Marantec Comfort 525 Owner's manual

Brand: Marantec

Model: Comfort 525

Category: Gate Opener

Type: Owner's manual

Marantec Comfort 525: Automate your hinged gates for convenient and secure access. This motor unit is designed to effortlessly open and close gates, making it an ideal solution for residential or commercial properties.

With its powerful motor and sturdy construction, the Comfort 525 handles gates weighing up to 400 kg and widths up to 4.5 meters. It features adjustable opening and closing speeds, allowing you to customize the operation to your preference.

Operating instructions

Last updated: 01.2013

Motor unit for hinged gates

Comfort 525

2 Operating instructions, Comfort 525 (#101642 – GB)

Table of Contents

1. General safety instructions .....................3

1.1 Intended use ................................3

1.2 Target group ................................3

1.3 Warranty ...................................3

2. Product overview .............................3

2.1 Supply package ..............................3

2.2 Dimensions .................................4

2.3 Gate system ................................4

3. Installation ..................................5

3.1 Preparing for installation .......................5

3.2 Installation dimensions ........................6

3.3 Installation of support brackets ..................8

3.4 Installing the motor unit .......................9

3.5 Connection to the control unit ..................10

4. Operation ..................................10

4.1 Hand transmitter ............................10

4.2 Emergency operation .........................10

5. Servicing ..................................11

6. Disassembly ................................11

7. Disposal ...................................11

8. Rectifying faults .............................11

9. Appendix ..................................11

9.1 Technical data ..............................11

9.2 Declaration of Incorporation ....................11

9.3 EC Declaration of Conformity ...................12

Regarding this document

– Original instruction manual.

– Part of the product.

– Read these instructions carefully before use and keep them in a

safe place for future reference.

– Protected by copyright.

– No part of this manual may be reproduced without our prior

approval.

– Subject to alterations in the interest of technical progress.

– All dimensions are given in millimetres.

– The drawings are not true to scale.

Meaning of symbols

DANGER!

Safety notice indicating a danger that will directly result in death or

severe injury.

WARNING!

Safety notice indicating a danger that could result in death or severe

injury.

CAUTION!

Safety notice indicating a danger that could result in slight or

moderate injuries.

NOTICE

Safety notice indicating a danger that could result in damage to

property or in irreparable damage to the product.

CHECK

Reference to a check that needs to be carried out.

REFERENCE

Reference to separate documents that must be observed.

• Instruction requiring action

– List, itemisation

➔ Reference to other sections of this document

) Factory settings

DANGER!

IMPORTANT SAFETY INSTRUCTIONS:

ATTENTION! IT IS VITALLY IMPORTANT FOR THE SAFETY OF

PERSONS THAT YOU FOLLOW ALL THE INSTRUCTIONS.

KEEP THESE INSTRUCTIONS IN A SAFE PLACE.

IMPORTANT INSTRUCTIONS FOR SAFE INSTALLATION:

ATTENTION! SERIOUS INJURIES CAN BE CAUSED IF THE EQUIPMENT

IS NOT INSTALLED CORRECTLY – BE SURE TO FOLLOW ALL THE

INSTALLATION INSTRUCTIONS.

Operating instructions, Comfort 525 (#101642 – GB) 3

1. General safety instructions

DANGER!

Failure to comply with the documentation could result in

life-threatening danger!

• Be sure to follow all the safety instructions in this document.

1.1 Intended use

– The motor unit is designed exclusively for opening and closing

hinged gates.

– The motor unit requires a suitable control unit.

– The maximum push and pull force must be observed.

– Never use the gate to lift persons or objects.

1.2 Target group

– Installation, connection and initial operation:

qualiedandtrainedspecialistpersonnel.

– Operation, inspection and servicing:

The operator of the gate system.

Requirementstobemetbyqualiedandtrainedspecialiststaff:

– Knowledgeofthegeneralandspecicsafetyandaccident-

prevention regulations.

– they have knowledge of the relevant electrical regulation,

– Training in the use and care of appropriate safety equipment.

