Marantec Dynamic 3 103 - 118 FU Owner's manual

Brand: Marantec

Model: Dynamic 3 103 - 118 FU

Type: Owner's manual

Installation Instruction

Door Operator for Industrial Use

Dynamic 3-103 FU - 3-118 FU

Please keep these instructions

for further reference.

English Page 4 - 23

Dynamic 3-103 FU - 3-118 FU

English Page 4

A. Contents

A. Contents.............................................................

B. Explanation of Symbols .......................................

C. Installation ..........................................................

Summary on different Dynamic Versions....................

Preparation ...........................................................

Required Tools .......................................................

Push-on Mounting .................................................

Flange Mounting ...................................................

Mounting of Axle Chain Drive .................................

Setting of Control Cams .........................................

Emergency Hand Chain (EHC)..................................

Quick Release (QR) .................................................

Maintenance Release..............................................

Mounting of Junction Box Door Frame / Wall.............

Mounting and Cabling of Door Leaf Sensors..............

Bottom Door Seal with Optosensor ..........................

D. Initial Operation ...............................................................

E. Maintenance Instruction......................................

F. Manufacturer's Statement...................................

G. Compliance Declaration ......................................

Page 4

Page 5

Page 6 - 19

Page 6

Page 7

Page 8

Page 10

Page 13

Page 14

Page 15

Page 16

Page 19

Page 20

Page 21

Page 22

Page 23

English Page 5

Explanation of symbols:

Warning! Risk of personal injury!

Attention! Risk of material damage!

Advice / Tip

B. Explanation of Symbols

English Page 6

C. Installation

Summary on different Dynamic-3 versions

1.1 Dynamic 3-103 FU / 3-113 FU

Version with emergency hand chain (EHC)

1.2 Dynamic 2-104 FU / 3-114 FU

Version with quick release (QR)

1.3 Dynamic 3-108 FU / 3-118 FU

Version with emergency hand chain with maintenance

release (EHC / MR)

Preparation

Please compare contents of the supply package of the operator with

delivery note.

Required tools

Combination wrench SW 17

Combination wrench SW 13

Socket wrench SW 4

Screw driver size 5

Screw driver size 8

Phillips screwdriver size 2

Allen wrench SW 2,5

Masonry drill ø 10 mm

Metal drill ø 9 mm

Pliers for securing ring

Electric drill

Folding rule

English Page 7

4.2 Push-on mounting with channel torque support

• Screw the middle console (B) (U-form metal) and the absorption

elements (C) to the console of shaft support (D).

• Push the securing ring (E) onto the spring shaft.

• Push the operator onto the spring shaft.

Please observe position of the feather key!

• Screw the operator to the middle console (B) (U-form metal).

• Insert a second securing ring (E) onto the spring shaft.

• Push it in direction of operator.

• Fix both securing rings (E).

• Fix all screws and check them.

C. Installation

Push-on Mounting

4.1 Push-on mounting with sheet steel torque support:

Picture shows installation of operator on left side!

• Preassemble the sheet steel torque support (A) on operator on this side,

which shows to the door frame.

• Push one ring (E) onto the free end of the shaft.

• Push the operator, torque support already preassembled, onto the shaft

end and secure it with another ring.

Please observe position of the feather key!

• Align the mounting brackets fitting to available space.

• Mount them at the end of the torque support in direction of door frame.

• Align the operator.

• Fix all screws.

Attention!

Please mount the sheet steel torque support parallelly to the

operator motor without misalignment!

English Page 8

C. Installation

Flange Mounting

• Push the drive shaft with adapter (F) into the hollow shaft of the

operator.

Please observe position of the feather key!

• Fix the inserted drive shaft with securing ring (E).

• Push the operator with adapter onto the end of torsion spring shaft.

• Fix screws (G).

Mounting of the torque support:

Installation in the same way as written in point 4.1.

Attention!

