Dodge ES142 User manual

Dodge
Brand
Dodge
Model
ES142
Category
Motor vehicle accessories & components
Type
User manual

Dodge ES142 is a compact and versatile electronic actuator designed for precise control of dampers in various HVAC applications. Its spring return mechanism ensures the damper returns to its original position in the event of a power loss. The ES142 offers multiple control options, including three-position and two-position control, for compatibility with different system requirements. Additionally, its adjustable mechanical range allows for customization of the actuator's rotation angle between 0 and 90 degrees.

Dodge ES142 is a compact and versatile electronic actuator designed for precise control of dampers in various HVAC applications. Its spring return mechanism ensures the damper returns to its original position in the event of a power loss. The ES142 offers multiple control options, including three-position and two-position control, for compatibility with different system requirements. Additionally, its adjustable mechanical range allows for customization of the actuator's rotation angle between 0 and 90 degrees.

Dodge Engineering & Controls, Inc.
Toll Free (877) 334-2875 Fax: (978) 244-1422
Installation
ES142 Spring Return Electronic Actuators
129-270 EAI/ES-1 DEI, Inc.
EA0655R1
a
b
f
d
g
h
c
e
Figure 1. Parts of the ES142 Actuator.
a. Actuator
b. Shaft adapter
c. Position indicator
d. Shaft adapter locking
clip
e. Position indicator
adapter
f. Mounting bracket
(for dampe
rs)
g. Mounting screws
h. 3 mm hex wrench
Product Description
This installation instruction describes the steps for
direct-coupled mounting the ES142 series spring
return electronic actuator.
Product Numbers
ES142 (all versions)
Installation Conventions
Warning
Personal injury or loss of life may
occur if you do not perform a
procedure as specified.
Caution
Equipment damage or loss of data
may occur if you do not follow a
pro
c
edure as specified.
Required Tools
• 10 mm (13/32 in. open end wrench or ratchet
• Drill
• 4 mm (5/32 in.) drill bit
• 3 mm hex wrench (provided)
• Phillips screwdriver
• Marker or pencil
Expected Installation Time
30 minutes
Prerequisites
NOTE: The actuator is shipped from the factory
with a 5° preload on the spring. The
position of the indicator points to the 0°
position. When power is applied to the
actuator, the preload is released.
WARNING:
Do not open the actuator.
Dodge Engineering & Controls, Inc.
Toll Free (877) 334-2875 Fax: (978) 244-1422
Installation
ES142 Spring Return Electronic Actuators
129-270 EAI/ES-2 DEI, Inc.
Installation
90¡
EA1119R1
90¡
2
1
2
Manual
Overide
Manual
Overide
NOTE: The actuator can be mounted for clockwise or counterclockwi
se rotation of the damper shaft.
Figure 2. Actuator Mounting Orientation.
>20 mm
>3/4 in
<
77 mm
<3 in
3
a
4
5
6
5
4
a
e
b
d
d
90
c
7
6
c
cc
7
6
SHAFT
ADAPTER
ALIGNMENT
MARK
>
77 mm
>3 in
cc
b
EA0656R1
NOTE: The shaft coupling and position indicator can be mounted on either side of the actuator.
Place the sha
ft adapter right next to the alignment mark keeping the mark visible.
Figure 3. Shaft Length and Proper Shaft Adapter Location.
Dodge Engineering & Controls, Inc.
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Installation
ES142 Spring Return Electronic Actuators
129-270 EAI/ES-3 DEI, Inc.
EA0288R1
1
2
3
4
OR
EA0289R2
3
4
MANUAL
OVERRIDE
MANUAL
OVERRIDE
Place the actuator on the shaft with the dampe
r bla
des in the desired 0 position.
Tighten the middle screw so that the shaft is in the center of the shaft adapter opening.
Figure 4. Actuator Mounting.
EA0357R2
4 mm
5/32 in.
2 PLACES
6
5
1/2
1/2
g
f
Anti-rotation tab should be approximately in the center
of the actuator anti-rotation slot.
Figure 5. Fasten the Mounting Bracket.
Dodge Engineering & Controls, Inc.
