Toro 53cm Recycler Lawn Mower User manual

FormNo.3376-800-ASMRevA

53cmRecycler

®

LawnMower

ModelNo.20999—SerialNo.313000001andUp

Operator'sManual

Introduction

Thisrotary-blade,walk-behindlawnmowerisintended

tobeusedbyresidentialhomeowners.Itisdesigned

primarilyforcuttinggrassonwell-maintainedlawns

onresidentialproperties.Itisnotdesignedforcutting

brushorforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourmachineproperlyandtoavoidinjuryand

equipmentdamage.Youareresponsibleforoperatingthe

machineproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourmachineready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.

Figure1

1.Modelandserialnumberlocation

Writetheproductmodelandserialnumbersinthefollowing

space:

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

ThisproductcomplieswithallrelevantEuropeandirectives.

Fordetails,seetheseparateproduct-specicDeclarationof

Conformity(DOC)sheet.

Formodelswithstatedenginehorsepower,thegross

horsepoweroftheenginewaslaboratoryratedbytheengine

manufacturerinaccordancewithSAEJ1940.Ascongured

tomeetsafety,emission,andoperatingrequirements,the

actualenginehorsepoweronthisclassoflawnmowerwill

besignicantlylower.

Donottamperwiththeenginecontrolsoralterthegovernor

speed;doingsomaycreateanunsafeconditionresultingin

personalinjury.

Contents

Introduction..................................................................1

GeneralLawnMowerSafety.....................................2

SoundPressure......................................................3

SoundPower..........................................................3

Hand/ArmVibration..............................................3

SafetyandInstructionalDecals.................................4

Setup............................................................................5

1UnfoldingtheHandle............................................5

2InstallingtheRecoil-starterRopeintheRope

Guide.................................................................5

3FillingtheEnginewithOil......................................6

4InstalltheMulchPlugortheGrassBag....................6

ProductOverview..........................................................8

Specications.........................................................8

Operation.....................................................................8

FillingtheFuelTank................................................8

CheckingtheEngineOilLevel..................................9

AdjustingtheCuttingHeight....................................9

AdjustingtheUpperHandleHeight...........................9

StartingtheEngine.................................................10

UsingtheSelf-propelDrive......................................11

StoppingtheEngine...............................................11

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3376-800-ASM*A

RecyclingtheClippings...........................................11

BaggingtheClippings.............................................11

Side-dischargingtheClippings..................................13

OperatingTips......................................................13

Maintenance.................................................................14

RecommendedMaintenanceSchedule(s)......................14

PreparingforMaintenance.......................................14

ReplacingtheAirCleaner........................................15

ChangingtheEngineOil.........................................15

LubricatingtheWheelGears....................................16

LubricatingtheUpperHandle..................................16

AdjustingtheSelf-propelDriveCable........................16

ReplacingtheBlade................................................17

CleaningtheUndersideoftheMachine

Housing............................................................17

Storage........................................................................18

PreparingtheMachineforStorage............................18

FoldingtheHandle.................................................18

RemovingtheMachinefromStorage.........................19

TestingtheMachineSafetySystem............................19

Safety

Improperlyusingormaintainingthismowercanresult

ininjury.Toreducethepotentialforinjury,complywith

thesesafetyinstructions.

Torodesignedandtestedthismachineforreasonablysafe

service;however,failuretocomplywiththefollowing

instructionsmayresultinpersonalinjury.

Toensuremaximumsafety,bestperformance,and

togainknowledgeoftheproduct,itisessentialthat

youandanyotheroperatorofthemowerreadand

understandthecontentsofthismanualbeforethe

engineiseverstarted.Payparticularattentiontothe

safetyalertsymbol(Figure2),whichmeansCaution,

Warning,orDanger—“personalsafetyinstruction.”

Readandunderstandtheinstructionbecauseithasto

dowithsafety.Failuretocomplywiththeinstruction

mayresultinpersonalinjury.

GeneralLawnMowerSafety

ThefollowinginstructionshavebeenadaptedfromEN836.

Thiscuttingmachineiscapableofamputatinghandsandfeet

andofthrowingobjects.Failuretoobservethefollowing

safetyinstructionscouldresultinseriousinjuryordeath.

Training

•Readtheinstructionscarefully.Befamiliarwiththe

controlsandtheproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstousethemower.Localregulationscan

restricttheageoftheoperator.

•Keepinmindthattheoperatororuserisresponsiblefor

accidentsorhazardsoccurringtootherpeopleortheir

property.

•Understandexplanationsforallpictogramsusedonthe

mowerorintheinstructions.

Gasoline

WARNING-Gasolineishighlyammable.Takethe

followingprecautions.

