Life Fitness 93tw, lifefitness 93tw User manual

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Arctic Silver 93TW ROHR Treadmill
Customer Support Services
PARTS MANUAL rev. 10/28/05
ARCTIC SILVER 93TW ROHR 93TW-0XXX-04
REFERENCES S/N THJ100000 and up
OPERATION MANUAL M051-00K58-A215
SERVICE MANUAL M051-00K58-A159
HARDWARE BAG AK58-00227-0000
ACCESS-PLATE ASSY.
ASSEMBLY INCLUDES:
1) CONNECTOR PLATE
2) F TYPE CONNECTOR
AK58-00329-0000
0K58-01392-0000
0017-00021-2846
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
INSTALLATION VIDEO M051-00K58-A098
SERVICE VIDEO M051-00K58-A099
OPERATION MANUAL M051-00K58-A215
NOTE: ADDING THE BOLT-ON LCD SCREEN TO THE
93TW-XXXX-04 MAKES THE UNIT A 93TER-XXXX-04
ARCTIC SILVER 93TW ROHR 93TW-0XXX-04
CONTENTS S/N THJ100000 and up
Page
REAR ENDCAPS AND CUP HOLDERS ..........................................................................4
SCUFF PAD, TINSEL AND FRAME TAG BOARD .........................................................5
CONSOLE AND RELATED COMPONENTS....................................................................6
UPRIGHTS, HAND RAILS AND ERGO BAR ...................................................................7
ERGO BAR WITH LIFEPULSE.........................................................................................8
MOTOR COVER, FRONT COVER AND ENDCAPS ........................................................9
BELT, DECK AND REAR ROLLER..................................................................................10
LIFT FRAME AND MOTOR ..............................................................................................11
WAX/LIFT ASSEMBLY.....................................................................................................12
MOTOR CONTROLLER ASSEMBLY...............................................................................13
DRIVE MOTOR ASSEMBLY ............................................................................................14
IDLER ARM ASSEMBLY AND STATIC BRUSH..............................................................15
LEG LEVELER ASSEMBLY.............................................................................................16
FRONT ROLLER ASSEMBLY..........................................................................................17
POWER COMPONENTS SCHEMATIC 1 .........................................................................18
POWER COMPONENTS SCHEMATIC 2 .........................................................................19
CABLES............................................................................................................................20
4
ARCTIC SILVER 93TW ROHR 93TW-0XXX-04
Rear End Caps and Cup Holders S/N THJ100000 and up
Cup Holder, LT
AK58-00247-0002
Cup Holder, RT
AK58-00247-0001
Rear End cap
0K58-01268-0000
Screws ( 4 )
0017-00101-1772
Rear End Cap
0K58-01268-0000
Decal - LF Logo
0K60-01193-0000
5
ARCTIC SILVER 93TW ROHR 93TW-0XXX-04
Scuff Pad, Tinsel and Frame Tag Bd. S/N THJ100000 and up
Anti-Scuff Pad
0K58-01376-0000 (2)
A
nti-Static Tinsel
Tinsel Spring
0017-00009-0901
0K58-01102-0001
Frame Tag PCB
B084-92187-D000
6
ARCTIC SILVER 93TW ROHR 93TW-0XXX-04
Console and Related Components S/N THJ100000 and up
Console Assembly Overlay/Bezel/Switch Assy. Language
AK58-00481-0001 AK58-00526-0001 Eng/Eng