Toll Free (877) 334-2875 Fax: (978) 244-1422
Installation
ES142 Spring Return Electronic Actuators
129-270 EAI/ES-4 DEI, Inc.
EA0697R1
10 mm HEX
SOCKET
88 lb. - in.
(10Nm) TORQUE
10 mm HEX
SOCKET
88 lb. - in.
(10Nm) TORQUE
NOTE: Keep the shaft in the ce
nter of the shaft adapter opening. Apply 7.5 lb-ft (10 Nm) torque maximum.
Figure 6. Fasten the Shaft Adapter to the Damper Shaft.
Manual Override
EA0374R3
GEAR TRAIN
LOCK PIN
Manual
Override
3 mm
x 7-3/4 = 90˚
90˚
GEAR TRAIN
LOCK PIN
3
HOLD
5
4
1
2
h
GEAR TRAIN
LOCK PIN
90˚
90˚
8
7
6
Manual
Override
Manual
Override
Rotating
Turn the key in the direction of
the arrow on
the hand symbol.
Locking in place
Rotate the gear train
lock pin.
Releasing when power is absent
Turn the key in the direction of the
arrow.
Figure 7. Manual Override.
CAUTION:
When you lock the gear train lock pin, be careful to turn only about 5 degree
s until you hear a light
click or meet slight resistance. Turning too far will strip the head of the lock pin. Once power is
restored, the actuator returns to automated control, without having to rotate the gear train lock pin.
Dodge Engineering & Controls, Inc.
Toll Free (877) 334-2875 Fax: (978) 244-1422
Installation
ES142 Spring Return Electronic Actuators
129-270 EAI/ES-5 DEI, Inc.
Mechanical Range Adjustment –
Limiting Rotation (0 through 90°)
Make sure the actuator is in the zero position when
maki
ng this adjustment. If making the adjustment
before the actuator is in service, take into account the
5° preload. To release the preload, insert the 3 mm hex
key in the override opening and turn the key in the
direction of the arrow.
To line up the actuator at the desired angle of rotation,
begin by rem
oving the clamp from actuator.
Rotate adapter and insert at desired angle of rotation.
Return clam
p to secure the adapter. Test rotation by
applying signal.
If necessary, re-adjust adapter and restart.
EA0701R1
1
2
3
Figure 8.
The Angular Rotation is Adjustable between
0° and 90° at 5-degree Intervals.
EA0660R1
90
5
4
Figure 9.
Mounting for NEMA 2
See Figure 10 for acceptable NEMA 2 mounting
positions.
<
90
˚
<
90
˚
90
˚
NEMA 2
EA0692R1
Figure 10. Acceptable NEMA 2 Mounting Positions.
Dodge Engineering & Controls, Inc.
Toll Free (877) 334-2875 Fax: (978) 244-1422
Installation
ES142 Spring Return Electronic Actuators
129-270 EAI/ES-6 DEI, Inc.
DIP Switch Features
(ES142-M2 and ES142-M2-S Only)
Counterclockwise
Self-adapt feature
2 to 10 Vdc
Tandem Mount
Master
Clockwise
Self-Adapt Off
0 to 10 Vdc
Single Mount
Slave
Figure 11. DIP Switch Settings.
•
After setting the 4th DIP switch for TM (tandem mount) on all actuators used in the
tandem ap
plication, one actuator must be identified as the Master by selecting the
"M" on the 5th DIP switch.
• The rest of the actuators used in the applicatio
n should have the "S" (slave) set on
the 5th DIP switch.
• Connect all the 2 (black) Neutral wires a
nd connect them to the power supply.
• Connect all the 1 (red) Supply wires and connect them to the power supply.
• The Output Signal 9 (pink) wire identified as the Master actuator, needs to be
connected to all the Control Signal Wires 8 (gray) of the slave actuators used in the
tandem application.
Operating
Voltage
Power
Consumption
Modulating Control
24 Vac/dc 9 VA/7W
2-Position and 3-Position Control
24 Vac/dc 8 VA/6W
120 Vac 9 VA
Dodge Engineering & Controls, Inc.
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Installation
ES142 Spring Return Electronic Actuators
129-270 EAI/ES-7 DEI, Inc.
