FormNo.3391-863RevA
CommercialWalk-BehindMower
FixedDeck,PistolGrip,HydroDrivewith
36inand48inTURBOFORCE
®
CuttingUnit
ModelNo.30934—SerialNo.315000001andUp
ModelNo.30938—SerialNo.315000001andUp
ModelNo.39934—SerialNo.315000001andUp
ModelNo.39938—SerialNo.315000001andUp
G017540
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3391-863*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
WARNING
Removingstandardoriginalequipmentpartsand
accessoriesmayalterthewarranty,traction,and
safetyofthemachine.FailuretouseoriginalToro
partscouldcauseseriousinjuryordeath.Making
unauthorizedchangestotheengine,fuelorventing
system,mayviolateEPAandCARBregulations.
Replaceallpartsincluding,butnotlimitedto,tires,
belts,blades,andfuelsystemcomponentswith
originalToroparts.
Theenclosed
Engine Owner's Man ual
issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Introduction
Thisrotary-blade,lawnmowerisintendedtobeused
byresidentialhomeownersorprofessional,hired
operators.Itisdesignedprimarilyforcuttinggrasson
well-maintainedlawnsonresidentialorcommercial
properties.Itisnotdesignedforcuttingbrushorfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroMowerSafety..................................................6
SlopeIndicator.......................................................7
SafetyandInstructionalDecals.................................8
ProductOverview.........................................................13
Controls...............................................................13
Specications........................................................14
Attachments/Accessories........................................14
Operation....................................................................14
AddingFuel...........................................................14
CheckingtheEngine-OilLevel.................................15
PuttingSafetyFirst.................................................15
OperatingtheParkingBrake....................................16
StartingandStoppingtheEngine..............................16
OperatingtheNeutralLocks....................................17
OperatingtheMower-Blade-ControlKnob
(PTO)...............................................................18
TheSafety-InterlockSystem....................................18
DrivingtheMachineForwardandBackward..............19
BringingtheMachinetoNeutralPosition...................19
StoppingtheMachine.............................................19
PushingtheMachinebyHand..................................19
AdjustingtheFlowBafe........................................20
PositioningtheFlowBafe......................................20
TransportingtheMachine........................................21
SideDischargingorMulchingtheGrass.....................21
AdjustingtheHeight-of-Cut....................................21
AdjustingtheCasterPosition...................................22
AdjustingtheHandleHeight....................................23
Height-of-CutChart...............................................24
Maintenance.................................................................25
RecommendedMaintenanceSchedule(s)......................25
Lubrication...............................................................26
LubricatingtheMachine..........................................26
LubricatingtheCasterandWheelBearings.................26
GreasingtheMower-BeltIdler.................................26
GreasingthePumpControlandtheBell
Crank................................................................26
EngineMaintenance..................................................27
ServicingtheAirCleaner.........................................27
ServicingtheEngineOil..........................................27
ServicingtheSparkPlugs.........................................29
FuelSystemMaintenance...........................................30
ServicingtheFuelTank...........................................30
ServicingtheFuelFilter...........................................31
ServicingtheFuel-VentSystem................................31
DriveSystemMaintenance.........................................32
AdjustingtheSpeed-ControlLinkage........................32
AdjustingtheNeutralControlLinkages.....................32
AdjustingtheHydroControlLinkages.......................33
AdjustingtheControlRod.......................................35
AdjustingtheTracking...........................................36
AdjustingtheSpringAnchorLinks...........................36
CheckingtheTirePressure......................................37
CoolingSystemMaintenance......................................37
3
CleaningtheAir-IntakeScreen.................................37
CleaningtheCoolingSystem....................................37
BrakeMaintenance....................................................38
ServicingtheBrake.................................................38
BeltMaintenance......................................................39
CheckingtheBelts..................................................39
ReplacingtheMowerBelt........................................39
AdjustingtheMowerBeltTension............................40
HydraulicSystemMaintenance....................................43
ServicingtheHydraulicSystem.................................43
MowerDeckMaintenance...........................................46
ServicingtheCuttingBlades.....................................46
AdjustingtheBladeBrake........................................48
ReplacingtheGrassDeector..................................48
Storage........................................................................49
CleaningandStorage..............................................49
Troubleshooting...........................................................51
Schematics...................................................................53
Safety
Note:Theadditionofattachmentsmadebyother
manufacturersthatdonotmeetAmericanNationalStandards
Institutecerticationwillcausenoncomplianceofthis
machine.
Improperlyusingormaintainingthemachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeans
Caution, W ar ning ,
or
Danger
—personalsafetyinstruction.Failuretocomply
withtheinstructionmayresultinpersonalinjuryor
death.
Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
SafeOperatingPractices
ThefollowinginstructionsareadaptedfromANSI
B71.4-2012.
Training
•ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadorunderstand
theinformationitistheowner'sresponsibilitytoexplain
thismaterialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeopleordamageto
property.
Preparation
•Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.
•Wearappropriateclothingincludinghardhat,safety
glasses,andhearingprotection.Longhair,looseclothing,
orjewelrymaygettangledinmovingparts.
•Inspecttheareawheretheequipmentistobeusedand
removeallobjectssuchasrocks,toys,andwirewhichcan
bethrownbythemachine.
•Checkthatoperator'spresencecontrols,safetyswitches,
andshieldsareattachedandfunctioningproperly.Donot
operateunlesstheyarefunctioningproperly.
4
Operation
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
•Neverrunanengineinanenclosedarea.
•Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
•Besurealldrivesareinneutralandparkingbrakeis
engagedbeforestartingtheengine.Onlystarttheengine
fromtheoperator'sposition.
•Besureofyourfootingwhileusingthismachine,
especiallywhenbackingup.Walk;donotrun.Never
operateonwetgrass.Reducedfootingcouldcause
slipping.
•Slowdownanduseextracareonhillsides.Besureto
travelsidetosideonhillsides.Turfconditionscanaffect
thestabilityofthemachine.Usecautionwhileoperating
neardrop-offs.
•Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
•Neverraisedeckwiththebladesrunning.
•NeveroperatewiththePTOshieldorotherguardsnot
securelyinplace.Besureallinterlocksareattached,
adjustedproperly,andfunctioningproperly.
•Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Stoponlevelground,disengagedrives,engagethe
parkingbrake(ifprovided),andshutofftheenginebefore
leavingtheoperator'spositionforanyreason,including
emptyingthecatchersoruncloggingthechute.
•Stopequipmentandinspectbladesafterstrikingobjects
orifanabnormalvibrationoccurs.Makenecessary
repairsbeforeresumingoperations.
•Keephandsandfeetawayfromthecuttingunit.
•Lookbehindanddownbeforebackinguptobesureof
aclearpath.
•Nevercarrypassengersonthemachine.
•Keeppetsandbystandersaway.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopbladesifnotmowing.
•Beawareofthemowerdischargedirectionanddonot
pointitatanyone.
•Donotoperatethemowerundertheinuenceofalcohol
ordrugs.
•Usecarewhenloadingorunloadingthemachineinto
orfromatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
SafeHandlingofFuels
•Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely
ammableandthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
•Useonlyanapprovedfuelcontainer.
•Neverremovefuelcaporaddfuelwiththeengine
running.
•Allowenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.
•Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.
•Removeequipmentfromthetruckortrailerandrefuelit
ontheground.Ifthisisnotpossible,thenrefuelsuch
equipmentwithaportablecontainer,ratherthanfroma
fueldispensernozzle.
•Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete.
•Donotuseanozzlelockopendevice.
•Iffuelisspilledonclothing,changeclothingimmediately.
•Neveroverllfueltank.Replacefuelcapandtighten
securely.
MaintenanceandStorage
•Disengagedrives,settheparkingbrake,stoptheengine
andremovethekeyordisconnectthespark-plugwire.
Waitforallmovementtostopbeforeadjusting,cleaning
orrepairingthemachine.
•Cleangrassanddebrisfromthecuttingunit,thedrives,
themufers,andtheenginetohelppreventres.Clean
upoilorfuelspillage.
•Lettheenginecoolbeforestoringanddonotstorenear
ame.
•Shutoffthefuelwhilestoringortransporting.Donot
storefuelnearamesordrainindoors.
•Parkthemachineonlevelground.Settheparkingbrake.
Neverallowuntrainedpersonneltoservicethemachine.
•Usejackstandstosupportcomponentswhenrequired.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Disconnectthebatteryorthespark-plugwirebefore
makinganyrepairs.Disconnectthenegativeterminal
rstandthepositivelast.Connectthepositiverstand
negativelast.
