Vestil RDC-100-10 Owner's manual

Type
Owner's manual

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Rev.7/17/2018RDC100,MANUAL
Copyright2017VestilManufacturingCorp. Page1of9
RDC100&RDC10010DRUMROTATINGCARTS
A
SSEMBLYINSTRUCTIONS
Receivinginstructions:
After delivery, remove the packaging from the product. Inspect the product closely to determine whether it
sustaineddamageduringtransport.Ifdamageisdiscovered,recordacompletedescriptionofitonthebilloflading.If
theproductisundamaged,discardthepackaging.
NOTE:
Theenduserissolelyresponsibleforconfirmingthatproductdesign,installation,use,andmaintenancecomply
withlaws,regulations,codes,andmandatorystandardsappliedwheretheproductisused.
VestilManufacturingCorp.
2999NorthWayneStreet,P.O.Box507,Angola,IN46703
Telephone:(260)6657586‐or‐TollFree(800)3480868
Fax:(260)6651339
www.vestilmfg.comemail:[email protected]
TableofContents
SignalWords………………………………………………………………………………………………………………………………………………………………………2
Specifications……..…………………........…………………………………………………………………………………………………………………………………...2
HazardsofImproperUse.………………………………………………………………………………………...............................................................2
DCR100explodedpartsdiagramandbillofmaterials……………………………………………………………………………………………………… .3
DCR10010explodedpartsdiagramandbillofmaterials………………………………………………………………………………………………….4
Specifications……………………………………….…………………………………………………………………………………………………………………………….5
Assembly………………………………………………………………………………………………………………………………………………….……………...... 5‐6
UsingtheCart…………………………………………………………………………………………………………………………………………………………………….7
InspectionsandMaintenance……………………………………………………………….……………………………………………………………………………8
LabelingDiagram………………………………………………………………………………..………………………………………………………………………………8
LimitedW
arranty………
…………………………………………………………………..
……………………………………………………………
………………………
9
Rev.7/17/2018RDC100,MANUAL
Copyright2017VestilManufacturingCorp. Page2of9
SIGNALWORDS:
ThismanualusesSIGNALWORDStoindicatethelikelihoodofpersonalinjuries,aswellastheprobable
seriousnessofthoseinjuries,iftheproductismisusedinthewaysdescribed.Othersignalwordscallattentionto
usesoftheproductlikelytocausepropertydamage.
Identifiesahazardoussituationwhich,ifnotavoided,WILLresultinDEATHorSERIOUS
INJURY.Useofthissignalwordislimitedtothemostextremesituations.
Identifiesahazardoussituationwhich,ifnotavoided,COULDresultinDEATHorSERIOUS
INJURY.
Indicatesahazardoussituationwhich,ifnotavoided,COULDresultinMINORorMODERATE
injury.
Identifiespracticeslikelytoresultinproduct/propertydamage,suchasoperationthatmight
damagetheproduct.
HazardsofImproperUse:
Vestilstrivestoidentifyeveryforeseeablehazardsassociatedwiththeuseofitsproducts.However,material
handlingisinherentlydangerousandnomanualcanaddresseveryconceivablerisk.Ultimately,themosteffective
meansforpreventingaccidentsisfortheendusertoapplygoodjudgmentandforesightwheneverusingthis
product.
Ifthisproductisusedimproperlyorcarelessly,theuserand/orbystandersmightsustainserious
personalinjuries.Toreducethelikelihoodofinjury:
Readandunderstandtheentiremanualbeforeassembling,usingormaintainingthecart.
DO NOT modify this cart in any way UNLESS you first obtain written approval from Vestil. Unapproved
modificationsautomaticallyvoidtheLimitedWarranty(p.9)andmightmakethecartunsafetouse.
DONOTattempttocarryortransportloadsthatexceedthecapacityofthecart.Capacityinformationappears
inthe“Specifications”tableonp.#aswellasonlabel287(see“LabelingDiagram”onp.8.)