Dual Auxiliary Switch (-S option)
A
-5° 0° 10° 20° 30° 70° 80° 90°
0° 10° 20° 30° 70° 80° 90°
B
EA0413R2
Figure 12.
Actuator rotary range with the shaft adapter mounted at
positio
n 0.
Setting rang
e for Switches A and B: 0 – 90°
Setting interval: 5°
Switching hysteresis: 2°
Factory setting:
Switch A 5°
Switch B 85°
To change the settings of A and B:
•
Make sure the actuator is in the 0 position. The
scale is valid
only in the 0 position.
• Use a flat-blade screwdriver to turn the switch
adju
stment dials to the desired setting at which a
signal is to be given.
80
70
60
50
B
90
AUX
SWITCH
ADJ
20
30
40
10
20
40
A
70
EA0277R3
Manual
Override
Figure 13. Dual Auxiliary Switch Dials.
Dodge Engineering & Controls, Inc.
Toll Free (877) 334-2875 Fax: (978) 244-1422
Installation
ES142 Spring Return Electronic Actuators
129-270 EAI/ES-8 DEI, Inc.
Zero Span Control Signal Adjustment (-ZS option)
The offset (start point) and
span
of the control signal
can be adjusted. The offset,
U0, can be adjusted between
0 to 5 VDC. The span, ∆U,
can be adjusted between 2
to 30 VDC.
100
0
U
O
Δ
U (max. 30 V)
Y
U
(v)
Y
S
(%)
EA0411R1
2 5 10 35
2)1) 3)
Ys Mechanical positioning range
(100% = angl
e of rotation 90°)
Yu Control signal
U0 Offset (start point)
∆U Span
Examples above:
Ex. 1. U0 = 0V, ∆U = 2V The minimu
m working
range for Ys = 100%.
Ex. 2. U0 = 5V, ∆U = 30V The maximu
m working
range for Ys = 100%
Ex. 3. U0 = 0V, ∆U = 10V
Factory setting
Offset, Uo
2
4
0
1
3
5
Span, U
30
2
15
10
5
20
25
Control
Signals
Uo
U
EA0287R1
Figure 14. The Minimum and Maximum Control Signal
Adjustment.
Figure 15. Setting for
10V Span, 0 Offset.
Example:
Open the actuator from 0% to 50% (45°) using a con
t
rol signal of Umin = 2V to Umax = 10V.
Calculating the value of ∆U:
V16
50
2)(10 x 100
% in rotation of angle Working
min) Umax (U %] [ 100
U =
−
=
−
=Δ
Settings:
Offset U0 = 2, Span: ∆U = 16V
Umin = mi
nimum control signal
Umax = maximum control signal
100
0
ΔU (16 V)
Y
U
(v)
Y
S
(%)
21810
U
min
U
max
50
U
o
EA0412R1
Figure 16. Example.
Dodge Engineering & Controls, Inc.
Toll Free (877) 334-2875 Fax: (978) 244-1422
Installation
ES142 Spring Return Electronic Actuators
129-270 EAI/ES-9 DEI, Inc.
Wiring
24 VAC or 120 VAC
All wiring must conform to NEC and local codes and regulations.
24 VAC
Use earth ground isolating step-down Class 2 transformers. Do not use auto transformers. Determine the supply
transformer rating by summing the total VA of all actuators used. The maximum rating for a Class 2 step-down
transformer is 100 VA. The ES142 (24 VAC) actuators require 8 to 9 VA; therefore it is recommended that up to
10 actuators (between 80 and 90% of transformer VA) can be powered by one transformer. Operating more than
10 actuators requires additional transformers or separate 100 VA power trunks.
WARNING:
Mixed switch operation is not permitted. To the switching output
s of both auxiliary switches (A and B),
only apply:
• Standard cable (250 Vac/24 Vdc)
− UL/cUL: line voltage, or
− UL/cUL: Class 2 voltage.
NOTE
: Either all six outputs of the dual auxiliary
switches must be connected to line voltage or all six
outputs must be connected to Class 2 voltage.
• Plenum cable (24V)
− UL/cUL: Class 2 voltage.
