Woodgrain JW238400004 Installation guide

Brand: Woodgrain

Model: JW238400004

Type: Installation guide

This manual is also suitable for

10/01/181

Installation Instructions

for Bifold Doors (JII103)

Thank you for selecting JELD-WEN products. Attached are

JELD-WEN’s recommended installation instructions for premium

composite, hollow and solid core molded Bifold Doors. Bifolds

are designed for fast and easy installation and adjustment using

commontools.

Read these installation instructions thoroughly before beginning. They are

designed to work in most existing applications. However, existing conditions

may require changes to these instructions. If changes are needed, they are

made at the installer’s risk. For installations other than indicated in these

instructions, contact a building professional.

IMPORTANT INFORMATION

TABLE OF CONTENTS

GLOSSARY

NOTE TO INSTALLER: Provide a copy of these instructions to the

building owner. By installing this product, you acknowledge the

terms and conditions of the limited warranty as part of the terms

of the sale.

Table of Contents

Safety .................................................. 2

Storage and Handling ...................................... 2

Finishing ................................................ 2

Materials and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Inspect Finished Opening, Remove Packaging and Inspect Door ....... 3

Identify Hardware Type ..................................... 4

Installation for Type A1 - A4 ................................. 5

Installation for Type B ...................................... 6

Installation for Type C ...................................... 7

Installation for Type D ...................................... 8

Installation for Type E ...................................... 9

Complete Installation ..................................... 10

Glossary

Finished Opening

The resulting opening after any trim work is completed. Measure these

dimensions for proper door tting.

Lead Door

The panel or section without the pivoting hardware. On four-panel

assemblies, these are the two that meet in the middle.

Pivot Door

The panel or section that contains the pivoting hardware and supports the

weight of the door assembly.

10/01/18

Installation Instructions

for Bifold Doors (JII103)

MATERIALS AND TOOLS

Finishing Materials

NOTE: Follow all material manufacturer’s instructions for proper use

and compatibility.

• Rubber gloves

• Paint brush

• Sandpaper

• Drop cloth

• Paint (and primer for raw

wood doors) or stain and

woodconditioner

• Wood putty

Tools

• Hammer (applies only to

certainhardware)

• Drill with bits

• Screwdrivers

• Safety glasses

• Tape measure

SAFETY

STORAGE AND HANDLING

FINISHING

Safety

• Read and fully understand ALL manufacturer’s instructions before

beginning. Failure to follow proper installation instructions may result in

the denial of warranty claims for operational or performanceproblems.

• Use safe lifting techniques.

• Wear protective gear (e.g. safety glasses, gloves, ear protection, etc.).

• Operate hand/power tools safely and follow manufacturer’s

operatinginstructions.

• Heed material manufacturer’s handling and application instructions.

• If disturbing existing paint, take proper precautions if lead paint

is suspected (commonly used before 1979). Your regional EPA

(www.epa.gov/lead) or Consumer Product Safety Commission ofces

provide information regarding regulations and lead protection.

WARNING: Drilling, sawing, sanding or machining wood products

can expose you to wood dust, a substance known to the State

of California to cause cancer. Avoid inhaling wood dust or use a

dust mask or other safeguards for personal protection. For more

information go to www.P65Warnings.ca.gov/wood.

Storage and Handling

• Deliver doors to the building site after the plaster, drywall and/or

concrete are dry.

• If the doors are being stored at the job site and not for immediate

installation, the top, bottom and sides must be sealed.

• Hollow core doors may be more prone to warp than solid core doors.

When stacking doors, keep the top door covered at all times with a

cover sheet, plywood or cardboard. This is critical to prevent warping.

• Keep the doors away from direct sunlight and sources of extreme heat,

cold or humidity.

• Store at on a level surface in a clean, dry, well ventilated building.

Protect from dirt, water and abuse. Allow air circulation. Cover the top

door with a moisture barrier. Do not lean the doors vertically against a

wall or other structure.

