SNOWBEAR 263-802 User manual

263-349 R1213

263-349 R0515

CAUTION:

Read this manual carefully

before operating your

Snowplow!

263-349 R0715

Patent Pending

263-349 R923

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3



INSTALLINGYOURVEHICLEMOUNTINGHARNESS

Overview:

Snowbear

®

snowplowmountsareuniquebecausetheyuseexistingholesandattachmentpointsonyourvehiclesframe.Useonly

Snowbear

®

CertifiedmountswithyourSnowbear

®

personalsnowplow.



Allofthemountkitshavebeendesignedusingmanufacturer’sframespecificationsaswellasactualframemeasurements.However

basedonourexperience,weknowthatthesemeasurementsarenotalwaysthesameandcaneasilyvaryby¼”ormore.



Wehaveattemptedtocompensateforsome

oftheseinconsistenciesbyprovidingslotsinoursupportbracketswhereverpossible.You

mayhoweverstillneedtoadjusttheholesinyourmountingbrackets,orvehicleframe.Thiscanbeeasilydonebyusingafile,asmall

grinder,ordrill.



Beforebeginningyourinstallationchecktheassemblydrawing

insideoftheboxtoconfirmthatyouhavethepropermountforyour

vehicle.Theaccessorypackageofyourvehicle(e.g.XLT,Custom,Sport,ExtendedCab,SLT,etc.)does notaffecttheframespecifications.

Manufacturerstendtohavemanymodels,butfewplatforms.Ourmountsaredesignedaroundtheseframesandplatforms.



Installation:

Manycustomersfindthatthemountinstallationisintimidatingbecausetheyarenotfamiliarwiththeundersideoftheirvehicles. In

general,amountingharnessconsistsofacrossmember(shippedwithyourplowhardware)andasetofcustombracketstoattachthe

crossmembertothe

vehicle.



Beginbylooselyattachingthebracketstotheframeofthevehicle,thenlooselyattachthecrossͲmembertothetwobrackets.



Becarefulnottopinchanywiresorhosesbetweentheplowmountandyourvehicleframe.



Whenthepartsareallinplace,pushtheassembly

backasfaraspossible(asthoughyouweretheplow)andbegintotightenthe

hardware.



NOTE:Wesupplystandardgrade5boltsandlocknutswhichwillappeartightasyouthreadthemontothe

bolts,THISISNORMAL.



Operation:

Afterplowingforthefirsttime,werecommend

thatyoureͲtightentheboltsonthemountingharness.Onmostvehiclesthe

componentswill“seat”intoeachotherafterthefirstuse.



2WDvehiclesandvehiclesequippedwithSportpackagewillnormallyhavealowergroundclearanceduetothetiresizeaswellasthe

suspensionpackage.

Youshouldexpectareductioningroundclearance atthefrontofyourvehicle,becausethemountingtubesmust

beexposedbelowthelowestpartofyourvehiclesbody.Addinganextrahelperspring,orincreasingthetiresizewillgiveyoutheextra

clearanceyoumayneed.Minimalgroundclearance

doesnotaffectyourabilitytoplow,but itdoesmeanyoumustuseextracaution

whenplowing.Avoidinganyraisedorunevenareasthatyourplowhardwaremaygetcaughtuponwillensuretroublefreeuse.



WithsomeapplicationsthemountingforksonthecrossͲmemberwillpoint

slightlydownwardafteruse,thisisanormalpartofthe

“SEATING”processandwillnotaffecttheoperationoftheplow.(Inmostcasessteelshimscanbeusedtobringtheforksbackup,but

youshouldbecarefulnottomakethempointupwardsoritwillbe difficulttoinstallyourplow.



Yourplowisdesignedtomovefreshlyfallensnow.Itisnotsuitableforsmashingthroughpilesofice,orgradingsandandgravel.



WARNING:

Ifyouoverloadthemountingharnessitisdesignedtoyieldorbreakbeforeyourploworvehicle’s frameis

severelydamaged.Itis

especiallyimportanttoexercisecautionwithheavierfullsizedtruckstoensurethatyouwillrecei veyearsoftroublefreeservicefrom

yourpersonalsnowplow.