ALWAYSsecuredrumstothecartwiththe(yellow)drumlock.
DONOTstand,sit,orrideonthecart.Onlyusethiscarttomovedrums.
Alwayswatchthedrumcarefullywhilethecartismoving.Ifnecessary,securethedrumtothecart,e.g.with
ratchetstraps.
Donot attempt to go up ordown sloped terrain with a loaded cart. Only use the cart on even, level ground
whenitisloaded.Whenunloaded,alwayscontrolthecartfromtheuphillsidewhilemovingupordownslopes.
Carefullyrotatethecarttosetthedrumontheground.Ifyoucannotcomfortablyliftthedrumandcontrolthe
cartasitrotates,asksomeonetoassistyou.
Routinelyinspectthecartaccordingtotheinstructionsin“InspectionsandMaintenance”(p.8).
Proper use, maintenance, and storage are essential to keep this cart in normal condition for as
longaspossible.Applytheinspectionandmaintenanceproceduresprovidedonp.8.
o Regularlycheckallfasteners.Tightenloosenuts.Lubricaterollers,wheels,andcasterswhenevernecessary.
o Inspectthehandle,handlereceiver,andretaininghardwareforcracks,bends,etc.
o Examinetheframe.Checkallweldsandframemembersforcracksandseverecorrosion/rusting.
o Cleanthecartperiodically.
o Removerustwithasteelbristlebrush,cleantheaffectedarea,andcoveritwithtouchuppaint.
o Storethecartinadrylocation.
Rev.7/17/2018RDC100,MANUAL
Copyright2017VestilManufacturingCorp. Page3of9
RDC-100 exploded parts diagram and bill of materials
Item
Partno. Description Qty.
Item
Partno. Description Qty.
1 09112001 Axle,RDC 1 9 36109 Hexnut,gr.A,plain,
1
/
2
13 2
2 09525001 Weldment,handle,RDC 1 10 65078
Extendedprongcotterpin,zinc
finish,
1
/
8
1
1/
2
2
3 16132066 Wheel,PO5/1.375SLB 2 11 09024011 Bluecap,plug,general 1
4
16132061001
Wheel,roller,HR3/1W 8 12 37748 Wingnut,
5
/
16
18 1
5 11062
Bolt,HHCS,#2,zincplated,
5
/
16
18x2.25”
1 13 09514012 Weldment,frame,RDC100 1
6 37021
Nyloninsertlocknut,gr.2,zinc
finish,
5
/
16
18
4 14 09048001 Tote,plasticdrippan 1
7 16132220
Caster,swivelwithstem,HR
3/1.25STM2
2 15 33012
Flatwasher,lowcarbon,zinc
finish,
1
/
2
4
8 33625
Lockwasher,mediumsplit,
plainfinish,
1
/
2
2 16 11067
Bolt,HHCS,#2,zincplated,
5
/
16
18x3.5”
4
Rev.7/17/2018RDC100,MANUAL
Copyright2017VestilManufacturingCorp. Page4of9
RDC-100-10 exploded parts diagram and bill of materials
Item
Partno. Description Qty.
Item
Partno. Description Qty.
1 09514012 Weldment,frame,RDC100 1 9 65078 Extendedprongcotterpin 2
2 09112001 Axle,RDC 1 10 09024011 Bluecap,plug,general 1
3 09525001 Weldment,handle,RDC 1 11 11062
Bolt,HHCS,#2,zincplated,
5
/
16
18x2.25”
1
4 16132066 Wheel,PO5/1.375SLB 2 12 37748 Wingnut,
5
/
16
18 1
5 16132220
Caster,swivelwithstem,HR
3/1.25STM2
2 13 09048001 Tote,plasticdrippan 1
6 33625
Lockwasher,mediumsplit,
plainfinish,
1
/
2
2 14
16132061
001
Wheel,roller,HR3/1W 8
7 36109
Hexnut,gradeA,plainfinish,
1
/
2
13
2 15 37021
Nyloninsertlocknut,gr.2,zinc
finish,
5
/
16
18
4
8 33012
Flatwasher,lowcarbon,zinc
finish,
1
/
2
4 16 11067
Bolt,HHCS,#2,zincplated,
5
/
16
18x3.5”
4
Rev.7/17/2018RDC100,MANUAL
Copyright2017VestilManufacturingCorp. Page5of9

Specifications:
Dimensionsandcapacityinformationappearsinthetableanddiagrams.
