Page ii 90-864839060 MAY 2006
High-Speed And High-Performance Boat
Operation..............................................................43
Passenger Safety In Pontoon Boats And Deck
Boats.................................................................... 43
Boats Having An Open Front Deck..................43
Boats With Front-Mounted, Raised Pedestal
Fishing Seats...................................................43
Wave And Wake Jumping....................................44
Impact With Underwater Hazards........................ 44
Drive Unit Impact Protection............................45
Operating With Low Water Inlets In Shallow
Water....................................................................45
Conditions Affecting Operation.............................46
Weight Distribution (Passengers and Gear)
Inside the Boat.............................................. 46
Bottom Of Boat..............................................46
Cavitation...................................................... 46
Ventilation..................................................... 46
Elevation And Climate...................................47
Propeller Selection........................................47
Getting Started..................................................... 47
20-Hour Break-In Period............................... 47
After Break-In Period.....................................48
End of First Season Checkup....................... 48
Section 4 - Specifications
Fuel Requirements...............................................50
Fuel Ratings.....................................................50
Using Reformulated (Oxygenated) Gasolines
(USA Only).......................................................50
Gasolines Containing Alcohol..........................50
Engine Oil.............................................................51
Engine Specifications...........................................52
Fluid Specifications.............................................. 52
Sterndrives.......................................................52
Engine..............................................................52
Section 5 - Maintenance
Owner/Operator Responsibilities..........................56
Dealer Responsibilities.........................................56
Maintenance.........................................................56
Do It Yourself Maintenance Suggestions............. 57
Inspection.............................................................57
Maintenance Schedule - Sterndrive Models.........58
Routine Maintenance.......................................58
Each Day Start............................................58
Each Day End.............................................58
Weekly........................................................ 58
Every Two Months or 50 Hours.................. 58
Scheduled Maintenance..................................58
After the initial 20 Hour Break-in Period......58
Every 100 Hours or Annually (Whichever
Occurs First)............................................... 58
Every 200 Hours or 3 Years........................59
Every 300 Hours or 3 Years........................59
Every 5 Years............................................. 59
Maintenance Log..................................................59
Engine Oil.............................................................60
Checking..........................................................60
Filling............................................................... 60
Changing Oil and Filter....................................61
Easy Engine Oil Drain System....................61
Engine Oil Drain Pump............................... 62
Changing Filter............................................62
Power Steering Fluid............................................63
Checking..........................................................63
Filling............................................................... 64
Changing......................................................... 64
Engine Coolant.....................................................64
Checking..........................................................64
Filling............................................................... 65
Changing ........................................................ 65
Drive Unit Oil........................................................ 65
Checking..........................................................65
Filling............................................................... 66
Changing......................................................... 67
Power Trim Fluid.................................................. 69
Checking..........................................................69
Filling............................................................... 69
Changing......................................................... 69
Cleaning The Flame Arrestor............................... 70
Cleaning The IAC Muffler.....................................70
Changing Water Separating Fuel Filter................71
Lubrication............................................................73
Steering System............................................73
Throttle Cable................................................75
Shift Cable - Typical......................................75
Sterndrive Unit and Transom Assembly........76
Sterndrive U-joint Shaft Splines And O-rings
(Sterndrive Unit Removed)............................76
Engine Coupler............................................. 76
Engine Coupler............................................. 77
Driveshaft Extension Models.........................78
Propellers............................................................. 78