Aerco Benchmark BMK 1000 Installation And Start-Up Manual

Type
Installation And Start-Up Manual
Inst
Be
n
Wi
t
Natu
Mod
u
Mod
e
Other
d
OMM
OMM
OMM
TAG-
TAG-
TAG-
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G-19
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1.1 WA
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1.2 EME
1.3 PRO
1.4 IMP
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2.1 INT
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2.3 UNP
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2.5.1B
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2.5.2B
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2.5.3B
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2.6 SUP
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2.6.2B
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2.6.3B
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2.6.4D
2.7 PRE
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2.8 CON
2.9 GAS
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2.9.2E
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2.9.3
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2.10 AC
2.10.1
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2.10.2
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2.11 FIE
2.11.1I
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Bench
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4
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Bench
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s
ark series b
n
agement
S
Boiler Sequ
e
n
it. A unit
o
ise 1 pound
BTU/hr = 0.
2
r
ol System
developed
a
tion and K
C
ur
(1 CFH =
g
Unit
Bleed, a g
n
d a soleno
i
a
ge, a type
o
Unit (O
2
se
n
e
nt System;
s
ed to defin
e
R
CO docum
e
nstallatio
5
26-0288 Mon
-
n
several s
e
y
managem
e
M
EANING
C
O’s boiler
Institute,
c
al Engineer
s
often used
number of
per second
s
1 bit long.
b
oilers
S
ystems
e
ncing Tec
h
o
f energy a
(0.45 kg) o
f
2
9 W)
by AERCO
C
1000 Seri
e
0.028 m
3
/h
r
g
as trains c
o
i
d operated
v
o
f switch
n
sor)
often used
i
e
boiler gas
t
e
nt numberi
o
n Manual
-
Fri, 8 am - 5 pm
e
lectable m
o
e
nt system i
manageme
n
r
s
interchange
distinct sy
. It is not e
q
h
nology
pproximatel
y
f
water 1°F
(
and curre
n
e
s product li
n
r
)
o
ntaining 2
vent valve.
i
nterchange
a
trains.
ng system)
EST Page
6
o
des of ope
r
ntegration.
n
t systems
ably with E
M
mbol chan
g
q
ual to bits
p
y
equal to
t
(
0.55 °C)
n
tly used in
n
es.
Safety Shu
t
a
bly with B
A
6
of 54
r
ation
M
S
g
es
p
er
t
he
all
t
off
A
S
Bench
m
FORWA
R
OMM-13
6
AERCO
T
TER
M
GND
HDR
Hex
HP
HX
Hz
I.D.
IGN
IGST Bo
INTLK (I
N
I/O
I/O Box
IP
ISO
Lbs.
LED
LN
MA (mA
)
MAX (M
a
MBH
MIN (Mi
n
Modbus
®
NC (N.C
NO (N.O
NO
x
NPT
O
2
O.D.
OMM, O
&
onAER
PCB
PMC Bo
a
P/N
POC
PPM
PSI
m
ark Plat
i
R
D
6_
D • GF-210
T
echnical
T
M
INOLOGY
ard
N
TL’K)
)
a
x)
n
)
®
.)
.)
&
M
a
rd
i
num wit
h
7/16/2019
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erminolog
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Groun
d
Heade
Hexad
e
Horse
Heat
E
Hertz (
Inside
Ignitio
n
Ignitio
n
Interlo
c
Input/
O
Input/
O
Intern
e
Intern
a
Pound
s
Light
E
Low N
i
Millia
m
Maxim
1000
B
Minim
u
A
seri
a
Modic
o
Norma
Norma
Nitrog
e
Nation
a
Oxyge
n
Outsid
e
Opera
t
A
ERC
O
Printe
d
Primar
y
Contro
Part N
u
Proof
o
Parts
p
Pound
s
h
Edge C
o
Technical S
u
y
Meaning
s
d
r
e
cimal Num
Powe
r
E
xchange
r
Cycles Per
S
Diamete
r
n
n
/Stepper B
o
c
k
O
utput
O
utput (I/O)
B
e
t Protocol
a
tional Orga
n
s
(1 lb = 0.4
E
mitting Dio
d
i
trogen Oxid
m
pere (1 tho
u
um
B
TUs per H
o
u
m
a
l, hal
f
-dupl
e
o
n
lly Closed
lly Open
e
n Oxide
a
l Pipe Thr
e
n
e
Diamete
r
t
ion and Mai
O
’s on-line
r
d
Circuit Bo
a
y
Micro-Co
n
lle
r
u
mbe
r
o
f Closure
p
er Million
s
per Squar
e
o
ntroller: I
u
pport (800) 5
s
M
ber (0 – 9,
A
S
econd)
o
ard, contai
n
B
ox currentl
n
ization for
S
5 kg)
d
e
e
u
sand
th
of a
n
o
u
r
e
x data tran
e
ad
ntenance M
r
emote moni
a
rd
n
troller (P
M
e
Inch (1 P
S
nstallatio
5
26-0288 Mon
-
M
EANING
A
– F)
n
ed in the C
y used on
B
S
tandardiza
t
n
ampere)
n
smission p
r
M
anual
toring syste
M
C) board,
S
I = 6.89 kP
a
o
n Manual
-
Fri, 8 am - 5 pm
C
ontrolle
r
B
enchmark
b
tion
r
otocol dev
e
m
contained i
a
)
EST Page
7
b
oilers
e
loped by A
E
n the C-M
o
7
of 54
E
G
o
re
Bench
m
FORWA
R
OMM-13
6
AERCO
T
TER
M
PTP
P&T
ProtoNo
d
PVC
PWM
REF (R
e
RES.