SnowBear

®

mountsareanessentialpartoftheSnowBear

®

plowandaredesignedandmanufacturedtospecificallyfitSnowBear

®



snowplows.Thesemountsarenotdesignedtofitothermanufacturers'plows.UsingaSnowBear

®

mountonanonͲSnowBear

®

product

willvoidtheSnowbear

®

mountwarranty.UsinganonͲSnowbear

®

mountonSnowBear

®

snowplowswillvoidthemanufacturerwarranty

fortheSnowBear

®

snowplow.SnowBear

®

willnotprovideassistancetocustomersusingSnowBear

®

mountsorsnowplowswithnonͲ

Snowbear

®

products.

SnowBear

®

PlowsInc.cannotbeheldresponsible,and disclaimsanyliability,foranypersonalinjuryordamagesthatmayoccurin

connectionwithsuchuseofanyunapprovedproductswithSnowBear

®

products.



SnowBear

®

SnowBear

®

SnowBear

®

SnowBear

®

SnowBear

®

SnowBear

®

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Item Quantity Description PartNumber Item Quantity Description PartNumber

18.001/2Ͳ13x1.50"HHCS N/A 41A 60"BLADEͲLH 297Ͳ611

2 14.00

1/2FLATWASHER(2FORCASTERKIT)

N/A 41B 72"BLADEͲLH 297Ͳ580

3 31.00

1/2Ͳ13LOCKINGHEXNUT(2FOR60/72",4FOR

82/84/88")

N/A 41C 82"BLADEͲLH 297Ͳ667

4 16.00 3/8Ͳ16X1.00CARRIAGEBOLT,BLACK N/A 41D 84"BLADEͲLH 297Ͳ643

5 34.00

3/8Ͳ16LOCKINGHEXNUT(4

FOR60/72")

N/A 41E 88"BLADEͲLH 297Ͳ720

6 10.00 3/8Ͳ16X1.00HHCS N/A 42A 60"BLADEͲRH 297Ͳ610

72.00

3/4Ͳ10HEXNUT(2FOR82/84/88")

N/A 42B 72"BLADEͲRH 297Ͳ579

82.00

3/4Ͳ10LOCKINGNUT(2FOR82/84/88")

N/A 42C

82"BLADEͲRH 297Ͳ666

92.00

1/2Ͳ13HEXNUT(2FOR60/72")

N/A 42D 84"BLADEͲRH 297Ͳ644

10 4.00

3/8Ͳ16X1.25

HHCS(4FOR60/72")

N/A 42E 88"BLADEͲRH 297Ͳ719

11 1.00 .637X.797ODX1.50SLEEVE N/A 43 1.00 LOWERAͲFRAME 297Ͳ745

12 1.00 5/8Ͳ18X2Ͳ1/2HHCS N/A 44 1.00 UPPERAͲFRAME 297Ͳ753

13 2.00 5/8FLATWASHER N/A 45A

HDWINCHARMͲRH(82/84/88"BLADE)

297Ͳ740

14 1.00 5/8Ͳ18LOCKINGHEXNUT N/A 45B

LDWINCHARMͲRH(60/72"BLADE)

297Ͳ778

15 4.00 5/16Ͳ18X1.00HHCS N/A 46A

HD

WINCHARMͲLH(82/84/88"BLADE)

297Ͳ741

16 14.00

5/16Ͳ18NYLONLOCKNUT(8FORCASTERKIT)

N/A 46B

LDWINCHARMͲLH(60/72"BLADE)

297Ͳ779

17 5.00 1/2Ͳ13X1.25HHCS N/A 47 1.00 WINCHMOUNT 297Ͳ595

18 2.00 1/2Ͳ13X2.00HHCS N/A 48 1.00 RELEASEHANDLE 297Ͳ008

19 2.00 SNOWPLOWMARKER 297Ͳ057 49 1.00 RELEASEROD 297Ͳ632

20 1.00 5/16Ͳ18UͲBOLT(RELEASEHANDLE) N/A 50A 2"HOLLOWSHANKRECEIVER 324Ͳ135

21 1.00 3/8Ͳ

16UͲBOLT(WINCHSTRAP) N/A 50B 2"SOLIDSHANKRECEIVER 324Ͳ138

22 3.00 1/2X2.00CLEVISPIN N/A 50C VEHICLESPECIFICCUSTOMRECEIVER 324Ͳ136

23 5.00

1/8"HITCHPINCLIP(2FORCASTERKIT)