Please mount the sheet steel torque support parallelly to the

operator motor without misalignment!

Mounting of axle chain drive (ACD):

Picture shows installation of operator on left side!

B Drive shaft with securing ring and feather keys

E Securing ring

H Spacer of shaft

6.1 Mounting to spring shaft (ø 31,75 mm or ø 40mm):

Picture shows installation of operator on left side!

• Insert drive shaft with spacer ring and the ACD – depending on

installation on right or left side – into the hollow shaft of the operator.

• Fix the inserted drive shaft with securing rings.

• Push the connecting hub of the ACD onto the torsion spring shaft..

Please observe position of the feather key!

• Fix the inserted screws.

• Assemble wall console M8 as shown in fig. 6.3.

• Mount wall console M8 to the opposite side of the ACD to the operator.

English Page 9

C. Installation

6.2 Mounting to spring shaft (ø 25,4 mm):

Picture shows installation of operator on left side!

• Insert drive shaft with spacer ring and the ACD – depending on

installation on right or left side – into the hollow shaft of the operator.

• Fix the inserted drive shaft with securing rings.

• Put the operator with ACD onto the torsion spring shaft.

Please observe position of the feather key!

The shaft has to be stuck through in its whole!

• Fix the inserted screws.

• Assemble wall console M8 as shown in fig. 6.3.

• Mount wall console M8 to the opposite side of the ACD to the

operator.

6.3 Mounting to the wall with wall console M8

• Turn the operator to the wall and align it.

• Mark fixing holes for wall console M8 and drill then according to this

mask.

• Mount the operator to the wall.

• Fix all screws.

English Page 10

C. Installation

Setting of Control Cams

Advice / Tip

For setting the control cams an Allen wrench SW2,5 is

necessary.

Depending on operator version, the control cams have different functions:

7.1 Operator Dynamic 3 with control unit Control 145-FU

Control Cam Function Connection

A: - -

B: reference point System socket X41

C: soft stop CLOSE Plug connection X3

D: soft stop OPEN Plug connection X3

E: - -

F: freely available Screw terminal X4

(change-over contact

max. 230V, 0,5 A)

7.1.1 Setting of soft stop CLOSE

• Move the door by hand to its mechanical travel limit CLOSE.

• Open cover of housing on door operator.

• Release the stop (grub screw J) of control cam (C).

• Set control cam (C) in such way, that the limit switch is actuated approx.

0,5 – 0,7 m before the door reaches its CLOSE travel limit (position H).

• Fix control cam (C) by screwing on grub screw (J).

7.1.2 Setting the reference point

• Move the door by hand to its mechanical travel limit OPEN.

• Release the stop (grub screw J) of control cam (B).

• Set control cam (B) in such way, that the reference point switch (G) is

actuated according to fig. 7.1.2 (position H) - approx. 2 angular degrees

from switch point.

• Fix control cam (B) by screwing on grub screw (J).

English Page 11

C. Installation

7.1.3 Setting of soft stop OPEN

• Release the stop (grub screw J) of control cam (D).

• Set control cam (D) in such way, that the limit switch is actuated approx.

0,7 - 1m before the door reaches its OPEN travel limit (position H).

• Fix control cam (D) by screwing on grub screw (J).

• Close cover of housing again.

7.2 Operator Dynamic 3 with control unit Control 75-FU

Control Cam Function Connection

A: limit switch CLOSE System socket X42

B: limit switch OPEN System socket X42

C: soft stop CLOSE Plug connection X3

D: soft stop OPEN Plug connection X3

E: CES (closing edge safety System socket X42

device) STOP

F: freely available Screw terminal X4

(change-over

contact max. 230V,

0,5 A)

The function CES STOP deactivates the reversion function of the closing

edge safety device shortly before reaching the travel limit CLOSE, in order

to avoid faulty reaction (e.g. unwilling reversion).

7.2.1 Setting CLOSE travel limit

• Move the door by hand to its mechanical travel limit CLOSE.