RS232
(or EIA-
2
RS485
(or EIA-
4
RTN (Rt
n
SETPT (
SHLD (
S
SPDT
SSOV
TEMP (
T
Termina
t
Tip-N-T
e
UL
VAC
VDC
VFD
VPS
W
W.C.
µA
m
ark Plat
i
R
D
6_
D • GF-210
T
echnical
T
M
INOLOGY
d
e
f)
2
32)
4
85)
n
)
Setpt)
S
hld)
T
emp)
t
ing Resisto
r
e
ll
i
num wit
h
7/16/2019
T
erminolog
y
Point-t
o
Press
u
Hardw
a
Poly V
i
Pulse
W
Refere
Resisti
A
stan
on the
A
stan
d
on the
Return
Setpoi
n
Shield
Single
Safety
Temp
e
r
A
resi
s
in ord
e
comm
u
A
devi
c
A
busi
n
Volts,
A
Volts,
D
Variab
l
Valve
P
Watt
Water
Micro
a
h
Edge C
o
Technical S
u
y
Meaning
s
o
-Point (us
u
u
re and Tem
a
re interfac
e
i
nyl Chlorid
e
W
idth Modu
l
nce
ve
dard for se
r
RS232 Sta
n
d
ard for ser
RS485 Sta
n
n
t Tempera
t
Pole Doubl
e
Shut Off V
a
e
rature
s
tor placed
a
e
r to preve
n
u
nication
c
e that indic
a
n
ess that te
s
A
lternating
C
D
irect Curre
l
e Frequenc
P
roving Sys
t
Column, a
u
a
mp (1 milli
o
o
ntroller: I
u
pport (800) 5
s
M
u
ally over R
S
perature
e
between
B
e
, a commo
n
l
ation
r
ial, full-dupl
n
dard
ial, hal
f
-dup
n
dard
t
ure
e
Throw, a t
y
a
lve
a
t each end
n
t reflection
s
a
tes if a pa
c
s
ts and vali
d
C
urrent
nt
y Drive
t
em
u
nit of press
u
o
n
th
of an a
m
nstallatio
5
26-0288 Mon
-
M
EANING
S
232 netwo
r
B
AS and a b
o
n
synthetic
p
l
ex (FDX) t
r
lex (HDX) t
r
y
pe of switc
h
of a daisy-
c
s
that may
c
kage was ti
d
ates produ
c
u
re (1 W.C.
m
pere)
o
n Manual
-
Fri, 8 am - 5 pm
r
ks)
o
iler or wat
e
p
lastic
r
ansmission
r
ansmission
h
c
hain or mul
t
cause inva
pped durin
g
c
ts
= 249 Pa)
EST Page
8
e
r heate
r
of data ba
s
of data ba
s
t
i-drop netw
o
lid data in
t
g
shipping
8
of 54
s
ed
s
ed
o
rk
t
he
Bench
m
SECTIO
N
OMM-13
6
SEC
T
1.1
W
Installer
s
following
precauti
o
A
ERCO
in the a
b
for gas-
f
equipme
A
pplianc
which s
h
consulte
d
See se
c
Commo
n
IMPO
This In
s
conditi
o
referen
W
AR
N
Do
Flui
rel
e
de
c
Bef
o
inp
u
Th
e
mu
s
Ele
c
25
0
us
e
uni
t
A s
i
ins
t
acc
to
u
CAU
T
Ma
n
rin
s
DO
tec
h
m
ark Plat
i
N
1 – SAFE
T
6_
D • GF-210
T
ION
1
W
ARNI
N
s
and oper
a
warnings
a
o
ns include
d
Instruction
M
b
sence of lo
c
f
ired boiler
s
nt shall be
es and Eq
u
h
ould be c
a
d
before ins
t
c
tion 1.4
n
wealth of
M
RTANT!
s
truction M
a
o
n. It must
b
ce.