N/A 51 2.00 12"SNOWPLOWSPRING 297Ͳ094

24A

1/2Ͳ13EYEBOLT(4.5")Ͳ(60/72/82"BLADE)

262Ͳ930 52A 60"RUBBERDEFLECTOR 263Ͳ348

24B

1/2Ͳ13EYEBOLT(6.5")Ͳ(84"BLADE)

263Ͳ351 52B 72"RUBBER

DEFLECTOR 263Ͳ325

24C

1/2Ͳ13EYEBOLT(9.5")Ͳ(88"BLADE)

262Ͳ931 52C 82"RUBBERDEFLECTOR 262Ͳ929

25 1.00

1/2Ͳ13X3.00HHCS(ACTUATORKIT)

N/A 52D 84"RUBBERDEFLECTOR 262Ͳ932

26 2.00

1/2Ͳ13X2.50HHCS(ACTUATORKIT)

N/A 52E 88"RUBBERDEFLECTOR 263Ͳ314

27 3.00

DͲCLIP(ACTUATORKIT/2FORCASTERKIT)

N/A 53A 60"DEFLECTORBAR(2PC) 297Ͳ615/616

28 1.00 DͲSHACKLE N/A 53B 72"DEFLECTORBAR(2PC) 297

Ͳ647/648

29 1.00 CARABINER N/A 53C 82"DEFLECTORBAR(2PC) 297Ͳ769/770

30 8.00

5/16Ͳ18X.75HHCS(8FORCASTERKIT)

N/A 53D 84"DEFLECTORBAR(2PC) 297Ͳ767/768

31 2.00 5/16Ͳ18LOCKINGHEXNUT(RELEASEHANDLE) N/A 53E 88"DEFLECTORBAR(3PC) 297Ͳ713/712

32 6.00

1/2Ͳ13X1.00HHCS(2FORCASTERKIT)

N/A 54A 60"SCRAPERBAR(2PC) 297Ͳ617/618

33 2.00

1/2X1.25CLEVISPIN(2FOR

CASTERKIT)

N/A 54B 72"SCRAPERBAR(2PC) 297Ͳ649/650

34 N/A CHAINLINK N/A 54C 82"SCRAPERBAR(2PC) 297Ͳ669/770

35 2.00 14"HEAVYDUTYCABLETIES N/A 54D 84"SCRAPERBAR(2PC) 297Ͳ634Ͳ635

36 1.00 35ABREAKERBRACKET 297Ͳ042 54E 88"SCRAPERBAR(3PC) 297Ͳ711/714

37 6.00 6"HEAVYDUTYCABLETIES N/A 55A LIGHTDUTYSKIDSHOEKIT(60/72") 297Ͳ158

38 1.00 5/8X4.00HITCHPINW/CLIP N/A 55B HEAVYDUTYSKIDSHOE KIT(82/84/88") 600

Ͳ019

39 1.00 35ACIRCUITBREAKER 263Ͳ347 56A BLADESTIFFENER(60/72/82/84") 297Ͳ633

40 1.00 WINCHUNIT+MODULE+WIREDREMOTE 263Ͳ282 56B

BLADESTIFFENER(88")(2PC)

297Ͳ710

57 2.00

LOCKINGPIN(VEHICLESPECIFCMNTONLY)

N/A

58 2.00 CASTERSTAND 297Ͳ788

59 2.00 CASTERSTANDLOCKINGPINRETAINERCLIP 363Ͳ016

SNOWPLOWPARTSLIST

Beforeyoubeginpleaseverifythatallofthepartsbelowhavebeenincludedwithyourplow.Yourplowispackagedinthreeboxes.