Model Capacity Netweight
RDC100 600lb. 178.5lb.(81.1kg)
RDC10010 1,000lb. 178.5lb.(81.1kg)
Assembly:
RDC100seriesdrumcartsrequireassemblybeforereadytouse.Numbersinparenthesescorrespondtopart
numbersintheexplodedpartsdiagramsonpages3&4.
2.Inserttheaxlethroughthesecondbracket.Slidethe
wheelstooppositesidesoftheaxle.Thereare2washers
betweenthewheels.Push1ofthewashersagainsteach
wheel.Insertcotterpins(65078)throughthepinholesin
theaxle.Bendtheendsofthecotterpinsaroundthe
axle.
1.Inserttheaxlethroughonebracket.Before
insertingitthroughtheotherbracket,slidethe
followingitemsontotheaxle:
a.1flatwasher(33012);
b.Awheel(16132066);
c.2moreflatwashers(33012);
d.Anotherwheel(16132066);and
e.1moreflatwasher.
Axle
Holefor
cotte
r pin
Flat
washer
Cotter
pin
Bracket
Bracket
Flat
washer
Rev.7/17/2018RDC100,MANUAL
Copyright2017VestilManufacturingCorp. Page6of9
3.
Attachthecasters(16
132
220)totheframewith
lockwashers(33625)andhexnuts(36109)asshownin
thediagram.
Caster
Lockwasher
Hexnut
4.Installthedrumrollers(16
132
061
001)
inthe
drumcradlewithhexbolts(11067)andlocknuts
(37021).
Lock
nut
Hex
bolt
5
.
Installthedrippan(
09048001
).Tilt
thepanandslide
itundertheretainingbrackets.
Retaining
bracket
6
.
Insertthehandle(
09525001
)intothehandle
receiver.Fastenthehandletothereceiverwitha
hexbolt(11062)andwingnut(37748).
Drippan
Wingnut
Bolt
Rev.7/17/2018RDC100,MANUAL
Copyright2017VestilManufacturingCorp. Page7of9
Usingthecart:
Toengageadrumwiththecart:
1. Movethecartalongsidethedrumandrotatethecarttotheuprightposition.
2. Slidethecarttowardsthedrum.Thedrumretainerswillcontactthe sideofthedrum.
3. Pushthetopofthecartforward(towardsthedrum).The
rimhookshouldslideoverthetopoftherimandseatbehind
it.
4. Pushthedrumforwardslightlyuntilthebottomofthedrum(bythedrumretainers)liftsoffoftheground.
5. Slidethedrumretainersunderthebottomofthedrum.
6. Carefullyrotatethe
cartbackontoitswheels.Whenthecartanddrumarehorizontal,thedrumissupportedbythe
drumrollers.Thedrumcanberolledtoorientitasneeded.
7. Unloadthecartbyreversingsteps16.NOTE:Whenthecartisnotinuse,thehandlecanbe
removedandstoredby
insertingtheendofthehandleintothestorageringfromthefrontofthecart.