N
ING!
not use ma
t
ds under pr
e
e
ased. Be s
u
c
rease all tr
a
o
re attempti
u
ts to the u
n
e
exhaust v
e
s
t be compl
e
c
trical volta
g
0
0/3000) O
R
e
d in this eq
u
t
’s front pan
e
i
ngle-pole (
1
alled on the
essible posi
u
nit sheet m
e
T
ION!
n
y soaps u
s
s
ed thoroug
h
NOT use
h
nician to in
s
i
num wit
h
T
Y PRECA
U
7/16/2019
1
: SA
F
N
GS&C
A
a
ting perso
n
a
nd caution
s
d
in these i
n
M
anual, the
c
al codes,
A
s
and AN
S
installed in
u
ipment, C
S
a
refully
f
oll
o
t
allations ar
e
for import
a
M
assachuset
t
a
nual is an
i
b
e given to
t
ches, candl
e
e
ssure may
u
re to shut o
f
a
pped press
u
ng to perfor
m
n
it.
e
nt pipe of t
h
e
tely sealed
g
es up to 12
R
208, 460 o
r
u
ipment. Th
e
e
l) must be i
20 VAC uni
electrical s
u
tion to quic
k
e
tal enclosu
r
s
ed for gas
h
ly with clea
n
this boiler
s
pect and r
e
h
Edge C
o
U
TIONS
Technical S
u
F
ETYP
R
A
UTION
S
n
nel MUST,
s
are gener
a
n
structions.
installation
o
A
NSI Z223.1
S
I/NFPASB
accordance
S
A B149.1,
a
o
wed in all
e
made.
a
nt inform
a
t
s.
i
ntegral par
t
the user b
y
e
s, flames,
o
cause injur
y
f
f all incomi
n
u
res to zero
m
any main
t
h
e unit may
o
to prevent l
e
0 VAC (BM
K
r
575
V
AC (
e
refore the
c
nstalled at
a
ts) or three-
u
pply line of
k
ly and safel
r
es.
pipe leak t
e
n
water afte
r
if any part
e
place any
p
o
ntroller: I
u
pport (800) 5
R
ECAU
T
S
at all tim
e
a
l and must
In addition
o
f units MU
S
(National F
u
for LP ga
with the c
u
a
nd applica
cases. A
u
a
tion regar
d
t
of the pro
d
y
the install
o
r other sou
r
y
to person
n
n
g and outg
o
before perf
o
t
enance on
t
o
perate und
e
e
akage of c
o
K
750 – 20
0
BMK 5000
&
c
over on the
a
ll times, ex
c
pole (220 V
A
the unit. Th
y disconne
c
e
sting are c
o
r
leak chec
k
has been
p
art that has
nstallatio
5
26-0288 Mon
-
T
IONS
e
s, observe
be given th
to all the r
e
S
T conform
uel Gas Co
d
s-fired boil
e
u
rrent Instal
l
ble Provinc
i
u
thorities h
a
d
ing install
d
uct and m
u
er and kep
t
rces of ignit
i
n
el or dama
g
o
ing water
s
o
rming mai
n
t
he unit, sh
u
e
r a positiv
e
o
mbustion
p
0
0) AND 20
8
&
6000) AN
D
unit’s pow
e
c
ept during
m
A
C and hig
h
e switch m
u
c
t electrical
s
o
rrosive to
m
k
s have bee
n
under wat
e
been unde
r
o
n Manual
-
Fri, 8 am - 5 pm
all safety
e same att
e
equirement
s
with local b
u
d
e Publicati
o
e
rs. Where
l
ation Code
ial regulatio
a
ving jurisd
i
ation of
u
u
st be main
t
t
in a safe
p
i
on to chec
k
g
e to equip
m
s
hutoff valve
n
tenance.
u
t off all gas
e
pressure a
p
roducts int
o
8
OR 460
VA
D 24 VOLT
S
e
r panel (loc
a
m
aintenanc
e
h
er units) s
w
u
st be install
e
s
ervice. Do
n
m
etals. The
n
completed
e
r. Call a q
r
water.