*Snowbear®PlowsInc.reservestherighttochangeproductsorpartnumberswithoutpriornotification,andundernoobligationtoincorporatesuchchangesintopreviouslymanufacturedproducts

*Snowbear

MDalimitédesréservationsladroitedechangerdesproduitsoudesnumérosdelapiècesansavispréalable,etsousaucuneobligationd'incorporerdetelschangementsauxproduitsprécédemmentmanufacturés

AvantquevouscommenciezsvpvérifiezquetouteslespiècesciͲdessousontétéinclusesavecvotrecharrue.Votrecharrueestempaquetéedansdestroisboîtes.

1.00

1OR2

2.00

1.00

7



1

2

60, 72, 82, & 84" BLADE ASSEMBLY

NOTE: IF YOU HAVE PURCHASED A YELLOW

POLY-SCRAPER, PLEASE SEE OPTION STEP

# 21-22

8



3

4

88” BLADE ASSEMBLY

60, 72, 82, & 84" BLADE ASSEMBLY

Page is loading ...

10



7

8

NOTE:

IF YOU HAVE PURCHASED

A

N ELECTRIC ACTUATED

SNOW PLOW, PLEASE

REFER TO STEPS 19 & 20

FOR THE ACTUATOR

INSTALLATION DETAILS.

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21

22

POLY SCRAPER ACCESSORY INSTALLATION INSTRUCTIONS

NOTE: REPLACES A PORTION OF ASSEMBLY STEP #1

HARDWARE BAG 600-033 CONTENTS

ITEM # QTY DESCRIPTION

1 15 3/8-16 LOCKING HEX NUTS

2 15 3/8-16 X 1-1/2 HEX BOLT, GR5

3 15 3/8 FLAT WASHER

4 1 82, 84, OR 88" POLYSCRAPER

A

DETAIL A

1

2

3

4

ASSEMBLY COMPLETE

ATTACH POLY SCRAPER TO

FRONT OF PLOW BLADE USING

SUPPLIED 600-033 POLY

SCRAPER HARDWARE BAG

OPTIONAL EQUIPMENT

NOTE: IF POLYSCRAPER IS PURCHASED

A

S AN ACCESSORY OR SUPPLIED WITH

YOUR PLOW SYSTEM, SKID SHOES WILL

NOT BE INCLUDED.

17

17



WINCH WIRING DIAGRAM

WINCH/ACTUATOR WIRING DIAGRAM

18



TROUBLESHOOTING



If you are experiencing difficulties with your plow, please consult the troubleshooting tips below. This is intended as a

guide, to assist you in resolving common technical issues and performing simple adjustments. If you require further

assistance,pleasecontacttheSnowBear

®

CustomerServicedepartmentat1.800.337.2327.



1. Plowrocksortipsfromsidetoside.



a. Your plow is intended to rock from side to side by 8 to 10 inches. This will help to compensate for

differencesintheterrainthatyouareplowing,andshouldnotbereducedbyadding

shimsorwashers.



b. Iftheplowisrockingexcessively,checkthe5/8”pivotbolt(#6)toensurethatthereisnomorethan¼”

offreeplay.The5/8”locknutcanbetightened,ifrequired.



c. Checkthe springsand eyebolts to ensure thatthere is adequate tension.If

 the springs appear loose,

tightenthelocknutsontheeyeboltsto¼”pastthepointoftension.

2. Winchstrapisbreaking.



a. The single most common cause of a broken strap is lack of free movement in the U Bolt, where the

strap

attachestotheAFrame.Ensure

thatthelocknutsontheUBoltaresufficientlyloose,andthereis

plentyofplayintheUBolt.



3. Winch/Actuatordoesnote ngage,orwinchhesitates.



CAUTIONͲDisconnectpowerfromtheplow,priorto

workingonthewinch/actuatoror

wiring.



a. Ensurethat thebattery cableis securely groundedto the negativeterminal on your battery.DO NOT

GROUNDTOVEHICLEFRAME.



b. Ensure that the switch on the control box (under your hood) is in the “ON” position. Check your

contacts and connectors to ensure that they are

secure and

free of any dirt or corrosion. Dielectric

greasecanbeusedtoprotectelectricalconnectionsagainstdirtandcorrosion.



