Hobart ACW Series Installation And Operation Instructions Manual

EN

DSN: TW-16-01

From SN: 86 16 10001

29. Mar. 2017

WAREWASHING

Trolley washers

ACW Series

(Protronic XL)

(Translation of the original operating

instructions)

Installation and

Operation Instructions

BA-22648-001-EN / 29. Mar. 20172 HOBART

ACW Series (Protronic XL) Installation and Operation Instructions

EN

Publisher

HOBART GmbH

Robert-Bosch-Str. 17

77656 Offenburg

Tel. +49(0)781 600 0

Fax +49(0)781 600 23 19

E-mail: [email protected]

Internet: www.hobart.de

Product disclaimer

Installations and repairs carried out by non-authorized technicians or using non-genuine spare parts, and any tech-

nical alterations to the machine not approved by the manufacturer will invalidate the manufacturer’s warranty and

product liability.

HOBART reserves the right to make changes or improvements to its products without prior notice.

BA-22648-001-EN / 29. Mar. 2017 3HOBART

Installation and Operation Instructions ACW Series (Protronic XL)

EN

Table of Contents

1 Notes on the documentation .............................................................. 5

1.1 Application ..................................................................................... 5

1.2 Layout of the documentation ..................................................................... 5

1.3 Representation convention ....................................................................... 5

2 Safety instructions and regulations ...................................................... 7

2.1 Safety instructions and warning notices ........................................................... 7

2.2 Basic safety instructions ......................................................................... 7

2.3 Property damage ............................................................................... 10

3 Product description ....................................................................... 11

3.1 General view and elements ..................................................................... 11

3.2 Intended purpose .............................................................................. 12

3.3 Conformity..................................................................................... 12

3.4 Designation .................................................................................... 12

3.5 Technicalspecications ......................................................................... 12

4 Controls .................................................................................... 13

4.1 Main switch and button ......................................................................... 13

4.2 Control panel .................................................................................. 14

4.3 Operating states ............................................................................... 17

4.4 Displays faults and information .................................................................. 17

4.5 Overview of display symbols .................................................................... 18

4.6 Overview of information display .................................................................. 20

5 Installation ................................................................................. 21

5.1 Personnelqualication .......................................................................... 21

5.2 Special safety instructions ...................................................................... 21

5.3 Transporting to the installation location ........................................................... 21

5.4 Removing the packaging ........................................................................ 22

5.5 Installing the machine .......................................................................... 22

5.6 Assembly of modules ........................................................................... 23

5.7 Attach electrical consumers ..................................................................... 24

5.8 Fitting conveyor ............................................................................... 24

5.9 Connecting to the power supply ................................................................. 25

5.10 Connecting the water ........................................................................... 26

5.11 Connecting the drain ........................................................................... 26

5.12 Connect steam or hot water ..................................................................... 26

5.13 Exhaust connection ............................................................................ 27

5.14 Connect detergent and rinse aid ................................................................. 30

BA-22648-001-EN / 29. Mar. 20174 HOBART

ACW Series (Protronic XL) Installation and Operation Instructions

EN

Table of Contents

6 Commissioning ............................................................................ 31

6.1 Personnelqualication .......................................................................... 31

6.2 Special safety instructions ...................................................................... 31

6.3 Preparing the machine .......................................................................... 31

6.4 Fill the booster ................................................................................. 32

6.5 Carry out checks ............................................................................... 33

6.6 Making the chemical settings .................................................................... 34

6.7 Setting the automatic commissioning ............................................................. 34

6.8 Adjusting the exhaust system ................................................................... 34

7 Preparation ................................................................................. 35

7.1 Personnelqualication .......................................................................... 35

