Little GIANT 10EC-CIA-RF Installation guide

Category
Water pumps
Type
Installation guide

This manual is also suitable for

6EC-CIA-SFS
6EC-CIA-RF
6EC-CIM
10EC-CIA-SFS
10EC-CIA-RF
10EC-CIM
Installation Guide
Table of Contents
SAFETY INSTRUCTIONS - - - - - - - - - - - - - 2
INTRODUCTION - - - - - - - - - - - - - - - - 4
Product Description - - - - - - - - - - - - - 4
Specifications - - - - - - - - - - - - - - - - 4
Pump Performance Curves - - - - - - - - - - 4
INSTALLATION - - - - - - - - - - - - - - - - - 5
Physical Installation - - - - - - - - - - - - - 5
Electrical Connections - - - - - - - - - - - - 7
OPERATION TESTING - - - - - - - - - - - - - - 8
MAINTENANCE - - - - - - - - - - - - - - - - - 10
Periodic Service - - - - - - - - - - - - - - - 10
Troubleshooting - - - - - - - - - - - - - - - 11
Replacement parts - - - - - - - - - - - - - - 12
LIMITED WARRANTY - - - - - - - - - - - - - - 13
SAFETY INSTRUCTIONS
Hazard Messages
2
SAFETY INSTRUCTIONS
Hazard Messages
This manual includes safety precautions and other import-
ant information in the following formats:
IMPORTANT: Identifies information that controls correct
assembly and operation of the product.
NOTE: Identifies helpful or clarifying inf
ormation.
This symbol alerts the user to the presence of dan-
gerous voltage inside the product that might cause
harm or electrical shock.
This symbol alerts the user to the presence of hot
surfaces that might cause fire or personal injury.
Before Getting Started
This equipment should be installed and serviced by techni-
cally qualified personnel. Failure to comply with national
and local electrical and plumbing codes and within Fr
anklin
Electric recommendations may result in electrical shock or
fire hazard, unsatisfactory performance, or equipment fail-
ure.
Know the product’s application, limitations, and potential
hazar
ds. Read and f
ollow instructions carefully to avoid
injury and property damage. Do not disassemble or repair
unit unless described in this manual.
Refer to product data plate(s) for additional precautions,
oper
ating instructions and specifications.
Failure to follow installation/operation procedures and all
applicable codes may result in the following hazards:
Indicates an imminently hazardous situation
which, if not avoided, will result in death or
serious injury.
Indicates a potentially hazardous situation
which, if not avoided, could result in death or
serious injury.
Indicates a potentially hazardous situation
which, if not avoided, could result in minor or
moderate personal injury.
Indicates a potentially hazardous situation
which, if not avoided could result in damage to
equipment or other property.
Risk of death, personal injury, or
property damage due to explosion, fire,
or electric shock.
Do not use to pump flammable or explosive fluids
such as gasoline, fuel oil, kerosene, etc.
Do not use in explosive atmospheres or hazardous
locations as classified by the NEC, ANSI/NFPA70.
Do not handle a pump or pump motor with wet hands
or when standing on a wet or damp surface, or in
water.
When a pump is in its application, do not touch the
motor, pipes, or water until the unit is unplugged or
electrically disconnected.
If the power disconnect is out of site, lock it in the
open position and tag it to prevent unexpected appli-
cation of power.
If the disconnect panel is not accessible, contact the
electric company to stop service.
SAFETY INSTRUCTIONS
Before Getting Started
3
High voltages capable of causing severe
injury or death by electrical shock are
present in this unit.
To reduce risk of electrical shock, disconnect power
before working on or around the system. More than
one disconnect switch may be required to de-ener-
gize the equipment before servicing.
This product is supplied with a grounding conductor
and grounding-type attachment plug. To reduce risk
of electric shock, be certain that it is connected only
to a properly grounded grounding-type receptacle.
Do not remove the third prong from the plug. The
third prong is to ground the pump to help prevent
possible electric shock hazard. Do not use an exten-
sion cord.
Check electrical outlets with a circuit analyzer to
ensure power, neutral, and ground wires are properly
connected. If not, a qualified, licensed electrician
should correct the problem.
Wire pump system for correct voltages.
The pump has been evaluated for use with water
only. Pump should only be used with liquids compati-
ble with pump component materials. If the pump is
used with liquids incompatible with the pump com-
ponents, the liquid can cause failure to the electrical
insulation system resulting in electrical shock.
Risk of damage to pump or other equipment.
Do not use this pump for pumping sea water, bever-
ages, acids, chemical solutions, or any other liquid
that promotes corrosion as this can result in damage
to the pump.
Do not run pump dry. For optimal cooling and to pro-
long the motor life, the liquid level being pumped
should normally be above the top of the pump hous-
ing.
This pump is not suitable for pond applications.
Risk of bodily injury, electric shock,
or equipment damage.
This equipment must not be used by children or per-
sons with reduced physical, sensory or mental abili-
ties, or lacking in experience and expertise, unless
supervised or instructed. Children may not use the
equipment, nor may they play with the unit or in the
immediate vicinity.
Equipment can start automatically. Always unplug
the pump power cord and disconnect the electrical
power before servicing the pump or switch.
An inoperative or malfunctioning pump could lead to
flooding, resulting in personal injury or property
damage.
In applications where property damage and/or per-
sonal injury might result from an inoperative or leak-
ing pump due to power outages, discharge line
blockage, or any other reason, an automatic back-up
system and/or an alarm should be installed.
Do not run the pump dry. If run dry, the surface tem-
perature of the pump will rise to a high temperature
that could cause skin burns if touched and will cause
serious damage to the pump.