4. Plowoperationisbackwards(i.e.bladeliftswhenitshouldlower)



a. Ensurethat thered wireonthe 2’ winchconnector isconnectedtothe positive (top)terminal on the

winch,

andtheblackwireisconnectedtothenegative(bottom)terminal.



5. Wiring,controlswitchorcontrolboxaregettinghot.



a. Circuit breaker must be installed between the red battery cable and the positive terminal on your

battery.Ensure thatthe breakerbracket isconnected between the battery and the

brass terminal on

thecircuitbreaker.

REMEMBER

ThisplowisintendedforpersonaluseONLY.Theplowisnotratedfor

commercialuse,anditisnotdesignedtobetransportedatspeedsgreaterthan10mph

(16km/hr).Commercialuseortravellingabovetherecommendedspeedswillvoid

yourwarranty

andcancauseseriousdamagetotheplow,yourvehicle,oryourperson.



19

263-349 R1213

263-349 R0515

Mise En Garde:

Lisez ce manuel attentivement avant

d'utiliser votre chasse-neige

263-349 R0715

Brevet en instance

Le chasse-neige personnel

GUIDE D'UTILISATION

263-349 R923

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27



3

4

88”LAMEENSEMBLE

60, 72, 82, & 84" ENSEMBLE DES LAMES

25

26

28



6

5

88”LAMEENSEMBLE

26

27

29



7

8

NOTE :

SI VOUS AVEZ ACHETÉ UNE

CHARRUE ACTIONNÉE ÉLECTRIQUE

DE NEIGE, RÉFÉREZ-VOUS SVP AUX

ÉTAPES 19 ET 20 POUR LES DÉTAILS

D'INSTALLATION DE DÉCLENCHEUR.

27

28

30



9

10

28

29

31



11

12

29

30

32



13

14

30

31

33



15

ÉQUIPEMENTSENOPTION

16

31

32

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35



19

20

ÉQUIPEMENTSENOPTION

33

34

21

22

Instruction d'assemblage pour la barre de

raclage Poly du chasse neige

NOTE : REMPLACE UNE PARTIE DE L'ÉTAPE #1 D'ASSEMBLÉE

TABLE DES MATIÈRES DU SAC 600-033 DE MATÉRIEL

ARTICLE # Quantité DESCRIPTION

1 15 3/8-16 FERMETURE DES ÉCROUS DE SORTILÈGE

2 15 3/8-16 X 1-1/2 BOULONS DE SORTILÈGE, GR5

3 15 3/8 RONDELLE PLATE

4 1 82, 84, OR 88" POLY RACLEUR

A

DETAIL A

1

2

3

4

ASSEMBLÉE COMPLÈTE

Attache le raclage poly au devant

de la lame en utilisant le sachet

fourni de viserie 600-033

ÉQUIPEMENTS EN OPTION

35

NOTE : SI POLYSCRAPER EST ACHETÉ

COMME ACCESSOIRE OU FOURNI AVEC

VOTRE SYSTÈME DE CHARRUE, LES

CHAUSSURES DE DÉRAPAGE NE

SERONT PAS INCLUSES.

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

WarrantyInformationͲͲL'informationdegarantieͲͲInformacióndelagarantía



PleaseseethelatestversionofSNOWBEAR

®

PlowsInc.warrantyat:

http://www.snowbear.com/UserContent/documents/Warranty.pdf

Alternatively,pleasecallourCustomerServiceHotlineat:

(800)337Ͳ2327.



VeuillezvousreferrerausiteInternetSNOWBEARpourladerniereedition:

http://www.snowbear.com/UserContent/documents/Warranty.pdf

Vouspouvezaussinouscontacterdirectementauserviceàlàclientele:

(800)337Ͳ2327.



VeaporfavorlaversiónmásúltimadeSNOWBEAR

®

PlowsInc.garantíaen:

http://www.snowbear.com/UserContent/documents/Warranty.pdf

Alternativomente,llameporfavornuestroteléfonodirectodelserviciodeclienteen:

(800)337Ͳ2327.



SNOWBEAR 263-802 User manual

SNOWBEAR 263-802 User manual

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