7.2 Special safety instructions ...................................................................... 35

7.3 Notes for optimum washing result ................................................................ 36

7.4 Preparations for washing ....................................................................... 36

8 Operation ................................................................................... 39

8.1 Functions and operating modes ................................................................. 39

8.2 Pressing the EMERGENCY STOP button ........................................................ 40

8.3 Washing ....................................................................................... 40

8.4 Selecting the conveyor speed (optional) .......................................................... 41

8.5 Activating conveyor return ...................................................................... 42

8.6 Locking the conveyor speed ..................................................................... 42

8.7 Activating emergency mode ..................................................................... 43

8.8 Displaying faults ............................................................................... 43

8.9 Switch off conveyor............................................................................. 44

8.10 Switch off machine ............................................................................. 45

8.11 Executing daily cleaning ........................................................................ 45

8.12 Entering messages ............................................................................. 49

8.13 Displaying machine documentation .............................................................. 50

9 Setting options, operating and hygiene data .......................................... 51

9.1 Overview of operator menu ..................................................................... 51

9.2 Opening the operator menu ..................................................................... 52

9.3 Displaying the operating/hygiene data ............................................................ 53

9.4 Setting the automatic commissioning ............................................................. 54

9.5 Entering the time settings ....................................................................... 55

9.6 Displaying information .......................................................................... 56

9.7 Setting customer options ........................................................................ 56

10 Fault indications and problems.......................................................... 59

10.1 Special safety instructions ...................................................................... 59

10.2 Fault indications ............................................................................... 59

10.3 Remedying the problem ........................................................................ 62

BA-22648-001-EN / 29. Mar. 2017 5HOBART

Installation and Operation Instructions ACW Series (Protronic XL)

EN

Table of Contents

11 Maintenance ............................................................................... 64

12 Disposal .................................................................................... 66

BA-22648-001-EN / 29. Mar. 20176 HOBART

ACW Series (Protronic XL) Installation and Operation Instructions

EN

Notes on the documentation

1.1 Application

This document contains the most important information for the

installationandcommissioningofthemachinebyqualiedperson-

nel, as well as the information required for day-to-day operation by

the operator.

► Keep the operating instructions and all referenced documents in

a safe and accessible place.

► If you sell the machine, pass on the installation and operating

instructions.

1.2 Layout of the documentation

Referenced documents are all instructions that describe the instal-

lation, operation, maintenance and repair of the device, as well as

additional instructions for all accessories used.

For the operator:

– Comic Card (brief instructions)

– Operation instructions

For the specialised tradesman or HOBART service:

– Installation instructions

– Floor plan

– Circuit diagram

– Service Manual

– Service Software Manual

– Trouble shooting list

– Maintenance schedule

– Spare Parts Catalogue

1.3 Representation convention

1.3.1 Symbols used

Symbol Meaning

Warning of hazardous electrical voltage

1 Notes on the documentation

BA-22648-001-EN / 29. Mar. 2017 7HOBART

Installation and Operation Instructions ACW Series (Protronic XL)

EN

Notes on the documentation

Symbol Meaning

EX

Beware of explosion

Warning of risk of crushing

Warning of entanglement hazard

Beware of hazardous substances

Beware of hand injuries

Beware of slipping

Beware of hazard area

Useful additional information and tips

Access prohibited

1.3.2 Representation in the text

Representa-

tion

Meaning

NOTE Important information on machine operation, not

a warning notice

► Step

Outcome/result

‒ Listing 1st level

• Listing 2nd level

BA-22648-001-EN / 29. Mar. 20178 HOBART

ACW Series (Protronic XL) Installation and Operation Instructions

EN

Safety instructions and regulations

2.1 Safety instructions and warning notices

► During machine operation, observe the general safety instruc-

tions and warning notices that precede each action.

2.1.1 Hazard levels

The hazard level is part of the safety instructions and is denoted by

the signal word. Potential consequences are differentiated by the

choice of signal word.

DANGER

imminent danger:

results in serious physical injury or death

WARNING

potentially hazardous situation:

can cause serious physical injury or death

CAUTION

potentially hazardous situation:

can cause minor physical injury

NOTICE

potentially harmful situation:

can cause damage to the product or other objects

2.1.2 Layout of warning notices

Warning notices are depicted with warning symbols and signal

word in the corresponding safety colours.

!