•Storefuelincontainersspecicallydesignedforthis

purpose.

•Refueloutdoorsonlyanddonotsmokewhilerefueling.

•Addfuelbeforestartingtheengine.Neverremovethe

capofthefueltankoraddgasolinewhiletheengineis

runningorwhentheengineishot.

•Ifgasolineisspilled,donotattempttostarttheengine

butmovethemowerawayfromtheareaofspillageand

avoidcreatinganysourceofignitionuntilgasolinevapors

havedissipated.

•Replaceallfueltankandcontainercapssecurely.

Preparation

•Whilemowing,alwayswearsubstantialfootwearandlong

trousers.Donotoperatetheequipmentwhenbarefoot

orwearingopensandals.

•Thoroughlyinspecttheareawheretheequipmentisto

beusedandremoveallstones,sticks,wires,bonesand

otherforeignobjects.

•Beforeusing,alwaysvisuallyinspecttoseethatguards,

andsafetydevices,suchasdeectorsand/orgrass

catchers,areinplaceandworkingcorrectly.

•Beforeusing,alwaysvisuallyinspecttoseethattheblades,

bladeboltsandcutterassemblyarenotwornordamaged.

Replacewornordamagedbladesandboltsinsetsto

preservebalance.

Starting

•Donottiltthemowerwhenstartingtheengineunlessthe

mowerhastobetiltedforstarting.Inthiscase,donot

tiltitmorethanabsolutelynecessaryandliftonlythepart

whichisawayfromtheoperator.

•Starttheenginecarefullyaccordingtoinstructionsand

withfeetwellawayfromtheblade(s)andnotinfrontof

thedischargechute.

Operation

•Nevermowwhilepeople,especiallychildren,orpetsare

nearby.

•Mowonlyindaylightoringoodarticiallight.

•Stayalertforholesintheterrainandotherhiddenhazards.

•Donotputhandsorfeetnearorunderrotatingparts.

Keepclearofthedischargeopeningatalltimes.

2

•Neverpickuporcarryalawnmowerwhiletheengineis

running.

•Useextremecautionwhenreversingorpullinga

pedestriancontrolledlawnmowertowardsyou.

•Walk,neverrun.

•Slopes:

–Donotmowexcessivelysteepslopes.

–Exerciseextremecautionwhenonslopes.

–Mowacrossthefaceofslopes,neverupanddown,

andexerciseextremecautionwhenchangingdirection

onslopes.

–Alwaysbesureofyourfootingonslopes.

•Reducespeedonslopesandinsharpturnstoprevent

overturningorlossofcontrol.

•Stopthebladeifthelawnmowerhastobetiltedfor

transportationwhencrossingsurfacesotherthangrass

andwhentransportingthelawnmowertoandfromthe

areatobemowed.

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

•Stoptheengine

–wheneveryouleavethelawnmower.

–beforerefueling.

–beforeremovingthegrasscatcher.

–beforemakingheightadjustmentunlessadjustment

canbemadefromtheoperator'sposition.

•Stoptheengineanddisconnectthespark-plugwire.

–beforeclearingblockagesoruncloggingchute.

–beforechecking,cleaningorworkingonthelawn

mower.

–afterstrikingaforeignobject,inspectthelawnmower

fordamageandmakerepairsbeforerestartingand

operatingthelawnmower.

–iflawnmowerstartstovibrateabnormally(check

immediately).

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperatethe

machine;seekshelter.

•Watchoutfortrafcwhencrossingornearroadways.

MaintenanceandStorage

•Keepallnuts,bolts,andscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Donotusepressure-cleaningequipmentonmachine.

•Neverstoretheequipmentwithgasolineinthetankand

insideabuildingwherefumescanreachanopename

orspark.

•Allowtheenginetocoolbeforestoringinanyenclosure.

•Toreducetherehazard,keeptheengine,silencer,

batterycompartmentandgasolinestorageareafreeof

grass,leaves,orexcessivegrease.

•Checkgrasscatchercomponentsandthedischargeguard

frequentlyandreplacewithmanufacturer'srecommended

parts,whennecessary.

•Replacewornordamagedpartsforsafety.

•Replacefaultysilencers.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Donotchangetheenginegovernorsettingsoroverspeed

theengine.Operatinganengineatexcessivespeedcan

increasethehazardofpersonalinjury.

•Becarefulduringadjustmentofthelawnmowerto

prevententrapmentofthengersbetweenmovingblades

andxedpartsofthelawnmower.

•Toensurethebestperformanceandsafety,

purchaseonlygenuineTororeplacementpartsand

accessories.Donotuse

willt

partsandaccessories;

theymaycauseasafetyhazard.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’searof89

dBA,whichincludesanUncertaintyValue(K)of1dBA.

