Spirit XE526SE User manual

Service Manual

Elliptical XE526SE

Elliptical XE526SE Service Manual

Plastic Parts

Round Disk Right Handle Bar Cover (Front/Rear)

Round Disk Cover Console Pedal (R)

Side Case (R)

Left Handle Bar Cover (Front/Rear) Console Mast Cover

Pedal Arm Cover (L) Rear Stabilizer Cover (A)

Connecting Arm Cover B (R) Slide Wheel Cover Rear Stabilizer Cover (B)

Connecting Arm Cover A (L) Pedal (L)

Front Stabilizer Cover Side Case (L)

Skeleton

Cross Bar

Bushing Housing Connecting Arm (R)

Console Mast

Swing Arm (R)

Main Frame Rear Rail Assembly

Flywheel

Pedal Arm (L) Pedal Arm (R)

Drive Pulley

Connecting Arm (L) Slide Wheel

Table of Contents：

I. Replacing Parts

1. The Console

2. Swing Arms and Connecting Arms

3. Pedal Arms

4. Side Cases

5. The Cross Bar

6. The Belt

7. The Idler Wheel Assembly

8. The Flywheel

9. The Drive Pulley

10. The Bushing Housing

11. Slide Wheels

II. Troubleshooting

1. The Console

2. Side Cases and Round Disk

3. The Flywheel

4. The Drive Belt

5. Swing Arms

6. The Bushing Housing

7. Pedal Arms, Connecting Arms and Slide Wheels

III. Q＆

＆＆

＆A

1. Noises

2. Slippage

3. Plays

4. Smoothness

5. Other Problems

Model XE526SE Work Replacing Parts

The Part 1. The Console Rev.

Procedures：

1. Use Phillips head screw driver to release

four M5 x 10 mm Phillips head screws

which secure the console, then disconnect

the computer cable, handle wire (red and

white) and hand pulse cable in order to

take the console apart, as shown in

figures 1 & 2.

2. To resume, connect the computer cable,

handle wire (red and white) and hand

pulse cable with the console and tighten

four M5 x 10 mm Phillips head screws,

beware not to twist cables.

3. If taking apart the console bottom cover

is necessary, release 3.5x12 self tapping

screws, as shown in figure 3.

1

2

3

Model XE526SE Work Replacing Parts

The Part 2. Swing Arms and Connecting Arms Rev.

Procedures：

1. Use Phillips head screw driver to release

3.5x12 self tapping screws, which secure

handle bar covers and M5x15mm,

3.5x12 self tapping screws which secure

connecting arm covers, as shown in

figures 1 & 2.

2. Then use 12mm and 13mm wrenches to

release 5/16" x1-1/4" hex head screw,

5/16" x 20 x 1.5T flat washer and

5/16" x 7T nut, which secure the rod end

bearing, as shown in figure 3.

3. Use 12mm wrench to release

5/16" x 15m/m hex head screw and

5/16" x 23 x1.5T flat washer, which

secure the swing arm, to take it apart, as

shown in figure 4.

1

2

3

4

Model XE526SE Work Replacing Parts

The Part 2. Swing Arms and Connecting Arms Rev.

Procedures：

4. Use 12mm wrench to release

5/16" x 15m/m hex head screw and

5/16" x 20 x1.5T flat washer, which

secure the connecting arm, then release

the carriage bolt under the pedal to take

the connecting arm apart, as shown in

figure 5.

5. Release four M5x10mm Phillips head

screws, which secure the pedal, to take

the pedal from the connecting arm, as

shown in figure 6.

6. Reverse above procedures to resume

parts by returning the carriage bolt and

tightening 5/16" x 15m/m hex head

screw and 5/16" x 23 x 1.5T flat washer,

as shown in figure 7.

5

6

7

Model XE526SE Work Replacing Parts

The Part 3. Pedal Arms Rev.

Procedures：

1. Follow procedure 2 to take apart the

connecting arm.

2. Use M8 wrench and 14mm wrench to

release 3/8” x 2-1/4” Socket Head Cap

Bolt, two 3/8"×19×1.5T flat washers

and 3/8” x 11T nut, which secure the

pedal arm and bushing housing, and

take the pedal apart, as shown in figures

2 & 3.

