Toro 53cm Recycler Lawn Mower User manual

Category
Lawnmowers
Type
User manual
FormNo.3367-680RevA
53cmRecycler
®
LawnMower
ModelNo.20998—SerialNo.311000001andUp
ModelNo.20999—SerialNo.311000001andUp
Operator'sManual
Introduction
Thisrotary-blade,walk-behindlawnmoweris
intendedtobeusedbyresidentialhomeowners.
Itisdesignedprimarilyforcuttinggrasson
well-maintainedlawnsonresidentialproperties.It
isnotdesignedforcuttingbrushorforagricultural
uses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.
Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(
Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualusestwowordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,seetheseparateproductspecic
DeclarationofConformity(DOC)sheet.
Formodelswithstatedenginehorsepower,thegross
horsepoweroftheenginewaslaboratoryratedbythe
enginemanufacturerinaccordancewithSAEJ1940.
Asconguredtomeetsafety,emission,andoperating
requirements,theactualenginehorsepoweronthisclass
oflawnmowerwillbesignicantlylower.
Donottamperwiththeenginecontrolsoralterthe
governorspeed;doingsomaycreateanunsafecondition
resultinginpersonalinjury.
Safety
Improperlyusingormaintainingthismowercan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructions.
Torodesignedandtestedthismowerforreasonablysafe
service;however,failuretocomplywiththefollowing
instructionsmayresultinpersonalinjury.
Toensuremaximumsafety,bestperformance,and
togainknowledgeoftheproduct,itisessential
thatyouandanyotheroperatorofthemowerread
andunderstandthecontentsofthismanualbefore
theengineiseverstarted.Payparticularattention
tothesafetyalertsymbol(
Figure2)whichmeans
Caution,Warning,orDanger—“personalsafety
©2010—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
instruction.”Readandunderstandtheinstruction
becauseithastodowithsafety.Failuretocomply
withtheinstructionmayresultinpersonalinjury.
GeneralLawnMowerSafety
ThefollowinginstructionshavebeenadaptedfromEN
836.
Thiscuttingmachineiscapableofamputatinghands
andfeetandthrowingobjects.Failuretoobservethe
followingsafetyinstructionscouldresultinserious
injuryordeath.
Training
Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemower.Localregulationscan
restricttheageoftheoperator.
Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.
Understandexplanationsforallpictogramsusedon
themowerorintheinstructions.
Gasoline
WARNING-Gasolineishighlyammable.Takethe
followingprecautions.
Storefuelincontainersspecicallydesignedforthis
purpose.
Refueloutdoorsonlyanddonotsmokewhile
refueling.
Addfuelbeforestartingtheengine.Neverremove
thecapofthefueltankoradgasolinewhilethe
engineisrunningorwhentheengineishot.
Ifgasolineisspilled,donotattempttostartthe
enginebutmovethemowerawayfromtheareaof
spillageandavoidcreatinganysourceofignition
untilgasolinevaporshavedissipated.
Replaceallfueltankandcontainercapssecurely.
Preparation
Whilemowing,alwayswearsubstantialfootwearand
longtrousers.Donotoperatetheequipmentwhen
barefootorwearingopensandals.
Thoroughlyinspecttheareawheretheequipmentis
tobeusedandremoveallstones,sticks,wires,bones
andotherforeignobjects.
Beforeusing,alwaysvisuallyinspecttoseethat
guards,andsafetydevices,suchasdeectorsand/or
grasscatchers,areinplaceandworkingcorrectly.
Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladeboltsandcutterassemblyarenotworn
ordamaged.Replacewornordamagedbladesand
boltsinsetstopreservebalance.
Starting
Donottiltmowerwhenstartingtheengineunless
themowerhastobetiltedforstarting.Inthiscase,
donottiltitmorethanabsolutelynecessaryandlift
onlythepart,whichisawayfromtheoperator.
