Steel Core 40809 User guide

Category
Power tools
Type
User guide
*Actual product may vary slightly
Please carefully read and save these instructions before attempting to assemble, maintain, install, or operate this product.
Observe all safety information to protect yourself and others. Failure to observe the instructions may result in property
damage and/or personal injury. Please keep instructions for future reference.
For warranty purchases, please keep your dated proof of purchase. File or attach to the manual for safe keeping.
For Customer Service, Call 1-800-348-5004
40809 06/2017
This product contains or, when used, produces a chemical
known to the State of California to cause cancer and birth
defects or other reproductive harm.
(California Health & Safety Code § 25249.5, et seq.)
WARNING
11GA COIL ROOFING NAILER
40809
2
1-800-348-5004
Z87
Fig.1
Fig.2
Fig.3
B
C
A
WARNING: When using pneumatic tools, bas ic safety precautions
should always be follow ed to reduce the risk of personal injury,
There are certain applications for which this tool was designed. we
strongly recommends that this tool NOT be modified and /or used for
any application other than for which it was designed. If you have any
questions relative to its application, p lease contact with our dealer.
including the following:
READ AND FOLLOW ALL INSTRUCTIONS.
IMPORTANT SAFETY INSTRUCTIONS
1. KEEP WORKING AREA CLEAN.
2. DON'T ALLOW CHILDREN KEEP AT
THE WORKING AREA.
3. USE SAFETY GLASSES.
4. U SE E A R PRO T ECT I ON .
5. DRESS SAFELY.
6. ONLY USE CLEAN, D RY AND
REGULATED
C l u t t e r e d a r e a s i n v i t e i n j u r i e s .
Don't let them
To prevent
eye injuries, the tool operator and all
persons in the w orking area must wear
s af e t y g la s s e s w i t h p e r m a ne n t l y
attac hed, rigid, plastic side shields.
These safety gla sses must co nform to
ANSI Z87.1 requirements (approved
glas
ses have Z87 printed o r stamped
T he
working area
ma y be expos ed to high
noise levels that can lead to hearing
Protective gloves
and nonskid footwear or safety shoes
are recommended when working with
and operating this tool. Don't wear loose
clothing or jewelr y. They can get caugh t
in moving parts. Also, wear a protective
hair covering to prevent long hair from
compressed a ir at 70 to
handle the tool.
on them).
damaged.
getting caught in the tool.
120 PSI (4.8 to 8. 3 BAR) .
3
1-800-348-5004
Fig.4
Fig.6
1
2
3
Fig.5
7. NEVER USE OXYGEN, CARBON
DIOXIDE,
8.DO NOT CONNECT TOOL
9. ONLY USE AIR HOSE THAT IS
RATED
10.DON'T OPERATE TOOL NEAR THE
COMBUSTIB LE ,
11 DISCONNECT TOOL FROM AIR
S U PPLY HOSE
12.O N LY D I SCO N N ECT Q U I C K
CON N E C T OR BEIN G CO NNE CT ED
13.REPLACE PARTS AND ACCESSO-
R I ES.
combustible gases or any
other bottled gas asapower source for
to pressure
that potentially exceeds 180 PSI (12.3
for 150% of the maxi mu m
system pressure.
.
or a ny o th er easy
explosive material and don't operate the
tool under easy producing corrosion,
r u s t and h a v i n g h e a v y p o w d e r
.
before doi n g t o o l
m a i n t enanc e , c l e a r in gaj a m m e d
fastener, leavin
g work area, moving tool
to another location, or handing the tool
with the connector of the body tail
portion air inlet, no compressed air can
be guaranteed when disconnecting. If
operating is not correct, the tool can
remain charged with air after being
disconnected and still be able to drive a
O nly allo w u s e s a m e
rep l a c e m ent p arts while s ervi c ing .
Approved accessories and replacement
Please try to useahose
o f I D 3/8”c onn e c t i n g nai l e r w i t h
this tool.
BAR).
environment.
to another person.
parts are available.
fastener, causing personal injury.
Compressor.
4
1-800-348-5004
Fig.10
Fig.9
Fig.8
Fig.7
14. BEFORE USING TOLL,
15. NEVER USE TOOL
1 6 . O N L Y U S E P A R T S A N D
FASTEN ERS,
17. CO NNECT TOOL TO AIR SUPP LY
BEFORE
1 8 . A LWAYS A S SUM E T H E TO O L
CONTAINS FASTENERS.