• Doors should always be handled with clean hands or while wearing

clean gloves.

• Doors should be lifted and carried when being moved, not dragged

across one another.

• Doors should not be subjected to abnormal or sudden variations in

heat, dryness or humidity, and should not be exposed to direct sunlight.

Recommended humidity and temperature are 25% - 55% RH and

50°F- 90°F (10°C - 32°C).

• Doors should be stored at least 10' away from any heat source.

Excessive heat on a door creates uneven drying which results in

warping, splitting, and bowing on the door surfaces.

• Doors should be climatized to the average prevailing humidity and

temperature before hanging for at least 48 hours. In below-zero or

extreme temperatures, doors should be stored properly in a dry building

at normal room temperatures for at least 72 hours before hanging.

Finishing

• Set-up your nishing area by making sure your work area is clean, well-

lighted, dust free, well ventilated, out of direct sunlight and in a climate

controlled environment. When painting and staining avoid carpeted

areas, cover all areas subject to paint or stain exposure.

• Doors should acclimate to the environment where they will be installed

for a minimum of 48 hours under normal room temperature conditions

(72 Hours in extreme weather conditions). Avoid nishing immediately

after a rain or damp weather and during periods of higher than average

humidity. In very dry conditions, the door should be nished right after

the wrapping is removed. Ensure adequate air ow around all surfaces

of the door when conditioning. Follow paint/stain manufacturer’s

instructions noting both temperature and humidity recommendations.

Remove all hardware before nishing.

• If you must use a water-based paint please apply in light coats,

in a warm dry environment. Do NOT reduce paint beyond the

manufacturer’s recommendations. If you attempt to apply water-based

paints in a cold or damp environment, or apply the paint in a heavy

coat, the paint will take longer to dry and the water in the paint will

penetrate into the board, raising the grain or bers in the substrate. The

use of satin or semi-gloss nish is highly recommended.

• WARNING: Distortions such as warping, bowing and waviness, can

appear as a result of incorrect topcoat (paints or stains), improper

nishing techniques and or nishing conditions. These are caused by

but are not limited to incorrect topcoat, watered down paints, high

humidity environments, excessive application of paints, and doors not

being acclimated properly.

For additional details reference Window & Door Manufacturers

Association guidelines on how to store, handle, nish and install

wood doors.

10/01/18

Installation Instructions

for Bifold Doors (JII103)

Pivot

door

Pivot

door

Finished

opening

No gap

1/2"

min.

3/4"

min.

1/4"

min.

1/4"

min.

INSPECT FINISHED OPENING, REMOVE PACKAGING AND INSPECT DOOR

Inspect Finished Opening

• The width size specication (nished opening size) shown on the bifold

packaging is 1/2" larger than the bifold set to allow for at least a 1/4"

gap between the side jamb and pivot door (door secured to the oor

and head jamb). Double units should have at least 1/4" gap between

both side jambs and no gap between the doors that meet in the middle.

• The height size specication (nished opening size) shown on the bifold

packaging is 1-1/2" larger than the bifold set to allow for the track to

be installed above the door set and the lower bracket installed below

the door set.

• Measure height and width

of nished wall opening

and verify it is no more than

1/4" larger or smaller than

the stated opening size on

thepackaging.

• Once the door set(s) are

installed, there is an additional

hardware adjustment of up to

3/8" to center the sets in the

nished opening.

• If the nished opening is too

large, ller material, such as a

1" x 6" piece of pine trim can

be tacked into the opening to

bring it to the correct size.

• If the nished opening is

too small (1/2" or less),

1-3/8" thick hollow or solid

core molded and ush doors may be trimmed 1/4" on each side as

necessary. Trimming any other bifold type is not recommended. For

the best appearance, trim an equal amount from opposite sides. To

minimize chipping, stick masking tape along the cut line to each face of

the slab. Make the cuts with a ne toothed circular saw.

• If the opening is too far out of specication, or if you are not condent

trimming, you can order custom sizes from our manufacturing locations

to t the nished opening, or contact a building professional for

assistance. Contact us or a dealer/distributor for options.

