Mettler Toledo CSN950 Dimensioner User manual

Mettler Toledo
Brand
Mettler Toledo
Model
CSN950 Dimensioner
Type
User manual
File:
20160406_v2d_MAN_QG_CSN950MH_EN
Quick Guide
CSN950 MultiHead
Dimensioner
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Contents
CSN950 MultiHead Quick Guide
Table of Contents
1. Safety Instructions .......................................................................................... 2
Safety and General Precautions ........................................................................................................... 2
2. Specifications and Configurations ...................................................................... 3
General Information ........................................................................................................................... 3
Technical Specifications ..................................................................................................................... 4
3. Operating Instructions ...................................................................................... 5
CSN950MH ...................................................................................................................................... 5
Status & Error codes - for CSN950MH ................................................................................................ 6
CSN950MH with CS2200LX display .................................................................................................... 7
Status & Error codes - for CSN950MH with CS2200LX ......................................................................... 8
CSN950MH with OCTO Landing-Page software and monitor .................................................................... 9
Status & Error codes - CSN950MH with OCTO Landing-Page .............................................................. 10
CSN950MH with OCTO Dynamic software and monitor ......................................................................... 11
Status & Error codes - CSN950MH with OCTO Dynamic ..................................................................... 12
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1. Safety Instructions
Safety and General Precautions
CSN950MH is fitted with Class2, visible (red) laser diode at wavelength
660nM. The laser warning label on the outside of the unit contains details about
laser emission.
Avoid directly viewing into the laser beam unless absolutely necessary (general
recommendation that also applies for Class 1 lasers).
If direct viewing is necessary, reduce the exposure time to a minimum, and view
from the maximum possible distance.
Never look into the laser beam with any type of optical magnification instrument
such as binoculars, magnifying glass, SLR camera view finders and similar
(infrared viewers are safe although long-term exposure may degrade the
instrument).
To avoid electric shock, the following recommendations should be observed:
Ensure that the power to the CSN950MH is disconnected before performing any
service operation.
Check that the voltage has been disconnected using appropriately calibrated
instruments before performing any service operations.
Check that the UPS (optional) is disconnected before performing any service
operations.
NOTE: Opening the cabinet or removing the front cover shall be performed by
trained personnel only. Any warranty or responsibility will be void if work inside
the unit is performed by personnel not qualified by CARGOSCAN / METTLER
TOLEDO.
In conformance with the European Directive 2002/96/ EC on Waste Electrical
and Electronic Equipment (WEEE), this device may not be disposed of in
domestic waste. This also applies to countries outside the EU, as per their
specific requirements.
Please dispose of this product in accordance with local regulations at the
collecting point specified for electrical and electronic equipment. If you have any
questions, please contact the responsible authority or the distributor from which
you purchased this device. Should this device be passed on to other parties (for
private or professional use), the content of this regulation must also be
observed. Thank you for your contribution to environmental protection.
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Contents
2. Specifications and Configurations
General Information
The CSN950 MultiHead can be delivered in different configurations. The below alternatives are the most frequently
used:
The configuration 0 and 1 is for standalone systems or for System Integrators which make their own
integration software.
The configuration 2 and 3 have additional software from Mettler Toledo Cargoscan installed in the
dimensioner.
Look at alternatives below and pick one that fits you. The corresponding operating instruction can be found
under chapter "Operating Instruction". Print out the needed parts and hang it up by the system.
Alternatives:
Configuration
Dimensioner
Human interface
(Display)
Software
running in
Software
Comment
0
CSN950MH
-
-
-
Standalone system /
Integration SW by system
integrator.
1
CNS950MH
CS2200LX
-
-
Standalone system /
Integration SW by system
integrator.
2
CSN950MH
Monitor
CSN950MH
OCTO-Landing page
(Linux)
Integration SW by Mettler
Toledo Cargoscan.