Thesoundpressurelevelwasdeterminedaccordingtothe

proceduresoutlinedinEN836.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof98dBA,

whichincludesanUncertaintyValue(K)of1dBA.

Thesoundpowerlevelwasdeterminedaccordingtothe

proceduresoutlinedinISO11094.

Hand/ArmVibration

Measuredvibrationlevelforrighthand=6.6m/s

2

Measuredvibrationlevelforlefthand=7.9m/s

2

UncertaintyValue(K)=3.1m/s

2

Measuredvaluesweredeterminedaccordingtotheprocedures

outlinedinEN836.

3

SafetyandInstructionalDecals

Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

108-7450

1.Heightofcut

108-7451

1.Heightofcut

110-9457

1.EngineswitchOff

3.Unlocked

2.EngineswitchOn

4.Locked

112-8760

1.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

2.Cutting/dismembermentofhandorfoot—stayawayfrom

movingparts.

114-7982

1.Warning—readtheOperator'sManual.

2.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

3.Cutting/dismembermenthazardofhandorfoot,mower

blade—disconnectthesparkplugwireandreadthe

instructionsbeforeservicingorperformingmaintenance.

4.Cutting/dismembermenthazardofhandorfoot,mower

blade—stayawayfrommovingparts.

5.Cutting/dismembermenthazardofhandorfoot,mower

blade—donotoperateupanddownslopes;operatesideto

sideonslopes;stoptheenginebeforeleavingtheoperating

position;andlookbehindyouwhenbackingup.

4

121–2370

1.Handleinraisedposition3.Footpedallocation

2.Handleinloweredposition

Setup

Important:Removeanddiscardtheprotectiveplastic

sheetthatcoverstheengine.

1

UnfoldingtheHandle

NoPartsRequired

Procedure

1.UnfoldthehandleasillustratedinFigure3.

G020797

Figure3

2.Tightenallhandleknobs.

3.Movetheupperhandletothedesiredpositionand

tightentheupperhandleknobrmly(Figure4).

G020798

Figure4

5

2

InstallingtheRecoil-starter

RopeintheRopeGuide

NoPartsRequired

Procedure

Important:Youmustinstalltherecoil-starterropein

theropeguide.

Holdtheblade-controlbartotheupperhandleandpullthe

recoil-starterropethroughtheropeguideonthehandle

(Figure5).

Figure5

1.Recoil-starterrope2.Ropeguide

3

FillingtheEnginewithOil

NoPartsRequired

Procedure

Important:Thismachinedoesnotcomewithoilinthe

engine.Beforestartingtheengine,lltheenginewith

oil.

Important:Changetheengineoilaftertherst5

operatinghours;changeityearlythereafter.Referto

ChangingtheEngineOil(page15).

1.Movethemachinetoalevelsurface.

2.Removethedipstick(Figure6)andpourabout3/4of

thecrankcasecapacityofoilintotheoil-lltube.

Note:Max.ll:0.59l(20oz.),type:SAE30detergent

oilwithanAPIserviceclassicationofSF,SG,SH,

SJ,SL,orhigher.

Figure6

3.Wipeoffthedipstickendwithacleancloth.

4.Insertthedipstickintotheoil-lltube,andscrewit

inuntilitstops.

5.Removethedipstickandreadtheoillevelonthe

dipstick;refertoFigure6.

•Iftheoillevelistoolow,addasmallamountof

oilslowlytotheoil-lltube,andthenrepeatsteps

3through5untiltheoilleveliscorrectasshown

inFigure6.

•Iftheoillevelistoohigh,draintheexcess

oiluntilyouobtainthecorrectoillevelon

thedipstick.Todraintheexcessoil,referto

ChangingtheEngineOil(page15).

Important:Iftheoillevelinthecrankcaseistoo

lowortoohighandyouruntheengine,youmay

damagetheengine.

6.Installthedipsticksecurelybyhand.

4

InstalltheMulchPlugorthe

GrassBag

NoPartsRequired

Procedure

Important:Youmustcorrectlyinstallthemulchplug

(formulchingorside-discharging)orthegrassbag(for

bagging);otherwise,theenginewillnotstart.

Themachinehasasafetyswitch,locatedatthebottomofthe

channelatthetop,rightrearofthemachine,thatprevents

themachinefromoperatingwithoutamulchplugoragrass

bag.Thispreventsthemachinefromthrowingdebrisatthe

operatorthroughtherearchute.

6

Fortheswitchtodetectthepresenceofthemulchplug,the

topofthemulchpluglevermustliefullyinthebottom

ofthechannel(Figure7).