– Adequateinstructionandsupervisionbyqualiedelectricians.

– The ability to recognise hazards that can be caused by electricity.

– Knowledge of the application of the following standards

–EN12635(„Doorsandgates-Installationanduse”),

–EN12445(„Safetyinuseofpoweroperateddoors-

Requirements”),

 –EN12445(„Safetyinuseofpoweroperateddoors-

Testmethods”).

Requirements to be met by the operator of the gate system:

– Knowledge and safekeeping of the instruction manual.

– Knowledgeoftherelevantgeneralsafetyandaccident-prevention

regulations.

1.3 Warranty

– The warranty with regard to function and safety is only valid if the

instructions in this manual are observed. Failure to observe the

safety instructions could lead to personal injury and damage to

property. The manufacturer is not liable for damage resulting from

failure to observe the instructions.

– The product is manufactured in accordance with the directives

and standards listed in the manufacturer’s declaration and in the

declaration of conformity. The product left the factory in perfect

working order.

– The warranty does not include batteries, rechargeable batteries,

fuses and bulbs.

2. Product overview

2.1 Supply package

The Comfort 525 can be supplied in the following versions, as required:

Single wing gate system:

– Comfort525-shortversion

– Comfort525L-longversion

Double wing gate system:

– Comfort525-shortversion

2xmotorunitwithshortcable(1.5m)

– Comfort525L-longversion

2xmotorunitwithshortcable(1.5m)

The scope of supply is doubled in the case of double wing gate

versions.

2.1 / 1

1x1x

4 Operating instructions, Comfort 525 (#101642 – GB)

2.2 Dimensions

Comfort 525

2.2 / 1

208

M10

R15

M10

1173

768

405

136

120

208

M10

R15

M10

1573

968

605

136

120

Comfort 525 L

2.2 / 2

208

M10

R15

M10

1173

768

405

136

120

208

M10

R15

M10

1573

968

605

136

120

2.3 Gate system

2.3 / 1

This is just an example of a gate system and can vary according to the

type of gate and the associated equipment. The gate system shown

comprises the following components:

1 Photocell

2 Photocell

3 Signal light

4 Keyswitchpost(forcodebutton,transponder,...)

5 Wrench

6 Mainswitch(mainsisolatorswitch)

7 Electric lock

8 Floor bumper

9 Mains cable

10 Closingedgesafetydevice(CESD/8K2)

Cablecross-sections:

a 2 x 0.4 mm

b Control x.51: 6 x 0,75 mm

Control x.52: 4 x 0,75 mm

c 3 x 1.5 mm

d 2 x 0.75 mm

REFERENCE

For the installation and cabling of the gate sensors, control elements

and safety equipment, the relevant installation instructions must be

observed.

Operating instructions, Comfort 525 (#101642 – GB) 5

3. Installation

DANGER!

Life-threatening danger due to electric shock!

• It is vital that you disconnect the operator system from the

power supply before commencing cabling work. Take measures

to ensure that the power supply remains disconnected for the

duration of the work.

• Observe the local safety regulations.

• It is imperative that you lay power cables separately from control

cables. The control voltage is 24V DC.

NOTICE

Material damage resulting from incorrect installation of the

operator!

To avoid installation errors and damage to the gate or operator

system, the following installation instructions must be observed at all

costs.

• Ensure that the gate is in good mechanical order:

– The gate can be moved easily.

– The gate opens and closes properly.

• When installing the operator system, the gate must be in the

closed position.

• Onlyusexingmaterialsthataresuitableforthefoundation

material in question.

3.1 Preparing for installation

Before commencing installation, the following works must be carried

out without fail.

Supply package

• Check that all the parts are present.

• Check that all the necessary accessory parts for your installation

situation are present.

Gate system

• Ensure that a suitable mains connection and a mains isolator

switchareavailableforyourgatesystem.Theminimumcross-

sectionoftheearthcableis3x1.5mm

• Ensure that all cables are suitable for outdoor use with respect to

UV resistance and cold resistance.

