DR RAPID-FEED 16.50 PRO User manual

Category
Lawnmowers
Type
User manual

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READ AND UNDERSTAND THIS MANUAL AND ALL INSTRUCTIONS BEFORE OPERATING OR
SERVICING THIS 16.50 PRO DR RAPID-FEED CHIPPER.
16.50 PRO DR® RAPID-FEED™ CHIPPER
SAFETY & OPERATING INSTRUCTIONS
Serial No.
Order No.
Chipper shown with
Optional Accessories
ii 16.50 PRO DR® RAPID-FEED™ CHIPPER
Congratulations on your purchase of a new 16.50 PRO DR RAPID-FEED CHIPPER!
We have done our utmost to ensure that your 16.50 PRO DR RAPID-FEED CHIPPER will be one of the most
trouble-free and satisfying pieces of equipment you have ever owned. Please let us know of any questions you
may have. We want to answer them as quickly as possible. When you do call, please have your order number
handy. For technical assistance, please contact us at www.DRpower.com or call Toll-Free 1-800-DR-OWNER
(376-9637) and one of our Technical Support Representatives will be happy to help you. We also hope to hear
from you on how much you like your new helper.
In addition, please tell your friends about your new 16.50 PRO DR RAPID-FEED CHIPPER! Having DR Owners
spread the word about our products and our way of doing business is the best advertising we can have, and
the best way to help us provide even better service in the years to come.
Thanks once again!
for all of us at
DR Power Equipment
Sales Manager
COPYRIGHT
©2008 Country Home Products, Inc. All rights reserved.
DR® Power Equipment
A division of Country Home Products®
127 Meigs Road
Vergennes, VT 05491
Toll-free phone: 1-800-DR-OWNER (376-9637)
Fax: 1-802-877-1213
Web site: www.dr-owner.com
CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER iii
Table of Contents
CHAPTER 1 ..........................................................................................................................................1
INTRODUCING THE 16.50 PRO DR RAPID-FEED CHIPPER.....................................................1
Conventions used in this manual.................................................................................................1
Specifications ................................................................................................................................2
Serial Number ...............................................................................................................................2
Order Number...............................................................................................................................2
CHAPTER 2 ..........................................................................................................................................3
GENERAL SAFETY RULES ............................................................................................................3
Labels ..........................................................................................................................................3
Protecting Yourself and Those Around You.................................................................................6
Safety for Children and Pets..........................................................................................................7
Safety with Gasoline - Powered Machines ...................................................................................7
Towing Safety (applies only if Road-Towing Package is installed)..............................................8
General Safety................................................................................................................................9
A Note to All Users......................................................................................................................11
Additional Information and Potential Changes .........................................................................11
CHAPTER 3 ........................................................................................................................................13
SETTING UP YOUR 16.50 PRO DR RAPID-FEED CHIPPER.....................................................13
16.50 PRO DR RAPID-FEED CHIPPER Controls and Features .................................................13
Unpacking the 16.50 PRO DR RAPID-FEED CHIPPER..............................................................14
Attaching the Hopper Assembly ................................................................................................16
Attaching the Discharge Chute...................................................................................................16
Attaching the Hitch Plate............................................................................................................16
Connecting the Battery Cable (Electric Start).............................................................................17
Adding Engine Oil and Gasoline ................................................................................................17
Check the Tire Pressure ..............................................................................................................19
CHAPTER 4 ........................................................................................................................................21
OPERATING YOUR 16.50 PRO DR RAPID-FEED CHIPPER .....................................................21
Before Starting the Engine ..........................................................................................................21
Operation Notes..........................................................................................................................22
Processing Material.....................................................................................................................22
Starting the Engine (Manual –Starting Chipper) .......................................................................24
Starting the Engine (Electric–Starting Chipper).........................................................................25
Stopping the Engine (Manual –Starting Chipper) .....................................................................26
Stopping the Engine (Electric –Starting Chipper)......................................................................26
Adjusting the Angle of the Tongue Weldment...........................................................................27
To Free a Jammed Flywheel ........................................................................................................28
CHAPTER 5 ........................................................................................................................................29
MAINTAINING THE 16.50 PRO DR RAPID-FEED CHIPPER....................................................29
Regular Maintenance Check List ................................................................................................29
Grease Fittings ............................................................................................................................30
Removing and Replacing the Engine Oil....................................................................................31
Removing, Replacing and Adjusting the Drive Belt ...................................................................31
Removing, Replacing and Adjusting the Chipper Knife and Wear Plate...................................34
Visual Inspection of the Chipper Knife (before each use) .........................................................35
Visual Inspection of the Chipper Knife and Wear Plate (every 8-10 hours)..............................35
Removing and Replacing the Wear Plate ...................................................................................37
Checking and Adjusting the Knife to Wear Plate Gap................................................................38
Chipper Knife Sharpening ...........................................................................................................39
iv 16.50 PRO DR® RAPID-FEED™ CHIPPER
Wear Plate Sharpening................................................................................................................40