Wiring Diagrams
Three-Position Control (24 VAC/DC)
EA0868R1
NEUT
EARTH GROUND
ISOLATING CLASS 2
TRANSFORMER FOR
24 Vac POWER
120 Vac
2 (BLACK)
7 (ORANGE)
6 (VIOLET)
1 (RED)
24
Vac
Figure 17. Three-Position Control.
Dodge Engineering & Controls, Inc.
Toll Free (877) 334-2875 Fax: (978) 244-1422
Installation
ES142 Spring Return Electronic Actuators
129-270 EAI/ES-10 DEI, Inc.
Two-Position Control (24 VAC/DC)
M
A
B
S1
S4
S2 S3 S5 S6
2
1
EA0281R1
Figure. 18
Table 1. Two-position Control 24 VAC/DC.
Color
Standard
Symbol
Function
Plenum
1
(+)
Red
2 Com Black
S1 Switch A Common Gray/red
S2 Switch A N.C. Gray/blue
S3 Switch A N.O. Gray/pink
S4 Switch B Common Black/red
S5 Switch B N.C. Black/blue
S6 Switch B N.O. Black/pink
Two-Position Control (120 VAC)
M
A
B
S1
S4
S2 S3 S5 S6
4
3
PL0026R1
Figure 19.
Table 2. Two-position Control 120 VAC.
Color
Standard
Symbol
Function
Standard
3 Line (120 VAC) Black
4 Neutral (120 VAC) White
S1 Switch A Common Gray/red
S2 Switch A N.C. Gray/blue
S3 Switch A N.O. Gray/pink
S4 Switch B Common Black/red
S5 Switch B N.C. Black/blue
S6 Switch B N.O. Black/pink
Dodge Engineering & Controls, Inc.
Toll Free (877) 334-2875 Fax: (978) 244-1422
Installation
ES142 Spring Return Electronic Actuators
129-270 EAI/ES-11 DEI, Inc.
Three-Position Control (24 VAC/DC) Modulating Position Control
(24 VAC/DC)
M
CONTROL SIGNAL
1
SUPPLY
CW
6
CCW
7
2
NEUTRAL
PL0154R1
M
A
B
S1
S4
S2 S3 S5 S6
1
8
2
9
EA0284R1
Figure 21.
Figure 20.
Table 3. Three-position Control 24 VAC/DC.
Table 4. Modulating Control 24 VAC/DC.
Color
Standard
Symbol
Function
Plenum
1
(+)
Red
2 Com Black
6 Control signal clockwise Violet
7
Control signal
countercl
ockwise
Orange
(0 to 10 Vdc or 2 to 10 Vdc) for Tandem
Application (Master/Slave)
EA1217R1
Supply (+)
81
Neutral (-)
9
8
2
2
2
1
8
1
Supply
Supply
Input 0 to 10 Vdc
or 2 to 10 Vdc
Neutral
Neutral
Controller
Actuator 1
Actuator 2
Actuator 3
Control Signal
0 to 10 Vdc
Supply
Input 0 to 10 Vdc
or 2 to 10 Vdc
Neutral
Output (Feedback)
Input 0 to 10 Vdc
or 2 to 10 Vdc
Neutral
Color
Standard
Symbol
Function
Plenum
1
(+)
Red
2 Com Black
8
0 to 10 VDC/
2 to 10 Vdc inp
ut signal
Gray
9
Output for 0 to 10 VDC
position in
dication
Pink
S1 Switch A Common Gray/red
S2 Switch A N.C. Gray/blue
S3 Switch A N.O. Gray/pink
S4 Switch B Common Black/red
S5 Switch B N.C. Black/blue
S6 Switch B N.O. Black/pink
Dodge Engineering & Controls, Inc.
Toll Free (877) 334-2875 Fax: (978) 244-1422
Installation
ES142 Spring Return Electronic Actuators
129-270 EAI/ES-12 DEI, Inc.
Start-Up/Commissioning
Two-Position Control, 24 VAC/DC
1. Check that the wires ar
e connected correctly.
2. Connect wires 1 (red) and 2 (black) to a Digital Multimeter (DMM) with the dial set at VAC to verify that the
operating voltage is
within range.