For Retrot Installations

For retrot installations remove the old door and contact your local

waste management entities for proper disposal or recycling of products

beingremoved.

Remove Packaging

Remove shipping materials such as corner covers, shipping blocks orpads.

Inspect Door

• When doors are received they must be inspected immediately for

quality, including correct size, machining, color, design, cosmetic

damage, specie of veneer and nish, if factory nished.

If any of the above conditions represent a concern, do not install

the door. Contact your dealer or distributor for recommendations.

Single Bifold Set

Double Bifold Set

Pivot

door

Wall

1/4"

min.

1/2"

min.

3/4"

min.

Finished

opening

10/01/18

Installation Instructions

for Bifold Doors (JII103)

IDENTIFY HARDWARE TYPE

Open the hardware pack and compare the contents to the images on this page. They do not show everything in the hardware pack, but only what is

necessary to properly identify a specic type of hardware. Go to the page number for the pictured hardware type that matches the contents of the

hardware pack that came with the door and follow the installation instructions.

Type A1 - Page 5 Type B - Page 6

Type A2 - Page 5 Type C - Page 7

Type A3 - Page 5 Type D - Page 8

Type A4 - Page 5 Type E - Page 9

10/01/18

Installation Instructions

for Bifold Doors (JII103)

INSTALLATION FOR TYPE A1 - A4

Parts Included

1. Using a hammer, gently tap

pivot pins and guide into

the pre-drilled holes in the

locations shown.

2. Position overhead track in

the opening with the open

side down and the bracket

end toward the jamb. Center

the track, or allow at least

3/4" between the track and

the front of the opening. If

installing a double set with

two tracks, insert the track

bracket into the two ends

where they meet in the middle

and push the tracks together.

The holes in the bracket

should align with the holes in

the tracks. Center the entire

assembly side to side in the

opening. Secure the track

with the long pan head screws

through the pre-drilled holes until snug. If installing four panels with

two tracks, use a track bracket between the two ends in the center.

3. Position the lower bracket on the oor in line with the overhead track.

The bottom of the bracket must rest securely on the oor or carpet.

Fasten to the jamb and oor with a long at head screw through

eachhole.

4. Place the upper pivot pin

in the hole in the bracket

and the guide in the

track (or in the middle of

the slide guide between

the springs). Lift the door

assembly slightly and

drop the lower pin into

the lower bracket slot.

5. Verify there is a 1/4"

clearance between the

pivot door and the jamb.

Four panel assemblies

should be snug at the middle. If adjustments are necessary, door

panels should be folded, in some cases removed, to gain access to the

adjustment screws.

To adjust horizontally:

6. At the top, loosen the

screw in the top pivot

bracket and move

toward or away from the

jamb until there is 1/4"

clearance. Re-tighten.

7. At the bottom, lift

assembly and move the

adjusting wheel toward

or away from the jamb

until doors are plumb

with jamb, then lower

into bracket.

To adjust vertically:

8. Lift assembly slightly until

the adjustment wheel

clears the slot in the

lower bracket. Rotate

the adjustment wheel

to the left to raise doors

or to the right to lower

them. Be sure the teeth

lock rmly into bracket

whennished.

9. Snap the snugger or

slide guide into the lead

door end of the track as

shown, or in the center

of the track between

guides in a four door

installation. If using a

slide guide, seat lead

door guide pin between

the two springs in the

guide as shown.

SKIP to Section 8, “COMPLETE INSTALLATION.”