5
•Usecarewhencheckingtheblades.Wraptheblade(s)or
weargloves,andusecautionwhenservicingthem.Only
replaceblades.Neverstraightenorweldthem.
•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
•Tobestprotectyourinvestmentandmaintainoptimal
performanceofyourToroequipment,countonToro
genuineparts.Whenitcomestoreliability,Torodelivers
replacementpartsdesignedtotheexactengineering
specicationsofourequipment.Forpeaceofmind,insist
onTorogenuineparts.
Hauling
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usefullwidthrampsforloadingmachineintotraileror
truck.
•Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected
downandoutwardfromthemachine.
ToroMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsandothersafetyinformationyoumustknow.
Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecyclinggrassor,
whenequippedwithagrassbagger,forcatchingcutgrass.
Anyuseforpurposesotherthanthesecouldprovedangerous
touserandbystanders.
GeneralOperation
•Besuretheareaisclearofotherpeoplebeforemowing.
Stopthemachineifanyoneentersthearea.
•Donottouchequipmentorattachmentpartswhichmay
behotfromoperation.Allowtocoolbeforeattempting
tomaintain,adjustorservice.
•UseonlyToroapprovedattachments.Warrantymaybe
voidedifusedwithunapprovedattachments.
•Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires)beforeoperatingunderany
objectsanddonotcontactthem.
SlopeOperation
Allslopesandrampsrequireextracaution.Ifyoufeeluneasy
onaslope,donotmowit.
•Removeobstaclessuchasrocks,treelimbs,etc.fromthe
mowingarea.
•Watchforholes,rutsorbumps.Tallgrasscanhide
obstacles.
•Usecautionneardrop-offs,ditches,orembankments.
Themachinecouldsuddenlyturnoverifawheelgoes
overtheedgeofaclifforditch,orifanedgecavesin.
•Useextracarewithgrasscatchersorotherattachments.
Thesecanchangethestabilityofthemachine.
•Keepallmovementonslopesslowandgradual.Donot
makesuddenchangesinspeedordirection.
•Mowslopessidetoside.
•Donotmowslopesgreaterthan20degrees.
Service
•Neverstorethemachineorfuelcontainerinsidewhere
thereisanopename,suchasnearawaterheateror
furnace.
•Keepnutsandboltstight,especiallythebladeattachment
bolts.Keepequipmentingoodcondition.
•Nevertamperwithsafetydevices.Checksafetysystems
forproperoperationbeforeeachuse.
•Useonlygenuinereplacementpartstoensurethatoriginal
standardsaremaintained.
•Checkbrakeoperationfrequently.Adjustandserviceas
required.
6
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis20degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan20degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
93-7010
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—keepthedeectorinplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
95-5537
1.ReadtheOperator's
Manualforinstructionson
operatingthecuttingblade
3.Pullbacktodisengage
2.Pushforwardtoengage
95-5852
1.Warning—engagetheparkingbrakeandchockorblockthe
wheelswhenparkingthemachineonaslope.
98-5130
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto102-106N⋅m(75-80ft-lb).
99-3943
1.Engine
8
106-2733
1.Fast
3.Slow
2.Continuousvariable
setting
106-5517
1.Warning—donottouchthehotsurface.
112-8760
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin
place.
9
115-1038
1.Forward
2.Neutral
3.Reverse
4.Toturnrightmovethelefthandleverintotheforwardpositionwhiletherighthandleverisintheneutralposition.
5.Toturnleftmovetherighthandleverintotheforwardpositionwhilethelefthandleverisintheneutralposition.
6.Engine—stop
7.Engine—run
8.Groundspeed
9.Fast
10.Continuousvariablesetting
11.Slow
12.Neutral
13.Warning—readtheOperator'sManual.
14.Warning—donotoperatethismachineunlessyouaretrained.
15.Warning—wearhearingprotection.
16.Warning—removetheignitionkeybeforeperformingmaintenanceonthemachine.
17.Cutting/dismembermenthazardofhandorfoot,mowerblade—stoptheenginebeforeleavingtheoperatingposition.
18.Thrownobjecthazard—keepbystandersasafedistancefromthemachine.