• Ensure that a suitable control unit is available for your gate system.

• Ensure that your gate system has a gate stop in the CLOSE

direction.

• Disassemble the gate latches or render them inoperable.

• Ensure that the gate can be easily moved by hand.

• Observe the following gate requirements:

Gate wing width:

–Comfort525  min.1.0m-max.4.0m

–Comfort525L min.1.5m-max.4.5m

Gate height: max. 2.5 m

Gate wing weight: max. 400 kg

Closed surface of gate leaf: max. 50%

Gateincline:  onlywithspecialtting

For gate wing widths of 2 metres or more, the use of an electric lock is

recommended.

REFERENCE

When using and installing accessory equipment, observe the

corresponding documentation.

6 Operating instructions, Comfort 525 (#101642 – GB)

NOTICE

Possible malfunction of the operator system!

• Ensure that the following conditions are met:

– The motor unit must be located in a triangle of forces and

should not be parallel to the gate at the OPEN and CLOSED

gate positions.

– The movement stroke must be as large as possible.

Right: Motor unit is in triangle of forces

3.1 / 1

Wrong: Motor unit is parallel to the gate

3.1 / 2

3.2 Installation dimensions

Toensurethatthehingedgaterunssmoothly,dimension(a)and

dimension(b)mustbeaslargeaspossible.

The possible combinations are shown in the table of dimensions below:

• Measuretheexistingdimension(b).

• Determinetheopeningangle(d).

• Calculatethecorrespondingdimension(a)andthemovement

stroke(c)usingthedimensiontable.

Gate in CLOSED position

3.2 / 1

130

110

Gate in OPEN position / opening angle

3.2 / 2

Inordertocalculatedimension(c)andmovethepushrod,theoperator

must be released.

➔ „4.2 Emergency operation“

Operating instructions, Comfort 525 (#101642 – GB) 7

Dimension table for Comfort 525 L

(b) (a)

80 100 140 160 200

110

c = 356

d = 116°

c = 397

d = 123°

c = 458

d = 125°

130

c = 371

d = 110°

c = 411

d = 120°

c = 476

d = 125°

150

c = 311

d = 95°

c = 385

d = 105°

c = 425

d = 115°

c = 486

d = 120°

170

c = 310

d = 90°

c = 335

d = 95°

c = 395

d = 102°

c = 431

d = 108°

c = 496

d = 115°

190

c = 332

d = 90°

c = 360

d = 95°

c = 414

d = 100°

c = 445

d = 105°

c = 504

d = 110°

210

c = 354

d = 90°

c = 348

d = 95°

c = 433

d = 100°

c = 459

d = 100°

c = 515

d = 105°

230

c = 378

d = 90°

c = 402

d = 95°

c = 460

d = 100°

c = 484

d = 100°

c = 530

d = 102°

250

c = 400

d = 90°

c = 426

d = 95°

c = 480

d = 97°

c = 498

d = 97°

c = 535

d = 97°

270

c = 425

d = 90°

c = 452

d = 95°

c = 496

d = 97°

c = 520

d = 97°

c = 560

d = 97°

290

c = 448

d = 90°

c = 475

d = 95°

c = 524

d = 95°

c = 538

d = 95°

c = 573

d = 95°

310

c = 472

d = 90°

c = 495

d = 95°

c = 540

d = 95°

c = 564

d = 95°

c = 598

d = 95°

330

c = 496

d = 90°

c = 518

d = 95°

c = 564

d = 95°

c = 585

d = 95°

c = 624

d = 95°

350

c = 522

d = 90°

c = 543

d = 95°

c = 588

d = 95°

c = 611

d = 95°

370

c = 554

d = 90°

c = 566

d = 95°

c = 614

d = 95°

c = 634

d = 98°

390

c = 598

d = 90°

c = 590

d = 95°

c = 633

d = 95°

410

c = 595

d = 90°

c = 618

d = 95°

430

c = 618

d = 90°

c = 633

d = 92°

450

c = 640

d = 90°

c = 638

d = 95°

Dimension table for Comfort 525

(b) (a)

