Frick IDSC-ECOSS Evaporative Condenser Installation Operation and Maintenance Guide

Brand: Frick

Model: IDSC-ECOSS Evaporative Condenser

Type: Installation Operation and Maintenance Guide

This manual contains rigging, assembly, start-up, and maintenance

instructions. Read thoroughly before beginning installation. Failure

to follow these instructions may result in personal injury or death,

damage to the unit, or improper operation.

Check www.FrickCold.com for the latest version of this publication.

IDSC

Stainless Steel Evaporative Condenser

Form 140.010-IOM (NOV 2019)

INSTALLATION - OPERATION - MAINTENANCE

File: SERVICE MANUAL - Section 140

Replaces: 140.010-IOM (APR 2018)

Dist: 3, 3a, 3b, 3c

140.010-IOM (NOV 2019)

Page 2

IDSC EVAPORATIVE CONDENSERS

INSTALLATION - OPERATION - MAINTENANCE

Contents

General information

Safety instructions ............................................................3

Warranty statement ..........................................................3

Terminology ...................................................................... 4

Installation

Location layout ..................................................................7

Equipment layout ..............................................................8

Single/multiple unit layouts ..........................................8

Support structure .......................................................10

Receiving and inspection................................................. 11

Basin section .............................................................. 12

Upper casing section .................................................. 15

Ofoading and assembly ................................................. 18

Basin ..........................................................................18

Upper casing section .................................................. 18

Connection joint ......................................................... 19

Riser pipe coupling installation ...................................19

Inlet louvers ................................................................ 19

Installing inlet louvers ................................................. 20

Removing inlet louvers ............................................... 20

Piping .............................................................................. 21

Storage ...........................................................................21

Electrical .........................................................................21

Field wiring ................................................................21

Electrical data .............................................................22

Water distribution pump ......................................... 22

Basin heaters ..........................................................22

Electronic water level controller ............................. 22

Electrical enclosures ...............................................22

Fan motors .............................................................22

EC motors ...............................................................22

Operation

Pre-start up inspection ...................................................25

General .......................................................................25

Cleaning .....................................................................25

Start-up ......................................................................25

Cold weather operation................................................... 26

Extended shut-down ....................................................... 27

Capacity control ..............................................................27

Normal operation .......................................................27

Cold weather operation ..............................................27

Maintenance

Detailed description of maintenance requirements ......... 30

Inlet louver removal ...................................................30

Drift eliminators removal/nozzle

cleaning - inspection ..................................................30

Cold water basin ........................................................31

Stainless steel casing and panels ...............................31

Water distribution system .......................................... 31

Water distribution pump ............................................. 32

EC motors...................................................................32

Water quality and water treatment guidelines ................32

Bleed or blow down rate ........................................... 32

Water treatment guidelines ........................................33

Indicates an imminently hazardous situation which, if not avoided, will result in death or seri-

ous injury.

Indicates a potentially hazardous situation or practice which, if not avoided, will result in death

or serious injury.

SAFETY PRECAUTION DEFINITIONS

Indicates a potentially hazardous situation or practice which, if not avoided, will result in damage

to equipment and/or minor injury.

Indicates an operating procedure, practice, etc., or portion thereof which is essential to highlight.

WARNING

CAUTION

DANGER

NOTICE

140.010-IOM (NOV 2019)

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IDSC EVAPORATIVE CONDENSERS

INSTALLATION - OPERATION - MAINTENANCE

General information IDSC units are designed to provide optimum efciency

and an extended life when properly installed, operated

and maintained. As a result, it is highly recommended that

a comprehensive maintenance schedule be developed

and undertaken on a regular pre-determined basis. This

manual will assist the owner – operator in developing such

a schedule.

This equipment is relatively complicated and the instal-

lation, operation, maintenance, and servicing must only

be carried out by suitable individuals who are qualied to

carry out these functions. These individuals must also be

familiar with and comply with all applicable governmental

standards and regulations pertaining to the function(s).

NOTICE

The type of refrigerant must comply with what is

indicated on the submittal drawings and/or unit’s

nameplate. Design operating pressures, as indicated

on the nameplate, must never be exceeded.

NOTICE

Evaporative condensers and uid coolers and all

piping systems must be correctly evacuated before

charging the system with refrigerant, to ensure the

complete removal of moisture and non – condens-

ables from the entire refrigerant circuit.

NOTICE

For evaporative condenser and uid coolers installa-

tions that will be installed at or near coastal areas,

speak to your FRICK representative to conrm the

material combination compatibility.

NOTICE

In locations where the uid within the evaporative

uid cooler could possibly freeze due to ambient

temperatures dropping below freezing, drain the uid

from the coil when the ambient temperature is at or

below 40˚F.

WARNING

Failure to comply with any of these requirements could

result in serious damage to the equipment and/or

the property where it is installed, as well as personal

injury and/or death to themselves and/or people at the

specic location.

