Lang 85-1448-125 is a highly efficient and versatile water treatment system designed to provide optimal water quality for a wide range of applications. With its powerful 230/460 VAC motor and 20A/10A electrical specifications, this system delivers exceptional performance and reliability. The VRTX™ Technologies Water Treatment System is meticulously engineered to handle flow rates of up to 125 GPM, making it suitable for both residential and commercial settings.
This advanced system is equipped with an array of features to ensure precise and effective water treatment. The integrated pressure and vacuum gauges provide real-time monitoring of system performance, allowing for timely adjustments and troubleshooting. Additionally, the system's user-friendly control panel offers convenient access to various operating modes, including manual and automatic operation.
Lang 85-1448-125 is a highly efficient and versatile water treatment system designed to provide optimal water quality for a wide range of applications. With its powerful 230/460 VAC motor and 20A/10A electrical specifications, this system delivers exceptional performance and reliability. The VRTX™ Technologies Water Treatment System is meticulously engineered to handle flow rates of up to 125 GPM, making it suitable for both residential and commercial settings.
This advanced system is equipped with an array of features to ensure precise and effective water treatment. The integrated pressure and vacuum gauges provide real-time monitoring of system performance, allowing for timely adjustments and troubleshooting. Additionally, the system's user-friendly control panel offers convenient access to various operating modes, including manual and automatic operation.
DATE: 07/25/02
P.N. 28–0525
This manual is an initial issue.
INSTALLATION AND SERVICE MANUAL
FOR
VRTX
™
WATER TREATMENT SYSTEM
Part Number 85-1448-125 (125 GPM)
VRTX™ Technologies
5807 Business Park
San Antonio, TX 78218
(210) 661-8800
VACUUM
PRESSURE
RED
GREEN
(POWER ON)
ON / OFF
OUTLET
INLET
POWER IN
SPECIFICATIONS
ELECTRICAL:
230/460 VAC, 20A/10A (FACTORY WIRED 460)
NOTE:
230V REQUIRES CHANGING MOTOR OVERLOAD,
24 VOLT CONTROL TRANSFORMER JUMPER, AND
MOTOR ELECTRICAL CONNECTIONS
CONDUIT CONNECTION:
3/4”, LOCATED AT BOTTOM CORNER
WATER CONNECTION (SEE NOTES BELOW):
INLET: 3” 150 POUND FLANGE
OUTLET: 4” 150 POUND FLANGE
DIMENSIONS OVERALL:
WIDTH: 26.83 INCHES (68.15 CM)
DEPTH: 32.34 INCHES (82.14 CM)
HEIGHT: 41.92 INCHES (106.48 CM)
WEIGHT: 490.0 POUNDS (222.26 KG)
NOTES:
Inlet Pipe needs a minimum 30” straight pipe section to suction flange, or a flow straightening (vane)
device must be installed. Inlet pipe must be 4” diameter or larger. Verify all valves on intake side are fully
opened.
ADVANCED FLUID TECHNOLOGY
For further Information:
e-mail: [email protected]
Or see our Web Site
www.vrtx-technologies.com
RECEIVING
CAUTION
INSPECT THE UNIT FOR DAMAGE! IF DAMAGE IS EVIDENT, NOTIFY THE FREIGHT
COMPANY IMMEDIATELY AND FILE A DAMAGE CLAIM REPORT.
Each unit is tested and inspected before shipment. At the time of shipment, the carrier accepts the
unit and any claim for damage must be made with the carrier. Upon receiving units from the
delivering carrier, carefully inspect the carton for visible indication of damage. If damage exists,
have the carrier note same on the bill of lading and file a claim with the carrier.
W
ARNING
THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATAL
ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR.
CAUTION
BE SURE TO FOLLOW LOCAL ELECTRICAL CODES WHEN MAKING ALL CONNECTIONS.
CAUTION
BE SURE TO FOLLOW LOCAL PLUMBING CODES WHEN MAKING ALL CONNECTIONS.
T
ABLE OF CONTENTS
SPECIFICATIONS ...................................................................................................................................COVER
TABLE OF CONTENTS .....................................................................................................................................1
RECEIVING........................................................................................................................................................1
FIELD SERVICE TROUBLESHOOTING TIPS..................................................................................................2
VRTX PANEL INDICATOR LIGHTS - STATUS.................................................................................................2
ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS ..................................................................3
BASE PLATE ASSEMBLY ........................................................................................................................3-4
PUMP MOUNTING ...................................................................................................................................5-6
PUMP INTERCONNECTION....................................................................................................................7-8
EXTERIOR PANELS...............................................................................................................................9-10
CONTROL PANEL ASSEMBLY ............................................................................................................11-12
CONTROL BOX ASSEMBLY .....................................................................................................................12
CONTROL BOX ASSEMBLY, DETAIL..................................................................................................13-14
FRONT PANELS AND PACKAGING ....................................................................................................15-16
TOP VIEW, MOUNTING DETAIL.....................................................................................................................17
LEFT SIDE VIEW, WITH PANEL INSTALLED................................................................................................17
FRONT VIEW ...................................................................................................................................................17
VRTX ELECTRICAL DIAGRAM, LABEL, PN 06-2405/02 .............................................................................18
1
2
FIELD SERVICE TROUBLESHOOTING TIPS
VRTX UNIT
1. Pressure gauge reads low.
• Clean strainer.