Upper Pivot Pin

Guide for Track

Snugger or slide guide Lower pivot pin

Lower Bracket

Track Slide

(optional)

Knob

Aligner

Track

Track bracket

(used only for double systems)

Guide

Upper

pivot pin

Jamb

side

Lower

pivot pin

Lower

bracket

Bracket

Horizontal

adjustment

screw

Adjusting

wheel

1/4"

Slide guide

Snugger

10/01/18

Installation Instructions

for Bifold Doors (JII103)

INSTALLATION FOR TYPE B

Parts Included

A. Upper pivot pin

B. Guide for track

C. Snugger

D. Knob

E. Lower pivot pin

F. Lower bracket

G. Aligner

H. Track

I. Adjustment wrench

Screws (not shown)

1. Position the guide, upper

pivot pin and lower pivot

pin on the door assembly

in the locations and

orientations shown.

2. Measure in 5/8" from

the end of each panel

and center each pin on

thepanel.

3. Secure with a 1" at

head screw through

eachhole.

4. Position overhead track

in the opening with the

open side down and

the bracket end toward

the jamb. Allow 3/4"

between the front of the

opening and the track

and drive the 1 1/4" pan

head screws through the

pre-drilled holes until

snug. Position the lower

bracket on the oor in

line with overhead track.

Fasten to the jamb with

a 1 1/4" at head screw

through only the middle

of the top slotted hole.

5. Unlock the track pivot latch by pulling the latch away from the jamb.

With the door assembly folded, place the guide in the track and then

position the upper pivot

pin next to the track

pivot. Slide the pin away

from the jamb into the

track pivot. Slide the

latch toward the jamb

to lock the pivot pin

in place. Verify the pin

issecure.

6. On the bottom, depress

the arm on the lower

bracket and insert

the lower pivot pin. If

installing a four door

system, repeat for

the other assembly.

Check positioning

andoperation.

To adjust horizontally:

7. At the top, loosen the

screw in the top pivot

bracket and move

toward or away from the

jamb until there is 1/4"

clearance. Re-tighten.

Repeat the process for

the lowerbracket.

To adjust vertically:

8. There should be a slight

gap between the lower

pin and the bracket. If

there is no gap or the

gap is too large and

allows the pin to come

out of the bracket,

loosen the single screw

in the bracket and adjust

up or down until there is

a small gap and the pin is

engaged in the bracket.

When the bracket is

properly adjusted, install

the remaining two screws

and tighten.

9. Loosen the screw on the snugger and close doors. Move the snugger

until it contacts the guide pin. Open doors and move the snugger an

additional 1/8" toward doors and tighten screw. Doors should slightly

“snap” shut, but reopen easily with a tug on the knob.

SKIP to Section 8, “COMPLETE INSTALLATION.”

Guide

Jamb

side

Upper

pivot pin

Lower

pivot pin

5/8"

5/8"5/8"

Pivot door

Lead door

Bottom of

pivot door

Track

Center

3/4"

Head

Jamb

Lower

bracket

Horizontal

adjustment

screw

Track

pivot latch

unlocked

Track

pivot

Track

pivot

Track

pivot latch

locked

Horizontal

adjustment

screw

Lower

Bracket

arm

Gap

1/4"

10/01/18

Installation Instructions

for Bifold Doors (JII103)

INSTALLATION FOR TYPE C

Parts Included

• Upper pivot pin

• Hanger with T-nut

• Snugger

• Top pivot bracket

• Lower pivot pin

• Lower bracket

• Adjustment wrench

• Track

Screws (not shown)

6. Position the lower

bracket in the jamb,

centered with the track,

and secure with the

provided #8 x 3/4" at

headscrews.

7. Fold the door assembly

and position the T-nut

to the hanger. Using the

provided wrench, screw

hanger into T-nut as far

aspossible.

8. Place the upper pivot

pin into the hole in the

top pivot bracket. Lift

the assembly and place

the lower pivot pin into

the hole in the lower

bracket. If installing a

four door system, repeat

for the other assembly.

Check positioning

andoperation.

Verify there is a 1/4"

clearance between the

pivot door and the jamb.

Four panel assemblies

should be snug at

themiddle.

If adjustments are

necessary, door panels

should be folded to

gain access to the

adjustmentscrews.

To adjust horizontally:

9. At the top, loosen the

screw in the top pivot

bracket and move

toward or away from the

jamb until there is 1/4"

clearance. Re-tighten.