Figure7

1.Topofmulchplugleverinchannelbottom

1.Insertthemulchplugintothemachineifitisn'talready

installed(Figure8).

Figure8

2.Squeezethebuttonontheleverwithyourthumb,and

fullyinsertthemulchplugintotheopening(Figure9).

Figure9

3.Releasethebuttonontheleverandensurethatthetop

oftheleverliesfullyintheswitchchannel(Figure10).

Ifthetopoftheleverisnotintheswitchchannel,

yourmachinewillnotstart.

Figure10

Note:Iftheleverdoesnotlatchproperly,disconnect

thewirefromthesparkplugandcheckforandremove

anydebrisbuildupinthetunnel.

7

ProductOverview

G020796

10

Figure11

1.Cutting-heightlever(4)

6.Upperhandle

2.Sparkplug

7.Upper-handleknob

3.Oilll/Dipstick(notshown)

8.Fuel-tankcap

4.Recoil-starthandle9.Footpedal

5.Blade-controlbar

10.Airlter

Figure12

1.Grassbag3.Recycleplug(installed)

2.Side-dischargechute

Specications

ModelWeightLengthWidthHeight

2099938kg

(84lb)

157cm

(62in)

56cm

(22in)

112cm

(44in)

Operation

FillingtheFuelTank

DANGER

Gasolineisextremelyammableandexplosive.A

reorexplosionfromgasolinecanburnyouand

others.

•Topreventastaticchargefromignitingthe

gasoline,placethecontainerand/ormachine

directlyonthegroundbeforelling,notina

vehicleoronanobject.

•Fillthetankoutdoorswhentheengineiscold.

Wipeupspills.

•Donothandlegasolinewhensmokingoraround

anopenameorsparks.

•Storegasolineinanapprovedfuelcontainer,out

ofthereachofchildren.

Note:Fillthefueltankwithfreshunleadedregulargasoline

fromamajorname-brandservicestation(Figure13).

Note:Useunleadedregulargasolinesuitableforautomotive

use(87pumpoctaneminimum).Leadedregulargasolinemay

beusedifunleadedregularisnotavailable.

Important:Neverusemethanol,gasolinecontaining

methanol,orgasoholcontainingmorethan10%ethanol

becausetheycoulddamagethefuelsystem.Donotmix

oilwithgasoline.

Important:Toreducestartingproblems,addfuel

stabilizertothefuelallseason,mixingitwithgasoline

lessthan30daysold.

Figure13

1.1cm(1/2in)

8

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

Max.ll:0.59l(20oz.),type:SAE30detergentoilwithan

APIserviceclassicationofSF,SG,SH,SJ,SL,orhigher.

1.Movethemachinetoalevelsurface.

2.Removethedipstick(Figure14).

Figure14

3.Wipeoffthedipstickendwithacleancloth.

4.Insertthedipstickintotheoil-lltubeandscrewitin

untilitstops.

5.Removethedipstickandreadtheoillevel;referto

Figure14.

•Iftheoillevelistoolow,addasmallamountofoil

slowlytotheoil-lltube,andthenrepeatsteps3

through5untiltheoilleveliscorrectasshownin

Figure14.

•Iftheoillevelistoohigh,draintheexcess

oiluntilyouobtainthecorrectoillevelon

thedipstick.Todraintheexcessoil,referto

ChangingtheEngineOil(page15).

Important:Iftheoillevelinthecrankcaseis

toolowortoohighandyouruntheengine,

youmaydamagetheengine.

6.Installthedipsticksecurelybyhand.

AdjustingtheCuttingHeight

WARNING

Adjustingthecuttingheightmaybringyouinto

contactwiththemovingblade,causingserious

injury.

•Stoptheengineandwaitforallmovingparts

tostop.

•Donotputyourngersunderthehousingwhen

adjustingthecuttingheight.

CAUTION

Iftheenginehasbeenrunning,themuferwillbe

hotandcanseverelyburnyou.Keepawayfromthe

hotmufer.

Adjustthecuttingheightasdesired.Setallfourwheelsto

thesameheight.

Note:Toraisethemachine,moveall4cuttingheightlevers

forward;tolowerthemachine,movethemallrearward

(Figure15).

Figure15

Note:Thecuttingheightsettingsare25mm(1in);38mm

(1-1/2in);51mm(2in);64mm(2-1/2in);76mm(3in);89

mm(3-1/2in);102mm(4in);and114mm(4-1/2in).

AdjustingtheUpperHandle

Height

Youmayraiseorlowertheupperhandletoaposition

comfortableforyou.

Note:Youcannotraisetheupperhandlehigherthanthe

angleofthelowerhandle.