WARRANTY STATEMENT

FRICK warrants the product to be free from defects in

workmanship and materials under normal usage for a peri-

od of 24 months from the date of purchase (the “Warranty

Period”), provided that the product is correctly installed

and operated within the recommended limits of FRICK’s

technical documentation. This warranty is only valid if the

product is given normal and proper use and complies with

FRICK‘s installation and maintenance instructions.

SAFETY INSTRUCTIONS

• Only qualied personnel who are familiar with this type

of equipment must carry out installation and mainte-

nance.

• Always wear safety glasses, gloves, and head protec-

tion when working on the equipment.

• Avoid contact with sharp edges as these can cause

painful lacerations.

• All units must be properly evacuated before charging

the system.

• Before undertaking any work, verify that the power is

switched off and that the unit is properly disconnected,

locked out, and tagged out.

• Never apply heat to a sealed refrigeration system.

• Keep hands away from fans when the unit is running.

• Ensure all mounting bolts are tight and are the correct

length for the specic application.

• Do not remove any of the safety labels from the unit.

• Maintain all safety labels on the unit in good condition.

If required replace with new.

WARNING

Although halocarbon refrigerants are classied as safe

refrigerants, certain precautions must be observed

when handling them. Refrigerants can be harmful if

inhaled. When released to the atmosphere in the liquid

state, refrigerants evaporate rapidly, freezing anything

they contact. Use and recover refrigerants responsibly.

Failure to follow this warning may result in personal

injury or death.

DANGER

Anhydrous Ammonia (NH3):

Specic precaution must be adhered to when people

are working with or are exposed to Anhydrous Am-

monia.

Ammonia is considered a high health hazard because

it is corrosive to the skin, eyes, and lungs. Exposure to

300 parts per million (ppm) is life threatening. Am-

monia is also ammable at concentrations of approxi-

mately 15% to 28% by volume in air. When mixed with

lubricating oils, its ammable concentration range is

increased. It can explode if released in an enclosed

space with a source of ignition present, or if a vessel

containing anhydrous ammonia is exposed to re.

Personal protective equipment must be worn at all

times when working with Ammonia. For systems that

have an operating charge greater than 10,000 lb a pro-

cess safety management program is mandatory. More

information on this topic is available from OSHA.

Failure to follow this warning may result in personal

injury or death

140.010-IOM (NOV 2019)

Page 4

IDSC EVAPORATIVE CONDENSERS

INSTALLATION - OPERATION - MAINTENANCE

FRICK assumes no responsibility for repairs to a product

sustaining damages resulting from user modications, at-

tachments to the product, misuse, alteration or negligent

use.

FRICK, at its option, shall repair or replace, free of charge

to the buyer, all components of the product which are, or

become, defective during the Warranty Period because

of defects in design, workmanship or materials, ordinary

wear and tear excluded, provided however, that:

• The product is applied correctly.

• All operating and installation instructions for the prod-

uct are complied with.

• System component and piping design is in accordance

with state-of–the-art HVAC practice.

• Nitrogen or an inert gas is introduced into the piping

during the brazing of the piping installation.

In all instances, industry standard refrigeration practices

must be observed and followed by certied refrigeration

technicians, mechanics, pipe tters, design engineers, and

any other personnel involved in installing and servicing

FRICK products. This warranty shall not include ordinary

maintenance or cleaning of the product, defects in the

installation of the product or defects in turning and moving

parts. This warranty also does not cover physical damage

to the product, during transit or otherwise, after purchase

of the product but before installation.

The buyer must request repair or replacement of the

defective component through a written notice delivered to

FRICK no later than two business days after the buyer be-

comes aware of the defect. The buyer must provide FRICK

with the time and opportunity to make repairs or replace-

ment. Otherwise, FRICK will be released from liability

for the defect. Under no circumstances will FRICK make

any repair or replacement without FRICK’s prior written

consent, except to the limited extent permitted by FRICK’s

Service Policy.

Any transport and exchange costs for the repair or re-

placement shall be borne by the buyer. FRICK shall also

not be liable for costs incurred in dismantling or tting

replacement parts or for any independent inspection un-

dertaken by the buyer. The buyer shall return any allegedly

defective goods, postage or freight paid, to FRICK at the

address below. Upon receipt of the goods and inspection

thereof, FRICK shall repair or replace, at FRICK’s discre-

tion, the defective components and shall return the same

to the buyer, return postage and freight paid. This shall

constitute full compliance with FRICK’s warranty obliga-

tions hereunder. FRICK accepts no liability for the direct or

indirect consequences of any modications of or repairs to

the product made by the buyer or by a third party without

the prior consent of FRICK. FRICK reserves the right to in-

spect the product for customer abuse during the warranty

period if abnormal claims against the equipment arise.