CAUTION

Nature and source of the hazard

Explanation on the nature and source of the hazard

► Measures for averting the hazard

► additional measures for averting the hazard, where applicable

2.2 Basic safety instructions

2.2.1 Product safety

The machine conforms to state-of-the-art technology and the rec-

ognised safety regulations. Nonetheless, hazards may occur.

Operate the machine only if it is in perfect working order, and in

2 Safety instructions and regulations

BA-22648-001-EN / 29. Mar. 2017 9HOBART

Installation and Operation Instructions ACW Series (Protronic XL)

EN

Safety instructions and regulations

compliance with the operating instructions.

Allmodicationsandalterationstotheproductarereservedfor

personsauthorisedbyHOBART.Congurationispassword-pro-

tected.

2.2.2 Personnel qualication

► Observe the regulations on occupational health and safety.

Wear personal protective equipment.

► Carefully read through the installation and operation instructions

before use.

Activity User group Qualication/training

Installation Qualiedpersonnel Certiedelectricians(qualiedelectriciansorpersonswho

have undergone equivalent training)

Trainees Only under appropriate supervision and inspection

Commissioning Qualiedpersonnel Certiedelectricians(qualiedelectriciansorpersonswho

have undergone equivalent training)

Trainees Only under appropriate supervision and inspection

Working on the elec-

trical system

Qualiedpersonnel Qualiedelectrician

Handling Laymen Training by the operator using the operating instructions,

hazardbrieng

Disabled persons Training by the operator using the operating instructions,

hazardbrieng

Children from 16 years

old

Training by the operator using the operating instructions, haz-

ardbrieng,onlyundersupervision

Children up to 16 years

old

Not permitted

Maintenance, repair Qualiedpersonnel Hobart Service or Hobart trained service technicians

Trainees Only under appropriate supervision and inspection

2.2.3 Product-specic hazards

Avoid body parts being crushed or knocked:

► Observe the instructions on the packaging for storage, lifting or

transporting.

► Transportisreservedforcertiedandtrainedpersonnel.

► Onlycertiedqualiedpersonnelarepermittedtoinstallthe

machine, assemble the modules, tension the conveyor belt and

connect the exhaust pipework.

► Ensurethattheoperatorsweartight-ttingclothing.

► Do not reach into the conveyor belt during operation.

► Carefully remove the wash arms when cleaning the machine.

BA-22648-001-EN / 29. Mar. 201710 HOBART

ACW Series (Protronic XL) Installation and Operation Instructions

EN

Safety instructions and regulations

Risk of body parts being cut:

► Do not enter the machine’s wash tunnel while main switch is

“on”.

► Wear personal protective equipment when removing the pack-

ing bands, unpacking the modules and tensioning the conveyor

belt.

► Onlycertied,qualiedpersonnelarepermittedtoconnectthe

exhaust pipework and set the exhaust system.

► Wear protective gloves when cleaning the machine.

► Onlycertiedpersonnelarepermittedtocleantheexhaust

condenser.

Avoid risk of explosion:

► Do not install machine in a potentially-explosive location.

Avoid electric shock:

► Donotallowwatertoowoverlivecomponents.

– Make sure the machine is correctly stored (see frost damage

section 2.3).

– Do not spray the outside of the machine with a water hose or

high-pressure cleaner.

► Havethemachineconnectedtothepowersupplybyqualied

personnel.

► Havetheboosterandthellboosterinitiallylledandthe

motorscheckedonlybycertied,qualiedpersonnelandinac-

cordance with the operation instructions.

► Havewearingorfaultypartsreplacedonlybycertied,qualied

personnel.

Avoid re risk:

► Donotallowwatertoowoverlivecomponents.

– Make sure the machine is correctly stored (see frost damage

section 2.3).

– Do not spray the outside of the machine with a water hose or

high-pressure cleaner.

► Have the machine connected to the power supply only by quali-

edpersonnel.

► Haveallmodicationstothemachine,repairsandmaintenance

carriedoutonlybyqualiedpersonnel.

Avoid chemical burns, sensitisation of the skin, poisoning:

► Do not enter the machine’s wash tunnel while main switch is

“on”.