1.Loosentheupper-handleknob(Figure16).

9

Figure16

2.Movetheupperhandletothedesiredposition

(Figure17).

Figure17

3.Tightentheupper-handleknobrmly(Figure19).

Figure18

StartingtheEngine

Important:Themachinehasasafetysystemthat

preventsyoufromstartingthemachineunlessyourst

installthemulchplugorthegrassbagsecurelyonthe

machine.

1.Installthemulchplug(Figure19)orthegrassbag

(Figure20)onthemachine.

Figure19

Figure20

2.Holdtheblade-controlbaragainstthehandleandpull

therecoilstarter(Figure21).

Figure21

1.Blade-controlbar

Note:Ifthemachinestilldoesnotstart,contactan

AuthorizedServiceDealer.

3.Testthemachinesafetysystem;refertoTestingthe

MachineSafetySysteminStorage.

10

UsingtheSelf-propelDrive

Tooperatetheself-propeldrive,simplywalkwithyourhands

ontheupperhandleandyourelbowsatyoursides,andthe

machinewillautomaticallykeeppacewithyou(Figure22and

Figure23).

Figure22

Figure23

Note:Ifthemachinedoesnotfreelyrollbackwardafter

self-propelling,stopwalking,holdyourhandsinplace,and

allowthemachinetorollacoupleofinches(centimeters)

forwardtodisengagethewheeldrive.Youcanalsotry

reachingjustunderthepersonalpacehandletothemetal

handleandpushthemachineforwardacoupleofinches

(centimeters).Ifthemachinestilldoesnotrollbackward

easily,contactanAuthorizedServiceDealer.

StoppingtheEngine

ServiceInterval:Beforeeachuseordaily—Ensurethat

theenginestopswithin3secondsafter

releasingtheblade-controlbar.

Tostoptheengine,releasetheblade-controlbar.

Important:Whenyoureleasetheblade-controlbar,

boththeengineandbladeshouldstopwithin3seconds.

Iftheydonotstopproperly,stopusingyourmachine

immediatelyandcontactanAuthorizedServiceDealer.

RecyclingtheClippings

Yourmachinecomesfromthefactoryreadytorecyclethe

grassandleafclippingsbackintothelawn.

Ifthegrassbagisonthemachine,removeit;referto

RemovingtheGrassBag(page12)beforerecyclingthe

clippings.Iftheside-dischargechuteisonthemachine,

removeitandlocktheside-dischargedoor;referto

RemovingtheSide-dischargeChute(page13)beforerecycling

theclippings.

Important:Themachinehasasafetyswitchthat

preventsyoufromstartingthemachineunlessyou

rstinstalltherecycleplugsecurelyonthemachine

(Figure24).

Figure24

1.Topofrecycleplugleverinchannelbottom

BaggingtheClippings

Usethegrassbagwhenyouwanttocollectgrassandleaf

clippingsfromthelawn.

Iftheside-dischargechuteisonthemachine,

removeitandlocktheside-dischargedoor;referto

RemovingtheSide-dischargeChute(page13)beforebagging

theclippings.

WARNING

Thebladeissharp;contactingthebladecanresult

inseriouspersonalinjury.

Stoptheengineandwaitforallmovingpartstostop

beforeleavingtheoperatingposition.

InstallingtheGrassBag

1.Removetherecycleplug(Figure25).

11

Figure25

2.Routethestarterropearoundthelower-ropeguide

(Figure26).

Figure26

Note:Thelower-ropeguidereleasesthestarterrope

whenyoupulltherecoil-starthandle.

3.Insertthegrass-baghandleintothegroovesatthetop

ofthemachine(Figure27).

Important:Themachinehasasafetyswitchthat

preventsyoufromstartingthemachineunlessyou

rstinstallthegrassbagsecurelyonthemachine.

Figure27

RemovingtheGrassBag

1.Routethestarterropearoundthelower-ropeguide

(Figure28).

Figure28

2.Liftthegrass-baghandleoutfromthegroovesatthe

topofthemachineandremovethebagfromthe

machine(Figure29).

Figure29

3.Insertthemulchplug(Figure30).

Figure30

12

Side-dischargingtheClippings

Usethesidedischargeforcuttingverytallgrass.

Ifthebagisonthemachine,removeitandinserttherecycle

plug;refertoRemovingtheGrassBag(page12)before

side-dischargingtheclippings.

Important:Themachinehasasafetyswitchthat

preventsyoufromstartingthemachineunlessyourst

installtherecycleplugsecurelyonthemachine;referto

RecyclingtheClippings(page11).

InstallingtheSide-dischargeChute

1.Unlocktheside-dischargedoor(Figure31).