Removing and Replacing the Wheels .........................................................................................41
Removing and Replacing the Clutch ..........................................................................................41
Installing a new Clutch Assembly...............................................................................................42
Battery Care (electric start only) .................................................................................................43
Charging the Battery....................................................................................................................43
Recycling a Used Battery.............................................................................................................44
End of Season and Storage.........................................................................................................45
CHAPTER 6 ........................................................................................................................................47
TROUBLESHOOTING ................................................................................................................47
Troubleshooting Table ................................................................................................................47
CHAPTER 7 ........................................................................................................................................51
CHIPPER ACCESSORIES ............................................................................................................51
Extended Top-Discharge Chute ..................................................................................................51
Installation...................................................................................................................................51
Operation.....................................................................................................................................52
Maintenance................................................................................................................................52
Road-Towing Package .................................................................................................................53
Unpacking the Road-Towing Package ........................................................................................53
Installation...................................................................................................................................54
Towing ........................................................................................................................................59
Hitch Coupler Adjustment Check...............................................................................................60
Hitch Coupler Adjustment..........................................................................................................60
CHAPTER 8 ........................................................................................................................................62
PARTS LIST AND SCHEMATIC DIAGRAMS..............................................................................62
Parts List - 16.50 PRO DR RAPID-FEED CHIPPER ....................................................................62
Schematic - 16.50 PRO DR RAPID-FEED CHIPPER...................................................................63
Parts List - 16.50 PRO DR RAPID-FEED CHIPPER ....................................................................64
Schematic - 16.50 PRO DR RAPID-FEED CHIPPER...................................................................65
Parts List – Chipper Basic ...........................................................................................................66
Schematic - Chipper Basic ..........................................................................................................67
Parts List – Hopper Assembly ....................................................................................................68
Schematic – Hopper Assembly...................................................................................................69
Parts List – Accessories...............................................................................................................70
Schematic – Accessories.............................................................................................................71
Notes: ........................................................................................................................................73
Daily Checklist for the 16.50 PRO DR RAPID-FEED CHIPPER..................................................76
CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 1
CHAPTER 1
INTRODUCING THE 16.50 PRO DR RAPID-FEED CHIPPER
This manual will help you set up and safely operate your new 16.50 PRO DR RAPID-FEED CHIPPER.
Careful adherence to the safety and operating instructions in this manual will ensure many years of
productive use.
Please let us know of any questions you may have. We want to answer them as quickly as possible.
When you do call, please have your order number handy. For technical assistance, please contact us at
www.DRpower.com or call Toll-Free 1-800-DR-OWNER (376-9637) and one of our Technical Support
Representatives will be happy to help you.
Conventions used in this manual
Tip: This is a helpful hint to guide you in getting the most out of your 16.50 PRO DR RAPID-FEED
CHIPPER.
Tools Needed: This indicates you will need a special tool to perform a maintenance function on your
Chipper.
NOTE: This information may be helpful to you.
If you are ever unsure about an action you are about to take, don’t do it. Contact us at www.DRpower.com or
call DR Power Equipments’ toll-free support at 1-800-DR-OWNER (376-9637) for help or information.
THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED,
COULD RESULT
IN
DEATH
OR SERIOUS INJURY
.
THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED,
COULD RESULT
IN
MINOR
OR MODERATE INJURY.
THIS INFORMATION IS IMPORTANT IN THE PROPER USE OF YOUR MACHINE. FAILURE TO FOLLOW
THIS INSTRUCTION COULD RESULT IN DAMAGE TO YOUR MACHINE OR PROPERTY.
THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT FOLLOWED, WILL RESULT IN DEATH
OR SERIOUS INJURY.
2 16.50 PRO DR® RAPID-FEED™ CHIPPER
Specifications
MECHANICAL
SPECIFICATIONS
Engine........................................ Briggs & Stratton
Series.................................... 1650
Oil Capacity .......................... 28 oz.
Fuel Tank Capacity............... 4 Quarts
Chipping Capacity..................... 4.5" Diameter
Wheel Size................................. 5.30/4.50-6 Pneu. (standard non-highway): 4.80/4.00-8 Pneu. (optional Road-
Towing Package only)
Axle ............................................ 3/4" Round Axle (standard non-highway): 1" Spindles Welded to 2" X 2" X 1/4"
Angle (optional Road-Towing Package only)
Number of Chipper Knives....... 1
Chipper Knife Size..................... 6-1/4" X 2" X 3/8"
Chipper Knife Material.............. Heat Treated Tool Steel
Adjustable Knife Wear Plate ..... Yes
Chipper Flywheel....................... 16-1/2" Dia. X 3/4" Thick
Flywheel Weight ........................ 55 Lbs
Chipper Knife Tip Speed ........... 118 mph
Hopper Material........................ 7 GA Neck, 14 GA Hopper
Frame Material.......................... 10 GA Steel
Hopper Opening at Top ........... 22-1/2" x 29"
Machine Weight........................ 372 Lbs (manual-start), 392 Lbs (electric-start)
SHIPPING
SPECIFICATIONS
Shipping Dimensions ............... 48" W x 67" L x 38" H
Shipping Weight........................ 505 Lbs. (electric start w/ Tow Hitch)
Serial Number
A Serial Number is used to identify your machine. The number is located on the Serial Number Label on
your machine. For your convenience and ready reference, enter the Serial Number in the space provided
on the front cover of this manual.