This warranty shall not apply to FRICK products which

have been improperly installed or repaired, or altered in

any way outside of the manufacturer’s factory or have

been subject to misuse, negligence, or accident. Equip-

ment or component parts such as valves, electric motors,

electric heaters, and electric accessories manufactured

by others and used as part of or in connection with FRICK

products, carry only the warranty of the manufacturer

thereof. This warranty shall be void if equipment has been

subjected to negligence, abuse, misuse, low voltage, cor-

rosive chemicals, excessive pressure, accident, outward

damage, or hidden damage while in transit, or if operated

contrary to the manufacturer’s recommendations.

This warranty applies only to the repair or replacement of

the product and/or its components and expressly excludes

responsibility for damages not occurring to the product

and/or its components themselves and for consequential

damages. This warranty is the buyer‘s exclusive remedy,

and any implied warranty of merchantability or tness is

excluded. FRICK shall not be liable to the buyer or to any

customer of the buyer under any circumstances for any

direct or indirect damages, injury to persons or property

or any consequential or incidental damages or loss of

prots, including, without limitation, loss of refrigerant,

loss of stored goods, lost sales, orders, prots or income,

either gross or net, arising, directly or indirectly, from

defective goods or workmanship or from any other cause

whatsoever.

TERMINOLOGY

The following descriptions are provided to ensure all

persons working with the IDSC equipment are familiar with

the terminologies used.

Basin: An assembly located at the base of the unit de-

signed to hold a volume of recirculated water while pro-

viding connections for the water recirculation pump, drain,

and overow. It is also known as a pan or sump.

Water recirculation pump: Closed coupled, centrifugal

type impeller, with mechanical seal required to circulate a

specied ow rate of water over the heat exchange coil(s).

Basin section (induced draft unit): An assembly com-

prised of the basin, support columns, air inlet louvers,

make-up water connection, and other small parts required

for proper unit operation in the eld. The basin section is

usually shipped separate from the rest of the unit.

Basin section (forced draft unit): An assembly comprised

of the basin, support columns, axial motors/fans, enclosure

panels, make-up water connection, and other small parts

required for proper unit operation in the eld. The basin

section is usually shipped separate from the rest of the

evaporative unit.

Inlet louvers: Enables ambient air to enter the unit at the

basin section, while preventing water from splashing out

and direct line of sight into the basin during unit operation.

There are many different proles, sizes, and materials of

construction.

Sump/strainer connection: Appropriately sized cross-sec-

tional area, box or pipe, that is greater than or equal to the

suction connection size of the water recirculation pump.

Strainer: An assembly used to catch large suspended par-

ticles in the recirculating water before entering the water

recirculation pump. Periodic maintenance is required to

keep the strainer clean.

Drain connection: Appropriate sized pipe, usually MPT,

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IDSC EVAPORATIVE CONDENSERS

INSTALLATION - OPERATION - MAINTENANCE

extending from the lowest point of the basin to facilitate

basin drainage.

Overow connection: Appropriate sized pipe, usually

MPT, extending from the highest point of the basin, con-

nection end to prevent spill out from the air inlet louver

section and bleed off.

Casing: Perimeter panels of the fan and/or coil section of

the unit which house all interior components.

Coil section: An assembly comprised of the heat exchange

coil(s), tube sheets (IDSC only), casing, and any other

structural members required.

Condensing coil: An assembly comprised of tubes, head-

ers, connections, and framing, in a specic serpentine

arrangement such that circulating refrigerant is condensed

when operating with other unit components. It is also

known as the heat transfer coil.

Axial fan section: An assembly comprised of the fan(s),

fan motor(s), fan nozzle(s), fan motor mount(s), framing,

casing, drift eliminators, and water distribution system.

Fan motor mount: An assembly comprised of heavy

gauge sheet metal, or structure, to rigidly support a single

motor and fan coupled together.

Drift eliminators: Located above the water distribution

system to remove entrained water droplets in the leaving

air stream.

Water distribution system: An assembly comprised of

a water distribution box (or header), water distribution

branches (or pipes), water spray nozzles and other minor

parts to fasten, seal, and secure all parts in place.

Riser pipe: Water pipe which connects the discharge side

of the water recirculation pump to the water distribution

box (header) entrance.

Bleed valve: Located on the lower portion of the riser

pipe where the discharge side of the valve connects to the

top of the overow drain connection (basin). It is neces-

sary to set the appropriate amount of water “bleed” from

the unit to maintain the desired cycles of concentration.

Also known as a blowdown valve.

Lifting lug: Heavy gauge or multiple heavy gauge plates,

joined together, with a large hole to accommodate the

attachment of an industrial lifting connection, for example,

screw pin shackle. Also called a lifting ear.

Mechanical oat make-up assembly: Make-up water

valve with armature and circular or pancake type oat for

basin water level adjustment.