19.Warning—stayawayfrommovingparts;keepallguardsinplace.
115-4212
1.Hydraulicoillevel3.Warning—donottouchthe
hotsurface.
2.ReadtheOperator's
Manual.
117-2718
10
121-6049
1.Thrownobject
hazard—keepbystanders
awayfromthemachine.
3.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—keephands
awayfrommovingparts.
2.Thrownobjecthazard,
mower—donotoperate
themowerwithguardsor
shieldsremoved.
126-1400
1.Warning-ReadtheOperator’smanual.UseonlyT ororiding
attachments.Useofotherridingattachmentsmaycreatea
hazardousconditionresultingininjury.
130-8370
1.Neutrallock
130-8375
1.ReadtheOperator's
Manual.
4.Increaseright
2.Increaseleft
5.Trackingadjustmentknob
3.Trackingadjustment
130-8376
1.Engagetheparkingbrake.2.Disengagetheparking
brake.
11
131-1180
1.ReadtheOperator's
Manual.
3.Baggingsetting
2.Short,lightgrass;dry
conditions;maximum
dispersion
4.Tall,densegrass;wet
conditions;maximum
groundspeed
12
ProductOverview
G017541
Figure4
1.Sidedischarge5.Controls
2.Mowerdeck6.Handle
3.Recoil-starthandle
7.Casterwheel
4.Gastank
Controls
Becomefamiliarwithallthecontrols(Figure5)beforeyou
starttheengineandoperatethemachine.
ThrottleControl
Thethrottlecontrolhas2positions:FastandSlow.
Operator-Presence-Control(OPC)
Levers
WhenyousqueezetheOPCleversagainstthehandles,
theOPCsystemsensesthattheoperatorisinthenormal
operatingposition.WhenyoureleasetheOPClevers,the
OPCsystemsensesthattheoperatorhasleftthenormal
operatingposition,andthesystemwillstoptheengineif
eitherthespeed-controlleverisnotintheNeutralpositionor
theblade-control(PTO)knobisengaged.
Blade-ControlKnob(PTO)
Theblade-controlknob(PTO)isusedtoengageand
disengagethedrivebelttodrivethemowerbladeswiththe
OPCleverspressedagainstthehandles.Pulltheknobupto
engagethebladesanddowntodisengagetheblades.
Figure5
1.Throttlecontrol6.Handle
2.Speed-controllever
7.Drivelever
3.Ignitionswitch
8.Blade-controlknob(PTO)
4.Neutrallock
9.Choke
5.Operator-presence-control
levers(OPC)
10.Fuel-shutoffvalve
IgnitionSwitch
Thisswitchisusedinconjunctionwithrecoilstarterandhas
2positions:RunandOff.
Speed-ControlLever
Thismachinehasavariable-speedcontrolwithaNeutral
position.Thiscontrolshowfastthemachinetravelsforward.
DriveLevers
Releasethedriveleverstoengageforwardtractionoperation
andsqueezetheleversuntilanincreaseinforceisfeltto
gointoneutralpositionandcontinuetosqueezetogoin
reverse.Squeezetheright-sidedrivelevertoturnrightand
theleft-sidedrivelevertoturnleft.
NeutralLock
Squeezethedriveleversbackuntilanincreaseinforceisfelt,
andmovethelockstotherearforneutrallock.
Recoil-StartHandle
Pulltherecoil-starthandletostarttheengine(notshown
inFigure4).
13
Fuel-ShutoffValve
Closethefuel-shutoffvalvewhentransportingorstoringthe
machine.
Choke
Usethechoketostartacoldengine.
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
36-inchmowers:
Widthwithdeectordown118.4cm(46.6inches)
Length
203.2cm(80inches)
Height
111.8cm(44inches)
Weight
241kg(532lb)
48-inchmowers:
Widthwithdeectordown161.3cm(63-1/2inches)
Length
198.9cm(78-3/8inches)
Height
111.8cm(44inches)
Weight
259kg(570lb)
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.
Operation
AddingFuel
•Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
•Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontainsmore
than10%ethanolbyvolume,suchasE15(contains15%
ethanol),E20(contains20%ethanol),orE85(contains
85%ethanol).Usingunapprovedgasolinemaycause
performanceproblemsand/orenginedamagewhichmay
notbecoveredunderwarranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
•Donotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.