Starttheenginecarefullyaccordingtoinstructions
andwithfeetwellawayfromtheblade(s)andnotin
frontofthedischargechute.
Operation
Nevermowwhilepeople,especiallychildren,orpets
arenearby.
Mowonlyindaylightoringoodarticiallight.
Stayalertforholesintheterrainandotherhidden
hazards.
Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
Neverpickuporcarryalawnmowerwhilethe
engineisrunning.
Useextremecautionwhenreversingorpullinga
pedestriancontrolledlawnmowertowardsyou.
Walk,neverrun.
Slopes:
Donotmowexcessivelysteepslopes.
Exerciseextremecautionwhenonslopes.
Mowacrossthefaceofslopes,neverupand
downandexerciseextremecautionwhen
changingdirectiononslopes.
Alwaysbesureofyourfootingonslopes.
Uselowthrottlesettingswhenengagingthe
traction-clutch,especiallyinhighgears.Reduce
speedonslopesandinsharpturnstoprevent
overturningorlossofcontrol.
Stopthebladeifthelawnmowerhastobetiltedfor
transportationwhencrossingsurfacesotherthan
grassandwhentransportingthelawnmowertoand
fromtheareatobemowed.
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
Stoptheengine
wheneveryouleavethelawnmower.
2
beforerefueling.
beforeremovingthegrasscatcher.
beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator’s
position.
Stoptheengineanddisconnectthespark-plugwire.
beforeclearingblockagesoruncloggingchute.
beforechecking,cleaningorworkingonthelawn
mower.
afterstrikingaforeignobject,inspectthelawn
mowerfordamageandmakerepairsbefore
restartingandoperatingthelawnmower.
iflawnmowerstartstovibrateabnormally(check
immediately).
Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperate
themachine;seekshelter.
Watchoutfortrafcwhencrossingornearroadways.
MaintenanceandStorage
Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
Donotusepressurecleaningequipmentonmachine.
Neverstoretheequipmentwithgasolineinthetank
andinsideabuildingwherefumescanreachanopen
ameorspark.
Allowtheenginetocoolbeforestoringinany
enclosure.
Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandgasolinestorageareafree
ofgrass,leaves,orexcessivegrease.
Checkgrasscatchercomponentsandthedischarge
guardfrequentlyandreplacewithmanufacturer’s
recommendedparts,whennecessary.
Replacewornordamagedpartsforsafety.
Replacefaultysilencers.
Ifthefueltankhastobedrained,dothisout-doors.
Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatinganengineat
excessivespeedcanincreasethehazardofpersonal
injury.
Onmultibladedlawnmowers,takecareasrotating
oneblademaycauseotherstorotate.
Becarefulduringadjustmentofthelawnmowerto
prevententrapmentofthengersbetweenmoving
bladesandxedpartsofthelawnmower.
Toensurethebestperformanceandsafety,
purchaseonlygenuineTororeplacementparts
andaccessories.Donotuse
will t
partsand
accessories;theymaycauseasafetyhazard.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’s
earof89dBA,whichincludesanUncertaintyValue(K)
of1dBA.Thesoundpressurelevelwasdetermined
accordingtotheproceduresoutlinedinEN836.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof98dBA,
whichincludesanUncertaintyValue(K)of1dBA.The
soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
Hand-ArmVibration
Measuredvibrationlevelforthelefthand=6.6m/s
2
Measuredvibrationlevelfortherighthand=7.9m/s
2
UncertaintyValue(K)=3.1m/s
2
.
Themeasuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN836.
3
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged
decals.
ManufacturersMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
108-7450
1.Heightofcut
108-7451
1.Heightofcut
110-9457
1.EngineswitchOff
3.Unlocked
2.EngineswitchOn
4.Locked
112-8760
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
114-2820
1.Warning—readthe
Operator’sManual.
4.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—stayaway
frommovingparts.
2.Thrownobject
hazard—keepbystanders
asafedistancefromthe
machine.