EST Page
9
regulations.
e
ntion as s
p
s
included i
n
uilding cod
e
o
n No. NFP
A
applicable
for Gas B
u
ns for the
c
i
ction shoul
u
nits within
t
ained in le
g
p
lace for fu
t
k
for gas lea
k
m
ent when
s. Carefully
and electri
c
nd therefor
e
o
living spac
e
A
C (BMK
S
AC may b
a
ted behind
e
and servic
w
itch must b
e
e
d in an ea
s
n
ot affix swi
t
piping mus
t
.
ualified ser
v
9
of 54
The
p
ecific
n
this
e
s, or,
A
-54)
, the
u
rning
c
lass;
d be
the
g
ible
t
ure
k
s.
c
al
e
e
s.
e
the
ing.
e
s
ily
t
ch
t
be
v
ice
Bench
m
SECTIO
N
OMM-13
6
1.2
E
If overh
e
(Figure 1
NOTE
The In
s
valve t
o
In additi
o
points s
h
F
o
m
a
o
u
s
h
F
o
p
r
id
e
D
e
i
m
F
o
p
r
i
m
1.3
P
If there i
s
manual
g
shut-off
d
If the un
i
the instr
u
Platinu
m
When r
e
instructi
o
Benchm
a
perform
e
V
CL
O
m
ark Plat
i
N
1 – SAFE
T
6_
D • GF-210
E
MERGE
e
ating occu
r
-1) located
e
:
s
taller must i
o
operating
p
o
n, to ensur
e
h
ould be de
s
o
r automati
c
a
nually op
e
u
tside each
h
utdown swi
t
o
r automati
c
ovide a ma
n
e
ntification
a
e
sign the s
y
m
mediately s
o
r boilers
m
ovide an
e
m
mediately s
P
ROLON
G
s
an emerg
e
g
as valve l
o
d
evice.
i
t is being s
h
u
ctions in S
m
-Edge: OP
E
e
turning a
u
o
ns in Secti
o
a
rk Platin
u
e
d to verify t
h
V
ALVE
O
SED
i
num wit
h
T
Y PRECA
U
7/16/2019
NCYSH
U
r
s or the g
a
e
xternal to t
dentify and
p
ersonnel.
Figu
r
e
safety an
e
s
igned and i
m
c
ally opera
t
e
rated rem
o
boiler roo
m
t
ch or circui
t
c
ally operat
e
n
ually oper
a
a
t a location
y
stem so ac
t
hut off the f
u
m
onitored a
e
mergency
s
hut off the f
u
G
EDSH
U
e
ncy, turn o
f
o
cated upst
r
h
ut down fo
r
ection 8.11
:
E
RATIO
N
-S
E
u
nit to serv
i
o
n 4: Initial
S
u
m-Edge:
O
h
at all syste
m
h
Edge C
o
U
TIONS
Technical S
u
U
TDOW
a
s supply fa
he unit.
indicate the
r
e 1-1: Ma
n
e
mergency
s
m
plement a
t
t
ed unatten
o
te shutdow
m
door. D
e
t
breaker wil
e
d unatten
d
a
ted remote
readily acc
e
t
ivation of th
u
el.
nd/or oper
a
s
hutdown
s
u
el upon ac
t
U
TDO
W
f
f the electri
c
r
eam from
t
r
an extend
e
:
Shutting
B
E
RVICE Ma
n
i
ce after a
S
tartup Pro
c
O
PERATIO
N
m
-operating
o
ntroller: I
u
pport (800) 5
2
N
ils to shut
o
location of
t
n
ual Gas
S
s
hutdown pr
o
t
the site:
ded boiler
s
n switch o
r
e
sign the s
y
l immediate
l
d
ed boilers
i
shutdown s
e
ssible in th
e
e emergen
c
a
ted from
a
s
witch in t
h
t
ivation.