10. At the bottom, loosen

the adjustment screw

and move toward or

away from the jamb

until doors are plumb

with jamb, then re-

tighten thescrew.

To adjust vertically:

11. Lift assembly slightly and

rotate the adjustment

screw to the right to

raise doors, and to the

left to lower them.

12. Slide the snugger until it is against the jamb opposite the top pivot

bracket, or place between hangers in four door sets.

SKIP to Section 8, “COMPLETE INSTALLATION.”

1. If holes are not drilled

in panels, pre-drill one

hole on each outside

corner of the assembly

7/16" in diameter and at

least 1 1/2" deep in the

locations shown.

2. Tap pivots into holes with

light hammer blows as

shown. Secure T-nut by

driving a #8 x 1" pan

head screw through

bothholes.

3. Trim track to t nished

opening ifnecessary.

4. Insert the hanger into

one end of the track.

Loosen the screw on the

top pivot bracket and

position on track with

the screw toward the

jamb. Snap the snugger

onto the track next to the

hanger, opposite the top

pivot bracket asshown.

5. Secure the track to the

head jamb with the

provided #8 x 1" pan

head screws through the

pre-drilled holes. Move

the top pivot bracket back toward the track end until it is 1/4" from the

jamb and tighten the screw.

Snugger

Top pivot

bracket

Hanger

Pivot door

Lead door

Bottom of

pivot door

Pivot hole

7/8"

1 1/4"

T nut

Jamb

side

Upper

pivot pin

Lower

pivot pin

Horizontal

adjustment

screw

Vertical

adjustment

screw

Bracket

Horizontal adjustment

screw

Bracket

Lower

bracket

1/4"

10/01/18

Installation Instructions

for Bifold Doors (JII103)

INSTALLATION FOR TYPE D

Parts Included

• Upper pivot pin

• Guide for track

• Snugger

• Knob

• Lower pivot pin

• Lower bracket

• Aligner

• Track

• Adjustment wrench

Screws (not shown)

1. If holes are not drilled in

panels, pre-drill 7/16" in

diameter holes at least

13/8" deep, 1 1/4"

from edges as shown.

Tap pivots into holes

with light hammer blows

asshown.

2. Trim track to t

nished opening length

ifnecessary.

3. Secure the track to the

head jamb with the

provided #8 x1" pan

head screws through the

pre-drilled holes.

4. Position the lower

bracket in the jamb,

centered with the track,

and secure with the

provided #8 x 3/4" at

headscrews.

5. Place the upper pivot

pin into the hole in the

top pivot bracket and

the guide pin into the

track. Lift the assembly

and place the lower

pivot pin into the lower

bracket. If installing a

four door system, repeat

for the other assembly.

Check positioning

andoperation.

Two and four panel assemblies should have 1/4" clearance between the

pivot doors and each jamb. Four panel assemblies should be snug at

themiddle.

Door panels should be folded to gain access to the adjustment screws.

In some cases, the doors may need to be removed to properly access

the adjustment screws.

To adjust horizontally:

6. At the top, loosen the

screw in the top pivot

bracket and move

toward or away from the

jamb until there is 1/4"

clearance. Re-tighten.

7. At the bottom, loosen

the adjustment screw and

move toward or away

from the jamb until doors

are plumb with jamb,

then re-tighten thescrew.

To adjust vertically:

8. Lift assembly slightly and

rotate the adjustment

screw ange to the right

to raise doors, and to the

left to lowerthem.

9. Loosen the screw on the

snugger and close doors.

Move the snugger until

it contacts the guide pin.

Open doors and move

the snugger an additional

1/8" toward doors and

tighten screw. Doors

should slightly “snap”

shut, but reopen easily with a tug on theknob.

SKIP to Section 8, “COMPLETE INSTALLATION.”