3. Use 12mm wrench to release

5/16" x 15m/m hex head screw and

5/16" x 35 x1.5T flat washer and take

the bushing housing apart, as shown in

figure 4.

4. Reverse above steps to resume parts.

1

2

3

4

Model XE526SE Work Replacing Parts

The Part 4. Side Cases Rev.

Procedures：

1. Follow procedures 2 & 3 to take apart

the connecting arm and pedal arm,

respectively.

2. Slap backward the console mast cover

so that it separate from side covers, as

shown in figure 1.

3. Use Phillips head screw driver to

release seven 4x19 self tapping screws

and three 5x16 tapping screws, which

secure right side case to take it apart,

as shown in figures 2 & 3.

4. To take left side case apart, release

4x15 self tapping screws, 1/4"x19 flat

washers and three 5x16 tapping screws

on the main frame, then disconnect DC

cables, as shown in figures 4, 5 & 6.

1

2

3

4

Model XE526SE Work Replacing Parts

The Part 4. Side Cases Rev.

Procedures：

5. To resume, first connect DC cables.

6. Install left side case on the main frame,

with 5/16" x 23 x 1.5T flat washer

between the side case and the main

frame, then tighten three 5x16 tapping

screws, with the side case and round

disk at the center, and 4x15 self tapping

screws, as shown in figure 7 & 8.

7. Match right side case with left side case

and tighten with seven 4x19 self tapping

screws and three 5x16 tapping screws.

8. Follow procedures 3~4 and 2~5 to

resume the pedal arm and the

connecting arm.

5

6

7

8

Model XE526SE Work Replacing Parts

The Part 5. The Cross Bar Rev.

Procedures：

1. Follow procedures 2, 3 & 4 to take apart

the connecting arm, pedal arm and side

cases.

2. Tip off the round disk cover, as shown in

figure 1.

3. Use 12mm wrench to release

5/16" x 15m/m hex head screw and

5/16" x 35 x 1.5T flat washer then use

M6 wrench and 13mm wrench to release

M8x40 Socket Head Cap Bolt and two

M8x6.3T nuts in order to take the cross

bar and the drive pulley apart, as shown

in figures 2 & 3.

4. To separate the cross bar from the drive

pulley, take apart the bushing housing

first, then use Phillips head screw driver

to release eight 5x16 tapping screws and

1/4"x19 flat washers, as shown in

figure 4.

1

2

3

4

Model XE526SE Work Replacing Parts

The Part 5. The Cross Bar Rev.

Procedures：

5. To resume, first install the drive pulley

onto the cross bar and return it on the

crank axle, insert 7x7x25L Woodruff

Key and tighten M8x40 Socket Head

Cap Bolt with M8x6.3T nuts until 500

kg-

f of torque then tighten 5/16" x 15m/m

hex head screw with 5/16" x 35 x 1.5T

flat washer, as shown in figures 5 & 6.

6. Follow procedures 4, 3 and 2 to return

the connecting arm, pedal arm and side

covers with round disk cover.

5

6

Model XE526SE Work Replacing Parts

The Part 6. The Belt Rev.

Procedures：

1. Follow procedures 2, 3, 4 & 5 to take

apart the connecting arm, pedal arm,

side cases and cross bar, respectively.

.

2. Use 13mm wrench to loosen M8 x 9T

nut on M8x170mm J-bolt and M8 x 7T

nut on idler wheel assembly in order to

take the belt apart, as shown in figures

1, 2 & 3.

3. To resume, first return the belt on the

drive pulley and the flywheel and tighten

M8 x 9T nut. Make sure the belt is as

tight as the sound wave gauge reads 170

+/- 10 Hz before tightening up M8 x 7T

nut, as shown in figure 4.

4. Follow procedures 5, 4, 3 and 2 to return

all parts.

1

2

3

4

Model XE526SE Work Replacing Parts

The Part 7.The Idler Wheel Assembly Rev.

Procedures：

1. Follow procedures 2, 3, 4, 5 & 6 to take

apart the connecting arm, pedal arm, side

cases, the cross bar and the belt.

2. Use 13mm wrench to loosen M8 x 9T

nut with 5/16" x 23 x 1.5T flat washer

on M8x170mm J-bolt and take the J-bolt

apart. Then use again 13mm wrench to

release M8 x 20 carriage bolt, 5/16" x 20

x 1.5T flat washer and M8 x 7T nut,

which secure the idler wheel assembly,

to take it apart, as shown in figures 1 & 2.