Make-up water connection: Appropriate sized pipe,

usually MPT, extending from the vertical louver support

at the connection end. This connects to the mechanical

oat make-up assembly located inside the basin section to

facilitate make-up water feed.

The following are possible accessories available for IDSC

units.

External service walkway package: OSHA approved, self

–supporting, external walkway assembly, which includes a

vertical access ladder, connected to the unit. This enables

access to the unit fan section, eliminators, and water

nozzles.

Remote sump: A separate basin, or water tank, located

inside a structure that must be kept above freezing tem-

peratures. It is used to hold/circulate the water used by

the unit instead of the standard basin with pump supplied.

A remote sump connection in the unit basin is provided for

this option.

Electric heaters: Electric immersion heaters to ensure

the basin water does not freeze. Basin water temperature

maintained is approximately +40°F.

Electronic water level control: External stand pipe with

level sensor elements to control a separate solenoid valve

to provide make-up water to the basin.

Motor davit: An assembly connected to the unit used to

facilitate lifting the fan and/or motor from the fan motor

mount.

Water silencers: Located in the basin above the operating

water level. This option reduces the overall noise level of

the unit.

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IDSC EVAPORATIVE CONDENSERS

INSTALLATION - OPERATION - MAINTENANCE

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IDSC EVAPORATIVE CONDENSERS

INSTALLATION

Installation • Place the unit so that it can be monitored and con-

trolled from all sides at all times.

• Ensure that sufcient space is provided for maintenance.

• Ensure that all liquid-carrying components, connec-

tions, lines, and all electrical connections and lines are

easy to access.

• Ensure that the pipe connection points are visible.

NOTICE

Lightning protection rods beside the unit are recom-

mended.

If the units are intended to be put into a dual or quad

position, the height of the louver section in the single box

sizes are increased to ensure sufcient air intake. See

Figure 1 to Figure 4 and Table 1.

WARNING

Refer to the submittal package for specic unit infor-

mation.

LOCATION LAYOUT

Ensuring optimum performance of the unit with unob-

structed airow is the responsibility of the installing

contractor. In order to not compromise the performance

of the unit, locations on open rooftops or at ground level

with no obstructions such as walls or adjacent buildings

are optimal.

When optimal locations are not possible, units must be

positioned such that the discharge air is either level or

higher than these adjacent obstacles. It is imperative that

the location allows for unrestricted airow into each unit

and that there is no recirculation of the saturated dis-

charge air. It is also advisable that the discharge air is not

in the direction of, or in close proximity to, any air intake

location for the building’s ventilation system.

Other points to consider when selecting the installation

location are:

Figure 1: Single unit

Figure 2: Dual unit, end to end

Figure 3: Dual units, side by side Figure 4: Quad units

140.010-IOM (NOV 2019)

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IDSC EVAPORATIVE CONDENSERS

INSTALLATION

EQUIPMENT LAYOUT

IDSC is an induced draft, counter ow, evaporative cooled

product line consisting of a four sided air entry congu-

ration. Properly evaluating equipment location leads to

a successful installation and subsequent proper opera-

tion. This manual provides suggestions for various layout

scenarios including placing equipment in close proximity

to an obstruction, such as a wall. In addition, FRICK offers

both dual and quad unit congurations in which the air

inlet openings are increased appropriately, in comparison

to a single unit, to enable the absolute minimum clearance

between units. See Figure 5 to Figure 10 for details.

The minimum clearances listed between an obstruction

and the air inlet side or end is a guideline only. There

are always circumstances, for example prevailing winds,

coupled with eld experience which lead to alternate lay-

outs that would increase a minimum clearance presented

in this manual to achieve proper operation.

It is recommended to place the equipment in a free-

eld environment, when possible, to ensure the required

ambient airow and prevent recirculation of the saturated

discharge air. Units located on open rooftops or at ground

level with no obstructions, such as walls or adjacent build-

ings are the optimum location. However, in many instances

this cannot be realized. Positioning in wells, next to high

walls, adjacent buildings, occupied areas or specic

enclosures all pose a risk of recirculating the saturated

discharge air. This increases the wet bulb temperature of

the intake air and compromises the performance of the

condenser, which can result in higher condensing tem-

peratures. Use discharge hoods or duct extensions in such

instances. Units that are located in a well, an enclosure,

or close to adjacent walls or buildings must be positioned

such that the discharge at the top of the condenser is

either level or higher than these adjacent obstacles.

If the unit is located in occupied areas or close to adja-

cent buildings, it is good engineering practice that the

discharge air is not in the direction of, or in close proxim-

ity to, any air intake location for the building’s ventilation

system.

SINGLE/MULTIPLE UNIT LAYOUTS

All minimum clearance values indicated are for IDSC

induced draft units only. In addition, overall nominal unit

lengths are indicated as well. A unit is a specic model

number which consists of a single nominal box size or

multiple, single boxes arranged in very close proximity.