Order Number
An Order Number is used to check and maintain your order history. The number is located on the
upper left portion of your packing slip. For your convenience and ready reference, enter the Order
Number in the space provided on the front cover of this manual.
CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 3
CHAPTER 2
GENERAL SAFETY RULES
Labels
Your 16.50 PRO DR RAPID-FEED CHIPPER carries prominent labels as reminders for its proper and safe
use. Shown below are copies of all the safety and operation labels that appear on the equipment. Take a
moment to study them and make a note of their location on your 16.50 PRO DR RAPID-FEED CHIPPER
as you assemble and before you operate the unit. Replace damaged or missing safety and operation
labels immediately.
#
241801
#
241851
#
242321
READ THIS SAFETY & OPERATING MANUAL BEFORE YOU USE THE 16.50 PRO DR RAPID-FEED
CHIPPER. BECOME FAMILIAR WITH THE OPERATION AND SERVICE RECOMMENDATIONS TO
ENSURE THE BEST PERFORMANCE FROM YOUR MACHINE.
THOROUGHLY INSPECT THE AREA IN WHICH YOU WILL BE WORKING AND REMOVE ALL
FOREIGN OBJECTS. LOOK FOR ROPE, WIRE, ETC., AND REMOVE THESE OBJECTS BEFORE
CHIPPING. INSERTING THESE OBJECTS INTO THE CHIPPER HOPPER COULD DAMAGE THE
MACHINE AND/OR CAUSE INJURY.
THIS IS A HIGH-POWERED MACHINE, WITH MOVING PARTS OPERATING WITH HIGH ENERGY
AT HIGH SPEEDS. YOU MUST USE PROPER CLOTHING AND SAFETY GEAR WHEN OPERATING
THIS MACHINE TO PREVENT OR MINIMIZE THE RISK OF SEVERE INJURY. THIS MACHINE CAN
CRUSH, GRIND, CUT, AND SEVER PARTS OF YOUR BODY IF THEY ENTER THE INLET OR
DISCHARGE AREA OF YOUR CHIPPER.
4 16.50 PRO DR® RAPID-FEED™ CHIPPER
#
241991
#
241811
#242041
#
241821
#
242001
#
241831
#242331 (electric start model only)
#
242611
(
Roa
d
-Towin
g
Packa
g
e onl
y)
#
127811
CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 5
#
241841
6 16.50 PRO DR® RAPID-FEED™ CHIPPER
Protecting Yourself and Those Around You
THIS IS A HIGH-POWERED MACHINE, WITH MOVING PARTS OPERATING WITH HIGH ENERGY AT
HIGH SPEEDS. YOU MUST OPERATE THE MACHINE SAFELY. UNSAFE OPERATION CAN CREATE A
NUMBER OF HAZARDS FOR YOU, AS WELL AS ANYONE ELSE IN THE NEARBY AREA. ALWAYS TAKE
THE FOLLOWING PRECAUTIONS WHEN USING THIS MACHINE:
ALWAYS WEAR PROTECTIVE GOGGLES OR SAFETY GLASSES WITH SIDE SHIELDS WHILE
CHIPPING TO PROTECT YOUR EYES FROM POSSIBLE THROWN DEBRIS.
AVOID WEARING LOOSE CLOTHING OR JEWELRY, WHICH CAN CATCH ON MOVING PARTS OR
THE MATERIAL FED INTO THE CHIPPER HOPPER.
WE RECOMMEND WEARING GLOVES WHILE CHIPPING. BE SURE YOUR GLOVES FIT PROPERLY
AND DO NOT HAVE LOOSE CUFFS OR DRAWSTRINGS.
WEAR SHOES WITH NON-SLIP TREADS WHEN USING YOUR CHIPPER. IF YOU HAVE SAFETY
SHOES, WE RECOMMEND WEARING THEM. DO NOT USE THE MACHINE WHILE BAREFOOT OR
WEARING OPEN SANDALS.
WEAR LONG PANTS WHILE OPERATING THE 16.50 PRO DR RAPID-FEED CHIPPER.
USE EAR PROTECTORS OR EAR PLUGS RATED FOR AT LEAST 20 DBA TO PROTECT YOUR
HEARING.