Rim
hook
Rim
Rimhookseats
behindrim
Drumretainers
slideunderneath
drum
Drumsupportedbyrollers
Drumroller
Drumcanbe
rolledineither
direction
Front
Back
Storagering
forhandle
6
1&2
3,4&5
Rev.7/17/2018RDC100,MANUAL
Copyright2017VestilManufacturingCorp. Page8of9
InspectionsandMaintenance:
Beforeusingthecartforthefirsttime,createawrittenrecordofitsappearanceandfunctions.Includedetailed
descriptions about the frame, casters, wheels, rollers, and handle. Lift a drum with the cart by following the
instructionsin“Usingthecart”onp.7.Recordobservationsabouthowthecartrespondswhenweightisapplied to
it.Thoroughlyphotographtheunitincludingalllabelsappliedtoit.Addthe
photographstoyourrecord.Thiswritten
record establishes “normal condition”. When conducting future inspections, compare your observations with the
recordtodetermineifacomponentisinnormalconditionorrequiresrepairorreplacement.
Regularinspections andmaintenancearenecessarytokeepthecartinnormalcondition foraslong
aspossible.
Do not use the cart unless it is in normal condition. Complete all necessary replacements and repairs before
returningthecarttoservice.
Step1:Tagthecart“OutofService.”
Step2:Atleastoncepermonth,inspecttheelementslistedbelow.[Referto“PartsDiagrams”onp.3,4.]
a)
Frame: Inspect all welds for cracks. Inspect the metal tubing for damage, warps, and cracks. Payparticular
attention to areas where the wheels, rollers, and casters fasten to the frame. Make sure that all hardware is
securelyfastenedtogetherandthattheboltholesintheframearenotelongated,warped,orcracked.
b)
Casters, wheels, and rollers: Check each of the items for excessive wear, cracks, etc. Both casters and both
wheels shouldsolidlycontactthegroundandshould roll smoothlywithoutwobbling. Examine the center
hub of each casterforcracks.Examineall(8)ofthedrumrollers.
c)
Handleandhandlereceiver: Confirm that the handle is securely fastened to the receiver (bolt and wing
nut). Check the welds that fuse the receiver to the frame. Make sure that the receiver opening is not
elongated,cracked,etc.Examinethehandleforcracks,flattenedregions,andotherdamage.
Step3:Completeallnecessaryrepairs/replacements.Deformities, severecorrosion or rusting, or excessive wear of
any part warrants immediate replacement of that part. DO NOT return the table to service until adjustmentsand
repairsarecomplete!NOTE:Adjustmentsandrepairsdiffersignificantlyfrommodifications:
a)
Adjustments&repairsare simple correction thatrestoresthecarttonormaloperatingcondition.Examples
includetighteningloosefastenersandlubricatingmovingparts.
b)
Modificationsarechangesthatalterthecartfromoriginalcondition,likebendingtheframe. NEVERmodify
the cartwithoutexpress,writtenapprovalfromVestil.Modificationsautomaticallyvoidthelimitedwarranty
andmight makethedeviceunsafetouse.
Step4: Makeadatedrecordofallrepairs,adjustmentsandreplacements.
Step5:Storethecartindoorsinadrylocation.
LabelingDiagram:
Thetableshouldalwaysbelabeledasshowninthisdiagram.However,labelcontentandlocationaresubject
tochangesoyourproductmightnotbelabeledexactlyasshown.Thoroughlyphotographtheunitwhenyou
firstreceiveitasdiscussedinthe“WrittenRecord”portionoftheInspectionsandMaintenance
section(above).
Makesurethatyourrecordincludesaphotographofeachlabel.Replacealllabelsthatare,orlaterbecome,
damaged,missing,ornoteasilyreadable(e.g.faded).OrderreplacementlabelsbycontactingtheTechnical
Service&Partsdepartmentonlineathttp://www.vestilmfg.com/parts_info.htmorbycalling(260)6657586and
askingtheoperatortoconnectyoutothePartsDepartment.