3
CNS950MH
Monitor
CSN950MH
OCTO-dynamic
(Linux)
Integration SW by Mettler
Toledo Cargoscan
CS2200LX can be used on configuration 2 and 3, even though the combination is not shown!
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Quick Guide
Technical Specifications
Speed
Belt width up to 900 mm: 3.3 m/s
Belt width 900 - 1600 mm: 2.0 m/s
Min. size object (L x W x H)
50 x 50 x 20 mm
Max. size object (L x W x H)
Max speed 2,0m/s for object up to: 4000 x 1600 x 1200 mm.
Max speed 3,3m/s for object up to: 2000 x 920 x 920 mm
Certified scale value (d)
D ≥2 mm height, d ≥ 5 mm length & width. (MID)
Accuracy
2mm height, 5mm length & width
Conveyor type
Flat conveyor belt
Irregular shapes
Singulated flow, non-touching
Non-singulated, non-touching
Speed
Variable speed, measures down to 0 m/s
Display
CS2200, Octo CSM (VGA) AMS viewer
Sealing
Electronic sealing
Housing material
Aluminum
Operating temperature
-10 to +50°C, start condition 0°C
Humidity
Up to 100%, non-condensing
Level
Up 2000m above sea level indoors
Aperture angle
82°
Power
24 V DC ±15%
Power consumption
40 W
Fuse
ATO/FKS 4A
Product dimensions (L x W x D)
12 x 41 x 26 cm
Weight
9 kg
Light source
Laser diode, red, wavelength 660 nm
Laser
Class II (2)
OIML
R129 compliant
Connectivity
DVI-I, 4 x USB, 2 x Ethernet, Tacho In, Tacho Out, Serial, Binary
I/O
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Contents
3. Operating Instructions
CSN950MH
Turning the system on and off:
CSN950MH: On/Off switch is found close to the right front corner.
Each unit must be turned on / off.
Starting the system:
After power-on, the Power On indicator on CSN950MH should light up on
both units.
During startup sequence the laser beam on CSN950MH will be shown.
Second scanner will not start up before the 1
st
one is started.
The complete start up time for both CSN950MH will be around 3min.
Operating the system:
1. Start the conveyor belt.
2. Place a parcel on the middle of the conveyor belt with the most stable and
longest side down. Let it pass under the CSN950MH.
3. Volume measurement will be presented on the System Integrators system.
See the System Integrators manual.
4. Only the package to be measured shall be in the scan field.
5. Next parcel will be automatically measured when it pass under the
CSN950MH.
Stopping the system
No system stop needed.
Alarms and errors:
See also Operator guide and Installation manual for solving alarms and errors.
Objects to be measured:
Legal for trade MID: All shapes. Single flow.
Non-legal for trade: See Reference manual.
CSN950 MH
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Quick Guide
Status & Error codes - for CSN950MH
The following messages of status and error codes are viewed on:
- CSN950 / CSN950MH Web interface
- System Integrators Human Interface (if implemented from CSN950 / CSN950MH HOST Interface).
CSN950 MH
CSN950
Code
Explanation
xxxxxxx1 Object was outside measurement field on the right side
xxxxxxx2 Object was outside measurement field on the left side
xxxxxxx4 Object was too long to be measured
xxxxxxx8 Object data found too late to be reported at a specific delay after object passed (not implemented)
xxxxxx1x Width is under minimum width defined by set-up
xxxxxx2x Length is over maximum length defined by set-up
xxxxxx4x Parcel in the shadow of another (at least 3 corners must be seen)
xxxxxx8x Object is recognized as a special type of tray (mousetrap) used to handle specially shaped objects
xxxxx1xx Height is below minimum height defined by set-up
xxxxx2xx Height above maximum height defined by set-up
Xxxxx4xx The object’s match to a rectangular box is not as close to a cuboidal object as required.
xxxxx8xx The object or group of objects is too complex for safe measurement.
xxxx1xxx Length and width were not found due to object shape or features with measurement background or noise.
xxxx2xxx Height was not found due to object shape or features with measurement background or noise problems.