NEVER ALLOW PEOPLE WHO ARE UNFAMILIAR WITH THESE INSTRUCTIONS TO USE THE
CHIPPER. ALLOW ONLY RESPONSIBLE INDIVIDUALS WHO ARE FAMILIAR WITH THESE RULES OF
SAFE OPERATION TO USE YOUR MACHINE.
NEVER PLACE YOUR HANDS, FEET, OR ANY PART OF YOUR BODY IN THE CHIPPER HOPPER,
DISCHARGE OPENING, OR NEAR OR UNDER ANY MOVING PART WHILE THE MACHINE IS
RUNNING. KEEP AREA OF DISCHARGE CLEAR OF PEOPLE, ANIMALS, BUILDINGS, GLASS, OR
ANYTHING ELSE THAT WILL OBSTRUCT CLEAR DISCHARGE, CAUSE INJURY, OR DAMAGE. WIND
CAN ALSO CHANGE DISCHARGE DIRECTION, SO BE AWARE. IF IT BECOMES NECESSARY TO
PUSH MATERIAL INTO THE CHIPPER HOPPER, USE A SMALL DIAMETER STICK, NOT WITH YOUR
HANDS.
KEEP BYSTANDERS 100 FEET AWAY FROM YOUR WORK AREA AT ALL TIMES. WOOD CHIPS EXIT
THE CHIPPER AT GREAT SPEEDS. TO BE SAFE, DO NOT OPERATE THE MACHINE NEAR SMALL
CHILDREN OR PETS, AND NEVER ALLOW CHILDREN TO OPERATE THE CHIPPER. STOP THE
ENGINE WHEN ANOTHER PERSON OR PET APPROACHES.
NEVER USE THE MACHINE WITHOUT ENSURING THAT ALL GUARDS AND SHIELDS ARE IN
PLACE, INCLUDING THE CHIPPER HOPPER, DISCHARGE CHUTE AND BLOWBACK SHIELD.
DO NOT OPERATE THE ENGINE WITH THE AIR CLEANER OR THE CARBURETOR AIR INTAKE
COVER REMOVED. REMOVAL OF SUCH PARTS COULD CREATE A FIRE HAZARD. DO NOT USE
FLAMMABLE SOLUTIONS TO CLEAN THE AIR FILTER.
ALWAYS OPERATE THE MACHINE FROM THE OPERATOR ZONE (SEE CHAPTER 4). NEVER PASS
OR STAND ON THE DISCHARGE SIDE OF THE MACHINE WHEN THE ENGINE IS RUNNING OR
THE FLYWHEEL IS TURN
ING.
CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 7
Safety for Children and Pets
Safety with Gasoline - Powered Machines
TRAGIC ACCIDENTS CAN OCCUR IF THE OPERATOR IS NOT ALERT TO THE PRESENCE OF CHILDREN
AND PETS. CHILDREN ARE OFTEN ATTRACTED TO THE MACHINE AND THE CHIPPING ACTIVITY.
NEVER
ASSUME THAT CHILDREN WILL REMAIN WHERE YOU LAST SAW THEM. ALWAYS FOLLOW
THESE PRECAUTIONS:
KEEP CHILDREN AND PETS AT LEAST 100 FEET FROM THE WORKING AREA AND UNDER THE
WATCHFUL CARE OF A RESPONSIBLE ADULT.
BE ALERT AND TURN THE MACHINE OFF IF CHILDREN OR PETS ENTER THE WORK AREA.
NEVER ALLOW CHILDREN TO OPERATE THE 16.50 PRO DR RAPID-FEED CHIPPER.
NEVER TRY TO PICK UP, MOVE, OR TRANSPORT THE MACHINE WHILE THE ENGINE IS RUNNING
OR THE FLYWHEEL IS TURNING.
THE MUFFLER AND ENGINE BECOME VERY HOT AND CAN CAUSE A SEVERE BURN; DO NOT
TOUCH.
CLEAR THE AREA OF OBJECTS SUCH AS WIRE AND ROPE, ETC. INSERTING THESE OBJECTS INTO
THE CHIPPER HOPPER COULD DAMAGE THE FLYWHEEL AND/OR CAUSE INJURY.
NEVER, UNDER ANY CONDITIONS, REMOVE, BEND, CUT, FIT, WELD, OR OTHERWISE ALTER
STANDARD PARTS ON THE 16.50 PRO DR RAPID-FEED CHIPPER. THIS INCLUDES ALL SHIELDS
AND GUARDS. MODIFICATIONS TO YOUR MACHINE COULD CAUSE PERSONAL INJURIES AND
PROPERTY DAMAGE AND WILL VOID YOUR WARRANTY.