5.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—remove
theignitionkeyandread
theinstructionsbefore
servicingorperforming
maintenance.
3.Thrownobjecthazard—do
notoperatethemower
withoutthereardischarge
plugorbaginplace;do
notoperatethemower
withoutthesidedischarge
coverordeectorinplace.
6.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—donot
operateupanddown
slopes;operatesideto
sideonslopes;stopthe
enginebeforeleavingthe
operatingposition;and
lookbehindyouwhen
backingup.
4
117-5918
1.Fast
3.Slow
2.Continuousvariable
setting
Setup
Important:Removeanddiscardtheprotective
plasticsheetthatcoverstheengine.
1
UnfoldingtheHandle
NoPartsRequired
Procedure
1.Unfoldthehandleasillustratedin
Figure3and
Figure4.
Figure3
Model20998shown
Figure4
Model20998shown
2.Tightenallhandleknobs.
5
3.Movetheupperhandletothedesiredpositionand
tightentheupperhandleknobrmly(model20999
only)(Figure5).
Figure5
2
FillingtheEnginewithOil
NoPartsRequired
Procedure
Important:Yourmowerdoesnotcomewithoil
intheengine.
1.Removethedipstick(
Figure6).
Figure6
2.Slowlypouroilintotheoillltubeuntiltheoil
levelreachestheFulllineonthedipstick(
Figure6).
Donotoverll.(Max.ll:20oz.,type:SAE30
detergentoilwithanAPIserviceclassicationofSF,
SG,SH,SJ,SL,orhigher.)
Note:Ifyouoverlltheengine,poursomeoilout
ofitasdirectedinChangingtheEngineOil.
3.Installthedipsticksecurely.
Important:
Change the engine oil after the r st
5 operating hour s
;changeityearlythereafter.
RefertoChangingtheEngineOil.
3
InstalltheRecyclePlugor
GrassBag
NoPartsRequired
Procedure
Youmustcorrectlyinstalltherecycleplug(forrecycling
orside-discharging)orgrassbag(forbagging)orthe
enginewillnotstart.
Themowerhasasafetyswitch,locatedatthebottom
ofachannelonthetop,rightrearofthemower,that
preventsthemowerfromoperatingwithoutarecycle
plugorgrassbag.Thispreventsthemowerfrom
throwingdebrisattheoperatorthroughtherearchute.
Fortheswitchtodetectthepresenceoftherecycleplug,
thetopoftherecyclepluglevermustliefullyinthe
bottomofthechannel(
Figure7).
Figure7
1.Topofrecycleplugleverinswitchchannel
1.Inserttherecycleplugintothemower,ifitisnt
alreadyinstalled(
Figure8).
6
Figure8
2.Squeezethebuttonontheleverwithyourthumb
andfullyinserttherecycleplugintotheopening
(
Figure9).
Figure9
3.Releasethebuttonontheleverandensurethatthe
topoftheleverisliesfullyintheswitchchannel
(Figure10).Ifthetopoftheleverisnotinthe
switchchannel,yourmowerwillnotstart!
Figure10
Note:Iftheleverdoesnotlatchproperly,
disconnectthewirefromthesparkplugandcheck
forandremoveanydebrisbuildupinthetunnel.
7
ProductOverview
Figure11
Model20998
1.Cuttingheightlever(4)
6.Upperhandle
2.Oilll/Dipstick7.Self-propeldrivebar
3.Upperhandleknob8.Fueltankcap
4.Recoilstarthandle
9.Airlter
5.Bladecontrolbar
10.Sparkplug
Figure12
Model20999
1.Cuttingheightlever(4)
6.Upperhandleknob
2.Oilll/Dipstick
7.Fueltankcap
3.Recoilstarthandle
8.Airlter
4.Bladecontrolbar
9.Sparkplug
5.Upperhandle
Figure13
1.Grassbag3.Recycleplug(installed)
2.Sidedischargechute
Specications
ModelWeightLengthWidthHeight
2099876lb
(34kg)
57in
(145cm)
22in
(56cm)
39in
(99cm)
2099984lb
(38kg)
62in
(157cm)
22in
(56cm)
44in
(112cm)
8
Operation
FillingtheFuelTank
DANGER
Gasolineisextremelyammableandexplosive.A
reorexplosionfromgasolinecanburnyouand
others.
