

•Donotputhandsorfeetnearorunderrotatingparts.

Keepclearofthedischargeopeningatalltimes.

•Neverpickuporcarryalawnmowerwhilethe

engineisrunning.

•Useextremecautionwhenreversingorpullinga

pedestriancontrolledlawnmowertowardsyou.

•Walk,neverrun.

•Slopes:

–Donotmowexcessivelysteepslopes.

–Exerciseextremecautionwhenonslopes.

–Mowacrossthefaceofslopes,neverupand

downandexerciseextremecautionwhen

changingdirectiononslopes.

–Alwaysbesureofyourfootingonslopes.

•Uselowthrottlesettingswhenengagingthe

traction-clutch,especiallyinhighgears.Reduce

speedonslopesandinsharpturnstoprevent

overturningorlossofcontrol.

•Stopthebladeifthelawnmowerhastobetiltedfor

transportationwhencrossingsurfacesotherthan

grassandwhentransportingthelawnmowertoand

fromtheareatobemowed.

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

•Stoptheengine

–wheneveryouleavethelawnmower.

2

–beforerefueling.

–beforeremovingthegrasscatcher.

–beforemakingheightadjustmentunless

adjustmentcanbemadefromtheoperator’s

position.

•Stoptheengineanddisconnectthespark-plugwire.

–beforeclearingblockagesoruncloggingchute.

–beforechecking,cleaningorworkingonthelawn

mower.

–afterstrikingaforeignobject,inspectthelawn

mowerfordamageandmakerepairsbefore

restartingandoperatingthelawnmower.

–iflawnmowerstartstovibrateabnormally(check

immediately).

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperate

themachine;seekshelter.

•Watchoutfortrafcwhencrossingornearroadways.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Donotusepressurecleaningequipmentonmachine.

•Neverstoretheequipmentwithgasolineinthetank

andinsideabuildingwherefumescanreachanopen

ameorspark.

•Allowtheenginetocoolbeforestoringinany

enclosure.

•Toreducetherehazard,keeptheengine,silencer,

batterycompartmentandgasolinestorageareafree

ofgrass,leaves,orexcessivegrease.

•Checkgrasscatchercomponentsandthedischarge

guardfrequentlyandreplacewithmanufacturer’s

recommendedparts,whennecessary.

•Replacewornordamagedpartsforsafety.

•Replacefaultysilencers.

•Ifthefueltankhastobedrained,dothisout-doors.

•Donotchangetheenginegovernorsettingsor

overspeedtheengine.Operatinganengineat

excessivespeedcanincreasethehazardofpersonal

injury.

•Onmultibladedlawnmowers,takecareasrotating

oneblademaycauseotherstorotate.

•Becarefulduringadjustmentofthelawnmowerto

prevententrapmentofthengersbetweenmoving

bladesandxedpartsofthelawnmower.

•Toensurethebestperformanceandsafety,

purchaseonlygenuineTororeplacementparts

andaccessories.Donotuse

will t

partsand

accessories;theymaycauseasafetyhazard.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’s

earof89dBA,whichincludesanUncertaintyValue(K)

of1dBA.Thesoundpressurelevelwasdetermined

accordingtotheproceduresoutlinedinEN836.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof98dBA,

whichincludesanUncertaintyValue(K)of1dBA.The

soundpowerlevelwasdeterminedaccordingtothe

proceduresoutlinedinISO11094.

Hand-ArmVibration

Measuredvibrationlevelforthelefthand=6.6m/s

2

Measuredvibrationlevelfortherighthand=7.9m/s

2

UncertaintyValue(K)=3.1m/s

2

.

Themeasuredvaluesweredeterminedaccordingtothe

proceduresoutlinedinEN836.

3

SafetyandInstructionalDecals

Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged

decals.

Manufacturer’sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

108-7450

1.Heightofcut

108-7451

1.Heightofcut

110-9457

1.EngineswitchOff

3.Unlocked

2.EngineswitchOn

4.Locked

112-8760

1.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

2.Cutting/dismembermentofhandorfoot—stayawayfrom

movingparts.

114-2820

1.Warning—readthe

Operator’sManual.