• Open cover of housing on door operator.

• Release the stop (grub screw J) of control cam (A).

• Set control cam (A) in such way, that the limit switch CLOSE (G) is

actuated as shown in fig. 7.2.1 (position H).

• Fix control cam (A) by screwing on grub screw (J).

• Adjust door position CLOSE, if necessary, by means of the fine

adjustment screw (K) on the control cam.

English Page 12

C. Installation

7.2.2 Setting limit switch CES STOP

• Release the stop (grub screw J) of the control cam (E).

• Set control cam (E) in such a way, that the limit switch CES STOP is

actuated approx. 5 cm before the bottom door seal reaches the floor.

• Fix control cam (E) by screwing on grub screw (J).

7.2.3 Setting of soft stop CLOSE

• Release the stop (grup screw J) of the control cam (C).

• Set control cam (C) in such a way, that the limit switch is actuated approx.

0,5 – 0,7 m before the door reaches its CLOSE travel limit (position H).

• Fix control cam (C) by screwing on grub screw (J).

7.2.4 Setting OPEN travel limit

• Move the door by hand to its mechanical OPEN travel limit.

• Release the stop (grub screw J) of control cam (B).

• Set control cam (B) in such way, that the OPEN limit switch (G)

is actuated as shown in fig. 7.2.4 (position H).

• Fix control cam (B) by screwing on grub screw (J).

• Adjust door position OPEN, if necessary, by means of the fine

adjustment screw (K) on the control cam.

7.2.5 Setting of soft stop OPEN

• Release the stop (grub screw J) of control cam (D).

• Set control cam (D) in such way, that the limit switch is actuated approx.

0,7 - 1m before the door reaches its OPEN travel limit (position H).

• Fix control cam (D) by screwing on grub screw (J).

• Close cover of housing again.

English Page 13

C. Installation

Emergency Hand Chain (EHC):

Picture shows installation of operator on left side!

I = CLOSE II = OPEN

Attention!

Please take care, that, when connecting and

mounting the emergency hand chain to the

supplied piece of chain, the chain is not twisted.

With a twisted chain malfunction will come up when operating the

emergency hand chain.

When operating the emergency hand chain, the operator will be

separated from power supply!

Quick release (QR):

Picture shows installation of operator on left side!

Attention!

Observe local regulations regarding spring safety

device or cable safety device.

Disengage operator:

• Pull cord with red knob (I) downward.

Engage operator again:

• Pull cord with green knob (II) downward.

Attention!

The quick release may only be operated in CLOSE

position!

English Page 14

Maintenance release (MR):

Picture shows installation of operator on left side!

Attention!

This release may only be operated by trained

specialist personnel and with closed door for

maintenance purposes!

For maintenance of the door, specially for checks on the spring

tension, the drive unit can be released from spring shaft:

• Unscrew securing screw (A).

• Turn red lever in direction of the arrow by 90°.

• The door can now be moved without operator!

After end of maintenance work:

• Turn the red lever by 90° to the right.

• Screw on securing screw (A).

C. Installation

English Page 15

C. Installation

Mounting of Junction Box Door Frame / Wall:

(if available only with closing edge safety device or connection unit door

leaf)

11.1 - 11.2 Mounting to the door frame:

• Install the junction box by means of the mounting plate in half the door

height to a track support (as shown in fig. 11.1 or 11.2).

• Remove the actual screw.

• Replace this by the supplied screw with flat nut.

• Break through the holes for screwing.

• Lead connection cable to control unit.

11.3 Mounting to the wall:

• Mount junction box toghether with mounting plate and angle to the

wall.

• Breath through the holes for PG – screwing.

• Lead connection cable to control unit.

• Take care that PG – screwing is on the downward side.

• Connect the winding nut, which is on coiled cable, with the fixing

element.