Do not oil the motor. The pump’s motor housing is
sealed, and contains a high-grade dielectric oil for
heat transfer and lifetime lubrication. Use of other
oils could cause serious electric shock and/or perma-
nent damage to the pump.
Operation of this equipment requires detailed instal-
lation and operation instructions provided in this
manual for use with this product. Read entire manual
before starting installation and operation.
End User should receive and retain manual for future
use.
Keep safety labels clean and in good condition.
Keep work area clean, well-lit, and uncluttered.
Wear safety glasses while installing or performing
maintenance on the pump.
Do not wear loose clothing, jewelry, or anything that
may be caught in the rotating parts. Tie up long hair
and remove jewelry.
INTRODUCTION
Product Description
4
INTRODUCTION
Product Description
This submersible pump is for use in basins or lift stations and is suitable for pumping clear water or
effluent gray water with up to 1/2" spherical semi-solids. Do not use the pump in applications
where sewage or any other debris (gravel, sand, floating debris, etc.), abrasives, or corrosives are
present.
This product has been carefully tested, inspected, and packaged to ensure safe delivery and opera-
tion. Please examine your item(s) carefully to ensure that no damage occurred during shipment. If
damage has oc
curr
ed, please contact the place of purchase. They will assist you in replacement or
repair, if required.
The pump motor is equipped with an automatic resetting thermal protector and may restart unex-
pectedly. Protector tripping is an indication of motor overloading/overheating, which can be
caused b
y applica
tion issues such as an obstructed pump impeller, switch stuck in the ON position,
pump running dry, pump air-locked, pump short cycling, excessively high or low voltage supply, or
possibly a pump, motor, bearings or seal that have reached the end of their useful life.
Specifications
Pump Performance Curves
6EC 10EC
Gallons/Liters per Minute, at Height
Height 5 ft
1.5 m
10 ft
3 m
15 ft
4.5 m
20 ft
6.1 m
30 ft
9.1 m
Shut Off
6EC
53 GPM 50 GPM 42 GPM 34 GPM
28 feet
8.5 meters
201 LPM 189 LPM 159 LPM 129 LPM
10EC
67 GPM 57 GPM 47 GPM 42 24 GPM 36 feet
11 meters
254 LPM 216 LPM 178 LPM 159 LPM 91 LPM
INSTALLATION
Physical Installation
5
INSTALLATION
Physical Installation
1. Pump must be installed in a suitable gas-tight basin that is at least 18" in diameter and 24"
deep and vented in accordance with local plumbing codes.
2. Clean any debris from the basin and set the pump in the center of the basin (refer to
“Typical
Installation” on page 6). A solid bottom will prevent clogging of the pump from sand and dirt.
3. The pump must be placed on a hard, level surface. Never place the pump directly on clay, earth
or gra
vel surfaces. These surfaces contain small stones, gravel, sand etc. that may clog or dam-
age the pump and cause pump failure.
4. Do not attempt to restrict the intake side of these pumps. Restricting the intake may cause
damage t
o the seal and may starve the pump. If reduced flow rates are required, place a valve
on the discharge side of the pump. Or, if flexible vinyl tubing is used, a clamp can be used on
the tubing to restrict the flow.
5. Connect discharge piping. Use pipe joint compound at all connections. Sump pumps can be
piped t
o dischar
ge into the house drainage system, to a dry well, splash block, or to a storm
drain, depending on local plumbing codes. The discharge pipe should be as short as possible
and contain as few elbows as possible. The discharge pipe should be the same diameter as the
discharge size to reduce pipe friction losses. A smaller pipe will restrict capacity and reduce
pump performance. The pump comes with a 1-1/2" female pipe thread discharge.
Support the pump and piping while assembling and when installed. Failure to do so may
cause the piping t
o break, the pump to fail, motor bearing failures, etc.
Always install a union in the discharge line just above the basin cover to allow for easy
removal of the pump for cleaning or repair.
6. A check valve must be used in the discharge line to prevent backflow of liquid into the basin.
The check v
alv
e should be a free-flow valve that will easily pass solids.
Risk of severe injury or death by electrical shock.
Always disconnect the electrical power before touching the pump or discharge.
Check local electrical and building codes before installation. The installation must be in
accordance with their regulations as well as the most recent National Electrical Code (NEC).
Risk of property damage due to flooding.
Do not install the check valve in a vertical position, as solids may settle in the valve and pre-
vent the valve from opening on start-up. For best performance of the check valve when
handling solids, install it in a horizontal position or at an angle of no more than 45°.
When a check valve is used, drill a relief hole (1/8" or 3/16" in diameter) in the discharge
pipe. This hole should be located below the floor line between the pump discharge and the
check valve. Unless such a relief hole is provided, the pump could “air lock” and will not
pump water even though it will run.
INSTALLATION
Physical Installation
6
7. Tape the pump and switch cords to the discharge line with electrical tape. This will protect the
cord from damage.
8. Test the operation of the pump system by following the instructions in
“Operation Testing” on
page 8 of this manual. Do not attempt to operate the pump without water; this will damage
the seals and bearings and could result in permanent damage to the pump.
9. Place cover over basin. This cover will help prevent debris from entering the pit and will guard
agains
t ac
cidental injury.
Typical Installation
INSTALLATION
Electrical Connections
7
Electrical Connections
Check the pump label for proper voltage required. Do not connect to voltage other than that
shown.
A ground fault circuit interrupter (GFCI) is required.
The pump should be connected or wired to its own circuit, with no other outlets or equipment in
the cir
cuit line. The fuses and circuit breaker should be of ample capacity in the electrical circuit.
