MODEL G0609
12" PARALLELOGRAM
JOINTER
OWNER'S MANUAL
COPYRIGHT © OCTOBER, 2006 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BL8452
PRINTED IN CHINA
Table of Contents
INTRODUCTION ............................................................................................................................... 3
Foreword .................................................................................................................................... 3
Contact Info ................................................................................................................................
3
Machine Data Sheet ...................................................................................................................
4
Identification ............................................................................................................................... 6
SECTION 1: SAFETY .......................................................................................................................
7
Additional Safety for Joi
nters ..................................................................................................... 9
SECTION 2: CIRCUIT REQUIREMENTS ......................................................................................
10
220V Single-Phase ..................................................................................................................
10
SECTION 3: SET UP ......................................................................................................................
11
Set Up Safety ...........................................................................................................................
11
Items Needed for Set Up ......................................................................................................... 11
Unpacking ................................................................................................................................ 11
Inventory ................................................................................................................................... 12
Hardware Recognition Chart ....................................................................................................
13
Clean Up ..................................................................................................................................
14
Site Considerations ..................................................................................................................
14
Moving & Placing
Jointer ......................................................................................................... 15
Mounting to Shop Floor ............................................................................................................
15
Fence ....................................................................................................................................... 16
Winding Cutterhead Guard ...................................................................................................... 17
Pedestal Switch ........................................................................................................................
17
Knife Setting Jig .......................................................................................................................
18
Checking Outfeed Table Height ..............................................................................................
18
Dust Port .................................................................................................................................. 19
Test Run ...................................................................................................................................
19
SECTION 4: OPERATIONS ...........................................................................................................
20
Operation Safety ......................................................................................................................
20
Basic Controls ..........................................................................................................................
20
Stock Inspection
and Requirements ........................................................................................ 21
Squaring Stock .........................................................................................................................
22
Surface Planing ........................................................................................................................
23
Edge Jointin
g ........................................................................................................................... 24
Bevel Cutting ............................................................................................................................
25
Rabbet Cutting ......................................................................................................................... 26
SECTION 5: ACCESSORIES ......................................................................................................... 27
SECTION 6: MAINTENANCE ........................................................................................................
30
Schedule .................................................................................................................................. 30
Cleaning ................................................................................................................................... 30
Unpainted Cast Iron .................................................................................................................
30
Lubrication ................................................................................................................................ 30
Maintenance Log ......................................................................................................................
31
SECTION 7: SERVICE ................................................................................................................... 32
Troubleshooting ........................................................................................................................ 32
Inspecting Knives ..................................................................................................................... 34
Adjusting/Replacing Knives ......................................................................................................
34
Checking/Adjusting Table Parallelism ...................................................................................... 37
Setting Outfeed Table Height ...................................................................................................
39
Setting Infeed Table .................................................................................................................
40
Calibrating Depth Scale ...........................................................................................................
41
Setting Fence Stops .................................................................................................................
41
V-Belts ...................................................................................................................................... 43
Pulley Alignment ......................................................................................................................
43
G0609 Electrical Components .................................................................................................
45
G0609 Wiring Diagram .............................................................................................................
46
Base Assembly Parts Breakdown ............................................................................................
47
Base Parts List .........................................................................................................................
48
Table Assembly Parts Breakdown ...........................................................................................
49
Table Parts List ........................................................................................................................ 49
Fence Assembly Parts Breakdown ..........................................................................................
50
Fence Parts
List ....................................................................................................................... 50
Stand Assembly Parts Breakdown ...........................................................................................
51
Stand Parts List ........................................................................................................................
52
Warning Label Parts
List .......................................................................................................... 53
WARRANTY AND RETURNS ........................................................................................................
54
G0609 12" Parallelogram Jointer
-3-
If you have any comments regarding this manual,
please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: [email protected]
We stand behind our machines. If you have any
service questions or parts requests, please call or
write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: [email protected]
Web Site: http://www.grizzly.com
Foreword
INTRODUCTION
Contact Info
We are proud to offer the Model G0609 12"
Parallelogram Jointer. This machine is part of
a growing Grizzly family of fine woodworking
machinery. When used according to the guide
-
lines set forth in this manual, you can expect
years of trouble-free, enjoyable operation and
proof of Grizzly’s commitment to customer satis
-
faction.
We are pleased to provide this manual with
the Model
G0609. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It repre
-
sents our effort to produce the best documenta
-
tion possible.