W
N
c
al power s
u
t
he unit. Th
e
d period of
B
oiler Down
n
ual (OMM-
prolonged
s
c
edures and
N
-SERVICE
parameter
s
nstallatio
2
6-0288 Mon-
F
o
ff, close t
h
t
he emerge
n
S
hutoff Va
l
r
ocedure th
a
s
located i
n
r
circuit br
e
y
stem so
a
l
y shut off t
h
in a locatio
s
witch or cir
c
e
event of b
o
c
y shutdown
a
continuou
h
e control
r
u
pply to the
e installer
m
f
time, such
For Extend
e
-
0137, GF-2
shutdown,
i
Section 5:
E
Manual
s
are correc
t
VALVE
OPEN
o
n Manual
F
ri, 8 am - 5 pm
E
h
e manual
g
n
cy shutdo
w
l
ve
a
t addresse
s
n
a boiler
r
e
aker locat
e
a
ctivation o
f
h
e fuel suppl
n other tha
c
uit breaker
o
iler mis-op
e
n
switch or c
u
sly occupi
e
r
oom that
AERCO bo
i
m
ust identif
y
as a year o
e
d Period i
n
11).
i
t is recom
m
Safety Dev
i
(OMM-013
7
t
.
E
ST Page 1
g
as shutoff
w
n manual g
a
s
the followi
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c
T
op: 18 in
c
p
iping, wate
r
with the re
m
le unit instal
r piping co
n
s
ideration.
A
:
m
ark units
m
n
ces still ap
p
n
g a Combi
t
ion mode,
b
p
anel want
n
advance
a
6.6: Combi
n
E
Manual (
G
i
num wit
h
A
LLATION
7/16/2019
e
ssories a
r
stalled on
t
accessorie
s
a
tion or use
.
PARATI
O
s
elected for
a
natural ga
t
he Benchm
a
C
input po
w
-
0048, GF-2
r
ete housek
e
0
0 units mu
s
p
ing” pad.
B
m
) concrete
e
proper co
n
n
sate asse
m
o
nClear
a
els are the
e
scribed cle
a
dimensions
,
d
es require
p
table clea
r
0
- 3000
c
hes (61 cm
)
c
hes (61 cm
)
c
hes (61 cm
)
c
hes (45.7 c
m
piping and
m
oval of any
lations, it is
n
nections a
n
A
ll piping m
u
m
ay be instal
p
ly. See dra
w
nation Cont
b
ut can still
to continue
nd place th
e
n
ation Con
t
G
F-211).
h
Edge C
o
Technical S
u
e ordered,
t
he unit, or
s
shipped l
o
.
O
N
installation
o
s and/or p
r
a
rk Pre-Inst
a
w
e
r
specifie
d
060).
e
eping pad,
s
t be installe
d
B
enchmark
1
housekeep
n
densate dr
a
m
bly is not lo
c
a
nces
same heig
a
rances for
,
r
equired b
y
additional
c
r
ances req
u
)
)
)
m
)
F
S
R
T
electrical c
o
panels, or i
important t
o
n
d future se
r
u
st include a
led with zer
o
w
ings in Ap
p
rol System
be used if
to use it),
e
m in the pr
t
rol System
o
ntroller: I
u
pport (800) 5
2
they may
packed an
d
o
ose should
o
f the Benc
h
r
opane gas
a
llation Gas
d
in the Ben
as describ
e
d
on a level
1
500 – 6000
ing pad to e
a
inage, you
m
c
ated over t
ht, but var
y
service as
s
y
AERCO,
a
c
learances,
u
ired are as
f
BMK 50
0
ront : 48 in
c
S
ides: 24 in
c
R
ear: 24 in
c
T
op: 18 in
c
o
nduit or ca
b
nhibit servi
c
o
plan the p
o
r
vice/mainte
mple provis
i
o
side clear
a
p
endix A: Di
m
(
CCS) usin
g
installing w
i
it is import
o
per physic
a
of the Be
n
nstallatio
2
6-0288 Mon-
F
be packe
d
d
shipped i
n
be identifie
h
mark Plati
n
supply tha
t
Supply Gui
d
chmark Pre
e
d below:
4 to 6 inch
units must
nsure prop
e
must ensur
e
he houseke
y
in depth
b
s
hown in Fi
g
a
re listed be
these code
s
follows:
0
0-6000
c
hes (122 c
m
c
hes (61 cm
c
hes (61 cm
c
hes (45.7 c
b
le must be
c
e or mainte
n
o
sition of ea
c
nance requ
i
ions for exp
a
a
nces in pai
m
ensions a
n
g
an ACS p
a
i
th a legac
y
t
ant to iden
t
a
l location.
F
n
chmark P
l
o
n Manual
F
ri, 8 am - 5 pm
E
d
within th
e
n
a separat
e
d and store
d
n
um Boiler i
n
t
conforms
t
i
de (TAG-00
4
-Installation
(10.2 to 15
.
be installed
e
r condensa
t
e
that the u
n
eping pad,
a
b
y model.