See Table 1 for model with dimensions. There are three

different unit congurations available: single, dual, and

quad. A dual unit, for example, can be two, 12 ft x 12 ft

single boxes positioned end-to-end which is designated

as one model number and is considered one unit. Figure 2

to 7 highlight different potential layouts in which a unit or

units can be properly located on-site.

Figure 5: No obstruction/two units

Table 2: No obstruction/two units

Unit conguration Unit

length (ft)

C3 and C4

(ft)

Single 9 3

Single 12 6.5

Single 18 6.5

Dual (end-to-end) All 8.5

Dual (side-to-side) All 13

Quad All 13

Table 1: IDSC congurations and air inlet and basin heights (in.)

Unit

Size

(ft)

Single unit Dual end to end Dual side by side Quad unit

Inlet louver

height (L)

Basin

height (H)

Inlet louver

height (L)

Basin height

(H)

Inlet louver

height (L)

Basin

height (H)

Inlet louver

height (L)

Basin

height (H)

8.5 x 12

30 57.5 — — — — — —

10 x 12

36 63.5 48 75.5 — — — —

12 x 12

36 63.5 48 75.5 78

105.5

10 x 18

48 75.5 48 75.5 — — — —

12 x 18

48 75.5 78 105.5 78

105.5

Note: Consult factory for additional information. For reference only, use certied drawings for design purposes.

140.010-IOM (NOV 2019)

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IDSC EVAPORATIVE CONDENSERS

INSTALLATION

Figure 8: Two walls/two units

Table 5: One wall/two units

Unit conguration Unit

length

(ft)

and C2

(ft)

and C4

(ft)

Single 9 3 6

Single 12 3.5 7

Single 18 4.5 9

Dual (end-to-end) All 4.5 9

Dual (side-to-side) All 7 14

Quad All 7 14

Figure 9: Two walls (corner)/single and multiple units

Table 6: Two walls (corner)/single and multiple units

Unit conguration Unit

length

(ft)

C5, C6,

C7, and

C2 (ft)

and C4

(ft)

Single 9 3 6

Single 12 3.5 7

Single 18 4.5 9

Dual (end-to-end) All 4.5 9

Dual (side-to-side) All 7 14

Quad All 7 14

Figure 6: One wall/one unit

Table 3: One wall/one unit

Unit conguration Unit

length (ft)

C1 and C2

(ft)

Single 9 3

Single 12 3.5

Single 18 4.5

Dual (end-to-end) All 4.5

Dual (side-to-side) All 7

Quad All 7

Figure 7: Two walls/one unit

Table 4: Two walls/one unit

Unit conguration Unit

length (ft)

C1 and C2

(ft)

Single 9 3

Single 12 3.5

Single 18 4.5

Dual (end-to-end) All 4.5

Dual (side-to-side) All 7

Quad All 7

C1 C1

C2 C2

C8 C8

C4 C4

C1 C1

140.010-IOM (NOV 2019)

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IDSC EVAPORATIVE CONDENSERS

INSTALLATION

Figure 10: Three walls/single and multiple units

Table 7: Three walls/single and multiple units

Unit conguration Unit

length

(ft)

and C7

(ft)

and C4

(ft)

Single 9 3 6

Single 12 3.5 7

Single 18 4.5 9

Dual (end-to-end) All 4.5 9

Dual (side-to-side) All 7 14

Quad All 7 14

SUPPORT STRUCTURE

Units need to be structurally supported with two parallel

I-beams traversing the entire length of the unit. See Figure

11.

Figure 11: IDSC steel support dimensions

A1 A2 A3 A4

NOTICE

Refer to the submittal package for specic unit infor-

mation.

Use Neoprene gasketing between the I-beams and the

base of the unit.

NOTICE

If Neoprene gasketing is not used, corrosion may oc-

cur between the dissimilar materials.

I-beams must be level, with no deviance greater than 1/8

in. over a 6 ft span. Shims cannot be used to level the unit

as this compromises the load bearing surface.

Mounting holes of 13/16 in. diameter are provided at the

base of the basin section, in the side panel anges, for

securing each unit to the support structure using 3/4 in.

diameter bolts. Refer to the FRICK unit certied drawing

for the bolt hole locations.

All support beams and anchoring bolts are provided by

others and must be selected in accordance with sound

structural engineering standards. When selecting the sup-

port beams, calculate deection by using 55% of the unit’s

operating weight as a uniform load on each beam.

NOTICE

The support beams must be level at the top and meet

industry acceptable tolerance related to the overall

length of the unit installed. Do not level any unit with

shims.

Table 8a: IDSC steel support dimensions, single cell

arrangements

Model A1 B1

IDSC 0812... 8 ft, 5 1/2 in. 11 ft, 11 3/4 in.

IDSC 1012... 9 ft, 9 3/4 in. 11 ft, 11 3/4 in.

IDSC 1018... 9 ft, 9 3/4 in. 18 ft, 4 in.