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0609 as supplied when the manual was pre-
pared. However, owing to Grizzly’s policy of con
-
tinuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at
www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete. Visit our site often to check for the lat
-
est updates to this manual!
-4-
G0609 12" Parallelogram Jointer
Machine Data Sheet
MODEL G0609 12" PARALLELOGRAM JOINTER
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MACHINE DATA
SHEET
Product Dimensions:
Weight .............................................................................................................................................................875 lbs.
Length/Width/Height .........................................................................................................................84" x 33" x 43
1
⁄2"
Foot Print (Length/Width) ...............................................................................................................................84" x 33"
Shipping Dimensions:
Type .......................................................................................................................................................... Wood Crate
Content ............................................................................................................................................................
Machine
Weight ..........................................................................................................................................................1, 036 lbs.
Length/Width/Height .....................................................................................................................
88
3
⁄8" x 29
3
⁄4" x 40
1
⁄2"
Electrical:
Switch ...................................................................................................... Magnetic with Thermal Overload Protection
Switch Voltage .....................................................................................................................................................
220V
Recommended Breaker Size ........................................................................................................................... 20 amp
Plug ..........................................................................................................................................................................
No
Motors:
Main
Type ................................................................................................................ TEFC Capacitor Start Induction
Horsepower ................................................................................................................................................ 3 HP
Voltage .......................................................................................................................................................
220V
Prewired .....................................................................................................................................................
220V
Phase .......................................................................................................................................................
Single
Amps ..............................................................................................................................................................
18
Speed ............................................................................................................................................... 3450 RPM
Cycle ........................................................................................................................................................ 60 Hz
Power Transfer ...............................................................................................................................V-Belt Drive
Bearings ...................................................................................................................... Shielded and Lubricated
Main Specifications:
Construction
Table Construction ............................................................. Parallelogram Design, Precision Ground Cast Iron
Fence Assembly ..................................................................................................................................Cast Iron
Body Assembly ....................................................................................................................................Cast Iron
Stand ....................................................................................................................................................Cast Iron
Guard. ................................................................................................................................. Moulded Aluminum
G0609 12" Parallelogram Jointer
-5-
Capacity
Maximum Depth of Cut .............................................................................................................................
1
⁄8" in.
Maximum Rabbeting Depth ...........................................................................................................................
3
⁄4"
Maximum Width of Cut .................................................................................................................................
12"
Cutterhead Diameter ....................................................................................................................................
3
3
⁄4"
Cutterhead Knife Size ............................................................................................................... 12" x
1
⁄8" x 1
9
⁄64"
Cutterhead Speed ............................................................................................................................. 4950 RPM
Cuts Per Minute ............................................................................................................................. 19,800 RPM
Cutterhead ..............................................................................................................................................
4-Knife
Other Specifications:
Country Of Origin ................................................................................................................................................
China
Warranty .............................................................................................................................................................1 Year
Serial Number Location ................................................................................................Data Label on front of cabinet
Assembly Time ...........................................................................................................................................
45 minutes
Features:
Parallelogram Beds
Top Mount Switch Controls
5
3
⁄8" Tall Fence
Included Push Blocks
5" Dust Port
-6-
G0609 12" Parallelogram Jointer
Figure 1. G0609 identification.
A. Outfeed Table
B. Fence
C. Fence Lock Handle
D. Fence Tilt Lever
E. Cutterhead Guard
F. Control Panel
G. Infeed Table
H. Depth Scale
I. Infeed Table Lock
J. Infeed Table Adjustment Handwheel
K. Outfeed Table Lock
L. Outfeed Table Adjustment Handwheel
M. Dust Port
Identification
D
A
B
E
H
K
L
I
J
F
G
C
M
G0609 12" Parallelogram Jointer
-7-
SECTION 1: SAFETY
-8-
G0609 12" Parallelogram Jointer
G0609 12" Parallelogram Jointer
-9-
Additional Safety for Jointers
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machines there is danger associated
with this machine. Accidents are frequently
caused by lack of familiarity or failure to pay
attention. Use this machine with respect
and caution to lessen the possibility of
operator injury. If normal safety precautions
are overlooked or ignored, serious personal
injury may occur.
1. JOINTER KICKBACK. "Kickback" is when
the workpiece is thrown off the jointer table
by the force of the cutterhead. Always use
push blocks and safety glasses to reduce
the likelihood of injury from “kickback.” If
you do not understand what kickback is,
or how it occurs, DO NOT operate this
machine.
2. CUTTERHEAD ALIGNMENT. Keep the top
edge of the outfeed table aligned with the
edge of the cutterhead at top dead center
(TDC) to avoid kickback and personal inju
-
ries.