4.Cutting/dismemberment

hazardofhandorfoot,

mowerblade—stayaway

frommovingparts.

2.Thrownobject

hazard—keepbystanders

asafedistancefromthe

machine.

5.Cutting/dismemberment

hazardofhandorfoot,

mowerblade—remove

theignitionkeyandread

theinstructionsbefore

servicingorperforming

maintenance.

3.Thrownobjecthazard—do

notoperatethemower

withoutthereardischarge

plugorbaginplace;do

notoperatethemower

withoutthesidedischarge

coverordeectorinplace.

6.Cutting/dismemberment

hazardofhandorfoot,

mowerblade—donot

operateupanddown

slopes;operatesideto

sideonslopes;stopthe

enginebeforeleavingthe

operatingposition;and

lookbehindyouwhen

backingup.

4

117-5918

1.Fast

3.Slow

2.Continuousvariable

setting

Setup

Important:Removeanddiscardtheprotective

plasticsheetthatcoverstheengine.

1

UnfoldingtheHandle

NoPartsRequired

Procedure

1.Unfoldthehandleasillustratedin

Figure3and

Figure4.

Figure3

Model20998shown

Figure4

Model20998shown

2.Tightenallhandleknobs.

5

3.Movetheupperhandletothedesiredpositionand

tightentheupperhandleknobrmly(model20999

only)(Figure5).

Figure5

2

FillingtheEnginewithOil

NoPartsRequired

Procedure

Important:Yourmowerdoesnotcomewithoil

intheengine.

1.Removethedipstick(

Figure6).

Figure6

2.Slowlypouroilintotheoillltubeuntiltheoil

levelreachestheFulllineonthedipstick(

Figure6).

Donotoverll.(Max.ll:20oz.,type:SAE30

detergentoilwithanAPIserviceclassicationofSF,

SG,SH,SJ,SL,orhigher.)

Note:Ifyouoverlltheengine,poursomeoilout

ofitasdirectedinChangingtheEngineOil.

3.Installthedipsticksecurely.

Important:

Change the engine oil after the r st

5 operating hour s

;changeityearlythereafter.

RefertoChangingtheEngineOil.

3

InstalltheRecyclePlugor

GrassBag

NoPartsRequired

Procedure

Youmustcorrectlyinstalltherecycleplug(forrecycling

orside-discharging)orgrassbag(forbagging)orthe

enginewillnotstart.

Themowerhasasafetyswitch,locatedatthebottom

ofachannelonthetop,rightrearofthemower,that

preventsthemowerfromoperatingwithoutarecycle

plugorgrassbag.Thispreventsthemowerfrom

throwingdebrisattheoperatorthroughtherearchute.

Fortheswitchtodetectthepresenceoftherecycleplug,

thetopoftherecyclepluglevermustliefullyinthe

bottomofthechannel(

Figure7).

Figure7

1.Topofrecycleplugleverinswitchchannel

1.Inserttherecycleplugintothemower,ifitisn’t

alreadyinstalled(

Figure8).

6

Figure8

2.Squeezethebuttonontheleverwithyourthumb

andfullyinserttherecycleplugintotheopening

(

Figure9).

Figure9

3.Releasethebuttonontheleverandensurethatthe

topoftheleverisliesfullyintheswitchchannel

(Figure10).Ifthetopoftheleverisnotinthe

switchchannel,yourmowerwillnotstart!

Figure10

Note:Iftheleverdoesnotlatchproperly,

disconnectthewirefromthesparkplugandcheck

forandremoveanydebrisbuildupinthetunnel.

7

ProductOverview

Figure11

Model20998

1.Cuttingheightlever(4)

6.Upperhandle

2.Oilll/Dipstick7.Self-propeldrivebar

3.Upperhandleknob8.Fueltankcap

4.Recoilstarthandle

9.Airlter

5.Bladecontrolbar

10.Sparkplug

Figure12

Model20999

1.Cuttingheightlever(4)

6.Upperhandleknob

2.Oilll/Dipstick

7.Fueltankcap

3.Recoilstarthandle

8.Airlter

4.Bladecontrolbar

9.Sparkplug

5.Upperhandle

Figure13

1.Grassbag3.Recycleplug(installed)

2.Sidedischargechute

Specications

ModelWeightLengthWidthHeight

2099876lb

(34kg)

57in

(145cm)

22in

(56cm)

39in

(99cm)

2099984lb

(38kg)

62in

(157cm)

22in

(56cm)

44in

(112cm)

8

Operation

FillingtheFuelTank

DANGER

Gasolineisextremelyammableandexplosive.A

reorexplosionfromgasolinecanburnyouand

others.