IDSC 1212... 11 ft, 10 in. 11 ft, 11 3/4 in

IDSC 1218... 11 ft, 10 in. 18 ft, 4 in.

Table 8b: IDSC steel support dimensions, dual cell

arrangements (end-to-end)

Model A1 B1

IDSC 0812... — —

IDSC 1024... 9 ft, 9 3/4 in. 24 ft, 1 1/2 in.

IDSC 1036... 9 ft, 9 3/4 in. 36 ft, 10 in.

IDSC 1224... 11 ft, 10 in. 24 ft, 1 1/2 in.

IDSC 1226... 11 ft, 10 in. 36 ft, 10 in.

C7 C7

C7C7

C4 C4

C8 C8

140.010-IOM (NOV 2019)

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IDSC EVAPORATIVE CONDENSERS

INSTALLATION

Table 8c: IDSC steel support dimensions, dual cell

arrangements (side-to-side)

Model A1 B1

IDSC 0812... — —

IDSC 2412... 23 ft, 10 in. 11 ft, 11 3/4 in.

IDSC 2418... 23 ft, 10 in. 18 ft, 4 in.

Table 8d: IDSC steel support dimensions, quad cell

arrangements

Model A1 B1

IDSC 2424... 23 ft, 10 in. 24 ft, 1 1/2 in.

IDSC 2436... 23 ft, 10 in. 36 ft, 10 in.

Figure 12: End view dimension, in. (mm)

RECEIVING AND INSPECTION

All units are packaged such that they can be removed from

a truck with a crane.

All units are factory tested to ensure safe operation and

quality assembly. Units are packaged and shipped in two

pieces or more, depending on options ordered, for easy

handling and storage at the job site, if required.

NOTICE

Record any unit damage or shortages on the Bill of

Lading and report to the carrier and factory im-

mediately. Shipping and handling damages are not

warranty items.

Take photos of all damaged equipment if possible. Dam-

aged equipment is the responsibility of the designated

carrier. Do not return to the manufacturer unless prior

approval is given to do so. Conrm that all items listed on

bill of lading are received.

C/L of unit load

Mounting hole

1 5/8 (41)

13/16 (21)

Unit

NOTICE

Refer to the submittal package for specic unit infor-

mation.

NOTICE

When lifting the unit use only the designated lifting

lugs as detailed on the rigging drawing attached to

the unit at the time of shipping. Always ensure that

the lifting points are balanced so that the unit is level

during lifting.

RIGGING AND HARDWARE

Figure 13: Rigging and hardware parts

Callout Description

A Lifting lugs

BScrew pin shackles. A minimum

capacity of 3 tons

CSpreader bars. A minimum capacity of

10 tons

DStraps or chains. A minimum capacity

of 3 tons

140.010-IOM (NOV 2019)

Page 12

IDSC EVAPORATIVE CONDENSERS

INSTALLATION

Figure 14: Upper casing section rigged

Figure 15: Basin section rigged

Figure 16: Rigging connections

BASIN SECTION

Remove the nuts from the shipping support so that when

the unit is lifted the shipping support detaches from the

unit, allowing for it to be removed.

The shipping support can be disposed of after the basin

section is lifted.

Figure 17: Nuts on shipping support

Figure 18: Basin shipping support nut removal

Secure 4 screw pin shackles through each of the 4 lifting

lugs.

Figure 19: Pin shackles at the lifting lugs

Lifting

lugs

WARNING

Do not use hooks to lift the unit.

Use the straps or chains to attach the spreader bar to the

basin section of the unit.

140.010-IOM (NOV 2019)

Page 13

IDSC EVAPORATIVE CONDENSERS

INSTALLATION

Figure 21: Lower section of the unit - lifting guidelines

8.5' WIDE UNITS

43°

120.0"

10'-0"

94.9"

7'-10.9"

12' LONG UNITS

120.0"

10'-0"

44°

99.4"

8'-3.4"

10' WIDE UNITS

120"

10'-0"

49°

111.1"

9'-3.1"

12' WIDE UNITS

58°

135.4"

11'-3.4"

120"

10'-0"

18' LONG UNITS

120"

10'-0"

117.5"

9'-9.5"

52°

FRONT VIEW SIDE VIEW

8.5' WIDE UNITS

43°

120.0"

10'-0"

94.9"

7'-10.9"

12' LONG UNITS

120.0"

10'-0"

44°

99.4"

8'-3.4"

10' WIDE UNITS

120"

10'-0"

49°

111.1"

9'-3.1"

12' WIDE UNITS

58°

135.4"

11'-3.4"

120"

10'-0"

18' LONG UNITS

120"

10'-0"

117.5"

9'-9.5"

52°

FRONT VIEW SIDE VIEW

8.5' WIDE UNITS

43°

120.0"

10'-0"

94.9"

7'-10.9"