3. PUSH BLOCKS. Always use push blocks
whenever surface planing. Never pass your
hands directly over the cutterhead without a
push block.
4. WORKPIECE SUPPORT. Supporting the
workpiece adequately at all times while
cutting is crucial for making safe cuts and
avoiding injury. Never attempt to make a cut
with an unstable workpiece.
5. KICKBACK ZONE. The "kickback zone"
is the path directly through the end of the
infeed table. Never stand or allow others to
stand in this area during operation.
6. MAXIMUM CUTTING DEPTH. The maxi
-
mum cutting depth for one pass is
1
⁄8".
Never attempt any single cut deeper than
this!
7. JOINTING WITH THE GRAIN. Jointing
against the grain or jointing end grain is
dangerous and could produce chatter or
excessive chip out. Always joint with the
grain.
8. KEEPING GUARDS IN PLACE. With the
exception of rabbeting
, all operations must
be performed with the guard in place. After
rabbeting, be sure to replace the guard.
9. PROPER CUTTING. When cutting, always
keep the workpiece moving toward the
outfeed table until the workpiece has passed
completely over the cutterhead.
Never back
the work toward the infeed table.
10. USING GOOD STOCK. Jointing safety
begins
with your lumber. Inspect your
stock carefully before you feed it over the
cutterhead. Never joint a board that has
loose knots, nails, or staples. If you have
any doubts about the stability or structural
integrity of your stock,
DO NOT joint it!
-10-
G0609 12" Parallelogram Jointer
Serious personal injury could occur if you
connect the machine to the power source
before you have completed the set up pro
-
cess. DO NOT connect the machine to the
power source until instructed to do so.
220V Single-Phase
Grounding
In the event of an electrical short, grounding
reduces the risk of electric shock. The grounding
wire in the power cord must be properly connect
-
ed to the grounding prong on the plug; likewise,
the outlet must be properly installed and ground
-
ed. All electrical connections must be made in
accordance with local codes and ordinances.
Amperage Draw
The Model G0609 motor draws the following
amps under maximum load:
Motor Draw at 220V .............................. 18 Amps
Circuit Requirements
We recommend using a dedicated circuit for this
machine. You MUST connect your machine to a
grounded circuit that is rated for the amperage
given below. Never replace a circuit breaker on
an existing circuit with one of higher amper
-
age without consulting a qualified electrician to
ensure compliance with wiring codes
. If you are
unsure about the wiring codes in your area or
you plan to connect your machine to a shared
circuit, consult a qualified electrician.
220V Circuit ...........................................
20 Amps
Plug/Receptacle Type
Recommended Plug/Receptacle ....NEMA L6-20
SECTION 2: CIRCUIT REQUIREMENTS
Electrocution or fire could
result if this machine is
not grounded correctly
or if your electrical con
-
figuration does not com
-
ply with local and state
codes. Ensure compliance
by checking with a quali
-
fied electrician!
Extension Cords
We do not recommend the use of extension
cords. Instead, arrange the placement of your
equipment and the installed wiring to eliminate
the need for extension cords.
If you find it absolutely necessary to use an
extension cord at 220V with your machine:
• Use at least a 12 gauge cord that does not
exceed 50 feet in length!
• The extension cord must also contain a
ground wire and plug pin.
• A qualified electrician MUST size cords over
50 feet long to prevent motor damage.
Figure 2. NEMA L6-20 plug and receptacle.
G0609 12" Parallelogram Jointer
-11-
Wear safety glasses dur-
ing the entire set up pro
-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu
-
al to become familiar with
the controls and opera
-
tions before starting the
machine!
Set Up Safety
SECTION 3: SET UP
The Model G0609 is a
heavy machine (1,036 lbs
shipping weight). Use
power lifting equipment to
lift this jointer. Otherwise
serious personal injury
may occur
The following items are needed to complete the
set up process, but are not included with your
machine:
Description Qty
• Safety Glasses (for each person) .............. 1
• Solvent .......................................................
1
• Shop Rags for Cleaning ............. As Needed
• Extra Person for Lifting Help ......................
1
• Fork Lift, Engine Hoist, or Boom Crane .....
1
• Lifting Straps (900 lb. Capacity) .................
2
• Straightedge (see
Page 18) ....................... 1
• Phillips Screwdriver #2 ...............................