•Topreventastaticchargefromignitingthe

gasoline,placethecontainerand/ormower

directlyonthegroundbeforelling,notina

vehicleoronanobject.

•Fillthetankoutdoorswhentheengineiscold.

Wipeupspills.

•Donothandlegasolinewhensmokingoraround

anopenameorsparks.

•Storegasolineinanapprovedfuelcontainer,out

ofthereachofchildren.

Fillthefueltankwithfreshunleadedregulargasoline

fromamajorname-brandservicestation(Figure14).

Important:Toreducestartingproblems,add

fuelstabilizertothefuelallseason,mixingitwith

gasolinelessthan30daysold.

Figure14

1.1/2inch(1cm)

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

1.Removethedipstick,wipeitclean,andfullyinstall

thedipstick(

Figure15).

Figure15

2.Removethedipstickandchecktheoillevel

(Figure15).IftheoillevelisbelowtheAddmarkon

thedipstick,slowlypouroilintotheoillltubeto

raisetheoilleveltotheFullmarkonthedipstick.

Donotoverll.(Max.ll:20oz.,type:SAE30

detergentoilwithanAPIserviceclassicationofSF,

SG,SH,SJ,SL,orhigher.)

3.Installthedipsticksecurely.

AdjustingtheCuttingHeight

WARNING

Adjustingthecuttingheightmaybringyouinto

contactwiththemovingblade,causingserious

injury.

•Stoptheengineandwaitforallmovingparts

tostop.

•Donotputyourngersunderthehousingwhen

adjustingthecuttingheight.

CAUTION

Iftheenginehasbeenrunning,themuferwillbe

hotandcanseverelyburnyou.Keepawayfromthe

hotmufer.

Adjustthecuttingheightasdesired.Setallfourwheels

tothesameheight.

Note:Toraisethemower,moveall4cuttingheight

leversforward;tolowerthemower,movethemall

rearward(

Figure16).

9

Figure16

Note:Thecuttingheightsettingsare1inch(25mm);

1-1/2inches(38mm);2inches(51mm);2-1/2inches

(64mm);3inches(76mm);3-1/2inches(89mm);4

inches(102mm);and4-1/2inches(114mm).

AdjustingtheUpperHandle

Height

Model20999only

Youmayraiseorlowertheupperhandletoaposition

comfortableforyou.

Note:Youcannotraisetheupperhandlehigherthan

theangleofthelowerhandle.

1.Loosentheupperhandleknob(

Figure17).

Figure17

2.Movetheupperhandletothedesiredposition

(

Figure18).

Figure18

3.Tightentheupperhandleknobrmly(Figure19).

Figure19

StartingtheEngine

Important:Themowerhasasafetyswitchthat

preventsyoufromstartingthemowerunlessyou

rstinstalltherecycleplugorthegrassbagsecurely

onthemower.

1.Installtherecycleplug(

Figure20)orthegrassbag

(Figure21)onthemower.

10

Figure20

Figure21

2.Holdthebladecontrolbaragainstthehandleand

pulltherecoilstarter(

Figure22orFigure23).

Figure22

Model20998only

1.Bladecontrolbar

Figure23

Model20999only

1.Bladecontrolbar

Note:Ifthemowerstilldoesnotstart,contactan

AuthorizedServiceDealer.

UsingtheSelf-propelDrive

Model20998only

Tooperatetheself-propeldrive,squeezetheself-propel

drivebar(

Figure24)towardthehandleandholdit.

Figure24

1.Self-propeldrivebar

Todisengagetheself-propeldrive,releasetheself-propel

drivebar.