80 100 140 160 200

110

c = 255

d = 95°

c = 285

d = 105°

c = 357

d =114°

c = 396

d = 124°

c = 433

d = 114°

130

c = 273

d = 95°

c = 304

d = 105°

c = 364

d = 110°

c = 412

d = 120°

c = 433

d = 108°

150

c = 296

d = 95°

c = 324

d = 102°

c = 385

d = 110°

c = 426

d = 116°

c = 433

d = 101°

170

c = 316

d = 95°

c = 343

d = 100°

c = 405

d = 108°

c = 433

d = 110°

c = 433

d = 95°

190

c = 345

d = 93°

c = 363

d = 98°

c = 423

d = 106°

c = 433

d = 100°

c = 438

d = 91°

210

c = 356

d = 92°

c = 383

d = 97°

c = 433

d = 100°

c = 433

d = 92°

c = 438

d = 87°

230

c = 390

d = 92°

c = 404

d = 97°

c = 433

d = 91°

c = 438

d = 88°

250

c = 407

d = 92°

c = 425

d = 95°

c = 438

d = 86°

270

c = 433

d = 91°

c = 438

d = 90°

(b) (a)

220 240 260 280 300

110

c = 433

d = 107°

c = 433

d = 103°

c = 433

d = 97°

c = 433

d = 85°

c =438

d = 93°

130

c = 433

d = 102°

c = 434

d = 98°

c = 430

d = 93°

c = 431

d = 92°

c = 438

d = 90°

150

c = 433

d = 96°

c = 433

d = 92°

c = 433

d = 90°

c = 438

d = 89°

170

c = 425

d = 90°

c = 438

d = 90°

c = 438

d = 87°

190

c = 438

d = 88°

c = 438

d = 86°

The preferred dimensions are shaded in grey in the table

(forgatewingsupto4.0mwideandweighingupto400kg).

8 Operating instructions, Comfort 525 (#101642 – GB)

Dimension table for Comfort 525 L

(b) (a)

220 240 260 280 300

110

c = 492

d = 125°

c = 518

d = 125°

c = 550

d = 125°

c = 603

d = 130°

c = 633

d = 132°

130

c = 508

d = 125°

c = 533

d = 125°

c = 566

d = 125°

c = 603

d = 125°

c = 629

d = 125°

150

c = 513

d = 120°

c = 533

d = 117°

c = 570

d = 120°

c = 600

d = 120°

c = 627

d = 120°

170

c = 525

d = 115°

c = 534

d = 110°

c = 558

d = 110°

c = 583

d = 110°

c = 628

d = 115°

190

c = 533

d = 110°

c = 546

d = 107°

c = 559

d = 105°

c = 581

d = 105°

c = 629

d = 110°

210

c = 535

d = 105°

c = 549

d = 105°

c = 569

d = 102°

c = 592

d = 102°

c = 624

d = 105°

230

c = 543

d = 102°

c = 559

d = 102°

c = 584

d = 100°

c = 604

d = 100°

c = 626

d = 100°

250

c = 563

d = 97°

c = 573

d = 97°

c = 599

d = 97°

c = 616

d = 97°

270

c = 588

d = 97°

c = 590

d = 97°

c = 606

d = 96°

290

c = 595

d = 95°

c = 610

d = 95°

310

c = 622

d = 95°

The preferred dimensions are shaded in grey in the table

(forgatewingsupto4.5mwideandweighingupto400kg).

3.3 Installation of support brackets

• Use the dimension table to determine the position of the support

brackets.

3.3 / 1

≥ 100

Thesupportbracketscanalternativelybexedinplacewithscrew

clamps until a successful trial run has been completed.