T
g
ure 2-1a t
h
low for all
m
s shall sup
e
m
)
)
)
m)
arranged s
o
n
ance of th
e
c
h unit in a
d
i
rements m
u
a
nsion.
rs only. The
n
d Clearanc
e
anel (
A
CS i
y
BMK unit,
t
ify the Co
m
F
or more in
f
l
atinum-Edg
e
E
ST Page 1
e
unit’s shi
p
e
container
.
d
in a safe
n
cludes:
t
o the pres
s
47, GF-203
0
Electrical
P
.
2 cm) a
on a level
4
t
e drainage.
n
it is positio
n
a
s shown in
T
he unit mu
h
rough 2-1d
m
odels. Ho
w
e
rsede AE
R
o
that they
d
e
unit.
d
vance. Suf
f
u
st also be
t
perimeter
e
Drawings.
s not need
e
or if you al
r
m
bination
M
f
ormation re
e
: OPERA
T
4 of 54
p
ping
.
Any
place
s
ures
0
).
P
ower
4
to 8
n
ed
st be
. The
w
ever,
R
CO’s
d
o not
f
icient
t
aken
e
d for
r
eady
M
ode
fer to
T
IO
N
-
Bench
m
SECTIO
N
OMM-13
6
m
ark Plat
i
N
2 – INST
A
6_
D • GF-210
NOT
E
Ensure
t
conden
s
assembl
not loca
over t
h
houseke
e
p
ad.
4
i
num wit
h
A
LLATION
7/16/2019
Figur
e
Figure
E
:
t
hat
s
ate
y is
t
ed
h
e
e
ping
4
” High Pad
h
Edge C
o
Technical S
u
e
2
-1a: B
M
2
-1b: BM
K
NOT
E
Ensure t
h
condens
a
assembl
y
not locat
e
over th
e
housekee
p
p
ad.
o
ntroller: I
u
pport (800) 5
2
M
K 750/100
0
K
1500/20
0
E
:
h
at
a
te
y
is
e
d
e
p
ing
nstallatio
2
6-0288 Mon-
F
0
Clearan
c
0
0 Cleara
n
o
n Manual
F
ri, 8 am - 5 pm
E
c
es
n
ces
E
ST Page 1
5 of 54
Bench
m
SECTIO
N
OMM-13
6
m
ark Plat
i
N
2 – INST
A
6_
D • GF-210
Fig
u
i
num wit
h
A
LLATION
7/16/2019
Figure
u
re
2
-1d:
B
Housekee
p
NOTE:
Ensure th
a
condensa
t
assembly
i
not locate
d
over the
housekeepi
p
ad.
h
Edge C
o
Technical S
u
2
-1c: BM
K
B
enchmar
k
p
ing Pad.
a
t
t
e
i
s
d
ng
o
ntroller: I
u
pport (800) 5
2
K
2500/30
0
k
Model 50
0
nstallatio
2
6-0288 Mon-
F
0
0 Cleara
n
00 & 6000
o
n Manual
F
ri, 8 am - 5 pm
E
n
ces
Clearanc
e
E
ST Page 1
e
s
6 of 54
Bench
m
SECTIO
N
OMM-13
6
W
AR
N
Keep t
h
liquids
.
FOR M
For Mas
s
within th
e
require
m
2.4.2
S
If ancho
r
A
A
m
ark Plat
i
N
2 – INST
A
6_
D • GF-210
N
ING!
h
e unit area
ASSACH
U
s
achusetts i
n
e
Common
w
m
ents specifi
e
S
ettingt
h
r
ing the unit,
A
ll holes are
A
ll dimensio
n
F
i
num wit
h
A
LLATION
7/16/2019
clear and fr
e
U
SETTS
O
n
stallations,
w
ealth of Ma
s
e
d in Sectio
n
h
eUnit
refer to Fig
u
flush with t
h
n
s shown ar
e
F
igure
2
-2a
h
Edge C
o
Technical S
u
e
e from all
c
O
NLY:
the unit mu
s
sachusett
s
n
1.4, abov
e
u
re 2-2a thr
o
h
e bottom s
u
e
in inches [
m
:
BMK 75
0
/
o
ntroller: I
u
pport (800) 5
2
c
ombustible
st be install
e
s
. In addition
e
.