The 6EC-CIA-RF and 10EC-CIA-RF pumps have automatic switches with piggyback plugs on the
switch cords. For automatic operation, plug the pump cord into the float switch cord. Plug the float
switch cord (with pump cord attached) into the GFCI outlet.
Pump HP Voltage Breaker Amps
6EC 1/3 115 V 15 A
10EC 1/2 115 V 15 A
Risk of severe injury or death by electrical shock.
Always disconnect the electrical power before touching the pump or discharge.
Check local electrical and building codes before installation. The installation must be in
accordance with their regulations as well as the most recent National Electrical Code (NEC).
The flexible jacketed cord assembly mounted to the pump must not be modified in any way,
with the exception of shortening the cord to fit into a control panel. Any splice between the
pump and the control panel must be made within a junction box mounted outside of the
basin and comply with the National Electrical Code. Employ a licensed electrician.
Do not use the power cord for lifting the pump.
Do not remove the third prong from the plug, or cut plug from cord. These actions will void
the warranty.
Do not use an extension cord.
OPERATION TESTING
Testing Automatic Pump Operation
8
OPERATION TESTING
If the pump does not operate properly, consult “Troubleshooting” on page 11. If the solution still
cannot be found, please contact the place of purchase or an authorized service center.
Do not let the unit run dry (without liquid). It is designed to be cooled by pumping fluid. The seal
ma
y be damaged and the motor ma
y fail if the pump is allowed to run dry.
If the unit is going to be idle for a period of time, follow the cleaning instructions outlined in the
ne
xt section. Do not let the unit fr
eeze. This may cause cracking or distortion that may destroy the
unit.
Testing Automatic Pump Operation
The 6EC-CIA-SFS and 10EC-CIA-SFS automatic pumps are equipped with an integral float-oper-
ated mechanical switch. Automatic operation is achieved through the pump cord.
The 6EC-CIA-RF and 10EC-CIA-RF pumps have automatic switches with piggyback plugs on the
s
witch c
ords. The pump must be plugged into piggyback switch cord for automatic operation.
When these pumps are installed in a basin with a sealed cover, switch operation cannot be
observ
ed. The basin co
ver will usually have a spare hole that is plugged with a rubber plug. This
plug can be removed and switch operation can be observed.
To test system operation, follow these steps:
1. Plug the power cord into a grounded receptacle with voltage consistent with the pump volt-
age, as indicated on the pump nameplate.
2. Be sure the gate valve in the discharge line is open.
3. Run water into the basin until the pump is activated.
Do not attempt to run the pump without water; this could result in permanent damage to the
pump
.
4. C
onfirm that the pump and its control switch are functioning as intended.
5. Confirm that the ON/OFF levels are within specification, and c
onfirm that no potential obstruc-
tions exist that could inhibit switch operation.
6. Confirm that there are no leaks in the pump discharge plumbing and main home drain pipe
plumbing.
Note: It is normal f
or a str
eam of water to spray from the air bleed hole in the pump’s plumbing.
(Water sprays out of a hole by a bolt on the base of the unit.) Confirm that this spray is captured
within the basin.
7. Allow the pump to operate through several on/off cycles.
Risk of damage to pump or other equipment.
Do not attempt to run the pump without water; this could result in permanent damage to
the pump.
If pump is run dry, it may damage pump and will void the warranty.
OPERATION TESTING
Testing Manual Pump Operation
9
Testing Manual Pump Operation
The 6EC-CIM and 10EC-CIM manual pumps do not include an automatic liquid level control. The
pump cord for these pumps can be plugged directly into a properly grounded receptacle with volt-
age consistent with the pump nameplate for continuous pump operation.
For automatic operation of a manual pump, a separate float switch or other liquid level control may
be used. If a floa
t swit
ch or level control has been added, refer to
“Testing Automatic Pump Opera-
tion” on page 8 for testing operation.
To test manual pump operation, follow these steps:
1. Connect a discharge hose to the pump’s discharge port.
2. Place pump into a basin or test reservoir.
3. Direct the opposite end of the discharge hose back into the basin or test reservoir so that the
w
at
er discharged from the hose during testing will be contained within the basin or test reser-
voir. Secure the hose to prevent the water pressure created during testing from causing the
hose t
o exit the basin or t
est reservoir.
4. If there is a valve on the discharge hose, be sure the valve is open.
5. Using a separate water source, fill the basin or test reservoir until the pump is fully submerged.
Do not attempt to run the pump without water; this could result in permanent damage to the
pump
.
Do not ov
erfill the basin or test reservoir.
6. Plug the pump’s power cord into a ground fault circuit interrupter (GFCI) receptacle with volt-
age consistent with the pump voltage, as indicated on the pump nameplate.
7. Confirm that the pump is functioning as intended.
Note: It is normal f
or a stream of water to spray from the air bleed hole in the pump’s plumbing.
(Water sprays out of a hole by a bolt on the base of the unit.) Confirm that this spray is captured
within the basin.
8. If pump is not functioning as intended, unplug the pump’s power cord from the receptacle and
r
efer to “Troubleshooting” on page 11. If the solution still cannot be found, please contact the
place of purchase or an authorized service center.
9. If the pump is functioning as intended, unplug the pump’s power cord from the receptacle
bef
ore attempting to remove it from the basin or test reservoir.
Risk of bodily injury or damage to pump or other equipment.
Manual, continuous pump operation should be used only for emergencies, or when a large
volume of water is to be pumped. The pump must be continuously monitored during opera-
tion and disconnected from power before the pump runs dry.