Topreventastaticchargefromignitingthe
gasoline,placethecontainerand/ormower
directlyonthegroundbeforelling,notina
vehicleoronanobject.
Fillthetankoutdoorswhentheengineiscold.
Wipeupspills.
Donothandlegasolinewhensmokingoraround
anopenameorsparks.
Storegasolineinanapprovedfuelcontainer,out
ofthereachofchildren.
Fillthefueltankwithfreshunleadedregulargasoline
fromamajorname-brandservicestation(Figure14).
Important:Toreducestartingproblems,add
fuelstabilizertothefuelallseason,mixingitwith
gasolinelessthan30daysold.
Figure14
1.1/2inch(1cm)
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
1.Removethedipstick,wipeitclean,andfullyinstall
thedipstick(
Figure15).
Figure15
2.Removethedipstickandchecktheoillevel
(Figure15).IftheoillevelisbelowtheAddmarkon
thedipstick,slowlypouroilintotheoillltubeto
raisetheoilleveltotheFullmarkonthedipstick.
Donotoverll.(Max.ll:20oz.,type:SAE30
detergentoilwithanAPIserviceclassicationofSF,
SG,SH,SJ,SL,orhigher.)
3.Installthedipsticksecurely.
AdjustingtheCuttingHeight
WARNING
Adjustingthecuttingheightmaybringyouinto
contactwiththemovingblade,causingserious
injury.
Stoptheengineandwaitforallmovingparts
tostop.
Donotputyourngersunderthehousingwhen
adjustingthecuttingheight.
CAUTION
Iftheenginehasbeenrunning,themuferwillbe
hotandcanseverelyburnyou.Keepawayfromthe
hotmufer.
Adjustthecuttingheightasdesired.Setallfourwheels
tothesameheight.
Note:Toraisethemower,moveall4cuttingheight
leversforward;tolowerthemower,movethemall
rearward(
Figure16).
9
Figure16
Note:Thecuttingheightsettingsare1inch(25mm);
1-1/2inches(38mm);2inches(51mm);2-1/2inches
(64mm);3inches(76mm);3-1/2inches(89mm);4
inches(102mm);and4-1/2inches(114mm).
AdjustingtheUpperHandle
Height
Model20999only
Youmayraiseorlowertheupperhandletoaposition
comfortableforyou.
Note:Youcannotraisetheupperhandlehigherthan
theangleofthelowerhandle.
1.Loosentheupperhandleknob(
Figure17).
Figure17
2.Movetheupperhandletothedesiredposition
(
Figure18).
Figure18
3.Tightentheupperhandleknobrmly(Figure19).
Figure19
StartingtheEngine
Important:Themowerhasasafetyswitchthat
preventsyoufromstartingthemowerunlessyou
rstinstalltherecycleplugorthegrassbagsecurely
onthemower.
1.Installtherecycleplug(
Figure20)orthegrassbag
(Figure21)onthemower.
10
Figure20
Figure21
2.Holdthebladecontrolbaragainstthehandleand
pulltherecoilstarter(
Figure22orFigure23).
Figure22
Model20998only
1.Bladecontrolbar
Figure23
Model20999only
1.Bladecontrolbar
Note:Ifthemowerstilldoesnotstart,contactan
AuthorizedServiceDealer.
UsingtheSelf-propelDrive
Model20998only
Tooperatetheself-propeldrive,squeezetheself-propel
drivebar(
Figure24)towardthehandleandholdit.
Figure24
1.Self-propeldrivebar
Todisengagetheself-propeldrive,releasetheself-propel
drivebar.