Concrete and stone pillars

3.3 / 2

ø 10

3.3 / 3

4x ø 8

4x ø 10

Operating instructions, Comfort 525 (#101642 – GB) 9

Metal pillar

3.3 / 4

ø 6,8

3.3 / 5

M8 x 25

Metal gate

3.3 / 6

ø 6,8

M8 x 25

Wooden gate

3.3 / 7

4x ø 8

3.4 Installing the motor unit

CAUTION!

Risk of injury due to shearing forces!

• Thedrillholeinthepostanglethatisnotrequiredmustbetted

with the cover cap.

NOTICE

Material damage resulting from incorrect installation of the

gate operator!

If the motor unit screw connection is tight, this can result in faulty

operation or irreparable damage to the motor unit. There should still

be slight play in both screw joints after assembly. Too much play

in the joints will result in noise or knocking when starting up and

increase wear in the motor unit.

• Ensure that the fastening screws for connecting the brackets and

motorunitarettedcorrectly.

Before installation, the motor unit and the connecting components

must be greased with the lubricating pad supplied.

3.4 / 1

CHECK

To ensure that installation is correct, the following tests must be

carried out:

• Release the operator.

➔ „4.2 Emergency operation“

• Move the gate slowly by hand into the OPEN and CLOSED end

positions.

10 Operating instructions, Comfort 525 (#101642 – GB)

3.5 Connection to the control unit

To operate the motor unit, it must be connected to a suitable control

unit(notincludedinsupplypackage).

REFERENCE

Follow the instructions in the relevant documentation when

connecting the operator to the control unit.

4. Operation

4.1 Hand transmitter

REFERENCE

Follow the instructions in the relevant documentation when operating

the hand transmitter.

4.2 Emergency operation

4.2 / 1

NOTICE

Damage may be caused to property by pressing the cover

down incorrectly!

Closing the cover incorrectly may result in it becoming severely

deformed. A distorted cover will not close tightly and can result in

damage due to the ingress of water.

• Press down on the centre of the cover to close it correctly.

4.2 / 2

Operating instructions, Comfort 525 (#101642 – GB) 11

9. Appendix

9.1 Technical data

Electrical data

Duty cycle min. short-term5

Control voltage V DC 24

Protection category of motor unit IP 44

Protection class II

Mechanical data

Max. push and pull force N 3,000

Travel speed mm/s 15-20

Opening time, dependent on gate

type

s 15-25

Environmental data

Dimensions of motor unit

Short version

mm 136 x 208 x 1,188

Dimensions of motor unit

Long version

mm 136 x 208 x 1,588

Weight(singlewinggate) kg 11.20

Weight(doublewinggate) kg 18.00

Sound pressure level dB(A) < 70

Temperature range

°C -20

°C +60

* without any additional equipment connected

9.2 Declaration of Incorporation

We hereby declare that in its design and construction, and in the form

as delivered, the product mentioned below complies with the relevant

basicrequirementsoftheECMachineryDirective(2006/42/EC).

This declaration shall no longer be valid if changes are made to the

product without our authorisation.

Product: Comfort 525 hinged gate operator

Revision status: R01

In addition the partly completed machinery is in conformity with all

regulations of the EU Construction Products Directive 89/106/EC, the

Electromagnetic Compatibility Directive 2004/108/EC and the Low

Voltage Directive 2006/95/EC.

5. Servicing

Toensurefault-freeoperation,thegatesystemmustbeinspected

regularly and, if necessary, be repaired. Before starting work on the

gate system, the operator system must always be disconnected from

the power supply.

• Check once a month that the operator system reverses when the

gate touches an obstacle. Place an obstacle in the path of the gate

to check this.

• Check all the moving parts of the gate system and gate operator

system.

• Check the gate system for signs of damage or wear and tear.

• Move the gate manually to check that the gate travels easily and

smoothly.

• Check that the photocell functions properly.

• Check that the closing edge safety device functions properly.

Care and cleaning

• Nevercleantheoperatorsystemwith:adirectjetofwater,high-

pressure cleaner, acids or caustic solutions.

6. Disassembly

The system must be disassembled by following the instructions in

reverse.

