Furuno FM-8700 Installation guide

INSTALLATION MANUAL

MARINE VHF RADIOTELEPHONE FM-8700

R

This manual provides the information necessary

for the installation of the FURUNO FM-8700

VHF Radiotelephone. For best performance

please follow the recommended procedures.

Table of Contents Page

1. System Configuration ........... 1

2. Equipment Lists .................... 2

3. Mounting .............................. 4

4. Connections......................... 11

5. Initial Settings...................... 18

Accessories,

Installation Materials..............A-1

Outline Drawings....................D-1

Interconnection Diagram .......S-1

Schematic Diagrams ..............S-2

C

9-52, Ashihara-cho,

Nishinomiya, Japan

Telephone: 0798-65-2111

Telefax: 0798-65-4200

Your Local Agent/Dealer

All ri

g

hts reserved.

PUB. No. IME-56170-G

FM-8700

(

TENI

)

FIRST EDITION : APR. 1998

G : JUL. 4, 2001

Printed in Japan

SAFETY INSTRUCTIONS

Do not open the cover

unless totally familiar with

electrical circuits.

Hazardous voltage which will

cause death or serious injury

exists inside the equipment.

WARNING

Turn off the power at the mains switch-

board before beginning the installation.

Post a warning sign near the switch-

board to indicate that power should not

be applied while the equipment is being

installed.

Electrical shock, serious injury or fire can

result if the power is not turned off or is

applied while the equipment is being

installed.

Ground the equipment to

prevent electrical shock

and mutual interference.

Confirm that the power supply voltage

is compatible with the voltage rating

of the equipment.

Connection to the wrong power supply

can cause fire or equipment damage.

The voltage rating appears on the label

at the rear of the display unit.

Observe the compass safe disatnce to

prevent deviation of a magnetic

compass.

CAUTION

Standard

compass

1.6 m

0.85 m

0.9 m

1.2 m

0.65 m

0.7 m

Transceiver

Unit

Duplexer

Unit

Power Supply

(option)

Steering

compass

1

1. System Configuration

TRANSCEIVER UNIT

FM-8700

Handset

VHF

Antenna

CH70 RX *

Antenna

Distress

Message

Controller

DMC-5

Navigation Device

DUPLEXER UNIT

DX-8700

Wing Handset (port)

Wing Handset (starboard)

Printer

PP-510

Printer

Interface

IF-8500

External Speaker

Remote Station RB-700

Distributor DB-500

AC/DC

Power

Supply

Unit PR-300

110/220 VAC

24 VDC

: Standard Supply

: Optional Supply

*: Not used when VHF antenna is

commonly used for TX/RX.