Note:Themaximumself-propelgroundspeedisxed.

Toreducethegroundspeed,increasethespacebetween

theself-propeldrivebarandthehandle.

UsingtheSelf-propelDrive

Model20999only

Tooperatetheself-propeldrive,simplywalkwithyour

handsontheupperhandleandyourelbowsatyour

sides,andthemowerwillautomaticallykeeppacewith

you(

Figure25andFigure26).

11

Figure25

Figure26

Note:Ifthemowerdoesnotfreelyrollbackward

afterself-propelling,stopwalking,holdyourhandsin

place,andallowthemowertorollacoupleofinches

(centimeters)forwardtodisengagethewheeldrive.You

canalsotryreachingjustunderthepersonalpacehandle

tothemetalhandleandpushthemowerforwarda

coupleofinches(centimeters).Ifthemowerstilldoes

notrollbackwardeasily,contactanAuthorizedService

Dealer.

StoppingtheEngine

ServiceInterval:Beforeeachuseordaily—Ensurethat

theenginestopswithin3seconds

afterreleasingthebladecontrolbar.

Tostoptheengine,releasethebladecontrolbar

(

Figure27).

Important:Whenyoureleasethebladecontrol

bar,boththeengineandbladeshouldstopwithin

3seconds.Iftheydonotstopproperly,stopusing

yourmowerimmediatelyandcontactanAuthorized

ServiceDealer.

Figure27

Model20999shown

RecyclingtheClippings

Yourmowercomesfromthefactoryreadytorecyclethe

grassandleafclippingsbackintothelawn.

Ifthegrassbagisonthemower,removeit(referto

RemovingtheGrassBag)beforerecyclingtheclippings.

Ifthesidedischargechuteisonthemower,removeit

andlockthesidedischargedoor(refertoRemovingthe

SideDischargeChute)beforerecyclingtheclippings.

Important:Themowerhasasafetyswitchthat

preventsyoufromstartingthemowerunlessyou

rstinstalltherecycleplugsecurelyonthemower

(

Figure28).

Figure28

1.Topofrecycleplugleverinswitchchannel

BaggingtheClippings

Usethegrassbagwhenyouwanttocollectgrassand

leafclippingsfromthelawn.

12

Ifthesidedischargechuteisonthemower,removeit

andlockthesidedischargedoor(refertoRemovingthe

SideDischargeChute)beforebaggingtheclippings.

WARNING

Thebladeissharp;contactingthebladecanresult

inseriouspersonalinjury.

Stoptheengineandwaitforallmovingpartstostop

beforeleavingtheoperatingposition.

InstallingtheGrassBag

1.Removetherecycleplug(Figure29).

Figure29

2.Routethestarterropearoundthelowerropeguide

(

Figure30).

Figure30

Note:Thelowerropeguidereleasesthestarterrope

whenyoupulltherecoilstarthandle.

3.Insertthegrassbaghandleintothegroovesatthe

topofthemower(

Figure31).

Important:Themowerhasasafetyswitchthat

preventsyoufromstartingthemowerunlessyou

rstinstallthegrassbagsecurelyonthemower.

Figure31

RemovingtheGrassBag

1.Routethestarterropearoundthelowerropeguide

(Figure32).

Figure32

2.Liftthegrassbaghandleoutfromthegroovesat

thetopofthemowerandremovethebagfromthe

mower(

Figure33).

Figure33

3.Inserttherecycleplug(Figure34.

13

Figure34

Side-dischargingtheClippings

Usethesidedischargeforcuttingverytallgrass.

Ifthebagisonthemower,removeitandinsertthe

recycleplug(refertoRemovingtheGrassBag)before

side-dischargingtheclippings.

Important:Themowerhasasafetyswitchthat

preventsyoufromstartingthemowerunlessyou

rstinstalltherecycleplugsecurelyonthemower

(refertoRecyclingtheClippings).

InstallingtheSideDischargeChute

1.Unlockthesidedischargedoor(Figure35).

Figure35

2.Liftopenthesidedischargedoor(Figure36).

Figure36

3.Installthesidedischargechuteandclosethedoor

ontothechute(

Figure37).