Figure31

2.Liftopentheside-dischargedoor(Figure32).

Figure32

3.Installtheside-dischargechuteandclosethedooronto

thechute(Figure33).

Figure33

RemovingtheSide-dischargeChute

Toremovethesidedischargechute,reversethestepsabove.

Important:Locktheside-dischargedoorafteryouclose

it(Figure34).

Figure34

OperatingTips

GeneralMowingTips

•Cleartheareaofsticks,stones,wire,branches,andother

debristhatthebladecouldhit.

•Avoidstrikingsolidobjectswiththeblade.Never

deliberatelymowoveranyobject.

•Ifthemachinestrikesanobjectorstartstovibrate,

immediatelystoptheengine,disconnectthewirefrom

thesparkplug,andexaminethemachinefordamage.

•Forbestperformance,installanewbladebeforethe

cuttingseasonbegins.

•ReplacethebladewhennecessarywithaToro

replacementblade.

CuttingGrass

•Cutonlyaboutathirdofthegrassbladeatatime.Do

notcutbelowthe51mm(2in)settingunlessthegrassis

sparseoritislatefallwhengrassgrowthbeginstoslow

down.RefertoAdjustingtheCuttingHeight(page9).

•Whencuttinggrassover15cm(6in)tall,mowatthe

highestcutting-heightsettingandwalkslower;thenmow

againatalowersettingforthebestlawnappearance.If

thegrassistoolong,themachinemayplugandcause

theenginetostall.

•Mowonlydrygrassorleaves.Wetgrassandleavestend

toclumpontheyardandcancausethemachinetoplug

ortheenginetostall.

WARNING

Wetgrassorleavescancauseseriousinjuryif

youslipandcontacttheblade.Mowonlyindry

conditions.

•Alternatethemowingdirection.Thishelpsdispersethe

clippingsoverthelawnforevenfertilization.

•Ifthenishedlawnappearanceisunsatisfactory,tryone

ormoreofthefollowing:

13

–Replacethebladeorhaveitsharpened.

–Walkataslowerpacewhilemowing.

–Raisethecuttingheightonyourmachine.

–Cutthegrassmorefrequently.

–Overlapcuttingswathsinsteadofcuttingafullswath

witheachpass.

–Setthecuttingheightonthefrontwheels1notch

lowerthantherearwheels.Forexample,setthefront

wheelsat51mm(2in)andtherearwheelsat64mm

(2-1/2in).

CuttingLeaves

•Aftercuttingthelawn,ensurethathalfofthelawnshows

throughthecutleafcover.Youmayneedtomakemore

thanasinglepassovertheleaves.

•Iftherearemorethan13cm(5in)ofleavesonthelawn,

setthefrontcuttingheight1or2notcheshigherthan

therearcuttingheight.

•Slowdownyourmowingspeedifthemachinedoesnot

cuttheleavesnelyenough.

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

MaintenanceProcedure

Aftertherst5hours

•Changetheengineoil.

Beforeeachuseordaily

•Checktheengineoillevel.

•Ensurethattheenginestopswithin3secondsafterreleasingtheblade-controlbar.

•Cleantheundersideofthemachinehousing.

Every25hours

•Replacetheairlteryearly;replaceitmorefrequentlyindustyoperatingconditions.

Every50hours

•Changetheengineoil;changeitmorefrequentlyindustyoperatingconditions.

Yearly

•Lubricatethewheelgears.

•Lubricatetheupperhandle.

Yearlyorbeforestorage

•Changetheengineoil;changeitmorefrequentlyindustyoperatingconditions.

•Replacetheblade.

Important:RefertoyourEngineOperator'sManualforadditionalmaintenanceprocedures.

PreparingforMaintenance

1.Stoptheengineandwaitforallmovingpartstostop.

2.Disconnectthespark-plugwirefromthesparkplug

(Figure35)beforeperforminganymaintenance

procedure.

Figure35

3.Afterperformingthemaintenanceprocedure(s),

connectthespark-plugwiretothesparkplug.

Important:Beforetippingthemachinetochange

theoilorreplacetheblade,allowthefueltankto

rundrythroughnormalusage.Ifyoumusttip

themachinepriortorunningoutoffuel,usea

handfuelpumptoremovethefuel.Alwaystipthe

machineontoitssidewiththedipstickdown.

WARNING

Tippingthemachinemaycausethefuelto

leak.Gasolineisammable,explosiveand

cancausepersonalinjury.

Runtheenginedryorremovethegasoline

withahandpump;neversiphon.

14

ReplacingtheAirCleaner

ServiceInterval:Every25hours

1.Unscrewtheknobandopenthecover(Figure36).