A door frame

B track support

C junction box

D track

E coiled cable

F mounting plate

English Page 16

For long fixing elements:

• Screw housings (B) and (C) together with mounting plate (A) to the

fixing element.

For doors with wicket door >5500 mm:

• Fix the housing without mounting plate (A) directly to the door leaf and

screw it on. The electronic circuit board has to be installed on the side

of the control unit, the distribution on the opposite side.

Attention!

The measurement 135 mm has be kept by all

means!

C. Installation

Mounting and cabling of the door leaf sensors

(if available only with closing edge safety device or connection unit door

leaf)

12.1 Inner side of control unit right

12.2 Inner side of control unit left

12.3 Inner side of control unit right**

12.4 Inner side of control unit left**

** As point 12.1 resp. 12.4, but without junction housing on the

second door side.

Attention!

Following works may only be carried out when

door is completely installed and when torsion

spring is under tension!

English Page 17

C. Installation

Attention!

Remove the securing pin from cable slack or cable

safety device on both sides!

• Insert the safety contact (D) into the housing of cable slack or cable

safety device.

• Screw it on.

• Release the outer nuts on both housings.

• Push nut over flat cable of the switches.

• Insert flat cables through sealing.

• Screw the nuts on again.

For versions with closing edge safety device:

• Cut the bottom sealing as shown in fig. 13.1 or 13.2.

• Receiver = black = side of control unit

Transmitter = grey = opposite side

Insert the optosensors into the sealing.

• The connecting cables shall be led through the punched opening

in bottom sealing.

• Guide the connecting cable (G) through the upper tube of the bottom

sealing.

• Release the middle nut.

• Push nut over flat cable.

• Insert flat cables through sealing.

• Screw the nuts on again.

• Connect the plugs on both sides according to the printed symbols.

English Page 18

C. Installation

Attention!

PG-connections, which are not used, have to be

closed by a gasket!

• Close both covers of the housings.

A Mounting plate

B1* Housing for electronic optosensor

B2* Housing for connection unit

C1* Distribution housing optosensor

C2* Distribution housing connection unit

D Safety contact cable slack device

E Connecting cable for cable slack device

F1 Optosensor receiver connecting cable

F2 Optosensor transmitter connecting cable

G Connecting cable optosensor

H Coiled cable to junction box

I Optosensor receiver

J Optosensor transmitter

K Fixing screw for ground (it is absolutely necessary to insert it!)

* if available

English Page 19

C. Installation

Bottom door seal with optosensor

13.1 Protection category IP 54

• Cut the bottom door seal at both ends (fig. 13.1).

• Insert the optosensors into the bottom door seal.

A Bottom door seal

B Adapter sleeve

C Cut in bottom door seal

D Opening in bottom door seal

E Optosensor receiver cable

F Connecting cable optosensor

G Optosensor

13.2 Protection category IP 65

• Cut the bottom door seal at both ends (fig. 13.2).

• Insert the optosensors into the bottom door seal.

Attention!

Guide the cable by all means over the hose clamps!

• Secure the optosensors additionnally with the hose clams.

English Page 20

D. Initial Operation

Initial operation:

Attention!

Before initial operation please remove the vent cap on the

right upper side of the operator!

For initial operation please go on as indicated in 'Instructions for Initial

Operation and Wiring Scheme Manual' for the control unit in question.

Before initial operation:

• Check all fixing screws on the torque support and shaft connection and,

if necessary, screw them tight.

• Fix the emergency hand chain and the cord SE in home position to the

door frame.

• Check the fixing of operator on the torsion spring shaft in axial

direction.

Attention!

For industrial use, power operated windows, doors and

gates have to be checked by a specialist before initial

operation and if necessary, but at least once a year

(with written confirmation)!

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Marantec Dynamic 3 103 - 118 FU Owner's manual

Marantec Dynamic 3 103 - 118 FU Owner's manual

Marantec Dynamic 3 103 - 118 FU Owner's manual

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