If an accessory float switch or other liquid level control is installed, refer to manufacturer’s
instructions. Failure to install control in compliance with national and local electrical and
plumbing codes and within manufacturer’s recommendations may result in electrical shock
or fire hazard, unsatisfactory performance, or equipment failure.
MAINTENANCE
Periodic Service
10
MAINTENANCE
Periodic Service
Inspect and test the pump system condition and operation every three months—more frequently in
heavy use applications.
Let pump cool for a minimum of 2 hours before attempting to service. Submersible pumps contain
oil tha
t becomes pr
essurized and hot under normal operating conditions.
1. Check the power cords and electrical outlet for damage or corrosion. The power cord on these
units cannot be r
eplaced. In case of damage
, the whole unit must be replaced.
2. Remove all debris (gravel, sand, floating debris, etc.) from the basin.
3. Check the pump system components (basin, pump, switch, etc.) for any build-up (sludge, sed-
iment, minerals, etc.) that would inhibit functionality of the c
omponents. If significant, remo
ve
build-up or replace affected components.
4. Confirm that all flexible coupling hose clamps are fully engaged with plumbing and fully tight-
ened.
5. Test operation of the pump system. Refer to
“Operation Testing” on page 8.
6. While the pump is running, make sure a stream of water is escaping from the air bleed hole. If
not, clear the hole of any deposits or debris.
Cleaning Impeller and Volute
Periodic cleaning of the pump parts will prolong the life and efficiency of the pump. Refer to the
assembly and disassembly of the pumping head.
1. Remove the five screws that hold the base to the volute, then separate the base from the
v
olute
. Do not remove the motor housing cover.
2. Remove the base and clean the impeller and the volute passage. Do not use strong solvents on
the impeller
. Do not remo
ve the impeller.
3. Be sure the impeller turns freely after cleaning.
4. Attach the base to the volute and secure it with the five screws.
Risk of severe injury or death by electrical shock, high temperatures, or
pressurized fluids.
Always unplug the pump power cord in addition to removing the fuse or shutting off the cir-
cuit breaker before working on the pump or switch.
Let pump cool for a minimum of 2 hours before attempting to service. Submersible pumps
contain oil that becomes pressurized and hot under normal operating conditions.
Risk of damage to pump or other equipment.
This unit is permanently lubricated. Oiling is not required. Do not open the sealed portion of
the unit or remove housing screws.
Do not remove the motor housing cover.
Do not remove the impeller
Warranty is void if the motor housing cover, impeller, or seals have been removed. Repairs
on the motor or impeller require special tools.
MAINTENANCE
Troubleshooting
11
Troubleshooting
Problem Probable Causes Corrective Action
Pump does not turn on
Pump not plugged in. Plug in pump.
Circuit breaker off or fuse removed. Turn on circuit breaker or replace fuse.
Accumulation of trash on float. Clean float.
Float obstruction. Check float path and provide clearance.
Defective switch. Replace switch.
Defective motor. Replace pump.
Pump will not shut off
Float or float rod obstruction. Check float and float rod path and provide clearance.
Pump is air locked. Remove pump and clean air bleed hole.
Liquid inflow matches pump capacity. Larger pump required.
Defective switch. Replace switch.
Pump runs but does not
discharge liquid
Check valve installed backwards. Check flow indicating arrow on check valve body to ensure proper
installation.
Check valve stuck or plugged. Remove check valve and inspect for proper operation.
Lift too high for pump. Check rated pump performance.
Inlet to impeller plugged. Pull pump and clean.
Pump is air locked. Remove pump and clean air bleed hole.
Pump does not deliver
rated capacity
Lift too high for pump. Check rated pump performance.
Low voltage, speed too slow. Check that supply voltage matches the nameplate rating.
Impeller or discharge pipe is clogged. Pull pump and clean. Check pipe for scale or corrosion.
Impeller wear due to abrasives. Replace pump.
Pump cycles continuously
No check valve in long discharge pipe
allowing liquid to drain back into basin.
Install a check valve in discharge line.
Check valve leaking. Inspect check valve for correct operation.
Basin too small for inflow. Install larger basin.
Water sprays out of a hole
by a bolt on the base of the
unit.
This pump comes with a bleed hole that
allows trapped air to escape from the
pump, preventing air lock.
Water spraying out of this hole is com-
pletely normal.
No corrective action is required.
MAINTENANCE
Replacement parts
12
Replacement parts
Number Part Number Description
1
110970101
Cover Assembly, 115 V, Automatic, with Switch, 20' Cord
1 110970102 Cover Assembly, 230 V, Automatic, with Switch, 20' Cord
1 110970103 Cover Assembly, 115 V, Manual, 20' Cord
1 110970104 Cover Assembly, 230 V, Manual, 20' Cord
2 110970201 Capacitor kit, 115 V, with Bracket, Seal Ring
2 110970202 Capacitor kit, 230 V, with Bracket, Seal Ring
3 110970301 Float Assembly with Stem Strap
4 110970401 Volute Base, Plastic, with Gasket
4 110970402 Volute Base, Cast Iron, with Gasket
5 599118 Remote Float Switch, 10' Cord, 115/230 V
5 599210 Remote Float Switch, 20' Cord, 115/230 V
SEWAGE & EFFLUENT 2 YEAR WARRANTY STATEMENT
LIMITED WARRANTY
THIS WARRANTY SETS FORTH THE COMPANY’S SOLE OBLIGATION AND PURCHASER’S EXCLUSIVE REMEDY FOR DEFECTIVE PRODUCT.