1
Items Needed for
Set Up
The Model G0609 was carefully packed when it
left our warehouse. If you discover the machine
is damaged after you have signed for delivery,
please immediately call Customer Service at
(570) 546-9663
for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the con
-
dition of your shipment, you should inventory the
contents.
Unpacking
-12-
G0609 12" Parallelogram Jointer
Inventory
After all the parts have been removed from the
wood crate, you should have the following items:
Crate Contents: (Figure
3 & 4) Qty
A. Jointer Assembly ........................................ 1
B. Fence Assembly ......................................... 1
C. Fence Bracket ............................................ 1
D. Push Blocks ................................................ 2
E. Knife Setting Jig ......................................... 1
Figure 3. Crate contents.
In the event that any nonproprietary parts are
missing (e.g. a nut or a washer), we would be
glad to replace them, or for the sake of expedi
-
ency, replacements can be obtained at your local
hardware store.
Figure 4. Additional crate contents.
A
B
C
D
NOTICE
Some hardware/fasteners on the inventory
list may arrive pre-installed on the machine.
Check these locations before assuming that
any items from the inventory list are miss
-
ing.
Hardware and Tools Qty
• Hex Wrenches 3, 4, 8, 10mm ...........1 Each
• Open End Wrench
10/12, 12/14,17/19mm ......................1 Each
• Cap Screws M12-1.75 x 30 (Fence) ..........
2
• Flat Washers 12mm (Fence) ......................
3
• Lock Washers 12mm (Fence) ....................
2
• Lock Nut M12-1.75 (Fence) .......................
1
• Flat Washers 10mm (Pedestal) ..................
2
• Lock Washers 10mm (Pedestal) ................
2
• Cap Screws M10-1.5 x 25 (Pedestal) ........
2
SUFFOCATION HAZARD!
Immediately discard all plas-
tic bags and packing materi
-
als to eliminate choking/suf
-
focation hazards for children
and animals.
E
G0609 12" Parallelogram Jointer
-13-
Hardware Recognition Chart
-14-
G0609 12" Parallelogram Jointer
Figure 5. Minimum working clearances.
Floor Load
Refer to the Machine Data Sheet for the weight
and footprint specifications of your machine.
Some residential floors may require additional
reinforcement to support both the machine and
operator.
Machine Placement
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your new machine. See Figure
5 for the minimum
working clearances.
Unsupervised children and
visitors inside your shop
could cause serious per
-
sonal injury to themselves.
Lock all entrances to the
shop when you are away and
DO NOT allow unsupervised
children or visitors in your
shop at any time!
The unpainted surfaces are coated with a waxy
oil to protect them from corrosion during ship
-
ment. Remove this protective coating with a sol
-
vent cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. To clean thoroughly,
some parts may need to be removed. For opti
-
mum performance from your machine, make
sure you clean all moving parts or sliding
contact surfaces that are coated. Avoid chlo
-
rine-based solvents, such as acetone or brake
parts cleaner, as they may damage painted sur
-
faces should they come in contact. Always follow
the manufacturer’s instructions when using any
type of cleaning product.
Site ConsiderationsClean Up
Gasoline and petroleum
products have low flash
points and could cause
an explosion or fire if
used to clean machinery.
DO NOT use gasoline or
petroleum products to
clean the machinery.
Many of the solvents
commonly used to clean
machinery can be toxic
when inhaled or ingest
-
ed. Lack of ventilation
while using these sol
-
vents could cause seri
-
ous personal health risks
or fire. Take precautions
from this hazard by only
using cleaning solvents
in a well ventilated area.
G0609 12" Parallelogram Jointer
-15-
Moving & Placing
Jointer
The Model G0609 requires the use of lifting
equipment such as a forklift, engine hoist, or
boom crane. DO NOT lift the machine by hand.
If you are unsure how to lift this jointer, consult a
qualified professional.
To lift the jointer
:
1. Wrap lifting straps around the infeed and
outfeed tables. Position the straps as close
to the base as possible to prevent damaging
the tables.
2. With lifting straps positioned evenly, lift the
jointer (
Figure 6) off of the pallet and onto
the floor.
The Model G0609 is
an extremely heavy
machine. Serious per
-
sonal injury may occur if
safe moving methods are
not followed. To be safe,
you will need assistance
and power equipment
when moving the ship-
ping crate and remov
-
ing the machine from the
crate.
Figure 6. Model G0609 supported evenly by two
lifting straps.
Although not required, we recommend that you
mount your new machine to the floor. Because
this is an optional step and floor materials may
vary, floor mounting hardware is not included.