2

2. Equipment Lists

Standard Supply

emaNepyTytQ

ssaM

)gk(

skrameR

1tinUreviecsnarT0078-MF16

2tinUrexelpuD0078-XD17.2

3seirosseccA00150-50PFteS1fodnetastsileeS

.launam

4noitallatsnI

slairetaM

00770-50PCteS1

3

emaNepyT.oNedoCskrameR

1rewoPCD-CA

ylppuS

003-RP

2annetnAFHV601-AR098-473-500

3annetnApihWNV2W-M051894-311-000

4gnixiFannetnA

etalP

170013-4481-275-000

5ylbmessAelbaC2919S50490-931-000

6elbaClaixaoC*M01*V2-D5360-111-000

7elbaClaixaoC*M02*V2-D5460-111-000

8rotcennoC5-P-M876-305-000

9teSciMcimanyD75-50PO577-540-000)tesdnaH(5ZF0006-SH

01teSciMnobraC85-50PO677-540-000)tesdnaH(6ZF0006-SH

11tiKtnuoMhsulF37-50PO010-683-500

21noitatSetomeR007-BR

31rotubirtsiD005-BD

41elbaCdetsiwTC-BS-VVEPS-OC

P2x2.0

086-111-000rofm5

0058-FI/AEMN/CMD

C-BS-VVEPS-OC

P2x2.0

297-021-000rofm01

0058-FI/AEMN/CMD

C-BS-VVEPS-OC

P2x2.0

397-021-000rofm51

0058-FI/AEMN/CMD

C-BS-VVEPS-OC

P2x2.0

497-021-000rofm02

0058-FI/AEMN/CMD

C-BS-VVEPS-OC

P2x2.0

412-021-000rofm03

0058-FI/AEMN/CMD

51retnirP015-PP

61egasseMssertsiD

relortnoC

5-CMD

71ecafretnIretnirP0058-FI

81lanretxE

rekaepsduoL

Q12-MES719-441-000

91

rotcennoC.yssa

1419S50899-831-000

02tnuomdaehkluB

tik

67-50PO074-683-500

Optional Equipment

4

3. Mounting

Transceiver Unit

General mounting considerations

Determine the mounting location for the transceiver unit considering

operator convenience, proximity to the power source and the ground

location. Keep these and the following points in mind when selecting

a mounting location.

• Locate the unit in a place free of water spray and water splash.

• Keep the unit out of direct sunlight because of heat that can build

up inside the unit.

• Leave a little slack in cables to allow a service technician to move

the radio from its usual location with the cables connected. This

lets him make tuning and other adjustments on a “live” set.

• Do not install the unit where flammable gases are stored.

• Select a well ventilated area.

• Ensure the mounting location is strong enough to support the weight

of the unit (6 kg) under the condition of continued vibration nor-

mally encountered aboard the vessel. If necessary, reinforce the

mounting area with a doubling plate or lining block.

• Leave sufficient space at the sides and rear of the unit for mainte-

nance and service purposes and to provide for circulation of cool-

ing air. The minimum service clearance appears in Figure 2.

• For flush mounting, select a location where the LCD can be eas-

ily viewed.

Note:

Take great care not to press the DISTRESS switch during the

installation. If you accidentally press the switch, immediately turn

off the equipment and contact appropriate authority by telephone.

5

Overview of mounting methods

Figure 1 Overview of mounting methods

Tabletop

Overhead

Flush Mount

Bulkhead

6

Mounting procedure for tabletop, overhead and

bulkhead mounting

1. Using the hanger as a template, mark fixing holes in the mount-

ing location.

2. Fix the hanger to the mounting location with 4 sets of tapping

screw, washer, space and two kinds of bushing.

3. Screw the knob bolts with washers into the transceiver unit.

4. Set the transceiver unit to the hanger and tighten knob bolts.

• All dimensions in millimeters.

• For added support, fasten hanger with nuts, bolts and wash-

ers (local supply) instead of wood screws.

• Leave sufficient space at the sides and rear of the unit to

provide easy access for maintenance and service. The mini-

mum service clearance is shown in the figure.

Figure 2 Mounting dimensions for tabletop, overhead and bulkhead

mounting

230

258

108

119

6-φ7.5

95 95

150

89

394

463

80

155

150

7

The mounting procedure for flush mount (option)

Requires flush mount kit OP05-73 (optional supply). Prepare a cut-

out in the mounting location whose dimensions are as shown in the

Figure 3.

Flush Mount Kit (OP05-73)

.oNemaNepyTyt'Q.oNedoC

1etalptnuomhsulF1321-370-501182-932-001

2wercsgnippaT403SUS02x54048-208-000

3wercs.xeH61x8M2570-288-000

Figure 3 Mounting dimensions for flush mount

Duplexer Unit

General mounting consideration

• Locate the unit in a place free of water spray and water splash.

• Keep the unit out of direct sunlight because of heat that can build

up inside the unit.

• Leave a little slack in cables to allow a service technician to move

the radio from its usual location with the cables connected. This

lets him make tuning and other adjustments on a "live" set.

• Do not install the unit where flammable gases are stored.

• Select a well ventilated area.

• Ensure the mounting location is strong enough support the weight

of the unit (2.7 kg) under the condition of continued vibration nor-

mally encountered aboard the vesssel. If necessay, reinforce the

mounting area with a doubling plate or lining block.

• Leave sufficient space at the sides and rear of the unit for mainte-

nance and service purposes and to provide for circulation of cool-

ing air.

Mounting the unit

Mount the unit with four tapping screws supplied.

150

205

261

10

max 14

25

20

106

10

8

VHF Antenna

The antenna requirements

Any good quality antenna meeting the requirements shown below

may be used. A high-gain antenna is preferable.