3. To take apart the bearing of the idler

wheel, Use C-clip pliers to release ψ17

C-ring on the axle, and 6203 bearing

can thus be taken apart.

4. Reverse above steps to resume all parts.

1

2

Model XE526SE Work Replacing Parts

The Part 8. The Flywheel Rev.

Procedures：

1. Follow procedures 2, 3, 4, 5, 6 & 7

to take apart the connecting arm,

pedal arm, side cases, the cross bar

and the belt together with the idler

wheel assembly.

2. Plug in the power, adjust the

resistance to level 20 and take apart

the steel cable, as shown in figures

1 & 2.

3. Use 15mm wrench to loosen two

3/8" -UNF26 x 9T nuts and pull out

the flywheel. Take apart the belt, as

shown in figures 3 & 4.

1

2

3

4

Model XE526SE Work Replacing Parts

The Part 8. The Flywheel Rev.

Procedures：

4. To return the flywheel, locate the belt

on the flywheel notches and install

the flywheel on the mainframe.

5. Tighten both 3/8" -UNF26 x 9T nuts.

6. Return the steel cable on the flywheel

and install the idler wheel assembly,

as shown in figure 5.

7. Turn the drive pulley and adjust both

3/8"-UNF26 x 4T nuts to assure the

belt locates at the center of the drive

pulley to make sure the belt does not

fall off and tighten the screws. Adjust

the belt for proper tension, as shown

in figure 6.

8. Reverse above ateps to resume all

parts.

5

6

Model XE526SE Work Replacing Parts

The parts 9. The Drive Pulley Rev.

Procedures：

1. Follow procedures 2, 3, 4, 5 and 6 to take

apart the connecting arm, pedal arm, side

cases and cross bar together with the belt.

2. Use C-ring pliers to release twoψ25

C-rings on the crank axle to take

apart the crank axle and the drive pulley,

as shown in figures 1 & 2, use rubber

hammer to take off the crank axle if

necessary.

3. To separate the axle from the drive

pulley, use C-ring pliers to release ψ25

C-ring on the axle and then use 11mm

wrench to release four 1/4" x 3/4"hex

head screws and 1/4" nuts, as shown in

figure 3.

4. To resume, install the drive pulley and a

C-ring on the axle and return onto the

main frame and secure with two C-rings

5. Reverse above steps to resume all parts.

1

2

3

Model XE526SE Work Replacing Parts

The Parts 10. The Bushing Housing Rev.

Procedures：

1. Follow procedures 2 & 3 to take apart

the connecting arm and the pedal arm.

2. Use 12mm wrench to release 5/16" x

15m/m hex head screw and 5/16" x 35 x

1.5T flat washer and take apart the

bushing housing, as shown in figure 1.

3. To resume, return in order the plastic

wave washer and ψ25 wave washer

onto the axle then install the bushing

housing on the axle and secure with

5/16" x15m/m hex head screw and

5/16" x 35 x 1.5T flat washer, as shown

in figure 2.

4. Reverse above steps to return the pedal

arm and the connecting arm.

1

2

Model XE526SE Work Replacing Parts

The Part 11. Slide Wheels Rev.

Procedures：

1. Use Phillips head screw driver to take the

slide wheel cover apart, as shown in

figure 1.

2. Use C-ring pliers to release ψ17 C-ring

and take apart the slide wheel, as shown

in figure 2.

3. To resume, return in order ψ17 wave

washer, slide wheel and ψ17 wave

washer and secure with a C-ring.

Return the slide wheel cover, as shown

in figure 3.

4.

Reverse above steps to return the pedal

arm and the connecting arm.

1

2

3

Model XE526SE Work Troubleshooting

The Part 1. The Console Rev.

Procedures：

1. If the console does not come on,

check with following procedure.

2. Check and make sure that power

adaptor is plug in and the other end

is insert to the unit, as shown in

figure 1.

3. Make sure all harnesses are properly

connected including the console and

computer cable, computer cable and

DC cables, which can be done by

disassembling the console.

4.

If harnesses are properly connected,

check for the damage of harness,

console malfunction or gear motor

malfunction, as shown in figures

2 & 3.

1

2

3

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Spirit XE526SE User manual

Spirit XE526SE User manual

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