xxxx4xxx Photocell support was enabled, but no edges found for this object.
xxxx8xxx There is corrupted data on the scan line.
xxxx9xxx Dimensioning failed, CPU ran out of memory for this particular object
xxxxxxxx Inspect extended field for error code. This is the case for all the error codes below.
xxx1xxxx Square box failed to compute.
xxx2xxxx Not applicable for dynamic systems. Clipped back
xxx4xxxx Not applicable for dynamic systems. Clipped front
xxx8xxxx Object not centered
xx1xxxxx Lower 20 bits is a numeric sequential error code
xx8xxxxx Object contains a hole
0x10xxxx New code transmitted in the lower 4 digits.
0x100001 Not used (multiple object)
0x100002 No object was matched to the index telegram received
0x100003 Reserved
0x100004 Reserved
0x100005 Speed of conveyor outside limits
0x100006 Instrument window partially covered
0x100007 Package slipping on the belt
0x100008 Multiple ID (barcode)
0x100009 System in warm-up mode
0x100010 Seal is broken
0x100011 Did not receive a matching index telegram for the object.
0x100012 No object found during the read pulse
0x100013 Multiple index pulses for the object
0x100014 Multiple objects during one read pulse
0x100015 Belt was not “up-to-speed” while measuring the object
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CSN950MH with CS2200LX display
Turning the system on and off:
CSN950MH: On/Off switch is found close to the right front corner.
Each unit must be turned on / off.
CS2200LX: Powered by CSN950MH.
Starting the system:
After power-on, the Power On indicator on CSN950MH should light up on
both units.
During startup sequence the laser beam on CSN950MH will be shown.
Second scanner will not start up before the 1
st
one is started.
The complete start up time for both CSN950MH will be around 3min.
Display will need 30-60sec for running through the self tests.
When done, display will show 00000.
Operating the system:
1. Start the conveyor belt.
2. Place a parcel on the middle of the conveyor belt with the most stable
and longest side down. Let it pass under the CSN950MH.
3. Volume measurement will automatically be presented on the LX2200
and reset after a while.
4. Measurement will also be sent to Host computer.
5. Only the package to be measured shall be in the scan field.
6. Next parcel will be automatically measured when it pass under the
CSN950MH.
Stopping the system
No system stop needed.
Alarms and errors:
See also Operator guide and Installation manual for solving alarms and errors.
Objects to be measured:
Legal for trade MID: All shapes. Single flow.
Non-legal for trade: See Reference manual.
CS2200LX
CSN950MH
Ready
Successful measurement
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Quick Guide
Status & Error codes - for CSN950MH with CS2200LX
The following messages of status and error codes are viewed on:
- CS2200LX Display
- CSN950 / CSN950MH Web interface
- System Integrators Human Interface (if implemented from CSN950 / CSN950MH HOST Interface).
CSN950 MH
CSN950
Code
Explanation
xxxxxxx1 Object was outside measurement field on the right side
xxxxxxx2 Object was outside measurement field on the left side
xxxxxxx4 Object was too long to be measured
xxxxxxx8 Object data found too late to be reported at a specific delay after object passed (not implemented)
xxxxxx1x Width is under minimum width defined by set-up
xxxxxx2x Length is over maximum length defined by set-up
xxxxxx4x Parcel in the shadow of another (at least 3 corners must be seen)
xxxxxx8x Object is recognized as a special type of tray (mousetrap) used to handle specially shaped objects
xxxxx1xx Height is below minimum height defined by set-up
xxxxx2xx Height above maximum height defined by set-up
Xxxxx4xx The object’s match to a rectangular box is not as close to a cuboidal object as required.
xxxxx8xx The object or group of objects is too complex for safe measurement.
xxxx1xxx Length and width were not found due to object shape or features with measurement background or noise.
xxxx2xxx Height was not found due to object shape or features with measurement background or noise problems.
xxxx4xxx Photocell support was enabled, but no edges found for this object.
xxxx8xxx There is corrupted data on the scan line.
xxxx9xxx Dimensioning failed, CPU ran out of memory for this particular object
xxxxxxxx Inspect extended field for error code. This is the case for all the error codes below.
xxx1xxxx Square box failed to compute.
xxx2xxxx Not applicable for dynamic systems. Clipped back
xxx4xxxx Not applicable for dynamic systems. Clipped front
xxx8xxxx Object not centered
xx1xxxxx Lower 20 bits is a numeric sequential error code
xx8xxxxx Object contains a hole
0x10xxxx New code transmitted in the lower 4 digits.