• Frequency range: 155 to 164 MHz

• Impedance: 50 ohms

• Polarization: Vertical

• Handling power: 30 W/ min

• Quality: Able to withstand marine environment

Mounting considerations

• The antenna should be well separated from nearby antennas, masts,

and other interfering objects.

• The higher the antenna is mounted above the horizon, the further

the communications range.

Mounting procedure

The basic mounting procedure for antennas supplied by FURUNO is

as follows, however consult appropriate outline drawing for details.

1. Fasten the antenna bracket to the stanchion.

2. Set the antenna to the antenna bracket and tighten bolts.

3. Screw the coaxial cable plug into the antenna.

CH70 Rx Antenna

The antenna should be well separated from nearby antennas, masts,

and other interfering objects.

The mounting procedure is the same as that for the VHF antenna,

however consult appropriate outline drawing for details.

Handset Hanger

The handset hanger can be mounted at the front or rear of the trans-

ceiver unit. To mount the hanger at the rear of the unit, a connector

and connector assembly are required (option). The mounting loca-

tion should provide easy access to front panel controls while operat-

ing the handset. Also, the length of the standard handset cable is 50

cm, so locate the handset hanger within 50 cm of the unit. (Longer

cables are available optionally.)

9

Power Supply (option)

For Convention vessels, both AC and DC power must be fed to the

FM-8700, via an AC/DC power supply. When AC input fails, DC

power is supplied. FURUNO can supply an AC/DC power supply

unit, the PR-300.

Mounting considerations

When selecting a mounting location, keep in mind the following

points.

• Select a location which provides adequate ventilation.

• The location must be clean and dry.

• The mounting location must be able to support the weight of the

unit (14.5 kg) under the continued conditions of vibration normally

encountered aboard the vessel. If necessary, reinforce the mount-

ing location.

Mounting

Refer to outline drawing.

Printer Interface (option)

Printer Interface IF-8700 is connected between the printer PP-510

and the transceiver unit. See outline drawing on page D-11.

Printer (option)

Refer to the printer outline drawing on page D-12 for mounting

dimensions.

Lay the printer on a tabletop and fix it with printer fixtures 1 and 2.

405

200

Printer

Fixture 1

Printer

Fixture 2

Figure 4 Mounting of Printer PP-510

10

External Loudspeaker (option)

The external loudspeaker can be installed on a tabletop, the overhead

or a bulkhead. Fasten the loudspeaker to the mounting location with

tapping screw, or nuts, bolts and washers. For mounting dimensions,

see the outline drawing on page D-9.

11

4. Connections

Overview

Figure 5 Interconnection

12

Connection of Power Supply

Convention vessels, 100/220 VAC ship’s mains

Convention vessels must supply both AC and DC power to the FM-

8700, via an AC/DC power supply unit. Both AC and DC are sup-

plied by the AC/DC power supply unit, and when AC input fails DC

power is activated.

Connect the radio battery to the DC IN terminal on the PR-300. Con-

nect the AC ship’s mains to the AC IN terminal on the PR-300.

Radio battery (24 VDC)

Attach the connector supplied to the power cable and plug it into the

24VDC connector at the rear of the transceiver unit. Connect the wire

ends to the radio battery line.

Connection of VHF Antenna

The VHF antenna is connected to the duplexer unit with a 50 ohm

coaxial cable, type 5D-2V. Be sure to leave some slack in the cable

for future service and maintenance.

Lay the coaxial cable and attach an M-type plug to the cable (if nec-

essary) as follows.

1. Remove the sheath by 20 mm.

2. Bare 13 mm of the center conductor. Trim braided shield by 5

mm and tin.

3. Slide coupling ring onto cable.

4. Screw the plug assembly on the cable.

5. Solder plug assembly to braided shield through solder holes. Sol-

der contact sleeve to conductor.

6. Screw coupling ring into plug assembly.

Screw the plug into the ANT connector at the buttom of the duplexer

unit.

13

Figure 6 How to attach the M-type plug to the coaxial cable

Connection of CH70 Rx Antenna

The CH70 Rx antenna is connected to the duplexer unit with a 50

ohm coaxial cable, type 5D-2V. Attach an M-type plug to the cable

(if necessary) as shown in Figure 6. Screw the plug into the CH70

ANT connector at the buttom of the duplexer unit.