o
ugh 2-2d f
o
u
rface of the
m
illimeters]
0
/
1000 Anc
h
nstallatio
2
6-0288 Mon-
F
materials a
n
e
d by a plu
m
, the install
a
o
r anchor lo
c
frame.
h
or Bolt L
o
o
n Manual
F
ri, 8 am - 5 pm
E
n
d flammabl
m
ber or gas-
a
tion must c
o
c
ations.
o
cations
E
ST Page 1
e vapors or
fitter licens
e
o
mply with
a
7 of 54
e
d
a
ll
Bench
m
SECTIO
N
OMM-13
6
m
ark Plat
i
N
2 – INST
A
6_
D • GF-210
Fi
g
Fi
g
Figure
2
i
num wit
h
A
LLATION
7/16/2019
g
ure
2
-2b:
g
ure
2
-2c:
2
-2d. Ben
c
FRONT
h
Edge C
o
Technical S
u
BMK 150
0
BMK 250
0
c
hmark 50
0
o
ntroller: I
u
pport (800) 5
2
0/
2000 An
c
0
/3000 An
c
0
0 and 60
0
nstallatio
2
6-0288 Mon-
F
c
hor Bolt
L
c
hor Bolt
L
0
0 Anchor
o
n Manual
F
ri, 8 am - 5 pm
E
L
ocations
L
ocations
Bolt Loca
t
E
ST Page 1
t
ions
REAR
8 of 54
Bench
m
SECTIO
N
OMM-13
6
2.5
L
W
AR
N
When l
i
train or
2.5.1
B
Unpack
shipping
provided
exchang
e
shipped,
lifting ta
b
the liftin
g
W
AR
N
When
u
Attach
i
1. Rem
o
A
).
R
2. Rem
o
exch
a
3.
A
tta
c
(Fig
u
posit
i
4. Usin
g
posit
i
5.
A
fter
the t
o
LIFTING
BAR IN
SHIPPIN
G
POSITIO
N
LIFTI
N
TAB
V
m
ark Plat
i
N
2 – INST
A
6_
D • GF-210
L
IFTING
P
N
ING!
i
fting or mo
v
blower.
B
MK750
and inspec
t
pallet. The
in the bas
e
e
r. A lifting
b
this bar is
a
b
is provide
d
g
bar to the
u
N
ING!
u
sing the lifti
i
ng the Li
f
o
ve the lifti
n
R
etain the tw
o
ve the top
a
nger.
c
h the lifting
re 2-3a, Vi
e
i
oned over t
h
g
proper rig
i
on it on the
the boiler i
s
o
p of the uni
Fi
g
G
N
N
G
V
IEW A - S
H
i
num wit
h
A
LLATION
7/16/2019
P
ROVISI
v
ing the boil
e
1000
L
t
the unit, t
h
boiler can
e
of the uni
t
b
ar (P/N 59
1
a
ttached to
d
at the top
o
u
nit, as des
c
ng tab and
b
f
ting Bar:
n
g bar from
o (2) hex h
e
shroud fro
m
bar to the h
e
e
w B). The
u
h
e top of th
e
ging equip
m
housekeepi
s
properly s
e
t, but retain
g
ure
2
-3a:
B
H
IPPING PO
h
Edge C
o
Technical S
u
ONS
e
r, DO NO
T
L
iftingPr
o
h
en remove
be lifted an
d
t
, or it can
b
1
74), with a
t
the rear of
o
f the unit’s
h
c
ribed belo
w
b
ar, ensure
BMK 750
its shipping
e
ad cap scr
e
m
the boiler
a
e
at exchan
g
u
pper end o
f
e
heat exch
a
m
ent capabl
ng pad.
e
t on the pa
the lifting b
a
B
MK 750/
1
SITION
o
ntroller: I
u
pport (800) 5
2
T
attempt to
m
o
visions
the four (
4
d
moved b
y
b
e lifted by
t
taching ha
r
the unit as
s
h
eat excha
n
w
.
t
here is no l
o
/1000 Ins
t
location at
e
ws, hex nut
s
a
nd locate t
g
er lifting ta
b
f
the lifting b
a
nger as sh
o
e of lifting
1
d, detach t
h
a
r for possi
b
1
000 Boile
r
LIFTING B
A
IN LIFTING
POSITION
V
I
E
nstallatio
2
6-0288 Mon-
F
m
anipulate t
4
) lag scre
w
y
inserting f
o
attaching a
r
dware, is s
u
s
hown in Fi
n
ger as sho
w
oad placed
o
t
ructions
the rear of
s
and flat w
a
he lifting ta
b
b
using the
h
ar containin
o
wn.