7. Disposal

Do not dispose of old equipment or batteries with the normal

household waste!

• Dispose of old devices at a waste collection centre for electronic

waste or via your specialist dealer.

• Dispose of old batteries in a battery recycling container or via a

specialist dealer.

• Dispose of the packaging material in the special waste collection

containers for paper, cardboard and plastic.

8. Rectifying faults

REFERENCE

To rectify faults, follow the instructions in the control unit

documentation.

12 Operating instructions, Comfort 525 (#101642 – GB)

– Machinery Directive 2006/42/EC Health and safety requirements

applied according to appendix 1:

General principles No. 1 No. 1.1.2, 1.1.3, 1.1.5, 1.2.1, 1.2.2, 1.2.3,

1.2.6, 1.3.1, 1.3.2, 1.3.4, 1.3.7, 1.3.8, 1.3.9, 1.4.2.1, 1.5.1, 1.5.4,

1.5.6, 1.5.15, 1.6.1, 1.6.3, 1.7

EN60204-1:2006

EN ISO 12100:2010

– Electromagneticcompatibility(EMC)2004/108/EG

EN55014-1:2006

EN61000-3-2:2008

EN61000-3-3:2008

EN61000-6-2:2005

EN61000-6-3:2007

– Low Voltage Directive 2006/95/EG

EN60335-1:2002

EN60335-2-103:2003

The relevant technical documentation is compiled in accordance

withAnnexVII(B)oftheEUMachineryDirective2006/42/EC.We

undertake to transmit, in response to a reasoned request by the market

surveillance authorities, this information in electronic form within a

reasonable term.

The incomplete machinery is incomplete and must not be put into

service until the machinery into which it is to be incorporated has been

declared in conformity with the provisions of the Machinery Directive

2006/42/EC.

01.07.2012 M. Hörmann

Management

Person authorised to compile the relevant technical documentation:

MarantecAntriebs-undSteuerungstechnikGmbH&Co.

Remser Brook 11 · 33428 Marienfeld · Germany

Phone:+495247705-0

9.3 EC Declaration of Conformity

We hereby declare that in its design and construction, and in the

form as brought onto the market by us, the product mentioned below

complies with the relevant basic requirements of the EC directives

mentioned below.

This declaration shall no longer be valid if changes are made to the

product without our authorisation.

Product:

Gate designation

Operator designation

Relevant EC directives:

– Construction Products Directive 89/106/EC

– Machinery Directive 2006/42/EC

– EMC electromagnetic compatibility 2004/108/EC

– Low Voltage Directive 2006/95/EC

The relevant technical documentation is compiled in accordance

withAnnexVII(B)oftheEUMachineryDirective2006/42/EC.We

undertake to transmit, in response to a reasoned request by the market

surveillance authorities, this information in electronic form within a

reasonable term.

The machinery is incomplete and must not be put into service until

the machinery into which it is to be incorporated has been declared in

conformity with the provisions of the Machinery Directive 2006/42/EC.

Installer

Address, postcode, town/city

Date / Signature

Operating instructions, Comfort 525 (#101642 – GB) 13

1-GB360370-M-0.5-0712

101642

Identication plate, motor unit 1

Type A ___________________________________________________________________________________________

Rev(B) ___________________________________________________________________________________________

Art.No.(C) ___________________________________________________________________________________________

Prod.No.(GB) ___________________________________________________________________________________________

Identication plate, motor unit 2 (only double wing)

Type A ___________________________________________________________________________________________

Rev(B) ___________________________________________________________________________________________

Art.No.(C) ___________________________________________________________________________________________

Prod.No.(GB) ___________________________________________________________________________________________

Remser Brook 11

DE - 33428 Marienfeld

MADE IN GERMANY

Marantec Comfort 525 Owner's manual

Brand: Marantec

Model: Comfort 525

Category: Gate Opener

Type: Owner's manual

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Marantec Comfort 525 Owner's manual

Marantec Comfort 525 Owner's manual

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