Figure37

RemovingtheSideDischargeChute

Toremovethesidedischargechute,reversethesteps

above.

Important:Lockthesidedischargedoorafteryou

closeit(

Figure38).

Figure38

OperatingTips

GeneralMowingTips

•Cleartheareaofsticks,stones,wire,branches,and

otherdebristhatthebladecouldhit.

•Avoidstrikingsolidobjectswiththeblade.Never

deliberatelymowoveranyobject.

14

•Ifthemowerstrikesanobjectorstartstovibrate,

immediatelystoptheengine,disconnectthewire

fromthesparkplug,andexaminethemowerfor

damage.

•Forbestperformance,installanewbladebeforethe

cuttingseasonbegins.

•ReplacethebladewhennecessarywithaToro

replacementblade.

CuttingGrass

•Cutonlyaboutathirdofthegrassbladeatatime.

Donotcutbelowthe2inch(51mm)settingunless

thegrassissparseoritislatefallwhengrassgrowth

beginstoslowdown.RefertoAdjustingtheCutting

Height.

•Whencuttinggrassover6inches(15cm)tall,mow

atthehighestcuttingheightsettingandwalkslower;

thenmowagainatalowersettingforthebestlawn

appearance.Ifthegrassistoolong,themowermay

plugandcausetheenginetostall.

•Mowonlydrygrassorleaves.Wetgrassandleaves

tendtoclumpontheyardandcancausethemower

toplugortheenginetostall.

WARNING

Wetgrassorleavescancauseseriousinjuryif

youslipandcontacttheblade.Mowonlyindry

conditions.

•Alternatethemowingdirection.Thishelpsdisperse

theclippingsoverthelawnforevenfertilization.

•Ifthenishedlawnappearanceisunsatisfactory,try

oneormoreofthefollowing:

–Replacethebladeorhaveitsharpened.

–Walkataslowerpacewhilemowing.

–Raisethecuttingheightonyourmower.

–Cutthegrassmorefrequently.

–Overlapcuttingswathsinsteadofcuttingafull

swathwitheachpass.

–Setthecuttingheightonthefrontwheelsone

notchlowerthantherearwheels.Forexample,

setthefrontwheelsat2inches(51mm)andthe

rearwheelsat2-1/2inches(64mm).

CuttingLeaves

•Aftercuttingthelawn,ensurethathalfofthelawn

showsthroughthecutleafcover.Youmayneedto

makemorethanonepassovertheleaves.

•Iftherearemorethan5inches(13cm)ofleaves

onthelawn,setthefrontcuttingheightoneortwo

notcheshigherthantherearcuttingheight.

•Slowdownyourmowingspeedifthemowerdoes

notcuttheleavesnelyenough.

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

MaintenanceProcedure

Aftertherst5hours

•Changetheengineoil.

Beforeeachuseordaily

•Checktheengineoillevel.

•Ensurethattheenginestopswithin3secondsafterreleasingthebladecontrolbar.

•Cleangrassclippingsanddirtfromunderthemower.

Every25hours

•Replacetheairlter;replaceitmorefrequentlyindustyoperatingconditions.

Beforestorage

•Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.

Yearly

•Changetheengineoil.

•Lubricatethewheelgears.

•Lubricatetheupperhandle.

•Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).

•RefertoyourEngineOperator’sManualforanyadditionalyearlymaintenance

procedures.

Important:Refertoyour

Engine Operator’ s Man ual

foradditionalmaintenanceprocedures.

15

PreparingforMaintenance

1.Stoptheengineandwaitforallmovingpartstostop.

2.Disconnectthesparkplugwirefromthesparkplug

(Figure39)beforeperforminganymaintenance

procedure.

Figure39

3.Afterperformingthemaintenanceprocedure(s),

connectthesparkplugwiretothesparkplug.

Important:Beforetippingthemowertochange

theoilorreplacetheblade,allowthefueltank

torundrythroughnormalusage.Ifyoumust

tipthemowerpriortorunningoutoffuel,usea

handfuelpumptoremovethefuel.Alwaystip

themowerontoitssidewiththeairlterup.

WARNING

Tippingthemowermaycausethefueltoleak.