0x100001 Not used (multiple object)
0x100002 No object was matched to the index telegram received
0x100003 Reserved
0x100004 Reserved
0x100005 Speed of conveyor outside limits
0x100006 Instrument window partially covered
0x100007 Package slipping on the belt
0x100008 Multiple ID (barcode)
0x100009 System in warm-up mode
0x100010 Seal is broken
0x100011 Did not receive a matching index telegram for the object.
0x100012 No object found during the read pulse
0x100013 Multiple index pulses for the object
0x100014 Multiple objects during one read pulse
0x100015 Belt was not “up-to-speed” while measuring the object
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CSN950MH
Monitor & keyboard
CSN950MH with OCTO Landing-Page software and monitor
Turning the system on and off:
CSN950MH: On/Off switch is found close to the right front corner.
Each unit must be turned on / off.
Monitor: Separate power supply.
Starting the system:
After power-on, the Power On indicator on CSN950MH should light
up on both units.
During startup sequence the laser beam on CSN950MH will be
shown.
Second scanner will not start up before the 1
st
one is started.
The complete start up time for both CSN950MH will be around 3min.
When done, monitor will show OCTO landing page screen.
Operating the system:
1. Start the conveyor belt.
2. Place a parcel on the middle of the conveyor belt with the most stable and longest side
down. Let it pass under the CSN950MH.
3. OCTO Landing Page will animate the parcel on the belt, after parcel has passed
CSN950MH.
4. Status of dimensioner scan result will show with a color code in the animation window.
See "Animation Color Definition"
Status will also be shown in the log above the animation window.
5. Measurement will also be sent to Host computer.
6. Only the package to be measured shall be in the scan
field.
7. Next parcel will be automatically measured when it pass
under the CSN950MH.
Stopping the system
No system stop needed.
Objects to be measured:
Legal for trade MID: All shapes. Single flow.
Non-legal for trade: See Reference manual.
Alarms and errors:
NOTE: Continuing measuring after a failing zero process may cause incorrect weight and dimensions.
Red screen color: System error or measurement error. Operator shall check the screen and take action
depending on the error.
See also Operator guide and Installation manual for solving alarms and errors.
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Quick Guide
Status & Error codes - CSN950MH with OCTO Landing-Page
The following messages of status and error codes are viewed on:
- CSN950 / CSN950MH Monitor.
- CSN950 / CSN950MH Web interface
- System Integrators Human Interface (if implemented from CSN950 / CSN950MH HOST Interface).
-
CSN950 MH
CSN950
Code
Explanation
- xxxxxxx1 Object was outside measurement field on the right side
- xxxxxxx2 Object was outside measurement field on the left side
- xxxxxxx4 Object was too long to be measured
- xxxxxxx8 Object data found too late to be reported at a specific delay after object passed (not implemented)
- xxxxxx1x Width is under minimum width defined by set-up
- xxxxxx2x Length is over maximum length defined by set-up
- xxxxxx4x Parcel in the shadow of another (at least 3 corners must be seen)
- xxxxxx8x Object is recognized as a special type of tray (mousetrap) used to handle specially shaped objects
- xxxxx1xx Height is below minimum height defined by set-up
- xxxxx2xx Height above maximum height defined by set-up
- Xxxxx4xx The object’s match to a rectangular box is not as close to a cuboidal object as required.
- xxxxx8xx The object or group of objects is too complex for safe measurement.