G020262

1

2

3

Figure36

1.Cover

3.Aircleanerelement

2.Knob

2.Replacetheaircleanerelement(Figure36).

3.Installthecover.

ChangingtheEngineOil

ServiceInterval:Aftertherst5hours

Every50hours

Yearlyorbeforestorage

Note:Max.ll:0.59l(20oz),type:SAE30detergentoil

withanAPIserviceclassicationofSF,SG,SH,SJ,SL,or

higher.

1.Movethemachinetoalevelsurface.

2.Ensurethatthefueltankcontainslittleornofuelso

thatfueldoesnotleakoutwhenyoutipthemachine

ontoitsside.

3.Runtheengineafewminutesbeforechangingtheoil

towarmit.

Note:Warmoilowsbetterandcarriesmore

contaminants.

4.Disconnectthewirefromthesparkplug;referto

PreparingforMaintenance(page14).

5.Setanoil-drainpanbesidethemachineonthesideof

thedipstick.

6.Removethedipstickfromtheoil-lltube(Figure37).

Figure37

7.Tipthemachineontoitsside,withtheoil-lltube

down,todraintheusedoiloutthroughtheoil-lltube

intotheoil-drainpan(Figure38).

Figure38

8.Afterdrainingtheusedoil,returnthemachinetothe

operatingposition.

9.Pourabout3/4ofthecrankcasecapacityofoilinto

theoil-lltube.

Note:Max.ll:0.59l(20oz),type:SAE30detergent

oilwithanAPIserviceclassicationofSF,SG,SH,

SJ,SL,orhigher.

10.Wipeoffthedipstickendwithacleancloth.

11.Insertthedipstickintotheoil-lltubeandscrewitin

untilitstops.

12.Removethedipstickandreadtheoillevel;referto

Figure37.

•Iftheoillevelistoolow,addasmallamountofoil

slowlytotheoil-lltube,andthenrepeatsteps10

through12untiltheoilleveliscorrectasshownin

Figure37.

•Iftheoillevelistoohigh,draintheexcessoiluntil

youobtainthecorrectoillevelonthedipstick.

Important:Iftheoillevelinthecrankcaseis

toolowortoohighandyouruntheengine,

youmaydamagetheengine.

13.Installthedipsticksecurelybyhand.

15

14.Recycletheusedoilatalocalrecyclingcenter.

LubricatingtheWheelGears

ServiceInterval:Yearly

1.Removethewheelboltinthecenterofeachrearwheel

andremovetherearwheels.

2.Applyalubricatingoiltotheinnerandoutersidesof

thegearasshowninFigure39.

Figure39

3.Installtherearwheels.

LubricatingtheUpperHandle

ServiceInterval:Yearly

Lubricatetheleftandrightsidesoftheupperhandlewitha

low-viscositysiliconespraylubricantyearlyorasneeded.

1.Spraytheouterplasticendoftheinnerhandle

(Figure40).

Figure40

Note:Usethestrawthatcomeswiththespraycanto

directthespray.

2.Pushtheupperhandlefullydownandspraytheinner

plasticsurfaceoftheouterhandle(Figure41).

Figure41

AdjustingtheSelf-propelDrive

Cable

1.Loosenthenutonthecablemount(Figure42).

G009696

1

Figure42

1.Cablemount

2.Pulltheupperhandlebackfullyrearward.

Note:Ifthehandledoesnotmovesmoothly,referto

LubricatingtheUpperHandle(page16).

3.Pullthecablejacketdownwarduntilyouremovethe

slackintheexposedcable(Figure43).

Figure43

1.Exposedcable

16

4.Pushthecablejacketupward1/8inch(3mm).

Note:Youcanplacearuleragainsttheuppersideof

theblackcablemountandmeasurehowfartheupper

endofthecablejacketmoves(Figure44).

Figure44

1.Cablemount2.Cablejacket

Note:Movingthecablejacketupwarddecreasesthe

groundspeed;movingthejacketdownwardincreases

thegroundspeed.

5.Tightenthenutrmly.

6.Startthemachineandchecktheadjustment.

Note:Iftheself-propeldriveisnotproperlyadjusted,

repeatthisprocedure.

ReplacingtheBlade

ServiceInterval:Yearlyorbeforestorage

Important:

Youwillneedatorquewrenchtoinstallthe

bladeproperly.

Ifyoudonothaveatorquewrenchorare

uncomfortableperformingthisprocedure,contactan

AuthorizedServiceDealer.

Examinethebladewheneveryourunoutofgasoline.Ifthe

bladeisdamagedorcracked,replaceitimmediately.Ifthe

bladeedgeisdullornicked,haveitsharpenedorreplaceit.