Note:Themaximumself-propelgroundspeedisxed.
Toreducethegroundspeed,increasethespacebetween
theself-propeldrivebarandthehandle.
UsingtheSelf-propelDrive
Model20999only
Tooperatetheself-propeldrive,simplywalkwithyour
handsontheupperhandleandyourelbowsatyour
sides,andthemowerwillautomaticallykeeppacewith
you(
Figure25andFigure26).
11
Figure25
Figure26
Note:Ifthemowerdoesnotfreelyrollbackward
afterself-propelling,stopwalking,holdyourhandsin
place,andallowthemowertorollacoupleofinches
(centimeters)forwardtodisengagethewheeldrive.You
canalsotryreachingjustunderthepersonalpacehandle
tothemetalhandleandpushthemowerforwarda
coupleofinches(centimeters).Ifthemowerstilldoes
notrollbackwardeasily,contactanAuthorizedService
Dealer.
StoppingtheEngine
ServiceInterval:Beforeeachuseordaily—Ensurethat
theenginestopswithin3seconds
afterreleasingthebladecontrolbar.
Tostoptheengine,releasethebladecontrolbar
(
Figure27).
Important:Whenyoureleasethebladecontrol
bar,boththeengineandbladeshouldstopwithin
3seconds.Iftheydonotstopproperly,stopusing
yourmowerimmediatelyandcontactanAuthorized
ServiceDealer.
Figure27
Model20999shown
RecyclingtheClippings
Yourmowercomesfromthefactoryreadytorecyclethe
grassandleafclippingsbackintothelawn.
Ifthegrassbagisonthemower,removeit(referto
RemovingtheGrassBag)beforerecyclingtheclippings.
Ifthesidedischargechuteisonthemower,removeit
andlockthesidedischargedoor(refertoRemovingthe
SideDischargeChute)beforerecyclingtheclippings.
Important:Themowerhasasafetyswitchthat
preventsyoufromstartingthemowerunlessyou
rstinstalltherecycleplugsecurelyonthemower
(
Figure28).
Figure28
1.Topofrecycleplugleverinswitchchannel
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassand
leafclippingsfromthelawn.
12
Ifthesidedischargechuteisonthemower,removeit
andlockthesidedischargedoor(refertoRemovingthe
SideDischargeChute)beforebaggingtheclippings.
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
InstallingtheGrassBag
1.Removetherecycleplug(Figure29).
Figure29
2.Routethestarterropearoundthelowerropeguide
(
Figure30).
Figure30
Note:Thelowerropeguidereleasesthestarterrope
whenyoupulltherecoilstarthandle.
3.Insertthegrassbaghandleintothegroovesatthe
topofthemower(
Figure31).
Important:Themowerhasasafetyswitchthat
preventsyoufromstartingthemowerunlessyou
rstinstallthegrassbagsecurelyonthemower.
Figure31
RemovingtheGrassBag
1.Routethestarterropearoundthelowerropeguide
(Figure32).
Figure32
2.Liftthegrassbaghandleoutfromthegroovesat
thetopofthemowerandremovethebagfromthe
mower(
Figure33).
Figure33
3.Inserttherecycleplug(Figure34.
13
Figure34
Side-dischargingtheClippings
Usethesidedischargeforcuttingverytallgrass.
Ifthebagisonthemower,removeitandinsertthe
recycleplug(refertoRemovingtheGrassBag)before
side-dischargingtheclippings.
Important:Themowerhasasafetyswitchthat
preventsyoufromstartingthemowerunlessyou
rstinstalltherecycleplugsecurelyonthemower
(refertoRecyclingtheClippings).
InstallingtheSideDischargeChute
1.Unlockthesidedischargedoor(Figure35).
Figure35
2.Liftopenthesidedischargedoor(Figure36).
Figure36
3.Installthesidedischargechuteandclosethedoor
ontothechute(
Figure37).