AK58-00481-0002 AK58-00526-0001 Eng/Met
AK58-00481-0004 AK58-00526-0004 Spanish
AK58-00481-0007 AK58-00526-0007 French
PCB Assembly
A084-92184-A009
Rear Console Case
0K58-01272-0000
Rear Console Decal
0K58-01357-0000
Console Screw (8)
0017-00101-1288
Console Accessory
Cover
0K58-01280-0000
PCB Mounting Screw (9)
0017-00101-1275
Polar/E-Stop Cable Assy
AK58-00237-0000
Polar Receiver
118E-00001-0152
Polar PCB Cable Assy
AK39-00064-0000
Switch Membrane
118E-00001-0128
Front Console Case
0K58-01273-0003
Stop Switch
0K58-01321-0000
Micro-Switch
0017-00032-0185
CD Tray, Rubber Pad
0K58-01359-0000
Tether Stop Assy
AK58-00246-0000
Magnet Disc
0K40-01070-0000
See Table
See Table
7
ARCTIC SILVER 93TW ROHR 93TW-0XXX-04
Uprights, Handrails and Ergo Bar S/N THJ100000 and up
Handrail Hex Nut (4)
0017-00103-0327
Handrail (2)
AK58-00259-0001
Top RT Handrail Boot
0K58-01303-0001
Console/Cup Holder
Mounting Screw (8)
0017-00101-1780
Bottom RT
Handrail Boot
0K58-01304-0001
Handrail Mounting
Screw (4)
0017-00101-1774
Handrail Boot
Screws (6)
0017-00101-1770
Bottom LT
Handrail Boot
0K58-01304-0002
Console Mounting
Screw (4)
0017-00101-1773
Top LT Handrail Boot
0K58-01303-0002
Handrail Screw (2)
0017-00101-1773
Handrail Tube Cap (2)
0K58-01323-0000
Upright, RT
AK58-00310-0003
Upright, LT
AK58-00310-0004
Upright Tube Cap (2)
0K58-01302-0000
Upright Tube
Cap Screw (2)
0017-00101-1772
Grommet (2)
0017-00042-0326
Upright Plug (2)
0K58-01305-0002
Upright Mounting
Screw - 0017-00101-1778 (6)
Washer - 0017-00104-0325 (6)
Upright, Plug (2)
0K58-01305-0002
Handrail Collar (2)
0K58-01348-0000
ERGO Bar Assembl
y
AK60-00147-0000
ERGO Bar Gasket (2)
0K58-01347-0000
8
ARCTIC SILVER 93TW ROHR 93TW-0XXX-04
Ergo Bar W/Lifepulse S/N THJ100000 and up
Lens Cover
Mounting Screw (2)
0017-00101-0824
Lens Cover Assembly
0K58-01103-0000
Heart Rate Electrode Kit
GK20-00002-0005
Note: Components to
replace all four
electrodes are included in
the kit.
Ergo Bar Gasket (2)
0K58-01347-0000
9
ARCTIC SILVER 93TW ROHR 93TW-0XXX-04
Motor Cover, Front Cover and Front End Caps S/N THJ100000 and up
Front End Cap (2)
0K58-01267-0000
End Cap Screws (4)
0017-00101-1772
Front Cover
0K58-01266-0000
Screws (4)
0017-00101-1771
Motor Cover Screws (4)
0017-00101-1772
Motor Shroud Assy.
AK58-00398-0000
Bug Medallion Assembly
A
K58-00245-0000
Felt Strip - 28
0017-00081-0294
10
ARCTIC SILVER 93TW ROHR 93TW-0XXX-04
Belt, Deck and Rear Roller S/N THJ100000 and up
Deck
0K58-01091-0002
Deck Mounting Screws (4)
0017-00101-1775
Grommet (2)
0017-00042-1147
TECSPAK Spring (8)
0K40-01026-0002
Washer (8)
0017-00104-0072
TECSPAK Tinnerman Clip (8)
0017-00103-0198
TECSPAK Mounting Screw (8)
0017-00101-1652
Belt Limit Label, RT
M051-00K58-A100
Caution Label
M051-00K58-A014
Striding Belt
0K58-01400-0000
Belt Limit Label, LT
M051-00K58-A101
Rear Roller Guard, LF
0K58-01390-0002
Round Grommet
0017-00042-0326
Roller Guard Screw (4)
0017-00101-177
6
Rear Roller Guard, RT
0K58-01390-0001
Square Grommet
0017-00042-1147
Screw
0017-00101-1776
Washer
0017-00104-0043
Rear Roller
0K58-01002-0000
Rear Roller
Adjusting Screws
0017-00101-1779
11
ARCTIC SILVER 93TW ROHR 93TW-0XXX-04
Lift Frame and Lift Motor S/N THJ100000 and up
Cotter Pin
0017-00007-0208
Clevis Pin
0017-00007-0214
Lift Motor
0K58-01062-0000
Lock Nut (2)
0017-00103-0285