WARNING

Thebladeissharp;contactingthebladecanresult

inseriouspersonalinjury.

Weargloveswhenservicingtheblade.

1.Disconnectthespark-plugwirefromthesparkplug;

refertoPreparingforMaintenance(page14).

2.Tipthemachineontothesidewiththedipstickdown.

3.Useablockofwoodtoholdthebladesteady

(Figure45).

Figure45

4.Removetheblade,savingallmountinghardware

(Figure45).

5.Installthenewbladeandallmountinghardware

(Figure45).

Important:Positionthecurvedendsoftheblade

topointtowardthemachinehousing.

6.Useatorquewrenchtotightenthebladeboltto82

N-m(60ft-lb).

Important:Abolttorquedto82N-m(60ft-lb)is

verytight.Whileholdingthebladewithablock

ofwood,putyourweightbehindtheratchetor

wrenchandtightentheboltsecurely.Thisboltis

verydifculttoovertighten.

CleaningtheUndersideofthe

MachineHousing

ServiceInterval:Beforeeachuseordaily

WARNING

Themachinemaydislodgematerialfromunderthe

machinehousing.

•Weareyeprotection.

•Stayintheoperatingposition(behindthe

handle).

•Donotallowbystandersinthearea.

1.Withtheenginerunningonaatpavedsurface,spray

astreamofwaterinfrontoftherightrearwheel

(Figure46).

Note:Thewaterwillsplashintothepathoftheblade,

cleaningouttheclippings.

17

Figure46

2.Whennomoreclippingscomeout,stopthewaterand

movethemachinetoadryarea.

3.Runtheengineforafewminutestodrythehousing

topreventitfromrusting.

Storage

PreparingtheMachinefor

Storage

WARNING

Gasolinevaporscanexplode.

•Donotstoregasolinemorethan30days.

•Donotstorethemachineinanenclosurenear

anopename.

•Allowtheenginetocoolbeforestoringit.

1.Onthelastrefuelingoftheyear,addfuelstabilizerto

thefuelasdirectedbytheenginemanufacturer.

2.Runthemachineuntiltheenginestopsfromrunning

outoffuel.

3.Primetheengineandstartitagain.

4.Allowtheenginetorununtilitstops.Whenyoucan

nolongerstarttheengine,itissufcientlydry.

5.Disconnectthewirefromthesparkplug.

6.Removethesparkplug,add30ml(1oz)ofoilthrough

thesparkplughole,andpullthestarterropeslowly

severaltimestodistributeoilthroughoutthecylinder

topreventcylindercorrosionduringtheoff-season.

7.Looselyinstallthesparkplug.

8.Tightenallnuts,bolts,andscrews.

FoldingtheHandle

UprightPosition

1.Steponthefootpedalandholditdown(Figure47).

Figure47

2.Movethehandletotheuprightposition(Figure48).

18

Figure48

ForwardPosition

1.Withthehandleintheuprightposition,steponthe

footpedalandholditdown.

2.Movethehandleallthewayforwardandloosenthe

upperhandleknob(Figure49).

Figure49

3.Tounfoldthehandle,referto

1UnfoldingtheHandle(page5).

RemovingtheMachinefrom

Storage

1.Removethesparkplugandspintheenginerapidly

usingthestartertoblowtheexcessoilfromthe

cylinder.

2.Installthesparkplugandtightenitwithatorque

wrenchto20N-m(15ft-lb).

3.Connectthewiretothesparkplug.

4.Testthemachinesafetysystem;referto

TestingtheMachineSafetySystem(page19).

TestingtheMachineSafety

System

1.Movethemachinetoalevelsurface.

2.Stoptheengineandwaitforallmovingpartstostop.

3.Ifthegrassbagisnotattachedtothemachine,remove

thedischargeplugandinstallthegrassbag.

4.Starttheengine.

5.Whiletheengineisrunning,liftuptheupperrightrear

cornerofthegrassbaguntilthewire-bagframeatthe

upperrightfrontofthegrassbagiscompletelyoutof

theright-handslot(Figure50).Theengineshould

stop.

Note:Theright-handslothousesasafetyinterlock

switch.

Important:Donotstepoutsidetheoperating

positionwhileperformingthisstep.

19

Figure50

1.Grassbag3.Wire-bagframe

2.Rightsideofhandle

partiallyremovedfor

clarity

4.Slot

6.Iftheenginedoesnotstopwhenyouperformthis

test,releasethecontrolbaronthehandletostopthe

engine,waitforallmovingpartstostop,andtakeyour

machinetoanAuthorizedToroDealertohavethe

safetysystemproperlyrepaired.

20

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Toro 53cm Recycler Lawn Mower User manual

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