12' LONG UNITS

120.0"

10'-0"

44°

99.4"

8'-3.4"

10' WIDE UNITS

120"

10'-0"

49°

111.1"

9'-3.1"

12' WIDE UNITS

58°

135.4"

11'-3.4"

120"

10'-0"

18' LONG UNITS

120"

10'-0"

117.5"

9'-9.5"

52°

FRONT VIEW SIDE VIEW

8.5' WIDE UNITS

43°

120.0"

10'-0"

94.9"

7'-10.9"

12' LONG UNITS

120.0"

10'-0"

44°

99.4"

8'-3.4"

10' WIDE UNITS

120"

10'-0"

49°

111.1"

9'-3.1"

12' WIDE UNITS

58°

135.4"

11'-3.4"

120"

10'-0"

18' LONG UNITS

120"

10'-0"

117.5"

9'-9.5"

52°

FRONT VIEW SIDE VIEW

NOTICE

Spreader bar must traverse the full width of the unit,

not the length. Incorrect size and use of the spreader

bar may result in equipment damage.

Figure 20: Lifting basin section with spreader bar

94.9 in.

(7 ft, 10.9 in.)

120 in.

(10 ft)

120 in.

(10 ft)

120 in.

(10 ft)

120 in.

(10 ft)

120 in.

(10 ft)

8.5 ft wide units

10 ft wide units

12 ft wide units

18 ft long units 12 ft long units

43°

49°

58°

52°

44°

135.4 in

(11 ft, 3.4 in.) 111.1 in

(9 ft, 3.1 in.)

117.5 in

(9 ft, 9.5 in.)

99.4 in

(8 ft, 3.4 in.)

140.010-IOM (NOV 2019)

Page 14

IDSC EVAPORATIVE CONDENSERS

INSTALLATION

10' WIDE UNITS

12' WIDE UNITS

18' LONG UNITS

12' LONG UNITS

60° 120.0

( 10' )

48°

106.3

(8' - 10.3")

138.2

(11' - 6.2")

120.0

( 10' )

113.9

( 9' - 5.9")

51°

109.0

(9' - 1")

120.0

( 10' )

120.0

( 10' )

49°

Figure 22: Upper section of the unit - lifting guidelines

120 in.

(10 ft)

120 in.

(10 ft)

120 in.

(10 ft)

120 in.

(10 ft)

18 ft long units

10 ft wide units

12 ft wide units 12 ft long units

51°

60° 48°

49°

113.9 in

(9 ft, 5.9 in.)

138.2 in

(11 ft, 6.2 in.) 106.3 in

(8 ft, 10.3 in.)

109 in

(9 ft, 1 in.)

140.010-IOM (NOV 2019)

Page 15

IDSC EVAPORATIVE CONDENSERS

INSTALLATION

UPPER CASING SECTION

Remove all four screws from each plate that holds the

shipping support structure to the unit. This way when the

unit is lifted off the truck it also lifts off the shipping sup-

port structure.

Figure 23: Upper Casing Shipping Support Screw Removal

Remove

Secure four screw pin shackles through each of the 4 lift-

ing lugs.

Figure 24: Screw pin shackle attachment

WARNING

Do not use hooks to lift the unit.

Figure 25: Lifting upper casing with spreader bar

Use the straps or chains to attach the spreader bar to the

upper section of the unit.

Figure 26: Screw pin shackle attachment

140.010-IOM (NOV 2019)

Page 16

IDSC EVAPORATIVE CONDENSERS

INSTALLATION

See Figures 27 to Figure 31 for vertical dimension re-

quirements for lifting the top section of the unit with two

spreader bars.

NOTICE

Compromising the vertical dimensions indicated be-

low may result in equipment damage.

Figure 27: 12 ft long unit

Figure 28: 18 ft long unit

NOTICE

Refer to the submittal package for specic installation

instructions.

46°

Ref.

106.3 in.

(8 ft, 10.3 in.)

Spreader

bars

Minimum recommended

sling length 10 ft long

Minimum recommended

sling length 10 ft long

Spreader bar

drop leg

20 in.

minimum

Spreader

bars

109 in.

(9 ft, 1 in.)

49°

Ref.

Minimum recommended sling

length 10 ft long

Minimum recommended sling

length 10 ft long

Spreader bar

drop leg

20 in.

minimum

140.010-IOM (NOV 2019)

Page 17

IDSC EVAPORATIVE CONDENSERS

INSTALLATION

Figure 29: 8.5 ft wide unit

Figure 30: 10 ft wide unit

57°

Ref.

114.4 in.

(9 ft, 6.4 in.)

Minimum recommended

sling length 10 ft long

Minimum recommended

sling length 10 ft long

20 in.

minimum

Spreader bars

drop leg

Figure 31: 12 ft wide unit

57°

Ref.

138.7 in.

(11 ft, 6.7 in.)