3. Che
ck operation:
a. Connect wires 1 (red) and 2 (black) to 24 VAC/DC signal.
b. Allow the actuator shaft coupling to rotate from 0 to 90°.
c. Disconnect wire 1 (red) and the actuator shaft cou
p
ling returns to the 0 position.
4. Check spring return:
a. Connect wires 1 (red) and 2 (black) to the 24 VAC/DC signal.
b. Allow the actuator shaft coupling to rotate half-way.
c. Disconnect wire 1 (red).
d. The spring returns the actuator shaft coupling to the fail 0 position.
e. Connect wire 1 (red) and the actuator shaft coupling begins to move.
5. Check the auxiliary switch A (-S option):
a.
Set the DMM dial to OHMS (resistance) or continuity check.
b. Connect wires S1 and S3 to the DMM. The DMM should indicate an open circuit or no resistance.
c. Apply a 24 VAC signal to wire 1 (red).
d. The DMM should indicate contact closure as the actuator sh
aft cou
pling reaches the setting of switch A.
e. Connect wires S1 and S2 to the DMM. The DMM should indicate an open circuit or no resistance.
f. Disconnect wire 1 (red).
g. The DMM should indicate contact closure as the actuator sh
aft cou
pling reaches the setting of switch A.
6. Check the auxiliary switch B (-S option):
a.
Set the DMM dial to OHMS (resistance) or continuity check.
b. Connect wires S4 and S6 to the DMM. The DMM should indicate an open circuit or no resistance.
c. Apply a 24 VAC signal to wire 1 (red).
d. The DMM should indicate contact closure as the actuator sh
aft cou
pling reaches the setting of switch B.
e. Connect wires S4 and S5 to the DMM. The DMM should indicate an open circuit or no resistance.
f. Disconnect wire 1 (red).
g. The DMM should indicate contact closure as the actuator sh
aft cou
pling reaches the setting of switch B.
Service
WARNING:
Do not open the actuator. If the actuator is inoperative, replace the unit.
Dodge Engineering & Controls, Inc.
Toll Free (877) 334-2875 Fax: (978) 244-1422
Installation
ES142 Spring Return Electronic Actuators
129-270 EAI/ES-13 DEI, Inc.
Two-Position Control, 120 VAC
1. Check that the wires ar
e connected correctly.
2. Connect wires to a Digital Multimeter (DMM) with the dial set at VAC to verify that the operati
ng voltage is
within ra
nge.
3. Check operation:
a. Connect wires 3 (black) and 4 (white) to 120 VAC signal.
b. Allow the actuator shaft coupling to rotate from 0 to 90°.
c. Disconnect wire 3 (black) and the actuator shaft coupling returns to the 0 position.
4. Check spring return:
a. Connect wires 3 (black) and 4 (white) to the 120 VAC signal.
b. Allow the actuator shaft coupling to rotate half-way.
c. Disconnect wire 3 (black).
d. The spring returns the actuator shaft coupling to the fail 0 position.
e. Connect wire 3 (black) and the actuator shaft coupling begins to move.
5. Check the auxiliary switch A (-S option):
a.
Set the DMM dial to OHMS (resistance) or continuity check.
b. Connect wires S1 and S3 to the DMM. The DMM should indicate an open circuit or no resistance.
c. Apply a 120 VAC across wires 3 (black) and 4 (white).
d. The DMM should indicate contact closure as the actuator sh
aft cou
pling reaches the setting of switch A.
e. Connect wires S1 and S2 to the DMM. The DMM should indicate an open circuit or no resistance.
f. Disconnect wire 3 (black).
g. The DMM should indicate contact closure as the actuator sh
aft cou
pling reaches the setting of switch A.
6. Check the auxiliary switch B (-S option):
a.
Set the DMM dial to OHMS (resistance) or continuity check.
b. Connect wires S4 and S6 to the DMM. The DMM should indicate an open circuit or no resistance.
c. Apply a 120 VAC across wires 3 (black) and 4 (white).
d. The DMM should indicate contact closure as the actuator sh
aft cou
pling reaches the setting of switch B.
e. Connect wires S4 and S5 to the DMM. The DMM should indicate an open circuit or no resistance.
f. Disconnect wire 3 (black).
g. The DMM should indicate contact closure as the actuator sh
aft cou
pling reaches the setting of switch B.
