CURT 122643 Installation guide

Type
Installation guide
GROSS LOAD CAPACITY WHEN USED AS A WEIGHT CARRYING HITCH: LBS. TRAILER WEIGHT & LBS. TONGUE WEIGHT.
***DO NOT EXCEED VEHICLE MANUFACTURER'S RECOMMENDED TOWING CAPACITY.***
WARNING: ALL NON-TRAILER LOADS APPLIED TO THIS PRODUCT MUST BE SUPPORTED BY 18050 STABILIZING STRAPS.
** FAILURE TO PROPERLY SUPPORT NON-TRAILER LOADS WILL VOID PRODUCT WARRANTY**
HAVING INSTALLATION QUESTIONS? CALL TECHNICAL SUPPORT AT 1-800-798-0813
HITCH WEIGHT: LBS.
INSTALL TIME
PROFESSIONAL: MINUTES
NOVICE (DIY): MINUTES
INSTALL NOTES:
INSTALLATION STEPS
PERIODICALLY CHECK THIS RECEIVER HITCH TO ENSURE THAT ALL FASTENERS
ARE TIGHT AND THAT ALL STRUCTURAL COMPONENTS ARE SOUND.
Curt Manufacturing Inc., warrants this product to be free of defects in material and/or workmanship at the time of retail purchase by the original purchaser. If the product is found to be defective,
Curt Manufacturing Inc., may repair or replace the product, at their option, when the product is returned, prepaid, with proof of purchase. Alteration to, misuse of, or improper installation of
this product voids the warranty. Curt Manufacturing Inc.'s liability is limited to repair or replacement of products found to be defective, and specifically excludes liability for incidental or
consequential loss or damage.
3,500 350
47
10
4/18/2019
12264
25
**CAUTION**
DO NOT PINCH OR CRUSH
AC LINES (IF PRESENT)
WHEN INSTALLING HITCH
2
.
0
0
.50"
1) Locate and remove the (2) bolts using a 15mm socket and (3) bolts using a 18mm socket bolts as
shown above. Leave (1) 12mm bolt on passenger side of vehicle frame toward the front of vehicle
that holds the bumper bracket to vehicle frame. Remove the bolt(s) holding the exhaust and muffler
hanger(s). This will allow exhaust to drop down out of the way for hitch installation.
2) Raise hitch into position against the bottom of vehicle frame and align holes in hitch frame brackets with
the holes in vehicle frame. Be sure air conditioning (AC) lines are not pinched between hitch and frame rail
(if AC lines are present). (Fascia trimming may be required, refer to trim diagram).
3) Mount hitch using existing 10mm and 12mm bolts, may need a punch or screw driver to align holes.
4) Torque all 10mm fasteners to 48 lb-ft, and all 12mm fasteners to 83 lb-ft.
5) Raise the muffler and reinstall any other exhaust bolts removed earlier in Step 1.
NOTE: Rotating exhaust hanger bracket before tightening will add clearance between side bracket and exhaust.
*** USE EXISTING VEHICLE HARDWARE ***
*** BE SURE LEAVE BOLT ON PASSENGER SIDE TO HOLD BUMPER BEAM IN POSITION ***
DRIVER SIDE
FRAME RAIL
PASSENGER SIDE
FRAME RAIL
EXISTING VEHICLE HARDWARE
(ALL BOLTS ARE EXISTING)
EXISTING WELD NUTS IN
FRAME RAIL (BOTH SIDES)
BE SURE TO LEAVE PASSENGER
SIDE BOLT IN FRAME TO HOLD BUMPER
DODGE GRAND CARAVAN SXT / CHRYSLER TOWN AND COUNTRY TOURING ALL STO & GO MODELS /
VOLKSWAGEN ROUTAN S, SE, SEL / RAM CARGO VAN
1 GENERIC INSTRUCTION SHEET 9/10/2007 DWS
2 EDITED CAUTION NOTE AND LEAVE BOLT IN FRAME NOTE 1/29/2009 JWT
3 ADDED THE DO NOT EXCEED NOTES TO TITLE BLOCK 2/9/2011 LPW
4 ADDED RAM CARGO VAN 4/25/2012 MSG
5
ADDED INSTALL NOTES AND ROTATING EXHAUST HANGER NOTE 4/27/2012 MSG
6
CHG TO GRADE 8 TORQUE SPECS
7/17/2012 AJP
7
ADDED "(Fascia trimming may be required on Town and Country van)" TO STEP 2 AND ADDED TRIM DIAGRAM
8/14/2013 JLC
8
CHANGED THE WORDING IN STEP 5 TO MATCH 13364 WORDING (PER KEITH B.)
12/5/2013 KWS
9 REMOVED CALL OUT OF "TOWN AND COUNTRY" IN STEP 2 4/18/2019 AGC
REVISION HISTORY
REV DESCRIPTION DATE APPROVED
TOOLS REQUIRED
3/8" DRIVE RATCHET
18mm - 3/8 DRIVE SOCKET
15mm - 3/8" DRIVE SOCKET
13mm - 3/8" DRIVE SOCKET
TORQUE WRENCH
SCREW DRIVER / PUNCH
DESIGNED FOR USE WITH
BALL MOUNT # D-224
- NO DRILLING REQUIRED
- USE EXISTING FASTENERS
- LOWER EXHAUST
- TRIMMING MAY BE REQUIRED
TOOLS REQUIRED
UTILITY KNIFE
TRIM DIAGRAM
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CURT 122643 Installation guide

Type
Installation guide

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