GASOLINE IS A HIGHLY FLAMMABLE LIQUID. GASOLINE ALSO GIVES OFF FLAMMABLE VAPOR THAT
CAN BE EASILY IGNITED AND CAUSE A FIRE OR EXPLOSION. NEVER OVERLOOK THE HAZARDS OF
GASOLINE. ALWAYS FOLLOW THESE PRECAUTIONS:
NEVER RUN THE ENGINE IN AN ENCLOSED AREA OR WITHOUT PROPER VENTILATION AS THE
EXHAUST FROM THE ENGINE CONTAINS CARBON MONOXIDE, WHICH IS AN ODORLESS,
TASTELESS, AND DEADLY POISONOUS GAS.
STORE ALL FUEL AND OIL IN CONTAINERS SPECIFICALLY DESIGNED AND APPROVED FOR THIS
PURPOSE AND KEEP AWAY FROM HEAT AND OPEN FLAME, AND OUT OF THE REACH OF
CHILDREN.
REPLACE RUBBER FUEL LINES AND GROMMETS WHEN WORN OR DAMAGED AND AFTER 5 YEARS
OF USE.
8 16.50 PRO DR® RAPID-FEED™ CHIPPER
Towing Safety (applies only if Road-Towing Package is installed)
FILL THE GASOLINE TANK OUTDOORS WITH THE ENGINE OFF AND ALLOW THE ENGINE TO COOL
COMPLETELY. DON'T HANDLE GASOLINE IF YOU OR ANYONE NEARBY IS SMOKING, OR IF YOU'RE
NEAR ANYTHING THAT COULD CAUSE IT TO IGNITE OR EXPLODE. REINSTALL THE FUEL TANK AND
FUEL CONTAINER CAPS SECURELY.
IF YOU SPILL GASOLINE, DO NOT ATTEMPT TO START THE ENGINE. MOVE THE MACHINE AWAY
FROM THE AREA OF THE SPILL AND AVOID CREATING ANY SOURCE OF IGNITION UNTIL THE GAS
VAPORS HAVE DISSIPATED. WIPE UP ANY SPILLED FUEL TO PREVENT A FIRE HAZARD AND
PROPERLY DISPOSE OF THE WASTE.
ALLOW THE ENGINE TO COOL COMPLETELY BEFORE STORING IN ANY ENCLOSURE. NEVER STORE
THE MACHINE WITH GAS IN THE TANK OR A FUEL CONTAINER NEAR AN OPEN FLAME OR SPARK
SUCH AS A WATER HEATER, SPACE HEATER, CLOTHES DRYER OR FURNACE.
NEVER MAKE ADJUSTMENTS OR REPAIRS WITH THE ENGINE RUNNING OR FLYWHEEL TURNING.
SHUT DOWN THE ENGINE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP (THE
FLYWHEEL WILL CONTINUE ROTATING FOR A WHILE AFTER THE ENGINE IS SHUT DOWN),
DISCONNECT SPARK PLUG WIRE, KEEPING IT AWAY FROM THE SPARK PLUG TO PREVENT
ACCIDENTAL STARTING, DISCONNECT THE NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTES
BEFORE MAKING ADJUSTMENTS OR REPAIRS.
NEVER TAMPER WITH THE ENGINE’S GOVERNOR SETTING. THE GOVERNOR CONTROLS THE
MAXIMUM SAFE OPERATION SPEED AND PROTECTS THE ENGINE. OVER-SPEEDING THE ENGINE IS
DANGEROUS AND WILL CAUSE DAMAGE TO THE ENGINE AND TO THE OTHER MOVING PARTS OF
THE MACHINE. IF REQUIRED, SEE YOUR AUTHORIZED DEALER FOR ENGINE GOVERNOR
ADJUSTMENTS.
BEFORE TOWING, BE CERTAIN THE 16.50 PRO DR RAPID-FEED CHIPPER IS CORRECTLY AND
SECURELY ATTACHED TO THE TOWING VEHICLE AND THE SAFETY CHAINS ARE IN PLACE.
LEAVE SLACK IN THE CHAINS TO ALLOW FOR TURNING.
NEVER ALLOW ANYONE TO RIDE ON THE 16.50 PRO DR RAPID-FEED CHIPPER.
NEVER TRANSPORT ANYTHING ON THE MACHINE.
OBEY LOCAL, STATE, AND FEDERAL REGULATIONS WHEN YOU TOW THE CHIPPER ON PUBLIC
ROADS AND HIGHWAYS.
NOTE: Some states may require the machine to be registered with the State Department of Motor
Vehicles.
ALLOW FOR ADDED LENGTH IN DRIVING SITUATIONS, E.G., WHEN TURNING, PARKING, AND
CROSSING INTERSECTIONS.
ADJUST YOUR TOWING SPEED FOR TERRAIN AND CONDITIONS. DO NOT EXCEED 45 MPH
WHILE TOWING THE CHIPPER.
CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 9
General Safety
TOWING THE MACHINE CAN AFFECT HANDLING OF THE TOW VEHICLE:
THE CHIPPER MIGHT TRACK AT AN ANGLE TO THE TOW VEHICLE.
THE MACHINE CAN TURN TIGHTER THAN THE TOW VEHICLE.
NEVER BACK UP THE TOW VEHICLE WITH THE CHIPPER ATTACHED. THE MACHINE
CAN JACKKNIFE, CAUSING DAMAGE TO ITSELF AND/OR THE TOW VEHICLE.
LONG DISTANCE TOWING IS NOT RECOMMENDED. THE 16.50 PRO DR RAPID-FEED CHIPPER
DOES NOT HAVE SPRINGS TO ABSORB ROAD SHOCK AND WILL TEND TO BOUNCE ON ROUGH
ROADS. EXTENDED TOWING CAN CAUSE UNNECESSARY WEAR.
OPERATING THIS CHIPPER SAFELY IS NECESSARY TO PREVENT OR MINIMIZE THE RISK OF
DEATH
OR SERIOUS INJURY
. UNSAFE OPERATION CAN CREATE A NUMBER OF HAZARDS FOR YOU.
ALWAYS TAKE THE FOLLOWING PRECAUTIONS WHEN OPERATING THIS CHIPPER:
KEEP IN MIND THAT THE OPERATOR OR USER IS RESPONSIBLE FOR ACCIDENTS OR HAZARDS
OCCURRING TO OTHER PEOPLE, THEIR PROPERTY, AND THEMSELVES.
YOUR 16.50 PRO DR RAPID-FEED CHIPPER IS A POWERFUL TOOL, NOT A PLAYTHING. EXERCISE
EXTREME CAUTION AT ALL TIMES. THE DESIGN OF THIS MACHINE IS TO CHIP WOOD. DO
NOT USE IT FOR ANY OTHER PURPOSE.
KNOW HOW TO STOP THE CHIPPER QUICKLY; SEE CHAPTER 4.
OPERATE THIS MACHINE ON A LEVEL SURFACE ONLY. NEVER OPERATE YOUR UNIT ON A
SLIPPERY, WET, MUDDY, OR ICY SURFACE. EXERCISE CAUTION TO AVOID SLIPPING OR
FALLING.
KEEP YOUR FACE AND BODY BACK FROM THE CHIPPER HOPPER TO AVOID ACCIDENTAL
BOUNCE BACK OF ANY MATERIAL.
WHEN FEEDING MATERIAL INTO THE CHIPPER HOPPER, BE EXTREMELY CAREFUL THAT PIECES
OF METAL, ROCKS, OR OTHER FOREIGN OBJECTS ARE NOT INCLUDED. PERSONAL INJURY OR
DAMAGE TO THE MACHINE COULD RESULT.
NEVER ALLOW AN ACCUMULATION OF PROCESSED MATERIAL TO BUILD UP IN THE
DISCHARGE AREA AS THIS WILL PREVENT PROPER DISCHARGE AND CAN RESULT IN KICKBACK
FROM THE CHIPPER HOPPER.
10 16.50 PRO DR® RAPID-FEED™ CHIPPER
WHENEVER YOU LEAVE THE OPERATING POSITION OR IF YOU HAVE TO REMOVE PROCESSED
MATERIAL, LEAVES, OR DEBRIS FROM THE MACHINE, ALWAYS SHUT DOWN THE ENGINE. SHUT
DOWN THE ENGINE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP (THE
FLYWHEEL WILL CONTINUE ROTATING FOR A WHILE AFTER THE ENGINE IS SHUT DOWN),
DISCONNECT SPARK PLUG WIRE, KEEPING IT AWAY FROM THE SPARK PLUG TO PREVENT
ACCIDENTAL STARTING, DISCONNECT THE NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTES
BEFORE REMOVING PROCESSED MATERIAL, LEAVES, OR DEBRIS FROM THE MACHINE.
ALWAYS STOP THE ENGINE WHEN MOVING THE 16.50 PRO DR RAPID-FEED CHIPPER.
KEEP COMBUSTIBLE SUBSTANCES AWAY FROM THE ENGINE WHEN IT IS HOT.
NEVER COVER THE MACHINE WHILE THE MUFFLER IS STILL HOT.
SEE MANUFACTURER’S INSTRUCTIONS FOR PROPER OPERATION AND INSTALLATION OF
ACCESSORIES. ONLY USE ACCESSORIES APPROVED BY DR POWER EQUIPMENT.