► Wear protective equipment (gloves, safety goggles, protective

clothing) when handling chemicals.

► Use only suitable chemicals. Observe the manufacturer’s data.

► Do not open the door during operation.

► Disconnect the machine from the mains prior to cleaning.

BA-22648-001-EN / 29. Mar. 2017 11HOBART

Installation and Operation Instructions ACW Series (Protronic XL)

EN

Safety instructions and regulations

Avoid burns, scalds (to the hands):

► Do not enter the machine’s wash tunnel while main switch is

“on”.

► Wear protective gloves when connecting to the site steam pipe-

work.

► Disconnect the machine from the mains prior to cleaning.

► For cleaning, wear protective equipment (gloves, protective

clothing) when touching parts that have hot surfaces (heating

rods, heat exchangers).

Avoid risk of falling:

► Do not stand on the machine roof when connecting the exhaust

pipework.

Avoid slipping:

9 Moisturecanbuilduponthemachineoor.

► Provideaoorcoveringthatisguaranteedtobenon-slipin

case of moisture.

Residues on the washware, hygiene regulations not main-

tained.

► Hygiene regulations must be maintained and/or demonstrated

in accordance with the national provisions.

2.2.4 Additional hazards

Potential hazards caused by operating resources to be used can

be found in the enclosed safety datasheets. Workplaces must be

signed accordingly.

2.3 Property damage

Avoid frost damage:

9 Temperatures below 0°C during transport/storage cause func-

tion impairments.

► Prior to installation, store the machine at room temperature

(min. 15°C) for 24h.

Avoid water damage:

► Congurationispassword-protectedandpermittedonlybycerti-

edservicetechnicians.Observedocumentation.

► Do not operate the machine unsupervised.

► Close site shut-off valves at end of operation.

Avoid environmental hazards:

► Dispose of the machine correctly and in accordance with envi-

ronmental regulations (see section 12)

BA-22648-001-EN / 29. Mar. 201712 HOBART

ACW Series (Protronic XL) Installation and Operation Instructions

EN

Product description

3.1 General view and elements

Example: Trolley washer

123

4

56

7

 Entry section

 Neutral zone entry

 Washing

 Rinse

 Blower dryer

 Neutral zone exit

 Exit end

3 Product description

BA-22648-001-EN / 29. Mar. 2017 13HOBART

Installation and Operation Instructions ACW Series (Protronic XL)

EN

Product description

3.2 Intended purpose

The machine is an item of technical equipment intended solely for

airline catering trolleys.

3.3 Conformity

See separate EC Conformity Declaration.

3.4 Designation

The rating plate is located on the control box and contains the

following information: model, serial number, date of manufacture,

country of manufacture, voltage, connection rating, design-state

number and CE mark.

3.5 Technical specications

Seeseparateoorplan.

BA-22648-001-EN / 29. Mar. 201714 HOBART

ACW Series (Protronic XL) Installation and Operation Instructions

EN

Controls

4.1 Main switch and button

EMERGENCY STOP button

Machine is completely switched off, but not voltage free.

Must be unlocked for operation.

Main switch

For operation, must be set to position I, for repair and mainte-

nance work to position 0.

CONVEYOR ON button on the entry section (option)

Turns on the machine conveyor belt.

Washing is started automatically.

CONVEYOR OFF button at the loading section (option)

Turns off the conveyor and wash functions.

4 Controls

BA-22648-001-EN / 29. Mar. 2017 15HOBART

Installation and Operation Instructions ACW Series (Protronic XL)

EN

Controls

4.2 Control panel

4.2.1 Start screen

The Protronic XL operating and display unit is a 7” colour touch

display. All functions are selected via this operating interface. The

illustrations (temperatures, symbols) are examples and may vary

depending on model and features installed. It may take the control-

ler some time to boot up. This is normal and does not indicate a

fault.

Designation Function



MACHINE ON button Pressing this button switches the machine on.



OPERATOR MENU button Pressing this button selects the operator menu (see section

4.5.2).