19. DO NO T LOAD FA STENERS
20. REMOVE FINGER FROM TRIGGER
21. DON'T OVER REACH .
carefully
check if there is any part damaged to
obt ai n id eal result s. Do not use the tool
i f th e to o l h as a n y a i r le a k e d ,
uncompleted, damaged parts and needs
if safety, trigger
o r spr in g is inoperab le , missing o r
damaged. Do not alter or remove safet
y,
t r i g g e r o r s p r i n g s . M a k e d a i l y
inspectio ns for free movement of trigge r
re comme nde d by us.
loading f astener s, to prevent a
f as te n er fr o m bei n g f i re d du r i n g
connection. The tool driving mechani sm
may cycle whe n tool is connect ed to the
air suppl y. Wh en not in use remove all
Keep t he tool
poi nt ed away from yourself and others
at all t imes. No horseplay. Respect the
with
trigger or safety depressed, to prev ent
u nin te nt io nal fir in g of a f as ten er.
when not drivi ng fasteners. Never carr
y
tool with finger on trig ger: tool will fire a
fastener if sa fe ty is bumped while trigge r
Keep prope r
footing and balance at all times when
22. FIRE FASTE NERS INTO WORK
SURFAC E ONLY: NEVER into materials
repairing.
and safety mechan ism.
fasteners from the nail housing.
tool as a working implement.
is depressed.
using or handing the tool.
too hard to penetrate.
5
1-800-348-5004
Fig.13
Fig.11
Fig.12
23. GRIP TOOL FIRMLY TO MAINTAI N
CONTROL
24. DO NOT DRIVE FASTENERS
25 . D O N O T DR IVE FAST EN ERS
CLOSE
26. KEEP ALERT.
27. KEEP HANDS AND BODY PARTS
28. T HIS TOOL IS EQU IPED WITH
ADJUS TER
29. WHEN NOT IN USE,
while allowing tool to re coil
away fr om w ork s urface as fastener is
driven. If safety bracket is al lowed to
co nta ct work su rface agai n b ef ore
t ri gger is re le a sed, a n un wa n ted
on
top of other fas ten er s, o r with the t ool at
too steep an an gle: the fasteners can
to the edge of the workpiece.
Th
e workpiece is likely to split a llowing
the fasten er to fly free or ricochet
Watch what you are
doing. Use c ommon sense. Do not
operate any tool when you are tired.
away from area shown in Fig. 13 , to
that can adju st driving
depth. When adjusting the driving dept h,
first disconnect from air supply, rota te
the knob of the adjust er by hand until it
tool should be
cleaned and put it back into the packing
box. For safety, ke ep out of reach of
children.
fastener will be fired.
ricochet causing per
sona l injury.
causing personal injury.
avoid injury.
is satisfactoy.
Employer must enforce compliance with the safety warnings and all
Keep this manual available for use by all people assigned to use this
For personal safety and proper operation of this tool, read and follow all
EMPLOYERS RESPONSIBILITIES
other instructions contained in this manual.
tool.
of these instructions carefully.
1-800-348-5004
6
DESCRIPTION
Roofing coil nailer
S5 Hex Key
S4 Hex Key
S3 Hex Key
Air Tool Oil
Safety glasses
Operating instruction
Q'ty
1
1
1
1
1
1
1
PACKING LIST
TECHNICAL PARAMETER
CHARACTERISTIC
Compressed Air pressure
Outline Dimension (L H W)
Nail Length Ran ge
Too l Weight
Air Inlet
Air Consumption
VALUE
70-120PSI (4.9-8.3bar)
11.5 "
/ "-1 /
5
1/4 NP T
0.11ft /cycle at 100psi(at pressure
6.9bar, 3.1litre/cycle)
" 11.5 5"
"
"
7 3
3
8 4
.58 Ibs (2.53Kg)
1-800-348-5004
7
FASTENERS SPECIFICATIONS
Only use recommended the fasteners.
OPERATING INSTRUCTIONS
FOREWORD
POWER SOURCE
It’s a heavy duty, coil fed, pneumatic roofing nailer, u sing
compressed air as power source. It is designed to install / ˝ -1 / ˝or
0.12˝ diameter roofing nails of various lengths. It is widely used for
connection of roofing frame and conne ction of roofing frame and felt.
This tool is designed to operate on clean, dry, compressed air at
regulated pressures between 70 and 120 PSI (Pounds per
Square Inch).
The preferred system w ould include a filter (C ) Fig.2, a pressure
regulator (A) Fig.2, and automatic oiler (B) Fig.2 located as close to the
tool as possible (within15 feet is ideal).