Franklin Electric Company, Inc. and its subsidiaries (hereafter “the Company”) warrants that the products accompanied by this warranty are
free from defects in materials or workmanship of the Company that exist at the time of sale by the Company and which occur or exist within the
applicable warranty period. Any distributor, sub-distributor, recipient, end-user and/or consumer agrees that by accepting the receipt of the
products, the distributor, sub-distributor, recipient, end user and/or consumer expressly agrees to be bound by the terms of the warranty set
forth herein.
I. Applicable Warranty Period
The products accompanied by this warranty shall be covered by this Limited Warranty for a period of 24 months from the date of original
purchase by the consumer. In the absence of suitable proof of purchase date, the warranty period of this product will begin to run on the
product's date of manufacture.
II. Instructions Applicable to this Limited Warranty
1. Consumers wishing to submit a warranty claim must return the products accompanied by this warranty to the point of purchase for
warranty consideration.
2. Upon discovery of a defect, any personal injury, property damage or any other type of resulting damage, if applicable, shall be reason-
ably mitigated to the extent possible.
3. At its discretion, the Company may inspect products either at its facilities or in the field, and after determination of a warranty claim,
will, at its option, repair or replace defective parts. Repaired or replaced parts will be returned freight prepaid by the Company.
4. This warranty policy does not cover any labor or shipping charges. The Company shall not be liable for any costs or charges attribut-
able to any product testing, maintenance, installation, repair or removal, or for any tools, supplies, or equipment needed to install,
repair, or remove any product.
III. Limitations Applicable to this Limited Warranty
THIS WARRANTY DOES NOT APPLY TO ANY OF THE FOLLOWING:
1. Brushes, impeller or cam on models with brush-type motors and/or flex-vane impellers.
2. Any product that is not installed, applied, maintained, and used in accordance with the Company's published instructions, applicable
codes, applicable ordinances and/or with generally accepted industry standards.
3. Any product that has been subject to misuse, misapplication, neglect, alteration, accident, abuse, tampering, acts of God (including
lightning), acts of terrorism, acts of war, fire, improper storage or installation, improper use, improper maintenance or repair, damage
or casualty, or to an excess of the recommended maximums as set forth in the product instructions.
4. Any product that is operated with any accessory, equipment, component, or part not specifically approved by the Company.
5. Use of replacement parts not sold by the Company, the unauthorized addition of non-Company products to other Company products,
and the unauthorized alteration of Company products.
6. Products damaged by normal wear and tear, normal maintenance services and the parts used in connection with such service, or any
other conditions beyond the control of the Company.
7. Any product that has been used for purposes other than those for which it was designed and manufactured.
8. Any use of the product where installation instructions and/or instructions for use were not followed.
9. Products connected to voltage other than indicated on nameplate.
10. Products where the pump was exposed to any of the following: sand, gravel, cement, grease, plaster, mud, tar, hydrocarbons, hydro-
carbon derivatives (oil, gasoline, solvents, etc.) or other abrasive or corrosive substances.
11. Products in which the pump has been used for pumping of liquids above 140 °F.
14
12. Products in which the pump was allowed to operate dry (fluid supply cut off).
13. Products in which the sealed motor housing has been opened or the product has been otherwise dismantled by customer.
14. Products in which the cord has been cut to a length of less than three feet.
The Company reserves the right at any time, and from time to time, to make changes in the design and/or improvements upon its product with-
out thereby imposing any obligation upon itself to make corresponding changes or improvements in or upon its products already manufactured
and/or previously sold. The Company further reserves the right to substitute parts or components of substantially equal quality in any warranty
service required by operation of this Limited Warranty.
This written Limited Warranty is the entire warranty authorized and offered by the Company. There are no warranties or representations
beyond those expressed in this document.
THIS WARRANTY AND REMEDY IS IN LIEU OF ALL OTHER WARRANTIES AND REMEDIES INCLUDING WITHOUT LIMITATION, WARRANTIES OF
MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY SPECIFICALLY DISCLAIMED AND EXPRESSLY
EXCLUDED. CORRECTION OF NON-CONFORMITIES, IN THE MANNER AND FOR THE PERIOD OF TIME AS SET FORTH ABOVE, SHALL CONSTI-
TUTE FULFILLMENT OF ALL LIABILITY OF THE COMPANY TO THE PURCHASER WHETHER BASED ON CONTRACT, NEGLIGENCE, OR OTHERWISE.
THE COMPANY SHALL NOT BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES SUCH AS, BUT NOT LIMITED TO:
DAMAGE TO OR LOSS OF OTHER PROPERTY OR EQUIPMENT, LOSS OF USE OF EQUIPMENT, FACILITIES OR SERVICE, LOSS OF PROFIT OR
SALES, COST OF PURCHASES OR REPLACEMENT GOODS, CLAIMS OF CUSTOMERS OF THE PURCHASER, FAILURE TO WARN AND/OR
INSTRUCT, LOSS OF OTHER PRODUCTS, OR COSTS OF ENVIRONMENTAL REMEDIATION, OR DIMINUTION IN PROPERTY VALUE. THE REME-
DIES OF THE PURCHASER SET FORTH HEREIN ARE EXCLUSIVE, AND THE LIABILITY OF THE COMPANY SHALL NOT, EXCEPT AS EXPRESSLY
PROVIDED HEREIN, EXCEED THE PRICE OF THE PRODUCTS UPON WHICH SUCH LIABILITY IS BASED. DAMAGES AS SET FORTH IN THIS
PARAGRAPH SHALL BE REASONABLY MITIGATED TO THE EXTENT POSSIBLE. THIS PARAGRAPH SHALL ALSO APPLY TO ALL DAMAGES
RESULTING FROM CONDITIONS SET FORTH IN SECTION III ABOVE AND (1) DEFECTS IN PRODUCT PROTOTYPES OR REPLACEMENT PART
PROTOTYPES THAT HAVE NOT BEEN PUT INTO PRODUCTION, CIRCULATED AND SOLD BY THE COMPANY, AND/OR (2) DEFECTS THAT WERE
NOT FOUND AT THE TIME OF SALE DUE TO SCIENTIFIC AND TECHNOLOGICAL REASONS.