Service
WARNING:
Do not open the actuator. If the actuator is inoperative, replace the unit.
Dodge Engineering & Controls, Inc.
Toll Free (877) 334-2875 Fax: (978) 244-1422
Installation
ES142 Spring Return Electronic Actuators
129-270 EAI/ES-14 DEI, Inc.
Three-Position Control, 24 VAC/DC
1. Check that the wires are connected correctly.
2. Connect wires 1 (red) and 2 (black) to a Digital Multimeter (DMM) with the dial set at VAC to verify that the
operating voltage is within range.
3. Che
ck operation:
a. Connect wires 1 (red) and 2 (black) to the actuator.
b. Apply a control signal (24 VAC/DC) to wire 6 (violet).
c. Allow the actuator shaft coupling to rotate from 0 to 90°.
d. Stop applying a control signal to wire 6 (violet).
e. Apply a control signal (24 VAC/DC) to wire 7 (orange).
f. Allow the actuator shaft coupling to rotate from 90 to 0°.
4. Check spring return:
a. Apply a control signal (24 VAC/DC) to wire 6 (violet).
b. Allow the actuator shaft coupling to rotate half-way.
c. Disconnect wire 1 (red).
d. The spring returns the actuator shaft coupling to the fail 0 position.
Service
WARNING:
Do not open the actuator. If the actuator is inoperative, replace the unit.
Dodge Engineering & Controls, Inc.
Toll Free (877) 334-2875 Fax: (978) 244-1422
Installation
ES142 Spring Return Electronic Actuators
129-270 EAI/ES-15 DEI, Inc.
Modulating Control, 24 VAC/DC
1. Check that the wires ar
e connected correctly.
2. Check that the offset (start point) and sp
an are set correctly, if used.
3. Connect wires 1 (red) and 2 (black) to a Digital Multimeter (DMM) with the dial set at VAC to verify that the
operating voltage is within range.
4. Che
ck operation:
a. Connect wires 1 (red) and 2 (black) to the actuator.
b. Set the DMM dial to VDC for the actuato
r
input signal as required for voltage.
c. Connect wires 2 (black) and 8 (gray) to DMM.
d. Apply a full scale input signal (10 VDC) to wire 8 (gray).
e. Allow the actuator shaft coupling to rotate from 0 to 90°.
f. Disconnect wire 1 (red) and the shaft coupling returns to the 0 position.
5. Check spring return:
a. Set the DMM dial to VDC.
b. Connect wires 2 (black) and 8 (gray) to DMM.
c. Apply an input signal (5 VDC) to wire 8 (gray).
d. Allow the actuator shaft coupling to rotate half-way.
e. Disconnect wire 1 (red). The spring returns the actuator shaft coupling to the fail 0 position.
f. Connect wire 1 (red) and the actuator moves.
6. Check feedback:
a. Set the DMM dial to VDC.
b. Attach wires 2 (black) and 9 (pink) to the DMM.
c. Apply a full scale input signal to wire 8 (gray). Th
e re
ading at the DMM should increase.
d. Remove the signal from wire 8 (gray) and the reading at the DMM should decrease and the actuator
shaft couplin
g returns to the fail 0 position.
7. Check the auxiliary switch A (-S option):
a.
Set the DMM dial to OHMS (resistance) or continuity check.
b. Connect wires S1 and S3 to the DMM. The DMM should indicate an open circuit or no resistance.
c. Apply a full scale input signal to wire 8 (gray). The DMM sho
u
ld indicate contact closure as the actuator
shaft coupling reaches the setting of switch A.
d. Connect wires S1 and S2 to the DMM. The DMM should indicate an open circuit or no resistance.
e. Stop the signal to wire 8 (gray).
f. The DMM should indicate contact closure as the actuator shaft cou
pling reaches the setting of switch A.
8. Check the auxiliary switch B (-S option):
a.