•Neverllthefueltankinsideanenclosedtrailer.
•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis6to13
mm(1/4to1/2inch)belowthebottomofthe
llerneck.Thisemptyspaceinthetankallows
gasolinetoexpand.
•Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
14
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
•Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastankor
conditionerbottleopening.
•Keepgasawayfromeyesandskin.
UsingFuelStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetokeepthe
fuelfreshduringstorageof90daysorless.Ifyouarestoring
themachineforlonger,drainthefueltank;refertoDraining
theFuelTank(page30).
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountoffuelstabilizer/conditionertothe
fuel,andfollowthedirectionsofthemanufacturer.
Note:Fuelstabilizer/conditionerismosteffectivewhen
mixedwithfreshgasoline.Tominimizethechanceofvarnish
depositsinthefuelsystem,usefuelstabilizeratalltimes.
FillingtheFuelTank
1.Shuttheengineoffandsettheparkingbrake.
2.Cleanaroundthefuel-tankcapandremovethecap.
Addunleadedregulargasolinetothefueltank,untilthe
levelis6to13mm(1/4to1/2inch)belowthebottom
ofthellerneck.Thisspaceinthetankallowsgasoline
toexpand.Donotllthefueltankcompletelyfull.
3.Installthefuel-tankcapsecurely.Wipeupanygasoline
thatmayhavespilled.
CheckingtheEngine-OilLevel
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoCheckingthe
Engine-OilLevel(page28).
PuttingSafetyFirst
Carefullyreadallthesafetyinstructionsanddecalsinthe
safetysection.Knowingthisinformationcouldhelpyouor
anybystandersavoidinjury.
Theuseofprotectiveequipmentforeyes,hearing,feetand
headisrecommended.
CAUTION
Thismachineproducessoundlevelsinexcessof
85dBAattheoperator'searandcancausehearing
lossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Figure6
1.Warning—wearhearingprotection.
15
OperatingtheParkingBrake
Alwayssettheparkingbrakewhenyoustopthemachineor
leaveitunattended.Beforeeachuse,checktheparkingbrake
forproperoperation.
Iftheparkingbrakedoesnotholdsecurely,adjustit.Referto
ServicingtheParkingBrake.
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhileitis
unattended.
Alwaysremovetheignitionkeyandsettheparking
brakewhenleavingthemachineunattended,even
ifjustforafewminutes.
SettingtheParkingBrake
Pulltheparking-brakeleverrearward(Figure7).
Figure7
1.Parking-brakelever(inthereleasedposition)
ReleasingtheParkingBrake
Pushtheparking-brakeleverforward.
StartingandStoppingthe
Engine
StartingtheEngine
1.Connectthewirestothesparkplugs.
2.Openthefuelvalve.
Note:Acold-weatherstartingkithasbeen
incorporatedtoassistenginestartingincoldweather
orwhenthemachinehasnotbeenrunforaperiod
oftime.
Tousethecold-weatherstartingkit:
•Graspthesplitring(Figure8)ontherightsideof
themachine,pulltheringandchainstraightout
fromthesideofthemachine,andhookthering
overthecontrol-shieldbolt.
Figure8
1.Splitring2.Control-shieldbolt
•Aftertheengineisstarted,pullthechainstraight
outfromthesideofthemachineuntiltheringcan
beremovedfromshieldbolt.Slowlyreleasethe
tensiononthechain.
3.Disengagetheblade-controlknob(PTO)andmove
thespeed-controllevertotheneutralposition.
4.Movethedriveleverstotheneutralpositionandset
theneutrallocks.
5.Settheparkingbrake.
6.Turntheignitionkeytotherunposition(Figure5).
7.Tostartacoldengine,movethethrottlecontrol
midwaybetweenthefastandslowpositions.
8.Tostartawarmengine,movethethrottlecontrolto
thefastposition.
9.Pullthechokeknobiftheengineiscold(Figure5).
Note:Awarmorhotengineusuallydoesnotrequire
anychoking.
10.Grasptherecoil-starthandlermlyandpullitout
untilpositiveengagementresults;thenpullthehandle
vigorouslytostarttheengine.Allowtheropetorecoil
slowly.
11.Pushthechoketotheoffpositionastheenginewarms
up(Figure9).