- xxxx1xxx Length and width were not found due to object shape or features with measurement background or noise.
- xxxx2xxx Height was not found due to object shape or features with measurement background or noise problems.
- xxxx4xxx Photocell support was enabled, but no edges found for this object.
- xxxx8xxx There is corrupted data on the scan line.
- xxxx9xxx Dimensioning failed, CPU ran out of memory for this particular object
- xxxxxxxx Inspect extended field for error code. This is the case for all the error codes below.
- xxx1xxxx Square box failed to compute.
- xxx2xxxx Not applicable for dynamic systems. Clipped back
- xxx4xxxx Not applicable for dynamic systems. Clipped front
- xxx8xxxx Object not centered
- xx1xxxxx Lower 20 bits is a numeric sequential error code
- xx8xxxxx Object contains a hole
- 0x10xxxx New code transmitted in the lower 4 digits.
- 0x100001 Not used (multiple object)
- 0x100002 No object was matched to the index telegram received
- 0x100003 Reserved
- 0x100004 Reserved
- 0x100005 Speed of conveyor outside limits
- 0x100006 Instrument window partially covered
- 0x100007 Package slipping on the belt
- 0x100008 Multiple ID (barcode)
- 0x100009 System in warm-up mode
- 0x100010 Seal is broken
- 0x100011 Did not receive a matching index telegram for the object.
- 0x100012 No object found during the read pulse
- 0x100013 Multiple index pulses for the object
- 0x100014 Multiple objects during one read pulse
- 0x100015 Belt was not “up-to-speed” while measuring the object
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CSN950MH with OCTO Dynamic software and monitor
Turning the system on and off:
CSN950MH: On/Off switch is found close to the right front corner.
Each unit must be turned on / off.
Monitor: Separate power supply.
Starting the system:
After power-on, the Power On indicator on CSN950MH should light
up on both units.
During startup sequence the laser beam on CSN950MH will be shown.
Second scanner will not start up before the 1
st
one is started.
The complete start up time for both CSN950MH will be around 3min.
When done, monitor will show OCTO dynamic software screen.
Operating the system:
1. Start the conveyor belt.
2. Place a parcel on the middle of the conveyor belt with the most stable and longest side
down. Let it pass under the CSN950MH.
3. OCTO Dynamics software will animate the parcel on the belt, after
parcel has passed CSN950MH.
4. Status of CSN950MH scan result will be shown with a
color code in the animation window.
See "Animation Color Definition".
Status will also be shown in the log above the animation
window.
5. OCTO Dynamic software sends the measurement result to
the Host computer.
6. Only the package to be measured shall be in the scan field.
7. Next parcel will be automatically measured when it pass under the
CSN950MH.
Stopping the system
No system stop needed.
Objects to be measured:
Legal for trade MID: All shapes. Single flow.
Non-legal for trade: See Reference manual.
Alarms and errors:
• NOTE: Continuing measuring after a failing zero process may cause incorrect weight and dimensions.
• Red field on the top of the LOG field indicates an error.
• System error or measurement error. Operator shall check the screen and take action depending on the error.
• See also Operator guide and Installation manual for solving alarms and errors.
Legal for trade
Log
Animation window
Buttons
Status
OCTO - Dynamic
CSN950MH
Monitor & keyboard
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Quick Guide
Status & Error codes - CSN950MH with OCTO Dynamic
The following messages of status and error codes are viewed on:
- CSN950 / CSN950MH Monitor.
- CSN950 / CSN950MH Web interface
- System Integrators Human Interface (if implemented from CSN950 / CSN950MH HOST Interface).
-
Code
Explanation – Generic codes
0 Valid package data record.
2 Multiple valid parcel ID bar codes are found for a single package.
4 Single bar code may belong to multiple items. This may happen when the label is placed to the
edge of the package and there is another piece next to it on the conveyor. If it is not possible to detect a
proper piece to which the code may belong to then it is processed as a separate bar code record with a
given status code, not belonging to any of the detected pieces.