IF THE CUTTING MECHANISM STRIKES A FOREIGN OBJECT OR IF YOUR MACHINE SHOULD
START MAKING AN UNUSUAL NOISE OR VIBRATION, SHUT DOWN THE ENGINE, WAIT FOR ALL
MOVING PARTS TO COME TO A COMPLETE STOP (THE FLYWHEEL WILL CONTINUE ROTATING
FOR A WHILE AFTER THE ENGINE IS SHUT DOWN), DISCONNECT SPARK PLUG WIRE, KEEPING
IT AWAY FROM THE SPARK PLUG TO PREVENT ACCIDENTAL STARTING, THEN WAIT 5 MINUTES
BEFORE INSPECTING FOR CLOGGING OR DAMAGE. VIBRATION IS GENERALLY A WARNING OF
TROUBLE. CLEAN AND REPAIR AND/OR REPLACE DAMAGED PARTS.
NEVER TAMPER WITH SAFETY DEVICES. CHECK THEIR PROPER OPERATION REGULARLY.
STAY ALERT FOR HIDDEN HAZARDS OR TRAFFIC. NEVER CARRY PASSENGERS ON YOUR
MACHINE.
NEVER OVERLOAD OR ATTEMPT TO CHIP MATERIAL BEYOND THE MANUFACTURER’S
RECOMMENDATION; SEE CHAPTER 4. PERSONAL INJURY OR DAMAGE TO THE MACHINE
COULD RESULT.
WHILE USING THE 16.50 PRO DR RAPID-FEED CHIPPER, DON'T HURRY OR TAKE THINGS FOR
GRANTED. WHEN IN DOUBT ABOUT THE EQUIPMENT OR YOUR SURROUNDINGS, STOP THE
MACHINE AND TAKE THE TIME TO LOOK THINGS OVER.
NEVER OPERATE THE MACHINE WHEN UNDER THE INFLUENCE OF ALCOHOL, DRUGS, OR
MEDICATION.
USE THE MACHINE ONLY IN DAYLIGHT.
KEEP ALL NUTS AND BOLTS TIGHT AND KEEP THE EQUIPMENT IN GOOD OPERATING
CONDITION.
NO LIST OF WARNINGS AND CAUTIONS CAN BE ALL-INCLUSIVE. IF SITUATIONS OCCUR THAT
ARE NOT COVERED BY THIS MANUAL, THE OPERATOR MUST APPLY COMMON SENSE AND
OPERATE THIS CHIPPER IN A SAFE MANNER. CONTACT US AT WWW.DRPOWER.COM OR CALL
1
(
800
)
DR-OWNER
(
376-9637
)
FOR ASSISTANCE.
CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 11
A Note to All Users
Under California law, and the laws of some other states, you are not permitted to operate an internal
combustion engine using hydrocarbon fuels without an engine spark arrester. This also applies to
operation on US Forest Lands. All 16.50 PRO DR RAPID-FEED CHIPPERS shipped to California, New
Mexico and Washington State are provided with spark arresters. Failure of the owner or operator to
maintain this equipment in compliance with state regulations is a misdemeanor under California law
and may be in violation of other state and/or federal regulations. Contact your local fire marshal or
forest service for specific information in your area.
Additional Information and Potential Changes
DR Power Equipment reserves the right to discontinue, change, and improve its products at any time
without notice or obligation to the purchaser. The descriptions and specifications contained in this
manual were in effect at printing. Equipment described within this manual may be optional. Some
illustrations may not be applicable to your machine.
12 16.50 PRO DR® RAPID-FEED™ CHIPPER
CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 13
CHAPTER 3
SETTING UP YOUR 16.50 PRO DR RAPID-FEED CHIPPER
This chapter outlines unpacking and a few simple steps you will need to follow to set up your new machine
before you use it. It may be helpful to familiarize yourself with the controls and features of your 16.50 PRO
DR RAPID-FEED CHIPPER as shown in Figure 1 before beginning these procedures. If you have any
questions at all, please feel free to contact us at www.DRpower.com or call our Customer Service
Representatives at our toll free number: 1-800-DR-OWNER (376-9637).
16.50 PRO DR RAPID-FEED CHIPPER Controls and Features
Figure 1
Discharge
Chute
Tongue
Assembly
Oil Fill /
Dipstick
Hopper
Assembly
Fuel Fill
Cap
Chipper Knife
Access Covers
Belt Guard
Belt
Tensioner
Battery
(Electric Start)
Starter
Cord
Throttle
Leve
r
Choke
Lever
Wear
Plate
Pneumatic
Wheel Fuel
Shutoff
Chipper
Knife
Blow-Back
Shield
Key
Switch
Oil Drain
Electric Start
Manual Start
On/Off
Toggle
Switch
Oil Drain
14 16.50 PRO DR® RAPID-FEED™ CHIPPER
Unpacking the 16.50 PRO DR RAPID-FEED CHIPPER
NOTE: Unpacking the 16.50 PRO DR RAPID-FEED CHIPPER is a
two-person job. We recommend you have an extra set of hands
available before you begin because the 16.50 PRO DR RAPID-
FEED CHIPPER weighs 372 lbs. (Manual Start) and 392 (Electric
Start).