A
B
A: Label 287
B: Label 658
Rev. 7/17/2018 RDC-100, MANUAL
Copyright 2017 Vestil Manufacturing Corp. Page 9 of 9
LIMITEDWARRANTY
VestilManufacturingCorporation(“Vestil”)warrantsthisproducttobefreeofdefectsinmaterialandworkmanshipduringthe
warrantyperiod.Ourwarrantyobligationistoprovide areplacementforadefective,originalpartcoveredbythewarrantyafter
wereceiveaproperrequestfromtheWarrantee(you)forwarrantyservice.
Whomayrequestservice?
Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an authorized
distributorANDVestilhasbeenfullypaid.
Definitionof“originalpart”?
AnoriginalpartisapartusedtomaketheproductasshippedtotheWarrantee.
Whatisa“properrequest”?
A request for warranty service is proper if Vestil receives: 1) a photocopy of the Customer Invoice that displays the shipping
date; AND 2) a written request for warranty service including your name and phone number.Send requests by one of the
followingmethods:
USMail FaxEmail
VestilManufacturingCorporation (260)6651339 [email protected]
2999NorthWayneStreet,POBox507 Phone  Enter“Warrantyservicerequest”
Angola,IN46703 (260)6657586 insubjectfield.
Inthewrittenrequest,listthepartsbelievedtobedefectiveandincludetheaddresswherereplacementsshouldbedelivered.
AfterVestilreceivesyourrequestforwarrantyservice,anauthorized representativewillcontactyoutodeterminewhetheryour
claimiscoveredbythewarranty.Beforeprovidingwarrantyservice,Vestilwillrequire
youtosendtheentireproduct,orjustthe
defectivepart(orparts),toitsfacilityinAngola,IN.
Whatiscoveredunderthewarranty?
Thewarrantycoversdefectsinthefollowingoriginal,dynamicparts:motors,hydraulicpumps,motorcontrollers,andcylinders.
Italsocoversdefectsinoriginalpartsthatwearundernormalusageconditions(“wearingparts”),suchasbearings,hoses,wheels,
seals,brushes,andbatteries.
Howlongisthewarrantyperiod?
The warranty period for original dynamic components is 90 days. For wearing parts, the warranty period is 90 days. Both
warrantyperiodsbeginonthedateVestilshipstheproducttotheWarrantee.Iftheproductwaspurchasedfromanauthorized
distributor,theperiodsbeginwhenthedistributorshipstheproduct.Vestilmay,atitssolediscretion,extendawarrantyperiod
forproductsshippedfromauthorizeddistributorsbyupto30
daystoaccountforshippingtime.
Ifadefectivepartiscoveredbythewarranty,whatwillVestildotocorrecttheproblem?
Vestilwillprovideanappropriatereplacementforanycoveredpart.AnauthorizedrepresentativeofVestilwillcontactyouto
discussyourclaim.
Whatisnotcoveredbythewarranty?
TheWarrantee(you)areresponsibleforpayinglaborcostsandfreightcoststoreturntheproducttoVestilforwarrantyservice.
EventsthatautomaticallyvoidthisLimitedWarranty.
Misuse;
Negligentassembly,installation,operationorrepair;
Installation/useincorrosiveenvironments;
Inadequateorimpropermaintenance;
Damagesustainedduringshipping;
Collisionsorotheraccidentsthatdamagetheproduct;
Unauthorized modifications: Do not modify the product IN ANY WAY
without first receiving written authorization from
Vestil.
Doanyotherwarrantiesapplytotheproduct?
VestilManufacturingCorp.makes no other expresswarranties.Allimpliedwarrantiesare disclaimed to the extentallowedby
law.Anyimpliedwarrantynotdisclaimedislimitedin scope to the terms of this Limited Warranty. Vestil makesnowarrantyor
representationthatthis
productcomplieswithanystateorlocaldesign,performance,orsafetycodeorstandard.Noncompliance
withanysuchcodeorstandardisnotadefectinmaterialorworkmanship.
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Vestil RDC-100-10 Owner's manual

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Owner's manual
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