• If low on start-up, check pump rotation.
•• If running backwards, have electrician change two of the three black wires.
2. Vacuum gauge reads low.
• See pressure gauge.
• Make sure liquid filled pressure gauges are vented (see installation instructions).
• Check vacuum gauge line to make sure it is not plugged.
3. Gauges fluctuating.
• Check suction for leaks - starved for water.
• Check for pump cavitation (minimum submergence).
• Check for air bubbles at pump suction inlet.
NOTE: On older units, the vacuum gauge was not rated for any pressure. On units with 0-30 in Hg
(inches of mercury), disconnect
the vacuum gauge before
building up back pressure.
5. If there is still a problem, shut down the VRTX unit. Wait for two-three (2-3) minutes and re-start.
NOTE: If air leaks into the suction piping, the VRTX will not work (i.e., cavitate). The suction piping
must be air-tight.
VRTX PANEL INDICATOR LIGHTS - STATUS
GREEN OFF
RED OFF
GREEN ON INDICATES POWER “ON” TO VRTX AND VRTX OPERATING
RED OFF
GREEN OFF INDICATES POWER “ON” TO VRTX AND MOTOR THERMAL
RED ON OVERLOAD TRIPPED
1
2
3
4
6
7
5
8
2
1
9
10
11
8
5
7
9
9
3
ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS
BASE PLATE ASSEMBLY
ITEM PART NO. DESCRIPTION
1 30-8667 Rail, Side, Short
2 04-1282 Screw, 3/8 - 16 x 3/4, HH, SS
3 04-1272 Nut, Lock, 3/8 - 16, SS, Nylok
4 30-8713 Support, Rail, Ladder
5 30-8665 Rail, Cross, Long
6 04-1258 Screw, 3/8 - 16 x 1.000, HH,
SS
7 30-8666 Rail, Side, Long
8 30-8710 Floor Plate, Outer
9 04-1375 Screw, 8 - 32 x 3/8, Hex,
Washer
10 30-8709 Floor Plate, CMT, Pump, End
11 04-0231 Nut, Hex, 8 - 32, SS Nylon
4
BASE PLATE ASSEMBLY (CONTINUED)
5
1
10
9
16
8
7
6
5
4
3
2
11
12
13
8
14
15
16
17
18
PUMP MOUNTING
6
ITEM PART NO. DESCRIPTION
1 86-0126 Pump, 480V, 60 Hz
2 04-0252 Nut, Hex, 5/8 - 11, SS
3 02-0527 Gasket, Fullface, N/A,
150 Pounds, 2 1/2
4 04-1278 Screw, 5/8 - 11 x 2 1/2, HH, SS
5 51-5873 Weldment, Inlet
6 02-0546 Gasket, 1 1/2”, 150 Pounds,
Fiber
7 51-5914 Weldment, Tree
8 04-1272 Nut, Lock, 3/8 - 16, SS, Nylok
9 51-5917 Weldment, Base, Pump
10 04-1258 Screw, 3/8 - 16 x 1.000, HH,
SS
11 51-5694 Weldment, Control Box
12 30-8725 Support, Control Box
13 04-1375 Screw, 8 - 32 x 3/8, Hex
Washer
14 30-8354 Corner, Pump End, Right
15 04-1282 Screw, 3/8 - 16 x 3/4, HH, SS
16 30-8355 Corner, Pump End, Left
17 30-8368 Support Control Box, Vertical
18 30-8691 Member, Cross Top, Short
PUMP MOUNTING (CONTINUED)
7
4
5
6
1
2
3
7
8
9
10
10
10
10
15
19
18
17
14
16
13
11
20
21
22
12,17
15
PUMP INTERCONNECTION
8
ITEM PART
NO.