Figure37
RemovingtheSideDischargeChute
Toremovethesidedischargechute,reversethesteps
above.
Important:Lockthesidedischargedoorafteryou
closeit(
Figure38).
Figure38
OperatingTips
GeneralMowingTips
Cleartheareaofsticks,stones,wire,branches,and
otherdebristhatthebladecouldhit.
Avoidstrikingsolidobjectswiththeblade.Never
deliberatelymowoveranyobject.
14
Ifthemowerstrikesanobjectorstartstovibrate,
immediatelystoptheengine,disconnectthewire
fromthesparkplug,andexaminethemowerfor
damage.
Forbestperformance,installanewbladebeforethe
cuttingseasonbegins.
ReplacethebladewhennecessarywithaToro
replacementblade.
CuttingGrass
Cutonlyaboutathirdofthegrassbladeatatime.
Donotcutbelowthe2inch(51mm)settingunless
thegrassissparseoritislatefallwhengrassgrowth
beginstoslowdown.RefertoAdjustingtheCutting
Height.
Whencuttinggrassover6inches(15cm)tall,mow
atthehighestcuttingheightsettingandwalkslower;
thenmowagainatalowersettingforthebestlawn
appearance.Ifthegrassistoolong,themowermay
plugandcausetheenginetostall.
Mowonlydrygrassorleaves.Wetgrassandleaves
tendtoclumpontheyardandcancausethemower
toplugortheenginetostall.
WARNING
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.Mowonlyindry
conditions.
Alternatethemowingdirection.Thishelpsdisperse
theclippingsoverthelawnforevenfertilization.
Ifthenishedlawnappearanceisunsatisfactory,try
oneormoreofthefollowing:
Replacethebladeorhaveitsharpened.
Walkataslowerpacewhilemowing.
Raisethecuttingheightonyourmower.
Cutthegrassmorefrequently.
Overlapcuttingswathsinsteadofcuttingafull
swathwitheachpass.
Setthecuttingheightonthefrontwheelsone
notchlowerthantherearwheels.Forexample,
setthefrontwheelsat2inches(51mm)andthe
rearwheelsat2-1/2inches(64mm).
CuttingLeaves
Aftercuttingthelawn,ensurethathalfofthelawn
showsthroughthecutleafcover.Youmayneedto
makemorethanonepassovertheleaves.
Iftherearemorethan5inches(13cm)ofleaves
onthelawn,setthefrontcuttingheightoneortwo
notcheshigherthantherearcuttingheight.
Slowdownyourmowingspeedifthemowerdoes
notcuttheleavesnelyenough.
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst5hours
Changetheengineoil.
Beforeeachuseordaily
Checktheengineoillevel.
Ensurethattheenginestopswithin3secondsafterreleasingthebladecontrolbar.
Cleangrassclippingsanddirtfromunderthemower.
Every25hours
Replacetheairlter;replaceitmorefrequentlyindustyoperatingconditions.
Beforestorage
Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
Yearly
Changetheengineoil.
Lubricatethewheelgears.
Lubricatetheupperhandle.
Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
RefertoyourEngineOperator’sManualforanyadditionalyearlymaintenance
procedures.
Important:Refertoyour
Engine Operator’ s Man ual
foradditionalmaintenanceprocedures.
15
PreparingforMaintenance
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthesparkplugwirefromthesparkplug
(Figure39)beforeperforminganymaintenance
procedure.
Figure39
3.Afterperformingthemaintenanceprocedure(s),
connectthesparkplugwiretothesparkplug.
Important:Beforetippingthemowertochange
theoilorreplacetheblade,allowthefueltank
torundrythroughnormalusage.Ifyoumust
tipthemowerpriortorunningoutoffuel,usea
handfuelpumptoremovethefuel.Alwaystip
themowerontoitssidewiththeairlterup.
WARNING
Tippingthemowermaycausethefueltoleak.
Gasolineisammable,explosiveandcancause
personalinjury.