1
200 lbs. (
5
h
e lifting bar
b
le reuse at
t
r
Lifting P
r
A
R
G
E
W B - LIF
T
o
n Manual
F
ri, 8 am - 5 pm
E
t
he boiler us
w
s securing
o
rklift tines
lifting bar
t
u
pplied with
gure 2-3a (
V
w
n. This tab
on the gas t
the unit (Fi
g
a
shers.
b
at the top-
h
ardware re
m
g the oval
c
5
44 kg), lif
t
r
and replac
e
t
he installati
o
r
ovisions
T
ING POSI
T
E
ST Page 1
ing the gas
the boiler t
o
in the front
t
o the unit’s
each unit.
W
V
iew A). O
n
is used to
a
t
rain or blow
g
ure 2-3a,
V
rear of the
h
m
oved in st
e
c
utout shoul
d
t
the boiler
e
the shrou
d
o
n site.
T
ION
9 of 54
o
the
slots
heat
W
hen
n
e (1)
a
ttach
er.
V
iew
h
eat
e
p 1
d
be
and
d
on
T
r
l
Bench
m
SECTIO
N
OMM-13
6
2.5.2
B
Three lif
t
Remove
(4) lag
s
position
i
in the de
2.5.3
B
Two (2) l
location
o
Remove
remove
t
it on the
W
AR
N
When l
i
blower.
excess
i
LI
N
T
he front to
p
r
emoved to
l
ifting lug.
m
ark Plat
i
N
2 – INST
A
6_
D • GF-210
B
MK150
t
ing lugs are
the front to
s
crews sec
u
i
t on the 4 i
n
sired locati
o
Figure
2
B
MK500
ifting lugs a
r
o
f the lifting
the four (4)
t
he front To
p
(required) c
o
N
ING!
i
fting or mo
v
A spreade
r
i
ve force on
FTING LU
G
O
TE:
p
panel mu
s
access the
f
i
num wit
h
A
LLATION
7/16/2019
03000
provided a
t
p
panel fro
m
u
ring the un
n
ch to 8 in
c
o
n.
2
-3b: Boil
e
06000L
i
r
e provided
tabs is mar
k
lag screws
s
p
Panel. Lif
t
o
ncrete Ho
u
v
ing the boil
e
r
bar is requi
the unit an
d
Fi
g
G
S
s
t be
f
ront
h
Edge C
o
Technical S
u
LiftingP
r
t
the top of t
h
m
the unit t
o
it to the s
h
c
h (10.2 c
m
e
r Lifting
P
i
ftingPr
o
a
t the top o
f
k
ed on the s
s
ecuring th
e
t
the unit off
u
sekeeping
P
e
r, do not at
t
red for all v
e
d
can cause
g
ure
2
-3c:
L
o
ntroller: I
u
pport (800) 5
2
r
ovision
s
h
e primary
h
o
provide ac
c
ipping skid.
m
to 20.3 c
m
P
rovisions
o
visions
f
the primar
y
hrink-wrap
c
e
unit to the
s
the shippin
g
P
ad in the d
e
t
empt to ma
e
rtical lifts.
F
boiler failur
e
L
ifting Lug
nstallatio
2
6-0288 Mon-
F
s
h
eat exchan
c
ess to the
.
Lift the u
n
m
) houseke
e
– BMK 15
0
y
heat exch
a
c
oving the u
s
hipping ski
g
skid using
e
sired locat
i
nipulate the
F
ailure to us
e
e
.
Locations
LIFTING L
U
YELL
O
o
n Manual
F
ri, 8 am - 5 pm
E
ger as sho
w
lifting lugs.
n
it off the s
h
e
ping concr
e
0
0/2000 S
h
a
nger (see
F
nit for shipp
d, and, if sti
l
a spreader
i
on.
unit using t
e
a spreade
U
GS (3 POSI
T
O
W ARROW
S
E
ST Page
2
w
n in Figure
Remove th
e
h
ipping ski
d
e
te pad (req
u
h
own
F
igure 2-3c).
ing.
l
l in place,
bar and po
s
he gas train
r bar can p
u
T
IONS)
S
2” NATU
R
GAS OR
PROPA
N
INLET
2
0 of 54
2-3b.
e
four
d
and
u
ired)
The
s
ition
or
u
t
R
AL
1”
N
E GAS
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Aerco Benchmark BMK 1000 Installation And Start-Up Manual

Type
Installation And Start-Up Manual

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