All compressed air contains moisture and other contaminates that are
detrimental to internal components of the tool. An air-line filter will
remove most of these contaminates and significan tly prolo ng the life of
the tool. If an in-line oiler is not available: place five or six drops of oil,
int
o the tool’s air inlet at the beginning of each workday.
Only disconnect quick connector being connected with the connector of
the body tail portion air inlet, no compressed air can be guaranteed
when disconnecting.
7 3
8 4
Ø
Min.
0.39˝
10mm
3.05mm
0.12˝
0.31˝
8mm
15 -16
o o
Max.
0.39˝
10m m
15 -16
o o
3.05mm
0.12˝
0.31˝
8mm
1-800-348-5004
8
PREPARING THE TOOL B EFORE DRIVING
CAUTION:
1. After reading and unders tanding this entire manual, connect tool to
air supply.
Keep tool pointed away from yourself and others at all
times.
Always connect tool to air supply before loading fasteners.
Do not load fasteners with trigger or safety depressed.
Always wear Z87 approved safety glas ses, and he aring protection
when preparing or operating the tool.
Never use a tool that leaks air o r needs repair.
2. Depress HA NDLE (See A Fi g. 1
4) and open the LATC H. Rotate the
UPPE R NAIL HOUSING to the side of the BODY.
3. The ADJUSTER PLATE can be m oved up and dow n when twisting the
ADJUSTE R NUT(see B Fig.15) . Accord ing to the length of nail, the
ADJUSTE R PLATE should be adjusted correctly to the position
Indicated inside LOWER NAIL HOUSING.
4. Place a coil of nails ove r the LOWER NAIL HOUSING. Uncoil enough
nails to reach the F EED HOOK and plac e the second nail between the
teeth on the FE ED HOOK. (see Fig. 16).
5. Close the UPPE R NA
IL HOUSING and d epress the LATCH (see Fig.
17).
6. Ad just directional E XHAUST deflector (see F ig. 18), so that the
exhaust air blast will be directed aw ay from the operator. Grasp the
deflector and rotat e it to the desired position for the current application.
CAUT ION : All line components (ho ses, connectors, filters,
regulators, etc.) must meet 150% of the maximum system pressure.
Please try to useahose of ID 3/8connectingnailer with compressor.
Do not connect this tool to a system with max
imum potential. Only
disconnect quick connector being connected with the connector of
the body tail portion air inlet, no compressed air can be guaranteed
Disconnect tool from air supply before performing maintenance,
clearingajammed fastener, leaving work area, moving tool to
when disconnecting .
ano ther location, or handing the tool to another person.
1-800-348-5004
9
Fig.16
Fig.14
A
Fig .15
B
Fig .17
Fig.18
A
Fig.19
A
USING THE TOOL
There are two methods of operation to drive nails with theis
tool: Contact Fire and Single Sequential Fire (Black trigger)
Contact Fire
This tool is set u p at the Contact Fire mode
1. P ull the trigger with the tool off the work piece
2. D epress the safety against the work piece to drive a nail
3. M ove the tool along the work piece with a bouncing motion. Each
depression of the safety will drive a nail. As soon as the desired number
of nails has been driven, remove your finger f
rom the trigger.
1-800-348-5004
10
Single Seq uential Fire
1. Position the nail outlet on the work piece with finger off the trigger
2. Depress the safety firmly until it is comple tely depressed.
3. Pull the trigg er to drive a nail
4. Remove fing er from the trigger.
To continue nailing in a separate location, move the tool along the
wood, rep eatin g steps 2 - 4 as required.
Remove finger from trigger whe n not driving fasteners.
Never carry tool with finger on trigger: tool w ill fire a fastene r if
safety is bumped.
Keep
tool pointed in a safe direction at all times.
Never attempt to drive a fastener into m aterial that is too hard, or at
too steep an angle, or near the edge of the workpiece. The fastener
can ricochet c ausing personal injury.
Disco nnect tool from air supply b efore performing maintenance,
clearing a jammed fastener, le aving working area, moving tool to
another location, or handing the tool to another person.
Clean and inspect tool daily. Ca refully check for proper operation of
trigge
r and safety mechanism. Do not use the tool unless both the
trigger and the safety mechanism are functional, or if the tool is
leaking air or needs any other repair.
3. Driving depth will be adjusted by adjusting adjuster (A) Fig.19 .
Test fire a fastener an d check depth. If the nail is driven to o deep,
rotate the adjuster to make safe bracket downward. Where as,
CAUTION:
Fig.20
1-800-348-5004
11
Fig.21
1. Disconnect tool from air
2.Open latch, rotate lower housing and
remove the nails of the lower housing.