Connection of Handset

Connect the handset cable to the HANDSET port on the rear of the

tranceiver unit.

Grounding the Transceiver Unit

Fasten a ground wire (local supply) between the GND terminal at the

rear of the transceiver unit and ship’s hull (or ground bus).

CAUTION

Ground the equipment to

prevent electrical shock

and mutual interference.

14

Connection of AC/DC Power Supply Unit PR-300 (option)

Changing tap connections

Change the tap connections of the transformer according to input

voltage.

110

100

100V

10%

0

110

100

0

NC

100

0

FAN

100VAC SHIP'S MAINS

110

100

110V

10%

0

110

100

0

NC

100

0

FAN

110VAC SHIP'S MAINS

110

100

200V

10%

0

110

100

0

NC

100

0

FAN

200VAC SHIP'S MAINS

110

100

220V

10%

0

110

100

0

NC

100

0

FAN

200VAC SHIP'S MAINS

Figure 7 Tap connections in the PR-300

Changing the power fuse

Change the power fuse according to input voltage as follows.

Input Fuse

100/110 VAC 10A

200/220 VAC 5A

FURUNO

PR-300

AC IN DC IN DC OUT

ON

OFF

ON

OFF

100V

220V

10A

5A

20A

Fuse for ship's mains

DC power

source switch

Lamp

(red)

Lamp

(green)

AC power

source switch

Figure 8 AC-DC power supply unit PR-300, rear view

15

Ground

Connect a ground wire between ship’s superstructure and a fixing

screw on the PR-300.

CAUTION

Ground the equipment to

prevent electrical shock

and mutual interference.

Connection of External Equipment (options)

Equipment available

The following equipment can be connected to the FM-8700:

• Distress Message Controller DMC-5

• Remote Station RB-700 (or Distributor DB-500)

• Navigator : the FM-8700 can receive the following data sentences

in NMEA format (Ver. 1.5).

GLL: Latitude and longitude

RMC: Generic navigation information

RMA: Loran C data (L/L, LOPs, etc.)

Note:

For RMC, data (month and day) are entered in

the log and for GLL, time (hour/min/sec) is

entered in the log.

• MIC Receptacle Box and Wing Handset

• External Loudspeaker

• Printer Interface IF-8500

Talker Sentence

GP, LC, DE, TR, LA, OM GLL

GP, TR RMC

LC RMA

16

Cables required

Equipment Cable required

Remote Station RB-700 or

Distributor DB-500

CO-SPEVV-SB-C 0.2x10P(10P cable w/armor, no connectors)

or 05S0721(w/connectors)

Distress Message Controller

DMC-5

CO-SPEVV-SB-C 0.2x2P

Navigator CO-SPEVV-SB-C 0.2x2P

Wing handset

Two types of wing handsets are available: HS-6000FZ6 (carbon MIC)

and HS-6000FZ5 (dynamic MIC). Change jumper connections on

the CONTROLLER Board as shown in Figure 9 according to hand-

set connected.

JP2 setting

C

D

For carbon MIC

(Default setting)

C

D

For dynamic MIC

Figure 9 Transceiver unit, top view, showing CONTROLLER Board

Jumper Block

JP2

CONTROLLER Board

17

Printer Interface

Refer to page S-1.

10

9

8

7

6

5

4

3

2

1

TB1

RxD-C

RxD-H

TxD-C

TxD-H

RxD-C

RxD-H

TxD-C

TxD-H

-

+

Connect the connector coming

from pinter to "PRINTER"

port.

No. 1 FM-8700

No. 2 FM-8700

Figure 10 Cable entrance of Printer Interface

Modification of antenna circuit

The factory setting is individual use of antenna for TX and RX (two

antennas are needed).

If you want to ues a common antenna for TX and RX, do the

following modification.

1. Remove the cover of the Duplexer Unit.

2. Remove connector plug of J6, comming from CH70 RX ANT con-

nector. Wrap it with vinyl tape to insulate.

3. Attach connector assembly L-110 (supplied) between J5 and J6 .

24 VDC

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Furuno FM-8700 Installation guide

Furuno FM-8700 Installation guide

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