Set the DMM dial to OHMS (resistance) or continuity check.
b. Connect wires S4 and S6 to the DMM. The DMM should indicate an open circuit or no resistance.
c. Apply a full scale input signal to wire 8 (gray). The DMM sho
u
ld indicate contact closure as the actuator
shaft coupling reaches the setting of switch B.
d. Connect wires S4 and S5 to the DMM. The DMM should indicate an open circuit or no resistance.
e. Stop the signal to wire 8 (gray).
f. The DMM should indicate contact closure as the actuator shaft cou
pling reaches the setting of switch B.
Service
WARNING:
Do not open the actuator. If the actuator is inoperative, replace the unit.
Dodge Engineering & Controls, Inc.
Toll Free (877) 334-2875 Fax: (978) 244-1422
Installation
ES142 Spring Return Electronic Actuators
129-270 EAI/ES-16 DEI, Inc.
Dimensions
min. 4 in.
100 mm
PL0117R1
9
5
˚
1-11/32
34 mm
1-19/32
37 mm
min.
2-1/2 in.
60 mm
min. 1/4 in.
7 mm
min. 8 in.
200 mm
3-3/8 in.
86 mm
1-1/8 in.
28 mm
7-3/4 in.
197 mm
11 in.
279 mm
1
0
5
˚
O
P
T
I
O
N
A
L
3-15/16 in.
100 mm
10 mm
11/32 in.
OPENING
FOR 3/8"
FLEX CONDUIT
(3 PLS)
1-23/32 in.
30 mm
1.1 in.
28.5 mm
25/32 in
20 mm
EA0249R2
9 in
230 mm
Figure 22. Dimensions of the ES142 Actuator and Mounting Bracket.
Dodge Engineering & Controls, Inc.
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Installation
ES142 Spring Return Electronic Actuators
129-270 EAI/ES-17 DEI, Inc.
Sizing Actuators for Damper Applications
The number of actuators required depends on several factors. To determine the
quantity of actuators required for
the installation:
1. Obtain damper torque ratings (ft-lb/ft
2
or Nm/m
2
) from the damper manufacturer.
2. Determine the area of the damper.
3. Calculate the total torque required to move the damper:
Total Torque = Torque Rating x Damper Area
4. Select the total quantity of actuators, required:
Number of Actuators =
Total Damper Torque required
SF
(see note
below)
Actuator Torque
(refer to
specifications)
x
NOTE: Whe
n cal
culating the number of actuators required, a safety factor (SF) should be included for
unaccountable variables such as slight misalignments, aging of the damper, etc. A suggested
safety factor is 0.80 (or 80% of the rated torque).
Mechanical coupling of the actuator is allowed if:
• The same type of actuator is used.
• The operating voltage is within the tolerance.
Dodge Engineering & Controls, Inc.
Toll Free (877) 334-2875 Fax: (978) 244-1422
Installation
ES142 Spring Return Electronic Actuators
129-270 EAI/ES-18 DEI, Inc.
ACCESSORIES
NOTE: The auxiliary switches and/or the control signal adjustment cannot be added in the field. Order the
product number that includes the option(s), if required.
EA0477R2
(4 each)
Figure 1. Floor Mount Kit.
ASK71.1U This kit allows foot mounting of the ES142
actuator. This kit should be used for
in-the-airstream applications, and generally, anywhere
a foot-mounted actuator can be mounted.
This kit contains a crank arm that changes the angular
rotation into a
linear st
roke, a support bearing ring to
minimize side loading on the actuator’s output bearing,
a mounting bracket, and required mounting fasteners.
EA0476R2
Figure 2. Frame Mount Kit.
ASK71.2U This kit allows mounting of the ES142
actuator directly to a damper frame. This kit should be
used with louvers and vents, and in applications where
use of the floor mount kit is not possible.
This kit contains a crank arm that changes the angular
rotation into a linear st
roke, a support bearing ring to
minimize side loading on the actuator’s output bearing,
a mounting bracket, and required mounting fasteners.
EA0495R1
Figure 3. Crank Arm Kit.
ASK71.3 This kit allows a direct coupled actuator to
provide an auxiliary linear drive. This crank arm kit can
be used to simultaneously drive a set of opposing or
adjacent dampers with a single actuator.