Display Date and time



Display Machine designation and serial number

BA-22648-001-EN / 29. Mar. 201716 HOBART

ACW Series (Protronic XL) Installation and Operation Instructions

EN

Controls

4.2.2 Main screen

Below the machine display, selected programs and operating

states are explained by symbols and texts. If faults are present,

symbols and the display frame change colour.

1

2

3 4 5 6 7 8

9

Designation Function



Symbol display Displays the current setting and information on the operating

state of the machine through function symbols (see section

4.5.1).



Information display Displays the current operating state as text.



MACHINE OFF button Pressing this button switches the machine off.

Press for 5 seconds: Machine will be completely drained and

then switched off.



CONVEYOR OFF button Pressing this button switches the conveyor off.



CONVEYOR ON button Pressing this button switches the conveyor on. Washing, rinsing

and drying start.

The button also shows the current operating state through differ-

ent colors (see sections 4.3 and4.4 )



SPEED 1 button Pressing this button selects conveyor speed 1.



SPEED 2 button Pressing this button selects conveyor speed 2.



SPEED 3 button Pressing this button selects conveyor speed 3.



OPERATOR MENU button Pressing this button selects the operator menu (see section

4.5.2).

BA-22648-001-EN / 29. Mar. 2017 17HOBART

Installation and Operation Instructions ACW Series (Protronic XL)

EN

Controls

4.2.3 Operator menu screen

In the operator menu, machine functions are selected and operat-

ing data, faults and information messages are displayed.

1

2

3

4

5

6

7

8

9

Designation Function



Help Displays help on the menu



Forwards/backwards Scroll forwards/backwards



Quick menu Select machine functions



Operating data Enter and display operating data



AutoStart Enter AutoStart and time settings



Fault Display fault and information messages



User menu Open the user menu, login required



Service Only for authorised service personnel, login required



Home Back to the main screen

BA-22648-001-EN / 29. Mar. 201718 HOBART

ACW Series (Protronic XL) Installation and Operation Instructions

EN

Controls

4.3 Operating states

In the operating panel display, the function keys show the current

operating state through different colours.

Colour Meaning

Grey faded out Not available

Grey faded in Inactive

Blue Active

Yellow Minor error

Red Major error

4.4 Displays faults and information

Faults are shown in the operator panel display. Information can be

displayed in the operator menu.

Fault: Major error

– Displayeldframesandsymbolsarered.

– The warning symbol appears in the symbol display: Exclamation mark is red.

– The text: Fault! appears in the information display

– For potential faults, see section 10.2

Fault: Minor error

– Displayeldframesandsymbolsareyellow.

– The warning symbol appears in the symbol display: Exclamation mark is yellow.

– The text: Fault! appears in the information display

– 10.2For potential messages, see section

Information

– Information messages are displayed only in the operator menu.

– Warning symbol: Exclamation mark is blue.

– 10.2For potential messages, see section

BA-22648-001-EN / 29. Mar. 2017 19HOBART

Installation and Operation Instructions ACW Series (Protronic XL)

EN

Controls

4.5 Overview of display symbols

4.5.1 Function symbols

The symbol display shows the current setting and information on

the operating cycle of the machine.

Symbol Function

All tanks: Drain water (option)

Machinells

AutoStart enabled

Fault: minor error, major error, information

Hygiene control enabled

Emergency mode enabled

New message available

BA-22648-001-EN / 29. Mar. 201720 HOBART

ACW Series (Protronic XL) Installation and Operation Instructions

EN

Controls

4.5.2 Menu symbols

In the operator menu, machine functions are selected and operat-

ing data, faults and information messages are displayed.

Symbol Function

Displays help on the menu

Scroll forwards and backwards in the menu

Quick menu: Select machine functions

Enter and display operating data

Enter AutoStart and time settings

Fault

Open the user menu, login required

Service: Only for authorised service personnel

Home: Back to the main screen

Delete message

Write message

Conrmsetting

Page is loading ...

Hobart ACW Series Installation And Operation Instructions Manual

Hobart ACW Series Installation And Operation Instructions Manual

Related papers

Other documents