Gasolineisammable,explosiveandcancause

personalinjury.

Runtheenginedryorremovethegasolinewith

ahandpump;neversiphon.

ReplacingtheAirFilter

ServiceInterval:Every25hours

Replacetheairlteryearly;replaceitmorefrequently

industyoperatingconditions.RefertoPreparingfor

Maintenance.

1.Useascrewdrivertoopentheairltercover

(

Figure40).

Figure40

2.Replacetheairlter(Figure40).

3.Installthecover.

ChangingtheEngineOil

ServiceInterval:Aftertherst5hours

Yearly

Runtheengineafewminutesbeforechangingtheoil

towarmit.Warmoilowsbetterandcarriesmore

contaminants.

1.Performthepre-maintenanceprocedures;referto

PreparingforMaintenance.

2.Removethedipstick(

Figure41).

Figure41

3.Tipthemowerontoitsside,withtheairlterup,

todraintheusedoiloutthroughtheoillltube

(Figure42).

16

Figure42

4.Slowlypouroilintotheoillltubeuntiltheoillevel

reachestheFulllineonthedipstick(Figure41).

Donotoverll.(Max.ll:20oz.,type:SAE30

detergentoilwithanAPIserviceclassicationofSF,

SG,SH,SJ,SL,orhigher.)

5.Installthedipsticksecurely.

6.Disposeoftheusedoilproperlyatalocalrecycling

center.

LubricatingtheWheelGears

ServiceInterval:Yearly

1.Removethewheelboltinthecenterofeachrear

wheelandremovetherearwheels.

2.Applyalubricatingoiltotheinnerandoutersides

ofthegearasshowninFigure43.

Figure43

3.Installtherearwheels.

LubricatingtheUpperHandle

ServiceInterval:Yearly

Model20999only

Lubricatetheleftandrightsidesoftheupperhandle

withalow-viscositysiliconespraylubricantyearlyor

asneeded.

1.Spraytheouterplasticendoftheinnerhandle

(

Figure44).

Figure44

Note:Usethestrawthatcomeswiththespraycan

todirectthespray.

2.Pushtheupperhandlefullydownandspraythe

innerplasticsurfaceoftheouterhandle(

Figure45).

Figure45

AdjustingtheSelf-propelDrive

Cable

Model20998only

Wheneveryouinstallanewself-propelcableorif

theself-propeldriveisoutofadjustment,adjustthe

self-propeldrivecable.

1.Loosenthecablesupportnut(

Figure46).

17

Figure46

1.1to1-1/2inches(25to38

mm)

4.Cablesupportnut

2.Self-propeldrivebar5.Cablesupport

3.Cablejacket

2.Holdtheself-propelbail1to1-1/2inches(25to38

mm)fromthehandle(Figure46).

3.Pulldownthecablejacket(towardthemower)until

thereisnoslackinthecable(

Figure46).

4.Tightenthenutonthecablesupport.

5.Releasetheself-propeldrivebarandensurethatthe

cableisloose.

Note:Thecablemustbeloosewiththeself-propel

drivebarinthereleasedposition;otherwise,the

mowermaycreepwhenthebarisdisengaged.

AdjustingtheSelf-propelDrive

Model20999only

Ifyourmowerdoesnotself-propelproperly,adjustthe

self-propeldrivecable.

1.Loosenthenutonthecablemount(

Figure47).

G009696

1

Figure47

1.Cablemount

2.Pulltheupperhandlebackfullyrearward.

Note:Ifthehandledoesnotmovesmoothly,refer

toLubricatingtheUpperHandle.

3.Pullthecablejacketdownwarduntilyouremovethe

slackintheexposedcable(

Figure48).

Figure48

1.Exposedcable

4.Pushthecablejacketupward1/8inch(3mm).

Note:Youcanplacearuleragainsttheupperside

oftheblackcablemountandmeasurehowfarthe

upperendofthecablejacketmoves(

Figure49).

18

Figure49

1.Cablemount2.Cablejacket

Note:Movingthecablejacketupwarddecreases

thegroundspeed;movingthejacketdownward

increasesthegroundspeed.