6 Bar code is not captured for the item. Code is not read by scanner due to the bad placement, quality
or the size of the label.
7 Dimensions are not captured for the item. This code is usually given when low profile items are
processed and item is not detected by dimensioning instrument.
8 Volume measuring failed. This happens when processing unsupported piece types
(non-cuboidal items for example) or item is outside of the measuring area (too high or too wide piece).
10 Barcode is read in tracking (barcode registering only) mode. This is a normal status code when the
system is running in such mode. This code shall not be interpreted as an exception.
11 Zero dimensions. Item is detected by the dimensioning instrument but the size is set to zero due to
the item shape or size. Too small or large items may be reported with zero measurements. This
depends on the dimensioning instrument configuration parameters.
12 Weight information is not captured. May be caused by operational issues
(abnormal packages flow on the conveyors) or low profile items that are not detected by the scale
instrument (photoeye limitations).
13 Multiple volume readouts are captured for a single item. This is usually caused by bad items flow
(multiple non-separated items are detected in the measuring area) or a bad item shape
(single non-cuboidal item is "seen" as multiple smaller objects by dimensioning instrument).
14 Multiple weight readouts are captured for a single item. Caused by multiple non-separated items on
the scale or unsupported items are processed - same item triggers the scale multiple times due
to a specific item shape. Dimensioning related codes
51 Package out of measuring area. Operational error. Package is partly outside of the valid measuring field
52 Package is too small for measuring. Operational error. Package can not be measured due to it's size.
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53 Package is too long for measuring. Operational error. Package can not be measured due to it's size.
54 Package is too high for measuring. Operational error. Package cannot be measured due to it's size.
56 Package is too small for legal measuring. Operational error. Package measurements cannot be
reported due to it's size. Legal measurement limits are set in dimensioning instrument configuration.
Those limits prevent reporting measurements that are outside of limits defined by local authorities or due
to instrument accuracy.
57 Package is too big for legal measuring. Operational error. Package measurements can not be reported
due to it's size. Legal measurement limits are set in dimensioning instrument configuration.
Those limits prevent reporting measurements that are outside of limits defined by local authorities or
due to instrument accuracy.
58 Package is not cuboidal. Operational error. Package measurements can not be reported due to it's
ireegular shape. Instrument is set up to measure only rectangular boxes. Abnormal shape causes such
code to be reported. Make sure that there are no straps, tape or any other visible pieces
outside of the box.
59 Sensor error. Dimensioning instrument reports measuring sensor detection problem.
60 Piece is in shadow. Operational error. Piece is in shadow of another object and can not be measured.
61 Reflection problems. Dimensioning instrument reports measuring problems due to light reflections from
the piece surface. Might be caused by bad light or by too reflective piece surface.
62 Too complex shape. Dimensioning instrument reports measuring error caused by piece shape.
Piece can not be measured.
63 Impossible to measure due to shape.
Dimensioning instrument reports measuring error caused by a specific shape.
64 Measuring failed. Dimensioning instrument reports measuring error due to
other reason not covered by given codes above.
66 Measuring failed. Multiple objects inside measuring area. Weighing related codes
84 Underload. Scale is not able to measure, too light piece.
85 Overload. Scale is not able to measure, too heavy piece.
86 Under minimum weight. Weight value can not be reported, due to too light piece.
Weigh is under legally approved minimum value.
87 Over maximum weight. Weight value can not be reported, due to too heavy piece.
Weigh is over legally approved maximum value.
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Quick Guide
ON / OFF Switch
Power On indicator
www.mt.com/CSN950
For more information
Mettler-Toledo Cargoscan
Ulvenveien 92B
0581-Oslo Norway
© 2016 Mettler-Toledo,
Rev. 01, 03/2016
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Mettler Toledo CSN950 Dimensioner User manual

Mettler Toledo
Brand
Mettler Toledo
Model
CSN950 Dimensioner
Type
User manual
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