DESCRIPTION
1 30-8668 Rail, Ladder
2 04-1278 Screw, 5/8 - 11 x 2 1/2, HH, SS
3 30-8670 Bracket, Bridge, Center
4 04-1103 Washer, 3/8 ID x 7/8 OD, SS
5 04-1272 Nit, Lock, 3/8 - 16, SS Nylok
6 30-8672 Bracket, Bridge, Inlet
7 01-2187 Pump, Saver, 2”
8 03-0337 Clamp, Rigidlite, 7400
9 01-2107 Fitting, Union Tee, 1/4 JG
10 08-0372 Tubing, Nylon, 1/4 OD x -
035W, OWP
11 01-2215 Elbow, Reducing, 3/8 x 1/4, JG
12 10-0488 Nut, Vacuum, Well, VRTX
13 02-0539 Seal, Compression, 3/8 Tube
14 51-5806 Weldment, Outer
15 07-0571 Plug, Hole, 1 1/4”
16 01-1984 Fitting, Elbow, 1/8 NPT to 1/4
Tube
17 48-1979 Tube Assy, Vacuum
18 02-0089 O-Ring, 2-012
19 03-0334 Clamp, Rigidlite, 7400, 4”
20 04-1342 Screw, 3/8 - 16 x 2, SS
21 04-1343 Washer, Fender, 1.250 x 0.406,
SS
22 04-1272 Nut, Lock, 3/8 - 16, SS, Nylok
PUMP INTERCONNECTION (CONTINUED)
4
5
5
6
1
2
1
3
7
3
9
8
9
EXTERIOR PANELS
ITEM PART NO. DESCRIPTION
1 30-8353 Corner, Fluid End
2 04-1282 Screw, 3/8 - 16 x 3/4, HH, SS
3 04-1272 Nut, Lock, 3/8 - 16, SS, Nylok
4 04-1375 Screw, 8 - 32 x 3/8, Hex
Washer
5 30-8690 Member, Cross, Top, LHG
6 30-8697 Member, Cross, Fluid End
7 51-5940 Weldment, Panel, Pump End
8 82-3236 Panel, Control Assy
9 51-5918 Weldment, Top Cover Assy
10
EXTERIOR PANELS (CONTINUED)
1
3
2
3
63
4
5
4
5
7
8
9
10
12
11
13
14
17
16
15
SW13
SW23
S9
BLK
WHT
L2-X2 (RED)
L1-X2 (GREEN)
WHITE
BROWN
S3
SW14
SW24
S5
S1
YELLOW
BLACK
GREEN
RED
S6
S8
L2-X1 (RED)
L1-X1 (GREEN)
CONTROL PANEL ASSEMBLY
11
ITEM PART NO. DESCRIPTION
1 30-8692 Panel, Control
2 16-0047 Gauge Assy, Pressure
3 04-0901 Screw, 6 - 32 x 0.625, SS
4 04-0124 Washer, Lock, Internal, #6, SS
5 04-0370 Nut, Hex, 6 - 32, SS
6 16-0046 Gauge Assy, Vacuum
7 12-0459 Switch, Rotary, 3-Position
8 12-0460 Legend, Plate, Hand. Off, Auto
9 12-0326 Lens, Indicator, RED
(D22 L 464)
10 12-0327 Lens, Indicator, GREEN
(D22 L 461)
12
CONTROL PANEL ASSEMBLY (CONTINUED)
9
1
2
3
4
5
6
7
8
10
CONTROL BOX ASSEMBLY
ITEM PART NO. DESCRIPTION
1 30-7875 Cover, Control Box
2 06-0986 Label, WARNING, High Voltage
3 12-0426 Overload, Thermal
4 04-1233 Screw, 1/4 - 20 x 7/8, Hex
Head, SS
5 04-1170 Washer, Split, 1/4, SS
6 82-3110/01 Base Plate Assy, Control Box
7 04-0279 Nut, Hex, 1/4 - 20, SS
8 06-2405/01 Label, Electrical, Diagram,
VRTX
9 04-1375 Screw, 8 - 32 x 3/8, Hex
Washer
10 06-2174 Nameplate, Water, VRTX
ITEM PART NO. DESCRIPTION
11 12-0355 Contact Block (C10B)
12 12-0452 Lamp, LED, GREEN
(BA9L24ACG)
13 12-0357 Socket, Pilot Light (D22BL95B)
14 12-0450 Lamp, LED, RED
(BA9L24ACR)
15 52-2602-02 Lead, Black
16 52-2602-01 Lead, White
17 52-2430/02 Harness Assy
1
2
3
5
4
6
7
11
8
9
10
3
12
13
13
13
13
14
15
16
12
CONTROL BOX ASSEMBLY, DETAIL
13
ITEM PART NO. DESCRIPTION
1 30-7853 Base Plate, Control Box
2 25-0080 Transformer, 220V/440-24V,
50VA
3 04-0237 Screw, 8 - 32 x 0.250, PH, MS,
SS, PL
4 12-0352 Fuse (TRM-3-2/10), 250V
5 12-0425 Cover, Transformer
(See Item 2)
6 12-0350 Starter (LS7.10E-G),
24V/60Hz, Coil
7 04-0372 Screw, 8 - 32 x 0.500, PH, MS,
SS, PL
8 81-0549 Rail, Carrier, 4.900 LG
9 12-0461 Terminal, 4 CIR, GIO/4,
2716129
10 04-1361 Screw, 8 - 32 x 0.750, PH, MS,