3.Use a slender, soft steel rod to drive the
drive blade to its uppermost position. Use
needle nose pliers to remove the jammed
CAUTION:
fastener (see Fig.21).
supply .
4.Follow instructions in PREPARING THE TOOL BEFORE DRIVING to
reload fa steners.
CLEARING A JAMMED
FASTENER
Disconnect tool from air supply before cleaning and
Ad d pneumatic tool oil into the oiler regular
ly to remain the moving
components of the tool fine lubrication. Check the filter of the
compressor weekly and s witch off manual valve to drain water and
Wipe the tool clean. Blow the tool clean by high compressed air, then
use non-flammable cleaning solutions to wipe exterior of tool only if
necessary. Do not soak tool with cleaning solutions. Such solutions can
damage internal parts. The expose d portion of the small piston rod and
Inspect trigger and safety mechanism to assure system is c
omp let e and
functional: no loose or missing parts, no binding or sticking parts shall
Ke ep all screws tight. Loose screws can cause personal injury or
Check if there are worn and damaged parts. If any, please replace
If tool is used without an in -line oiler: place 5 or 6 drops of porter-cable
air tool oil into the air inlet of the tool at the beginning of each workday.
CAUTION:
MAINTENANCE
CLEAN AND INSPECT DAILY
inspection. Correct all problems before operating.
contaminations out.
feed hook must b
e kept clean.
be found.
dama ge tool.
immediately.
1-800-348-5004
12
TROUBLE SHOOTING
CAUTION: Disconnect tool from air supply before performing
any Service Procedure.
PROB LEM
CA USE
SOLUTION
Air leaking at trigger area
1. O-ring in trigger valve stem
is worn and damaged.
2. O-ring in trigger valve head is
worn and damaged.
3. Having foreign matters.
1.Check/re placeO-ring/lubricate.
2.Check/re placeO-ring/lubricate
3.Clean the tool/lubricate
Air lea king at the body
lower portion and nose
1.Screw is loose at connecting
portion of the nose and body.
2.O-ring is damaged between
body and nose.
3.Bumper is damaged.
4.Having the foreign matters at the
contacting portion of the bum per
and body.
1.Tighten screw/recheck
2.Check/re placeO-ring/lubricate
3. Replace the bumper.
4. Disasse mble and clean
Air leaking at the body
upper portion and nose
1.Screw is loose at the connecting
portion of the cylinder and body.
2.O-ring is damaged.
3.Gasket is damage d.
1. Tighten t he screw and recheck.
2. Check/replace0-ring/lubricate
3. Replace the gasket.
Failure to start tool.
1.Tool dry, lack lubrication.
2.The sp ring in the cylinder cap is
damaged.
1. Use pneu matic tool oil
2.Replace the spring in the
cylinder cap.
Blade driving fasteners
too deeply
1.Safe bracket poison is not
correct.
2.Air pressure is too high.
1.Rotate knob of the adjuster to
move safe bracket down.
2.Decrease air pressure.
All quality tools eventually require servicing of replace ment of parts due
to wear from normal use. Some user serviceable components are
described in the TROUBLE SHOOTING Section. All repairs made b y
local agencies a re fully guaranteed against defective material and
workmanship. We cannot guarantee repairs made or attem pted by
Should your have any questions a bout your to ol, please contact with us
at any time. In any communications, p lea se give all information shown
on the namep
late of your tool (model n um ber, type , serial number, etc.)
SERVICE AND REPAI RS
anyone other than thes e agencies.
1-800-348-5004
13
Skippin g
fastene rs/feeding
intermittently
1.Having the foreign matters
between the small piston and
small cylinder.
2.O-ring on the small piston is
worn and damaged.
3.Tool dry an d lack lubrication.
4.The sp ring on the small piston is
damaged.
5.Air pressure is lower.
6.Connecting screw of nose and
body is loose.
7.Stopped hook can't stop the
fasteners.
8.Bent fasteners.
9.Wrong size fastene rs.
10.Gasket is damaged.
11.Small piston bumper is worm
and damaged.
12.Feed hook is bind ing.
13.Nail length is
not correct with
loading space of nail housing.
14.Weld wires in nail coil is broken.
1.Disassemble/ clean/lubricate.
2.Che ck/replaceO-ring/lubricate
3.Use pneumatic tool oil.
4.Rep lace small piston the spring.
5.Increase the air pressure, but
don't excee d 120 PSI (8.3 bar).