This Limited Warranty gives you specific legal rights. You may have other rights, which vary according to the applicable laws and regula-
tions. Where any term of this warranty is prohibited by such laws, it shall be null and void, but the remainder of this warranty shall remain
in full force and effect.
DISCLAIMER: Any oral statements about the product made by the seller, the Company, the representatives or any other parties, do not constitute
warranties, shall not be relied upon by the user, and are not part of the contract for sale. Seller’s and the Company’s only obligation, and buyer’s
only remedy, shall be the replacement and/or repair by the Company of the product as described above. Before using, the user shall determine
the suitability of the product for his intended use, and user assumes all risk and liability whatsoever in connection therewith.
Form 998913
Rev. 002
11-18
Franklin Electric Co., Inc.
Oklahoma City, OK 73157-2010
Phone: 1-800-701-7894
Fax: 1-405-228-1531
For technical assistance, please contact . . . . . . . . . . . . . . . . . . . 800-701-7894
www.littlegiant.com
lgnet@fele.com
6EC-CIA-SFS
6EC-CIA-RF
6EC-CIM
10EC-CIA-SFS
10EC-CIA-RF
10EC-CIM
Guide d’installation
Table des matières
CONSIGNES DE SÉCURITÉ - - - - - - - - - - - 16
INTRODUCTION - - - - - - - - - - - - - - - - 18
Description du produit - - - - - - - - - - - - 18
Spécifications - - - - - - - - - - - - - - - - 18
Courbes de rendement de la pompe - - - - - 18
INSTALLATION - - - - - - - - - - - - - - - - - 19
Installation Physique - - - - - - - - - - - - - 19
Branchements électriques - - - - - - - - - - 22
TEST DE FONCTIONNEMENT - - - - - - - - - - 23
ENTRETIEN - - - - - - - - - - - - - - - - - - - 25
Service Périodique - - - - - - - - - - - - - - 25
Dépannage - - - - - - - - - - - - - - - - - 26
Pièces de Remplacement - - - - - - - - - - - 27
GARANTIE LIMITÉE - - - - - - - - - - - - - - - 29
CONSIGNES DE SÉCURITÉ
Messages d’alertes
16
CONSIGNES DE SÉCURITÉ
Messages d’alertes
Ce manuel comprend des précautions de sécurité et
d’autres renseignements importants présentés dans le
format suivant:
IMPORTANT: Présente l’information qui permet un
assemblage et un fonctionnement adéquats du produit.
REMARQUE: Présente de l’inf
ormation utile ou des préci-
sions.
Ce symbole avise l’utilisateur de la présence d’une
tension dangereuse dans le produit présentant un
risque de blessures ou d’électrocution.
Ce symbole avise l’utilisateur de la présence de
surfaces chaudes présentant un risque d’incendie
ou de blessures corporelles.
Avant de Commencer
L'installation et l'entretien de l'équipement doivent être
effectués par un employé techniquement qualifié. Le non-
respect des codes électriques et codes de plomberie local
et national et des recommandations de Franklin Electric
pourrait mener à une électrocution ou un incendie, une
mauvaise performance ou une défaillance de l’équipe-
ment.
Soyez consient(e) de l’application, des limites et des ris-
ques potentiels du produit. Lire et suivre attentivement
ces instructions pour é
viter toute blessure ou tout dom-
mage matériel. Ne pas désassembler ou réparer l’unité,
sauf si c
ela est décrit dans le pr
ésent manuel.
Consulter la plaque signalétique du produit pour obtenir
des ins
tructions, précautions et des spécifications de
f
onctionnement supplémentaires.
Le non-respect des procédures d’installation/utilisation et
de tous les codes applicables peut entr
aîner les risques
suivants:
Indique une situation dangereuse imminente
qui, si elle n’est pas évitée, entraînera la mort
ou des blessures graves.
Indique une situation potentiellement
dangereuse qui, si elle n’est pas évitée, peut
entraîner la mort ou des blessures graves.
Indique une situation potentiellement
dangereuse qui, si elle n’est pas évitée, peut
entraîner des blessures corporelles
mineures ou modérées.
Indique une situation potentiellement
dangereuse qui, si elle n’est pas évitée, peut
entraîner des dommages à l’équipement ou
matériels.
Risque de mort, de blessure corporelle
ou de dommage
matériel en raison
d’une explosion, d’un incendie ou
d’une électrocution.
Ne pas utiliser pour pomper des liquides inflamma-
bles ou explosifs comme l’essence, le mazout, le
kérosène, etc.
Ne pas utiliser dans une atmosphère explosive ou
un emplacement dangereux selon le Code national
de l’électricité, ANSI/NFPA70.
Ne pas manipuler une pompe ou un moteur de
pompe avec les mains mouillées ou debout sur une
surface humide ou mouillée, ou dans de l’eau.
Lorsqu’une pompe est en mode de
fonctionnement, ne pas toucher le moteur, les
tuyaux ou l’eau tant que l’unité n’a pas été
débranchée ou déconnectée électriquement.
Si le dispositif de coupure du circuit d’alimentation
se situe hors site, le verrouiller en position ouverte
et le consigner afin d’empêcher toute mise sous
tension inopinée.