Hex Screw (2)
0017-00101-1777
Flat Washer (2)
0017-00104-0259
Bronze Sleeve (2)
0K58-01089-0000
Line Cord Clip
0017-00042-0840
Lift Frame
0K58-01066-0000
Lock Nut
0017-00103-0025
Lift Motor Hex Bolt
0017-00101-1021
Vinyl Cap
0017-00042-1075
Wheel
0K58-01071-0000
Phillips Screw
0017-00101-1612
Washer
0017-00104-0189
Lift Frame End Cap
0017-00042-1076
Frame Screws
0017-00101-1723
Frame Screws
0017-00101-1723
Line-Cord Socket Brkt
0K58-01419-0000
Line-Cord
Lower Receptacle Brkt
0K58-01420-0000
Frame Screws
0017-00101-1723
IEC Receptacle
0017-00003-0949
12
ARCTIC SILVER 93TW ROHR 93TW-0XXX-04
Wax/Lift Assembly–AK58-00243-0000 S/N THJ100000 and up
Wax Lift Mounting Screw (3)
0017-00101-1641
Pin Collar Spacer (3)
0017-00042-1070
Wax/Lift PCB
A084-92261-A001
Spacer (3)
0017-00042-1149
Mounting Bracket
0K58-01316-0000
Plastic Grommet (4)
0017-00042-0821
Locking Nut (3)
0017-00103-0052
Motor Capacitor
PCB Assembly
B084-92241-A00
0
Motor Capacitor
PCB Mounting
Screw (4)
0017-00101-1253
13
ARCTIC SILVER 93TW/ROHR 93TW-0XXX-04
Motor Controller Assembly S/N THJ100000 and up
AK60-00171-0000 (100-120V) W/O FERRITE
AK60-00171-0001 (200-240V) W/O FERRITE
AK60-00171-0002 (100-120V) WITH FERRITE
AK60-00171-0003 (200-240V) WITH FERRITE
14
ARCTIC SILVER 93TW ROHR 93TW-0XXX-04
Drive Motor Assy. S/N THJ100000 and up
Poly-V Pulley
0K58-01057-0001
Motor w/Caution Label
AK58-00171-0001
Slotted Hex Screw (2)
0017-00101-0975
Speed Sensor Assembly
AK58-00073-0001
Sensor Wheel
Mounting Screw (3)
0017-00101-1631
Sensor Wheel
0K58-01094-0000
Locking Nut (4)
0017-00103-0027
Washer (4)
0017-00104-0409
Insulating Shoulder
Washer (4)
0K58-01255-0000
Insulating Pad (2)
0K58-01256-0001
Flywheel Assembly
AK58-00090-0002
(Assembly includes
Flywheel 0K58-01092-0002
Sensor Wheel and
Mounting Screws)
15
ARCTIC SILVER 93TW ROHR 93TW-0XXX-04
Idler Arm Assembly and Static Brush S/N THJ100000 and up
Idler Arm Assembly
AK58-00053-0002
Idler Pin
0017-00007-0248
Idler Spring Damper
0K26-02055-0000
Idler Spring
0k58-01085-0000
Wire Clamp
0017-00042-1072
Screw
0017-00101-1193
Limit Switch
0017-00032-0195
Limit Switch Cable
AK58-00027-0000
Motor Pulley
0K58-01057-0001
Allen Screw
0017-00101-0333
Grommet
0017-00042-0326
Drive Belt
0K58-01114-0000
Idler Pulley
0K26-01731-0000
Threaded Idler
0K58-01084-0002
Lock Nut: Idler
0017-00103-0324
Shaft
Anti Static Brush
0K58-01263-0001
Tinsel Bracket Screw(2)
0017-00101-1193
Plug
0017-00042-1053
(For units not
equipped with
circuit breaker.)
16
ARCTIC SILVER 93TW ROHR 93TW-0XXX-04
Leveler Assembly – AK58-00370-0000 S/N THJ100000 and up
Bracket Leveler
0K58-01083-0000
Pivot Pin
0K58-01098-0000
Leveling Foot
0K58-01110-0000
Stop Nut
0K58-01099-0000
Hex Nut (4)
0017-00101-1652
Lock Washer (4)
0017-00104-0333
Flat Washer (4)
0017-00104-0190
17
ARCTIC SILVER 93TW ROHR 93TW-0XXX-04
Front Roller Assy.–AK58-00066-0000 S/N THJ100000 and up
Polley V Pulley 8
0K58-01105-0000
Hex Bolt
0017-00101-1632
Flat Washer
0017-00104-0330
Lock Washer
0017-00104-0005
Flat Washer
0017-00104-0043
Mounting Bolt
0017-00101-0974
3.5” Front Roller
0K58-01001-0001
18
40-XXX0-WT39 RHOR WT39 REVLIS CITCRA
pu dna 000001JHT N/S 1 citamehcS stnenopmoC rewoP
20 Amp Line Filter
0017-00003-1015
4” Black Wire
AK58-00081-0000
6” White Wire
AK58-00082-0000
5” Green/Yellow Wire
AK58-00083-0000
MOV/Filter Cable Assy.