6.Tighten all screw.
7.Rep lace taper spring of the
stopped hook.
8.Use recommended fasteners.
9.Use recommended fasteners
10.Re place gasket/tighten screw.
11.Replace bumper and lubricate
small piston.
13.Clean feed hoo
k and torsion
spring.
13.Adjust adjuster plate at the n ail
housing tail portion according to
the recommended nail length to
make arrow on the nail housing
tail po inting to correct direction.
14.Stop using.
PROBLEM
CAUSE
SOLUT ION
Ru ns slowly or has power
loss
1. Tool dry, lack lubrication
2. The spring in the cylinder cap is
damaged.
3.Having foreign matters between
piston assembly and cylinder.
4.Have not assembled the cylinder
to home position.
5.O-ring on the valve is dry after
disassemble.
6.Air pressure is too lower.
7.Driver is worn (sort)
8.Inner diameter of used hose is
small.
1.Use pne umatic tool oil.
2.Replace the spring in the
cylinder cap.
3.Disassemble/clean/lubricate.
4.Reassemble after
disassembling.
5.Reassemble
after lubricating
6.Increase the air pressure, but
don't exceed 120 PSI (8.3 bar).
7.Replace piston assembly.
8.Use bigger inner diameter of
the hose.
Fasteners are jammed
1.Fasteners are wrong size.
2.Weld wires in nail coil is broken.
1.Use recommended fasteners.
2.Stop using.
1-800-348-5004
14
EXPLODED VIEW DRAWING
1-800-348-5004
15
PART LIST
Description
Screw M5*20
Bushing
Exhaust Cover
Washer
Screw M5*30
Spring Washer
Cylinder Cap
Gasket
O-ring 36.3*2.5
O-ring 55.4*3
Spring
Valve
O-ring 40.2*2.3
Seal
Valve Seat
Stopped Washer
Washer
O-ring 43.3*3.5
Piston Assembly
Cylinder
O-ring 50.5*2.5
Restrictive plate
Cylinder sleeve
Bumper
Protective Piece
Soft Spacer
Body
O-ring 46*1.3
Restrictive Washer
Nose
Screw M6*25
Bracket
Spring
Adjuster
Bracket Assembly
Nut M3
Spring pim3*28
Safe Bracket Guide
Cylinder
O-ring 76.36*2
.62
Spring Washer
O-ring 7.5*1.5
Screw M6*35
Washer
Latch
Pin
Washer
Pin
Handle
Stopped Hook
Spring
Block Plate
Spring Washer
Description
Cover
Pin 2.5*18
Ball
Spring
Backing plate
Lower Nail Housing
Screw M4*12
Pin
Shaft
Spring
Protector
O-ring 10.3*1.9
O-ring 20.3*1.5
Valve set
Trigger Valve Guide
Spring
O-ring 9.5*1.9
O-ring 20.3*2.5
O-ring 12.8*1.9
Trigger Valve Head
O-ring 5.5*1.5
Spring
Trigger Valve Stem
Trigger Assembly
Pin
O-ring 24.3*2.8
Feed Hook
Washer
Feed Hook Pin
Torsion Sp
ring
Piston
O-ring 12.3*1.9
Piston Bumper
Spring
Locking Washer
Upper Nail Housing
Adjuster Nut
Adjuster Plate
Washer
Adjuster Stem
Adjuster Bushing
Pin
Screw M4*10
Nut M6
Connected plate
Support
Braket
Screw M6*10
Soft Grip sleeve
O-ring 65.4*2.5
End Cap
Air plug
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
I
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
9
4
95
96
tem
97
98
99
100
101
102
103
104
Limited Manufacturer Warranty
FOT makes every effort to ensure that this product meets high quality and durability
standards. FOT warrants to the original retail consumer a 1-year limited warranty
from the date the product was purchased at retail and each product is free from
defects in materials. Warranty does not apply to defects due directly or indirectly
to misuse, abuse, negligence or accidents, repairs or alterations, or a lack of
maintenance. FOT shall in no event be liable for death, injuries to persons or
property, or for incidental, special or consequential damages arising from the
use of our products. To receive service under warranty, the original manufacturer
part must be returned for examination by an authorized service center. Shipping
and handling charges may apply. If a defect is found, FOT will either repair or
replace the product at its discretion.
DO NOT RETURN TO STORE
For Customer Service:
Email: [email protected] or Call 1-800-348-5004
16
1-800-348-5004
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Steel Core 40809 User guide

Category
Power tools
Type
User guide

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