Si le panneau du disjoncteur n’est pas accessible,
contacter la compagnie d’électricité afin que le
courant soit coupé.
CONSIGNES DE SÉCURITÉ
Avant de Commencer
17
Cette unité contient des hautes
tensions capables de causer de graves
blessures ou la mort par électrocution.
Pour réduire le risque de choc électrique, débran-
chez l’alimentation avant de travailler sur le sys-
tème ou autour de celui-ci. Plusieurs interrupteurs
d’isolement peuvent être nécessaires pour
décharger l’équipement avant de procéder à son
entretien.
Ce produit est fourni avec un conducteur de mise à
la terre et une fiche munie d’une attache de mise à
la terre. Pour réduire le risque de décharge élec-
trique, assurez-vous de seulement brancher la
pompe à une prise électrique correctement mise à
la terre. Ne retirez pas la troisième branche de la
fiche. La troisième branche sert à la mise à la terre
de la pompe, afin de prévenir tout risque possible
de décharge électrique. N’utilisez pas un cordon de
rallonge.
Vérifier les prises électriques à l’aide d’un
analyseur de circuit pour s’assurer que les fils de
phase, de neutre et de terre sont correctement
branchés. Si ce n’est pas le cas, le problème doit
être corrigé par un électricien qualifié agréé.
Raccorder le système de pompe en respectant la
tension indiquée.
La pompe a été évaluée pour être utilisée avec de
l’eau uniquement. La pompe doit être utilisée
uniquement avec des liquides compatibles avec les
matériaux de ses composants. Si la pompe est util-
isée avec des liquides incompatibles avec les com-
posants de la pompe, le liquide peut provoquer une
défaillance du système d'isolation électrique
entraînant un choc électrique.
Risque de dommages à la pompe ou d’autres
équipements.
Ne pas utiliser la pompe pour pomper de l’eau de
mer, des boissons, de l’acide, des solutions
chimiques ou tout autre liquide qui favoriserait la
corrosion, ce qui pourrait endommager la pompe.
Ne pas faire tourner la pompe à sec. Pour obtenir
un refroidissement optimal et pour prolonger la
durée de vie de la pompe, le niveau de liquide
pompé doit normalement dépasser le dessus du
boîtier de la pompe.
Cette pompe n’est pas prévue pour être utilisée
dans un étang.
Risque de blessures corporelles
ou de dommages matériels.
Cet équipement ne doit pas être utilisé par des
enfants ou des personnes ayant des capacités phy-
siques, sensorielles ou mentales réduites ou un
manque d’expérience, à moins qu’elles ne soient
supervisées ou dirigées. Les enfants ne doivent pas
utiliser l’équipement ni jouer avec le produit ou à
proximité de celui-ci.
L’équipement peut démarrer automatiquement.
Toujours débrancher le cordon d’alimentation de la
pompe et couper l’alimentation électrique avant
d’entretenir la pompe ou l’interrupteur.
Une pompe inopérante ou défectueuse pourrait
entraîner une inondation, des blessures corporelles
ou des dommages matériels.
Dans les applications où des dommages matériels
et/ou des blessures corporelles pourraient découler
du non-fonctionnement ou d’une fuite de la pompe
en raison de pannes de courant, d’une obstruction
de la ligne d’évacuation ou de toute autre raison,
un système de sauvegarde automatique et/ou une
alarme doivent être installés.
Ne pas faire fonctionner la pompe à sec. En cas de
fonctionnement à sec, la température à la surface
de la pompe augmentera à un niveau susceptible
de causer des brûlures cutanées en cas de contact
et entraînera de graves dommages à votre pompe.
Ne pas graisser le moteur. Le carter moteur de la
pompe est scellé et renferme une huile diélectrique
de qualité supérieure pour la transmission de chal-
eur et la lubrification à vie. L’utilisation d’autres
huiles peut causer de graves électrocutions et/ou
des dommages permanents de la pompe.
Le fonctionnement de cet équipement requiert les
instructions d’installation et de fonctionnement
détaillées fournies dans le présent manuel. Lire
tout le manuel avant d’installer et d’utiliser le
produit.
L’utilisateur final doit recevoir et conserver le
manuel pour consultation ultérieure.
Garder les étiquettes de sécurité propres et en bon
état.
Garder la zone de travail propre, bien éclairée et
dégagée.
Porter des lunettes de sécurité lors de l’installation
ou de l’entretien de la pompe.
Ne pas porter de vêtements amples, de bijoux ou
tout autre accessoire qui pourrait se prendre dans
les pièces mobiles de l’équipement. Attacher les
cheveux longs et retirer les bijoux.
INTRODUCTION
Description du produit
18
INTRODUCTION
Description du produit
Cette pompe immergée est prévue pour être utilisée dans des bassins ou des stations de relève-
ment. Elle peut être utilisée pour pomper de l’eau claire ou des effluents eau grise contenant des
semi-solides de forme sphérique jusqu’à 12,
7mm (1/2po) de diamètre. Ne pas utiliser cette pompe
dans des applications où d’autres débris (gravier, sable, débris flottants, etc.), des abrasifs ou des
matières corrosives sont présents.
Ce produit a été soigneusement testé, inspecté et emballé pour en assurer la livraison et le
f
onctionnement sécuritair
es. Veuillez examiner votre ou vos articles soigneusement afin de vous
assurer qu’aucun dommage ne s’est produit pendant l’expédition. Dans le cas contraire, veuillez
communiquer avec le vendeur. Il vous aidera à obtenir un remplacement ou une réparation, le cas
échéant.