Runtheenginedryorremovethegasolinewith
ahandpump;neversiphon.
ReplacingtheAirFilter
ServiceInterval:Every25hours
Replacetheairlteryearly;replaceitmorefrequently
industyoperatingconditions.RefertoPreparingfor
Maintenance.
1.Useascrewdrivertoopentheairltercover
(
Figure40).
Figure40
2.Replacetheairlter(Figure40).
3.Installthecover.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Yearly
Runtheengineafewminutesbeforechangingtheoil
towarmit.Warmoilowsbetterandcarriesmore
contaminants.
1.Performthepre-maintenanceprocedures;referto
PreparingforMaintenance.
2.Removethedipstick(
Figure41).
Figure41
3.Tipthemowerontoitsside,withtheairlterup,
todraintheusedoiloutthroughtheoillltube
(Figure42).
16
Figure42
4.Slowlypouroilintotheoillltubeuntiltheoillevel
reachestheFulllineonthedipstick(Figure41).
Donotoverll.(Max.ll:20oz.,type:SAE30
detergentoilwithanAPIserviceclassicationofSF,
SG,SH,SJ,SL,orhigher.)
5.Installthedipsticksecurely.
6.Disposeoftheusedoilproperlyatalocalrecycling
center.
LubricatingtheWheelGears
ServiceInterval:Yearly
1.Removethewheelboltinthecenterofeachrear
wheelandremovetherearwheels.
2.Applyalubricatingoiltotheinnerandoutersides
ofthegearasshowninFigure43.
Figure43
3.Installtherearwheels.
LubricatingtheUpperHandle
ServiceInterval:Yearly
Model20999only
Lubricatetheleftandrightsidesoftheupperhandle
withalow-viscositysiliconespraylubricantyearlyor
asneeded.
1.Spraytheouterplasticendoftheinnerhandle
(
Figure44).
Figure44
Note:Usethestrawthatcomeswiththespraycan
todirectthespray.
2.Pushtheupperhandlefullydownandspraythe
innerplasticsurfaceoftheouterhandle(
Figure45).
Figure45
AdjustingtheSelf-propelDrive
Cable
Model20998only
Wheneveryouinstallanewself-propelcableorif
theself-propeldriveisoutofadjustment,adjustthe
self-propeldrivecable.
1.Loosenthecablesupportnut(
Figure46).
17
Figure46
1.1to1-1/2inches(25to38
mm)
4.Cablesupportnut
2.Self-propeldrivebar5.Cablesupport
3.Cablejacket
2.Holdtheself-propelbail1to1-1/2inches(25to38
mm)fromthehandle(Figure46).
3.Pulldownthecablejacket(towardthemower)until
thereisnoslackinthecable(
Figure46).
4.Tightenthenutonthecablesupport.
5.Releasetheself-propeldrivebarandensurethatthe
cableisloose.
Note:Thecablemustbeloosewiththeself-propel
drivebarinthereleasedposition;otherwise,the
mowermaycreepwhenthebarisdisengaged.
AdjustingtheSelf-propelDrive
Model20999only
Ifyourmowerdoesnotself-propelproperly,adjustthe
self-propeldrivecable.
1.Loosenthenutonthecablemount(
Figure47).
G009696
1
Figure47
1.Cablemount
2.Pulltheupperhandlebackfullyrearward.
Note:Ifthehandledoesnotmovesmoothly,refer
toLubricatingtheUpperHandle.
3.Pullthecablejacketdownwarduntilyouremovethe
slackintheexposedcable(
Figure48).
Figure48
1.Exposedcable
4.Pushthecablejacketupward1/8inch(3mm).
Note:Youcanplacearuleragainsttheupperside
oftheblackcablemountandmeasurehowfarthe
upperendofthecablejacketmoves(
Figure49).
18
Figure49
1.Cablemount2.Cablejacket
Note:Movingthecablejacketupwarddecreases
thegroundspeed;movingthejacketdownward
increasesthegroundspeed.