Guide

Jamb

side

Upper

pivot pin

Lower

pivot pin

Lower

bracket

Pivot door

Lead door

Bottom of

pivot door

Pivot hole

1-1/4"

Horizontal

adjustment

screw

Vertical

adjustment

screw ange

Bracket

Horizontal

adjustment

screw

1/4"

10/01/18

Installation Instructions

for Bifold Doors (JII103)

INSTALLATION FOR TYPE E

Parts Included

• Upper pivot plate (2)

• Hanger

• Snugger

• Knob

• Lower pivot pin

• Lower bracket

• Top pivot bracket

• Aligner

• Track

• Adjustment wrench

Screws (not shown)

1. Fasten the pivot plates to

each door panel with the

1 1/4" pan head screws

in the locations shown.

Use the 1" at head

screws on the lower pivot

pin. Center each plate on

thepanel.

2. Trim track to t nished

opening.

3. Install top pivot bracket

into one end of the track

with the pin toward the

end and 2 1/4" in. From the other end, install the hanger and snugger

(with rubber bumper toward hanger) intotrack.

4. Position overhead track

in the opening with the

open side down and

the bracket end toward

the jamb. Allow 3/4"

between the front of the

opening and the track

and drive the provided

1 1/4" pan head screws

through the pre-drilled

holes until snug. Position

the lower bracket on

the oor in line with

overhead track. Fasten to

the jamb with a 1 1/4"

at head screw through the middle of the top slotted hole.

5. Unlock the track pivot

plate by pulling the

latch away from the

bracket. With the door

assembly folded, place

the pin from the top

pivot bracket into the

pivot plate on the pivot

door. Slide the pin into

the pivot plate and slide

the latch to lock the pivot

plate to the bracket.

Verify the pin is secure.

In the same manner, lock

the hanger into the pivot

plate on the lead door.

6. On the bottom, depress

the arm on the lower

bracket and insert the

lower pivot pin.

To adjust horizontally:

7. At the top, loosen the

screw in the top pivot

bracket and move

toward or away from the

jamb until there is 1/4"

clearance. Re-tighten.

Repeat the process for

the lower bracket.

To adjust vertically:

8. There should be a slight

gap between the lower

pin and the bracket. If

there is no gap or the

gap is too large and

allows the pin to come

out of the bracket,

loosen the single screw

in the bracket and adjust

up or down until there is a small gap and the pin is engaged in the

bracket. When the bracket is properly adjusted, install the remaining

two screws and tighten.

9. Loosen the screw on the snugger and close doors. Move until the

snugger contacts the guide pin. Open doors and move an additional

1/8" and tighten screw. Doors should slightly “snap” shut, but reopen

easily with a tug on the knob.

10. Adjust the snugger by closing doors, loosen screw and slide against

guide in track. Open doors and move snugger 1/8" closer to panels and

tighten screw.

Continue with Section 8, “COMPLETE INSTALLATION.”

Snugger

Pivot door

Lead door

Bottom of

pivot door

Top pivot

bracket

7/8"

2 1/4"

5/8"

7/8"

Track

Center

3/4"

Head

Jamb

Lower

bracket

Horizontal

adjustment

screw

Lower

Bracket

arm

Gap

Unlock

Lock

Horizontal adjustment

screw

Please visit jeld-wen.com for warranty

and care and maintenance information.

Thank you for choosing

©2018 JELD-WEN, inc.; This publication and its contents are owned by JELD-WEN, inc. and are protected under the U.S. Copyright Act and other intellectual property laws. All trademarks, service marks, logos

and the like (whether registered or unregistered) are owned or controlled by JELD-WEN, inc. or others. Unauthorized use or duplication of JELD-WEN intellectual property is prohibited.

JELD-WEN reserves the right to change product specications without notice. Please check our website, jeld-wen.com, for current information.

10/01/18

Installation Instructions

for Bifold Doors (JII103)

COMPLETE INSTALLATION

For four door

congurations, mount an

aligner as shown on the

back side of each lead door.

For best operational

performance and aesthetic

appeal, install the door