Le moteur de la pompe est muni d’un protecteur thermique à réinitialisation automatique et peut
r
edémarr
er subitement. Le déclenchement du protecteur est une indication que le moteur est sur-
chargé ou surchauffe, ce qui peut être causé par des problèmes d’application, comme un impulseur
de pompe obs
trué
, un interrupteur coincé en position de mise en marche, une pompe qui
fonctionne à vide, une pompe bloquée par de l’air, un cycle court de pompe, une alimentation à
tension excessivement élevée ou faible, ou possiblement la fin de la durée de vie utile d’une
pompe, d’un moteur, de paliers ou d’un joint d’étanchéité.
Spécifications
Courbes de rendement de la pompe
6EC 10EC
Gallons par minute, à la hauteur/Litres par minute, à la hauteur
La taille 5 pieds
1.5 mètres
10 pieds
3 mètres
15 pieds
4.5 mètres
20 pieds
6.1 mètres
30 pieds
9.1 mètres
Coupure
6EC
53 GPM 50 GPM 42 GPM 34 GPM
28 pieds
8.5 mètres
201 LPM 189 LPM 159 LPM 129 LPM
10EC
67 GPM 57 GPM 47 GPM 42 24 GPM 36 pieds
11 mètres
254 LPM 216 LPM 178 LPM 159 LPM 91 LPM
INSTALLATION
Installation Physique
19
INSTALLATION
Installation Physique
1. La pompe doit être installée dans un bassin étanche au gaz approprié d’au moins 18 po (45,7
cm) de diamètre et 24 po (61,0 cm) de profondeur, et ventilé conformément aux codes locaux
de plomberie.
2. Enlevez tout débris dans le bassin et placez la pompe au centre de ce dernier (se référer à
“Installation Typique” on page 21). Un fond solide empêchera la pompe d’être obstruée par du
sable et des saletés.
3. La pompe doit être placée sur une surface dure et de niveau. Ne placez jamais la pompe
dir
ect
ement sur une surface d’argile, de terre ou de gravier. Ces surfaces comportent de petites
roches, du gravier, du sable, etc., qui peuvent obstruer ou endommager la pompe et provoquer
sa défaillance.
4. N’essayez pas de restreindre le côté prise de ces pompes. La restriction de la prise peut
endommager le joint d’étanchéit
é et sous
-alimenter la pompe. S’il est nécessaire de réduire les
débits, une soupape peut être installée sur le côté refoulement de la pompe. Ou si un tuyau
flexible en vinyle est utilisé, une bride peut être utilisée sur le tuyau pour restreindre le débit.
5. Connectez la tuyauterie de refoulement. Utilisez une pâte à joint de tuyau sur toutes les con-
nexions. Le tuyau de refoulement doit être aussi court que possible et comporter le moins de
c
oudes possible
. Le tuyau de refoulement doit être du même diamètre que celui du
refoulement, afin de réduire les pertes par frottement. Un tuyau plus petit restreint la capacité
et réduit le rendement de la pompe. La pompe d’égout est livrée avec un refoulement à file-
tage femelle de 1.5 po (38 mm).
Soutenez la pompe et la tuyauterie au cours de l’assemblage et de l’installation. Un
manquement pourrait entraîner la rupture des tuyaux, la défaillance de la pompe, la
défaillance des paliers du moteur, etc.
Installez toujours un raccord union dans le conduit de refoulement, juste au-dessus du
couvercle de bassin, afin de permettre le retrait facile de la pompe à des fins de nettoyage
ou de réparation.
Risque de blessure grave ou de mort par électrocution.
Débranchez toujours l’alimentation électrique avant de toucher à la pompe ou au
refoulement.
Avant l’installation, vérifiez les codes locaux de l’électricité et du bâtiment. L’installation doit
respecter leur réglementation, de même que le plus récent Code national de l’électricité
(CNE).
INSTALLATION
Installation Physique
20
6. Un clapet anti-retour doit être utilisé dans le conduit de refoulement pour empêcher un
refoulement du liquide dans le bassin. Le clapet anti-retour doit être une vanne à débit direct
qui laisse facilement passer les solides.
7. Fixez les cordons d’interrupteur et de pompe au conduit de refoulement avec du ruban d’élec-
tricien. Cela aidera à protègera le cordon de tout dommage.
8. Testez le fonctionnement du système en suivant les instructions présentées dans
“Test de
fonctionnement” on page 23 de ce manuel. Ne tentez pas de faire fonctionner la pompe sans
eau; cela endommagerait les joints d’étanchéité et les paliers, et risquerait de provoquer des
dommages permanents à la pompe.
9.
Placez le couvercle par-dessus le bassin. Ce couvercle aide à empêcher des débris d’entrer
dans le bassin et pr
otège c
ontre les blessures accidentelles.
Risque de dommages matériels dus aux inondations.
N’installez pas le clapet antiretour en position verticale, car des solides peuvent se déposer
dans le clapet d'et empêcher le clapet d'ouverture au moment du démarrage. Pour un
rendement optimal du clapet anti-retour dans la gestion des solides, installez dans une
position horizontale ou à un angle d’au plus 45°.
Lorsqu’un clapet anti-retour est utilisé, percez un orifice de sûreté (de 1/8 po ou 3/16 po [3,2
mm ou 4,8 mm] de diamètre) dans le tuyau de refoulement. Cet orifice doit être situé sous
le niveau du plancher, entre le refoulement de la pompe et le clapet anti-retour. Si un tel ori-
fice de sûreté n’est pas percé, la pompe peut être « bloquée par de l’air » et ne pas pomper
d’eau, même si elle est en marche.
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Little GIANT 10EC-CIA-RF Installation guide

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Water pumps
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Installation guide
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