5.Tightenthenutrmly.
6.Startthemowerandchecktheadjustment.
Note:Iftheself-propeldriveisnotproperly
adjusted,repeatthisprocedure.
ReplacingtheBlade
ServiceInterval:Yearly
Important:
Y ou will need a torque wr ench to install
the blade pr oper l y
.Ifyoudonothaveatorque
wrenchorareuncomfortableperformingthis
procedure,contactanAuthorizedServiceDealer.
Examinethebladewheneveryourunoutofgasoline.If
thebladeisdamagedorcracked,replaceitimmediately.
Ifthebladeedgeisdullornicked,haveitsharpenedor
replaceit.
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Weargloveswhenservicingtheblade.
1.Disconnectthesparkplugwirefromthesparkplug.
RefertoPreparingforMaintenance.
2.Tipthemowerontoitsside,withtheairlterup.
3.Useablockofwoodtoholdthebladesteady
(
Figure50).
Figure50
4.Removetheblade,savingallmountinghardware
(
Figure50).
5.Installthenewbladeandallmountinghardware
(
Figure50).
Important:Positionthecurvedendsofthe
bladetopointtowardthemowerhousing.
6.Useatorquewrenchtotightenthebladeboltto
60ft-lb(82N
m).
Important:Abolttorquedto60ft-lb(82N
m)
isverytight.Whileholdingthebladewitha
blockofwood,putyourweightbehindthe
ratchetorwrenchandtightentheboltsecurely.
Thisboltisverydifculttoovertighten.
CleaningtheMower
ServiceInterval:Beforeeachuseordaily
WARNING
Themowermaydislodgematerialfromunderthe
mowerhousing.
Weareyeprotection.
Stayintheoperatingposition(behindthe
handle).
Donotallowbystandersinthearea.
1.Withtheenginerunningonaatpavedsurface,
sprayastreamofwaterinfrontoftherightrear
wheel(
Figure51).
Note:Thewaterwillsplashintothepathofthe
blade,cleaningouttheclippings.
19
Figure51
2.Whennomoreclippingscomeout,stopthewater
andmovethemowertoadryarea.
3.Runtheengineforafewminutestodrythehousing
topreventitfromrusting.
Storage
Storethemowerinacool,clean,dryplace.
PreparingtheMowerfor
Storage
WARNING
Gasolinevaporscanexplode.
Donotstoregasolinemorethan30days.
Donotstorethemowerinanenclosurenearan
opename.
Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuelstabilizer
tothefuelasdirectedbytheenginemanufacturer.
2.Runthemoweruntiltheenginestopsfromrunning
outoffuel.
3.Primetheengineandstartitagain.
4.Allowtheenginetorununtilitstops.Whenyoucan
nolongerstarttheengine,itissufcientlydry.
5.Disconnectthewirefromthesparkplugandconnect
thewireontotheretainingpost.
6.Removethesparkplug,add1oz.(30ml)ofoil
throughthesparkplughole,andpullthestarterrope
slowlyseveraltimestodistributeoilthroughoutthe
cylindertopreventcylindercorrosionduringthe
off-season.
7.Looselyinstallthesparkplug.
8.Tightenallnuts,bolts,andscrews.
9.Chargethebatteryfor24hours,thenunplugthe
batterychargerandstorethemowerinanunheated
area.Ifyoumuststorethemowerinaheatedarea,
youmustchargethebatteryevery90days.
FoldingtheHandle
WARNING
Foldingorunfoldingthehandleimproperlycan
damagethecables,causinganunsafeoperating
condition.
Donotdamagethecableswhenfoldingor
unfoldingthehandle.
Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Loosenthehandleknobsuntilyoucanmovethe
upperhandlefreely(
Figure52).
20
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Toro 53cm Recycler Lawn Mower User manual

Category
Lawnmowers
Type
User manual

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