5.Tightenthenutrmly.

6.Startthemowerandchecktheadjustment.

Note:Iftheself-propeldriveisnotproperly

adjusted,repeatthisprocedure.

ReplacingtheBlade

ServiceInterval:Yearly

Important:

Y ou will need a torque wr ench to install

the blade pr oper l y

.Ifyoudonothaveatorque

wrenchorareuncomfortableperformingthis

procedure,contactanAuthorizedServiceDealer.

Examinethebladewheneveryourunoutofgasoline.If

thebladeisdamagedorcracked,replaceitimmediately.

Ifthebladeedgeisdullornicked,haveitsharpenedor

replaceit.

WARNING

Thebladeissharp;contactingthebladecanresult

inseriouspersonalinjury.

Weargloveswhenservicingtheblade.

1.Disconnectthesparkplugwirefromthesparkplug.

RefertoPreparingforMaintenance.

2.Tipthemowerontoitsside,withtheairlterup.

3.Useablockofwoodtoholdthebladesteady

(

Figure50).

Figure50

4.Removetheblade,savingallmountinghardware

(

Figure50).

5.Installthenewbladeandallmountinghardware

(

Figure50).

Important:Positionthecurvedendsofthe

bladetopointtowardthemowerhousing.

6.Useatorquewrenchtotightenthebladeboltto

60ft-lb(82N⋅ ⋅

⋅

m).

Important:Abolttorquedto60ft-lb(82N⋅ ⋅

⋅

m)

isverytight.Whileholdingthebladewitha

blockofwood,putyourweightbehindthe

ratchetorwrenchandtightentheboltsecurely.

Thisboltisverydifculttoovertighten.

CleaningtheMower

ServiceInterval:Beforeeachuseordaily

WARNING

Themowermaydislodgematerialfromunderthe

mowerhousing.

•Weareyeprotection.

•Stayintheoperatingposition(behindthe

handle).

•Donotallowbystandersinthearea.

1.Withtheenginerunningonaatpavedsurface,

sprayastreamofwaterinfrontoftherightrear

wheel(

Figure51).

Note:Thewaterwillsplashintothepathofthe

blade,cleaningouttheclippings.

19

Figure51

2.Whennomoreclippingscomeout,stopthewater

andmovethemowertoadryarea.

3.Runtheengineforafewminutestodrythehousing

topreventitfromrusting.

Storage

Storethemowerinacool,clean,dryplace.

PreparingtheMowerfor

Storage

WARNING

Gasolinevaporscanexplode.

•Donotstoregasolinemorethan30days.

•Donotstorethemowerinanenclosurenearan

opename.

•Allowtheenginetocoolbeforestoringit.

1.Onthelastrefuelingoftheyear,addfuelstabilizer

tothefuelasdirectedbytheenginemanufacturer.

2.Runthemoweruntiltheenginestopsfromrunning

outoffuel.

3.Primetheengineandstartitagain.

4.Allowtheenginetorununtilitstops.Whenyoucan

nolongerstarttheengine,itissufcientlydry.

5.Disconnectthewirefromthesparkplugandconnect

thewireontotheretainingpost.

6.Removethesparkplug,add1oz.(30ml)ofoil

throughthesparkplughole,andpullthestarterrope

slowlyseveraltimestodistributeoilthroughoutthe

cylindertopreventcylindercorrosionduringthe

off-season.

7.Looselyinstallthesparkplug.

8.Tightenallnuts,bolts,andscrews.

9.Chargethebatteryfor24hours,thenunplugthe

batterychargerandstorethemowerinanunheated

area.Ifyoumuststorethemowerinaheatedarea,

youmustchargethebatteryevery90days.

FoldingtheHandle

WARNING

Foldingorunfoldingthehandleimproperlycan

damagethecables,causinganunsafeoperating

condition.

•Donotdamagethecableswhenfoldingor

unfoldingthehandle.

•Ifacableisdamaged,contactanAuthorized

ServiceDealer.

1.Loosenthehandleknobsuntilyoucanmovethe

upperhandlefreely(

Figure52).

20

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Toro 53cm Recycler Lawn Mower User manual

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