Minimum recommended

sling length 10 ft long

Minimum recommended

sling length 10 ft long

20 in.

minimum

Spreader bars

drop leg

NOTICE

Refer to the submittal package for specic installation

instructions.

48°

Ref.

98.2 in.

(8 ft, 2.2 in.)

Spreader bars

drop leg

Minimum recommended

sling length 10 ft long

Minimum recommended

sling length 10 ft long

20 in.

minimum

140.010-IOM (NOV 2019)

Page 18

IDSC EVAPORATIVE CONDENSERS

INSTALLATION

OFFLOADING AND ASSEMBLY

Compare the data on the nameplate of the unit with the

submittal information to verify the correct unit is received.

Verify model nomenclature and electrical data with the

original order.

NOTICE

Remove any loose parts which were shipped in the

basin section of the unit before installation, when

applicable.

BASIN

1. Rig the basin section as outlined in Rigging and Hard-

ware.

2. Slowly lift the basin section from the shipping support

structure, move to the installation location and set on

the support structure.

NOTICE

Take care when lifting the basin section so that it is

lifted level with little or no tilt. This ensures the drain

connection pipe does not come in contact with the

ground or any objects in order to prevent damage.

3. Check the position of the basin on the support struc-

ture to ensure proper positioning and that it conforms

to the information provided in Support Structure.

4. Secure basin section of unit to the support structure

with suitable 3/4 in. diameter bolts (not provided).

• Use all of the bolt holes to secure the unit to the

support structure. For bolt hole locations, see FRICK

unit certied drawing.

5. Prevent stresses on the unit:

• Check that all mounting bolts are tightened equally

to ensure balanced load distribution.

See Riser Pipe Coupling Installation before rigging the up-

per casing section.

UPPER CASING SECTION

1. Rig the upper section as outlined in Rigging and Hard-

ware.

2. Slowly lift the upper section and move to the installa-

tion location to t the upper section on top of the basin

section.

Figure 32: Lifting top section of the unit

3. Align the upper casing section with the basin section.

Figure 33: Aligning top and bottom sections

4. Appropriately guiding the upper section safely into the

recess and free from pinch points.

Figure 34: Positioning the top section of the unit

5. Appropriately guiding the upper section safely into the

recess and free from pinch points.

140.010-IOM (NOV 2019)

Page 19

IDSC EVAPORATIVE CONDENSERS

INSTALLATION

NOTICE

There is already a clearance “gap” designed between

the polyvinyl chloride (PVC) riser pipe in the basin

section and upper section. Take care when lifting the

upper section such that it is lifted level (with little or

no tilt) to ensure the PVC riser pipe does not come in

contact with the ground, any objects, or the basin sec-

tion in order to prevent damage.

CONNECTION JOINT

Bolt the upper casing section and the basin section to-

gether using the connection joint.

RISER PIPE COUPLING INSTALLATION

1. Align the casing to the basin then proceed with tight-

ening the union nut.

Figure 35: Casing

2. Install the cover with M6 x 20 (10x) screws and wash-

ers.

Figure 36: Casing installed

NOTICE

Refer to the submittal package for specic installation

instructions.

INLET LOUVERS

• The narrower inlet louvers t into the inlet louver

openings on the front and back of the unit.

• The wider inlet louvers t into the inlet louver openings

on the sides of the unit.

• Position inlet louvers so that the louver pattern points

downward into the basin section. See Figure 37.

Figure 37: Positioning louver

• When the inlet louvers are installed, the top is held in

place by the inlet louver front supports. See Figure 38.

140.010-IOM (NOV 2019)

Page 20

IDSC EVAPORATIVE CONDENSERS

INSTALLATION

Figure 38: Louvers and supports

INSTALLING INLET LOUVERS

1. Pick up the inlet louver by holding the louver pattern.

2. Angle the inlet louver to place the top end into the

inlet louver space and slide it all the way up under the

squared inlet louver front supports.

Figure 39: Angling the louver

3. While the inlet louver is slid as far up as it can go into

the inlet louver opening, put the bottom of the inlet

louver into place.

4. Set the inlet louver down so that it rests in the bottom

of the inlet louver opening.

Figure 40: Setting the louver

REMOVING INLET LOUVERS

1. Grab the inlet louver pattern.

2. Slide the inlet louver straight up to release the bottom

of the inlet louver from the inlet louver opening.

Figure 41: Detaching the louver

3. Pull the bottom of the inlet louver out to remove it.

4. Slide the inlet louver down to release the top of the

inlet louver from the inlet louver front supports.

Figure 42: Removing the louver

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Frick IDSC-ECOSS Evaporative Condenser Installation Operation and Maintenance Guide

Frick IDSC-ECOSS Evaporative Condenser Installation Operation and Maintenance Guide

Frick IDSC-ECOSS Evaporative Condenser Installation Operation and Maintenance Guide

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