AK58-00224-0001
Line Cord (Plug End Changes)
0017-00003-0996 8’ 240v+ AUS
0017-00003-0974 8’ Domestic
0017-00003-0948 12’ 220v
0017-00003-0915 8’ RT Angle Plug
0017-00003-0781 8’ 220v/60Hz
0017-00003-0696 8’ Continental
0017-00003-0890 8’ 240v/50Hz UK
Description
HARNESS-ASSY:MFG;120/60 20A E
EHARNESS-ASSY:MFG;220/60 20A
HARNESS-ASSY:MFG;230/50 10A E
HARNESS-ASSY:MFG;240/50 10A E
HARNESS-ASSY:MFG;240V+ 20A E
HARNESS-ASSY:MFG;100/50 20A E
HARNESS-ASSY:MFG;200/50 20A E
Item
0017-00003-1015
0017-00003-1015
-
-
0017-00003-1015
0017-00003-1015
0017-00003-1015
Item
AK58-00222-0000
AK58-00223-0003
AK58-00223-0003
AK58-00223-0004
AK58-00223-0004
AK58-00223-0001
AK58-00223-0002
Black 4” Jumper
AK58-00081-0000
White 6” Jumper
AK58-00082-0000
Green/Yellow 5” Jumper
AK58-00083-0000
Item
AK58-00265-0001
AK32-00265-0002
AK32-00265-0003
AK32-00265-0004
AK32-00265-0005
AK32-00265-0006
AK32-00265-0007
Power Cable Only
120/60
AK58-00222-0000
220/230
AK58-00223-0003
MOV Cable
AK58-00224-0001
19
40-XXX0-WT39 RHOR WT39 REVLIS CITCRA
pu dna 000001JHT N/S 2 citamehcS stnenopmoC rewoP
20 Amp Line Filter
0017-00003-1015
On/Off switch
0017-00032-0198
X
former Bracket Assembly
(foreign units only)
AK58-00210-0000
Line Cord (Plug End Changes)
0017-00003-0996 8’ 240v+ AUS
0017-00003-0974 8’ Domestic
0017-00003-0948 12’ 220v
0017-00003-0915 8’ RT Angle Plug
0017-00003-0781 8’ 220v/60Hz
0017-00003-0696 8’ Continental
0017-00003-0890 8’ 240v/50Hz UK
Description
HARNESS-ASSY:MFG;120/60 20A E
EHARNESS-ASSY:MFG;220/60 20A
HARNESS-ASSY:MFG;230/50 10A E
HARNESS-ASSY:MFG;240/50 10A E
HARNESS-ASSY:MFG;240V+ 20A E
HARNESS-ASSY:MFG;100/50 20A E
HARNESS-ASSY:MFG;200/50 20A E
Item
0017-00003-1015
0017-00003-1015
-
-
0017-00003-1015
0017-00003-1015
0017-00003-1015
Item
AK58-00222-0000
AK58-00223-0003
AK58-00223-0003
AK58-00223-0004
AK58-00223-0004
AK58-00223-0001
AK58-00223-0002
Black 4” Jumper
AK58-00081-0000
White 6” Jumper
AK58-00082-0000
Green/Yellow 5” Jumper
AK58-00083-0000
Item
AK58-00265-0001
AK32-00265-0002
AK32-00265-0003
AK32-00265-0004
AK32-00265-0005
AK32-00265-0006
AK32-00265-0007
Power Cable Only
120/60
AK58-00222-0000
220/230
AK58-00223-0003
MOV Cable
AK58-00224-0001
20
40-XXX0-WT39 RHOR WT39 REVLIS CITCRA
pu dna 000001JHT N/S ylppuS rewoP tfiL/xaW
MOTOR CONTROLLER
WAX LIFT POWER SUPPLY
LEVEL SWITCH
CLOSED @ 0%
MESSAGE CENTER
CONSOLE
SPEED
PICK-UP
CAPACITOR BD.
MOTOR
E Stop
AK58-00036-0001
Life Pulse
AK58-00041-0001
Polar/End Session
AK58-00036-0001
Negative Switch
AK60-00009-0001
For pre-wired units:
120” Coax Cable
AK32-00020-0002
120” Power Extension Cable
AK32-00078-0001
Motor Controller Interface
AK58-00035-0001
Speed Sensor
AK58-00043-0000
Motor Controller to
Capacitor Board Cable
Domestic (3-wire)
AK58-00077-0001
International (4-wire)
AK58-00077-0000
/