Tools and Supplies Needed:
Gloves
Metal Shears (Side Cutters)
Pry Bar
Hammer
Parts supplied on Skid (Figure 2):
16.50 PRO DR RAPID-FEED CHIPPER
Hopper Assembly
Extended Top-Discharge Chute (if ordered, see
Chapter 7 “Chipper Accessories”)
Road-Tow Package (if ordered, see Chapter 7
“Chipper Accessories”)
Parts Box containing (Items below and Figure
3):
Discharge Chute
Safety Glasses
Safety & Operation Instructions
Manual
Engine Owner’s Manual
Hardware Package (Figure 4 and Table
below)
HARDWARE PACKAGE CONTENTS (FIGURE 4)
ITEM # DESCRIPTION
QTY
1 Bolt, 5
/
16-18 X 5-1
/
2" 5-1
/
2 2
2 N
y
lon Locknut, 5
/
16-18 10
3 5
/
16-18 x 1" Bolts 8
4 5
/
16" Flat Washer 12
5 Hitch Plate 1
6 Knife Ga
p
Gau
g
e 1
7 En
g
ine Ke
y
(
not shown
)
2
Figure 2
Hopper
Assembly
Chipper
Extended Top-
Discharge Package
(optional Accessory)
Parts Box
Road-Towing Package
(optional Accessory)
Discharge
Chute
Safety
Glasse
s
Safety &
Operating
Instructions
Manual
Hardware
Packa
g
e
Engine
Owners
Manual
Fi
g
ure 3
1
Figure 4
4
3
5
2
6
CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 15
1. Cut the Plastic Banding that is securing the Parts Box
and any Accessory Box that may be strapped to the
Crate Top (Figure 5).
2. Pry off the bottom four boards that connect the Crate
top to the Pallet.
3. With help from another person, lift the Crate Top
from the Pallet.
4. Remove the Parts Box and the Road-Tow Package (if
ordered).
5. Carefully cut the Steel banding holding the machine
and Hopper Assembly to the pallet (Figure 6).
6. Cut the Plastic Banding that is holding the Extended
Top-Discharge Chute (if ordered) to the Pallet and
remove the Extended Top-Discharge Chute.
7. With the help of another person, carefully remove the
Hopper Assembly and roll the 16.50 PRO DR RAPID-
FEED CHIPPER from the shipping pallet, resting it on
the Tongue Assembly.
8. Compare the contents of the shipping carton and the
Part Box with the Parts Supplied list on the previous
page. If there are any questions contact us at
www.DRpower.com or call 1-800-DR-OWNER (376-
9637). Do not discard the shipping materials until
you are fully satisfied with your new 16.50 PREMIER
DR RAPID-FEED CHIPPER.
Plastic
Banding
Bottom
Board
Figure 5
Pallet
Crate Top
WEAR EYE PROTECTION WHEN CUTTING THE BANDING. THE BANDING MAY HAVE A LOT OF
TENSION ON IT AND MAY SNAP AND CUT YOU. ALWAYS STAND TO ONE SIDE WHEN CUTTING
THE BAND.
STABILIZE THE SHIPPING CONTAINER ON CLEAN FLAT TERRAIN BEFORE ATTEMPTING TO
UNPACK AND ASSEMBLE THE CHIPPER.
FOR YOUR SAFETY WE RECOMMEND YOU HAVE TWO PEOPLE FOR THE FOLLOWING
PROCEDURES.
Steel
Banding
Plastic
Banding
Fi
g
ure
6
Chipper
Assembly
Hopper
Assembly
Steel
Banding
16 16.50 PRO DR® RAPID-FEED™ CHIPPER
Attaching the Hopper Assembly
NOTE: We recommend that you have someone help you lift the
Hopper in place and support it until it is secured to the Chipper.
Tools Needed:
Two 1/2" Wrenches
1. Attach the Hopper Assembly to the Chipper with six
5/16"-18 x 1" Bolts, twelve Flat Washers (one Washer
on Bolt side and one on Lock Nut side) and six Nylon
Lock Nuts (Figure 7).
NOTE: Install hardware with Bolt Head on the top side.
Attaching the Discharge Chute
Tools Needed:
Two 1/2" Wrenches
1. Position the Discharge Chute as shown and secure
with two 5/16-18 x 5-1/4" Bolts and Nylon Locknuts
(Figure 8).
Attaching the Hitch Plate
Tools Needed:
Two 1/2" Wrenches
1. Position the Hitch Plate onto the Tongue Assembly as
shown and secure with two 5/16-18 x 1" Bolts and
Nylon Locknuts (Figure 9).
Hopper
Hardware
Hopper
Assembly
Fi
g
ure 7
Fi
g
ure 8
Discharge
Chute
Bolts and
Locknuts
Tongue
Assembly
Hardware
Hitch
Plate
Figure 9
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DR RAPID-FEED 16.50 PRO User manual

Category
Lawnmowers
Type
User manual
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