This kit includes a crank arm that attaches to the
splined hub
of the shaft adapter, and other required
mounting fasteners.
EA0494R1
Figure 4. Crank Arm Kit with Mounting Bracket.
ASK71.4 This kit allows economical mounting of an
actuator to a variety of surfaces. This kit should be
used in applications where the actuator can be rigidly
surface mounted and a linear stroke output is required.
This kit includes a crank arm that attaches to the
splined hub
of the shaft adapter, a mounting bracket,
and other required mounting fasteners.
Dodge Engineering & Controls, Inc.
Toll Free (877) 334-2875 Fax: (978) 244-1422
Installation
ES142 Spring Return Electronic Actuators
129-270 EAI/ES-19 DEI, Inc
EA0496R1
Figure 5. Tandem Mount Bracket.
ASK73.1 This bracket provides an extended anti-
rotation pin that allows two ES142 actuators to directly
drive a single damper shaft. For use with two and
three–position actuators.
EA0498R1
Figure 7. Self-centering Shaft Adapter.
985-004 The self-centering shaft adapter will attach to
a shaft up to 1.00 inch (25.4 mm) in diameter. (The
special shaft adapter will attach to a 1.05-inch
(26.6-mm) diameter shaft.) This shaft adapter is
13/16-inches (20 mm) taller than the height of the
special shaft adapter.
Service Parts
EA0499R1
EA0500R1
985-003
Position indicators (package of 10).
ASK74.1U
Special shaft adapter.
985-006
Anti-rotation (mounting) bracket.
Figure 8. Orderable Parts.
Dodge Engineering & Controls, Inc.
Toll Free (877) 334-2875
196 Riverneck Road, Chelmsford, MA 01824 Tel: (978)-244-1200 Fax: (978) 244-1422
ES142 Spring Return Electronic Actuator
Installation Guide
General Installation ..................................................................................................EAI/ES
– 1
Mounting...................................................................................................................EAI/ES – 1-4
Manual Override.......................................................................................................
EAI/ES – 4
Mechanical Range Adjustment
.................................................................................EAI/ES – 5
Mounting for NEMA 2...............................................................................................
EAI/ES – 5
DIP Switch Features.................................................................................................EAI/ES – 6
Dual Auxiliary Switch (-S option)
..............................................................................EAI/ES
– 6
Zero Span Control Signal Adjust
ment (-ZS option)..................................................EAI/ES – 7
Wiring........................................................................................................................EAI/ES – 8
General ..............................................................................................................EAI/ES – 8
Transformer........................................................................................................EAI/ES
– 8
Three-Position Control (24 VAC/DC).................................................................
EAI/ES – 8
Two-Position Control (24 VAC/DC)....................................................................EAI/ES
– 9
Two-Position Control (120 VAC)........................................................................EAI/ES
– 9
Three-Position (Floating) Control (24 VAC/DC).................................................
EAI/ES – 10
Modulating Control (24 VAC/DC).......................................................................EAI/ES – 10
Start-up/
Commissioning...........................................................................................
EAI/ES – 11
Two-Position Control (24 VAC/DC)....................................................................EAI/ES
– 11
Two-Position Control (120 VAC)........................................................................EAI/ES
– 12
Three-Position (Floating) Control (24 VAC/DC).................................................
EAI/ES – 13
Modulating Control (24 VAC/DC).......................................................................EAI/ES – 14
Ac
tuator Dimensions ................................................................................................
EAI/ES – 15
Actuator Sizing for Dampers.....................................................................................
EAI/ES – 16
Accessories ..............................................................................................................EAI/ES – 17-18
Item Number 129-270-08, Rev. BA
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Dodge ES142 User manual

Dodge
Brand
Dodge
Model
ES142
Category
Motor vehicle accessories & components
Type
User manual

Dodge ES142 is a compact and versatile electronic actuator designed for precise control of dampers in various HVAC applications. Its spring return mechanism ensures the damper returns to its original position in the event of a power loss. The ES142 offers multiple control options, including three-position and two-position control, for compatibility with different system requirements. Additionally, its adjustable mechanical range allows for customization of the actuator's rotation angle between 0 and 90 degrees.

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