SS, PL
11 12-0467 Contact, Auxilliary
12 12-0393 End Stop, Terminal Block
13 12-0391 Terminal, Block 2, Cond
14 12-0392 Terminal Block, 4 Cond, Blue
15 12-0389 Terminal Block, 4 Cond, Tan
16 12-0395 End Plate, 4 Cond
CONTROL BOX ASSEMBLY, DETAIL (CONTINUED)
14
1
2
3
2
4
5
6
7
6
FRONT PANELS AND PACKAGING
15
ITEM PART NO. DESCRIPTION
1 30-8695 Panel, Left, Fluid End
2 04-1375 Screw, 8 - 32 x 3/8, Hex
Washer
3 30-8694 Panel, Right, Fluid End
4 30-8693 Panel Side
5 90-1173 Pod, 125, VRTX
6 90-0703 Post, Corner, 125, VRTX
7 90-1174 Cap, 125, VRTX
FRONT PANELS AND PACKAGING (CONTINUED)
16
0.875
6.150 6.150 6.150
6.150
0.875
0.406
0.750
MOUNTING HOLES (9 PLACES)
33.660
17
TOP VIEW
MOUNTING DETAIL
LEFT SIDE VIEW
WITH PANEL INSTALLED
32.340
2.647
41.918
16.535
20.630
POWER IN
(EITHER SIDE
CAN BE USED)
FRONT VIEW
26.832
16.535
20.630
13.415
L1
L2
L3
460VAC INPUT
GND
TB2
24VAC
TB1-1
TB1-4
BLACK
XF
F1
AUTOMATIC
BLK
J-1
24
23
HAND
OFF
OFF
14
13
AUTOMATIC
YELLOW
BLACK
TB1-3
TB1-2
BLACK
J-5
1
2
3
4
TERMINAL BLOCK TB 3
AUXILARY NORMALLY OPEN CONTACTS 13 & 14
NOTE 1: 230VAC INPUT OPTIONAL
NOTE 2: FOR 230VAC, CONNECT H1-H3 AND H2-H4
NOTE 3: FOR 230VAC, WIRE MOTOR PER MOTOR DATA PLATE
NOTE 4: FOR 230VAC, REPLACE THERMAL OVERLOAD
56
7
8
M1 AUX NC
J-8
51
52
1
L2
RED
L1
J-6
1
GRN
OL1
J-3
BROWN
96 95
A2
M1
X2
XFMR1
(SEE NOTE 2)
H1
H3
H2 H4
STARTER
MOTOR
THERMAL
OVERLOAD
(SEE NOTE 4)
M1
OL1
WHITE
TB1
24VAC
RETURN
TB2-1
WHITE
A1
BLACK
GRN 2
WHITE
TB2-3
J-9
WHITE
2
SYSTEM OFF = ON
NORMAL OPERATION = 'ON'
WHITE
RED
GREEN
YELLOW
BROWN
MOTOR
3 PHASE
WIRE COLOR
BLACK
CONTROL BOX SIDE
CONTROL PANEL SIDE
ELECTRICAL BOX INTERCONNECT
TO
TO
TB1-4
OPEN
OPEN
OPEN
OPEN
OPEN
OPEN
OPEN
OPEN
OPEN
OPEN
OPEN
OPEN
OL-96
TB3-2
OL-95
AUX B
TB2-4
J-1
J-2
J-3
J-4
J-5
J-6
J-7
J-8
J-9
J-10
J-11
J-12
SWITCH S1-3
SWITCH S1-4
SWITCH S2-4
GREEN L1-X1
RED L3-X1
WHITE L2-X2
TO SEPARATOR PUMP CONTROL BOX
OFF
RED
TB2-2
TB2-4
VRTX ELECTRICAL DIAGRAM, LABEL, PN 06-2405/02
18
NOTES
19
For further Information:
e-mail: [email protected]
Or see our Web Site
www.vrtx-technologies.com
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-
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-
20
Lang 85-1448-125 is a highly efficient and versatile water treatment system designed to provide optimal water quality for a wide range of applications. With its powerful 230/460 VAC motor and 20A/10A electrical specifications, this system delivers exceptional performance and reliability. The VRTX™ Technologies Water Treatment System is meticulously engineered to handle flow rates of up to 125 GPM, making it suitable for both residential and commercial settings.
This advanced system is equipped with an array of features to ensure precise and effective water treatment. The integrated pressure and vacuum gauges provide real-time monitoring of system performance, allowing for timely adjustments and troubleshooting. Additionally, the system's user-friendly control panel offers convenient access to various operating modes, including manual and automatic operation.
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