Generally, you can either bolt your machine to
the floor or mount it on machine mounts. Both
options are described below. Whichever option
you choose, it is necessary to level your machine
with a precision level.
Bolting to Concrete Floors
Lag shield anchors with lag bolts (Figure 7)
and anchor studs are two popular methods for
anchoring an object to a concrete floor. We sug
-
gest you research the many options and methods
for mounting your machine and choose the best
that fits your specific application.
Mounting to Shop
Floor
NOTICE
Anchor studs are stronger and more per-
manent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine
.
Figure 7. Typical fasteners for mounting to
concrete floors.
Anchor Stud
Lag Shield & Bolt
-16-
G0609 12" Parallelogram Jointer
Figure 8. Installing fence bracket.
2. With the help of an assistant, lift the fence
assembly over the fence bracket, slip the
sliding bushing (
Figure 9) into the fence
bracket slot, and make sure the key and key-
way slot fit snugly.
To install the fence:
1. Align the mounting holes on the fence bracket
and jointer, and fasten with the M12-1.75 x 30
cap screws, flat washers and lock washers as
shown in
Figure 8.
Figure 9. Installing fence assembly.
Fence
Make sure the fence, carriage, and table have
been thoroughly cleaned of all the export grease
before installing the fence, or the fence will not
slide easily. The fence has a keyway slot built into
the underside of it that fits over the key on the
table. These keep the fence perpendicular to the
cutterhead during adjustments.
The fence is heavy.
Seek assistance when
lifting it onto the jointer
stand.
Components and Hardware Needed: Qty
Cap Screws M12-1.75 x 30 ...............................
2
Flat Washers 12mm ..........................................
3
Lock Washers 12mm .........................................
2
Lock Nut M12-1.75 .............................................
1
Fence Bracket ...................................................
1
Fence Assembly ................................................
1
3. Secure the sliding bushing with a 12mm flat
washer and lock nut.
Sliding
Bushing
Key
Key Slot
Fence
Bracket Slot
G0609 12" Parallelogram Jointer
-17-
Pedestal Switch
The pedestal switch is upside down for shipping
purposes.
Components and Hardware Needed: Qty
• Flat Washers 10mm (Pedestal) ..................
2
• Lock Washers 10mm (Pedestal) ................
2
• Cap Screws M10-1.5 x 25 (Pedestal) ........
2
• Pedestal Switch .......................................... 1
To set up the pedestal switch:
1. Remove the M10-1.5 x 25 cap screws and
flat washers shown in
Figure 11.
2. Turn the pedestal upright and fasten it to
the jointer with the cap screws and washers
removed in Step 1, as shown in
Figure 12.
Figure 11. Location of pedestal mounting
hardware (one side shown).
Winding Cutterhead
Guard
Though the cutterhead guard is pre-installed, you
should check to make sure it works.
1. Pull the guard back and let it go. The guard
should spring back over the cutterhead.
— If the guard drags across the table, loosen
the set screws on the guard, raise it slight
-
ly, then tighten the set screws.
— If the guard does not spring back over the
cutterhead, loosen the set screws on the
jointer shown in Figure 10, hold the guard
over the cutterhead, and wind the shaft
collar clockwise. Tighten the set screws.
Check to see if the guard works and adjust
the collar as needed.
Figure 10. Loosening set screws.
Figure 12. Mounting pedestal in upright position.
Set
Screws
Shaft
Collar
-18-
G0609 12" Parallelogram Jointer
Knife Setting Jig
Assemble the jig as shown in Figure 13.
Checking Outfeed
Table Height
The outfeed table MUST be level with the knives
when they are at top-dead-center or the workpiece
cannot be feed across the jointer safely. The
outfeed table height is factory set, but we recom
-
mend that you check it to make sure that it didn’t
change during shipping.
To check the outfeed table height:
1. Place a straightedge on the outfeed table so
it extends over the cutterhead.
2. Rotate the cutterhead pulley until one of the
knives is at top-dead-center (TDC), as illus
-
trated in
Figure 14.
Figure 13. Knife setting jig assembly.
Figure 14. Cutterhead knife at top-dead center.
Figure 15. Using a straightedge to align outfeed
table height with knife at TDC.
When correctly set, the knife will barely touch
the straightedge, as shown in
Figure 15.
— If your outfeed table is correctly set, no
adjustments are necessary.
— If the knife lifts the straightedge off the
table or it is below the straightedge, then
the outfeed table must be re-set. Refer to
Setting Outfeed Table Height on
Page
39.
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