12.Iftheengineiscold,allowittowarmupandthen
movethethrottlecontroltothefastposition.
StoppingtheEngine
1.Movethethrottlelevertotheslowposition(Figure9).
2.Movethedriveleverstotheneutralpositionandset
theneutrallocks.
3.Disengagetheblade-controlknob(PTO)andmove
thespeed-controllevertotheneutralposition.
4.Lettheengineidlefor30to60secondsbeforeturning
theengineoff.
5.Tostoptheengine,turntheignitionkeytooff.
16
Figure9
1.Throttlelever
3.Choke
2.Ignitionswitch
Important:Makesurethatthefuel-shutoff
valveisclosedbeforetransportingorstoringthe
machine,asfuelleakagemayoccur.Beforestoring
themachine,disconnectthewiresfromthespark
plugstopreventthepossibilityofaccidentally
startingtheengine.
OperatingtheNeutralLocks
Alwayssettheneutrallockwhenyoustopthemachine.Set
theparkingbrakeifitisleftunattended.
SettingtheNeutralLock
1.Squeezethedriveleversbackuntilanincreaseinforce
isfelt.
2.Placethumbsontheupperpartofthelocksandmove
themback(Figure10).
Figure10
1.Handle4.Drivelever
2.Neutrallock
5.Fullspeedforward
3.Neutralposition6.Reverseposition
ReleasingtheNeutralLock
1.Squeezethedriveleversbackuntilanincreaseinforce
isfelt.
2.Placeyourthumbsontheupperpartofthelocksand
movethemforwarduntilthepinsareintheforward
slot(Figure11).
Figure11
1.Handle
4.Pininfullspeedforward
2.Neutrallock5.Handle
3.Drivelever6.Forwardslot
17
Operatingthe
Mower-Blade-ControlKnob
(PTO)
Theblade-controlknob(PTO)isusedinconjunctionwith
theOperatorPresenceControl(OPC)leverstoengageand
disengagethemowerblades.
EngagingtheMowerBlades(PTO)
1.Toengagetheblades,squeezetheOperatorPresence
Control(OPC)leversagainstthehandlegrips(Figure
12).
2.Pulltheblade-controlknob(PTO)up.HoldtheOPC
leversagainstthehandlegrip.
Note:TheenginewillstopiftheOPCleversare
releasedifthemowerisrunningandthespeed-control
leverisnotinneutral.
3.Starttheengineandrepeattheproceduretoengagethe
mowerbladesiftheoperatorpresencecontrol(OPC)
leversarereleased.
Figure12
1.Throttlelever4.DriveLever
2.OperatorPresence
Controllevers(OPC)
5.Blade-controlknob(PTO)
3.Handle
DisengagingtheMowerBlades(PTO)
Themowerbladescanbedisengagedbyoneofthefollowing
steps.
1.Pushtheblade-controlknob(PTO)downtotheoff
position(Figure12).
2.ReleasingtheOperatorPresenceControl(OPC)levers
willstoptheengineandstoptheblades(Figure12)
withtheblade-controlleverengaged.
TheSafety-InterlockSystem
CAUTION
Ifsafetyinterlockswitchesaredisconnectedor
damagedthemachinecouldoperateunexpectedly
causingpersonalinjury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitchesbefore
operatingthemachine.
UnderstandingtheSafety-Interlock
System
Thesafetyinterlocksystemisdesignedtopreventthemower
fromstartingunless:
•Theblade-controlknob(PTO)ispushedoff.
•Thespeed-controlleverisintheNeutralposition.
Thesafetyinterlocksystemisdesignedtostoptheengine
when:
•Theoperator-presence-control(OPC)leversarereleased
withthemowerengagedand/orthespeedcontrolisout
ofneutral.
•Thespeed-controlleverisshiftedoutofneutralwithout
holdingOPCleversorwiththebrakeengaged.
•Theblade-controlknob(PTO)ispulledupwithout
holdingtheOPClevers.
TestingtheSafety-InterlockSystem
ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethemachine
eachtime.Ifthesafetysystemdoesnotoperateasdescribed,
haveanAuthorizedServiceDealerrepairthesafetysystem
immediately.
WARNING
Whiletestingthesafety-interlocksystem,the
machinemaymoveforwardandcausepersonal
injuryorpropertydamage.
•Performthesafety-interlocktestinanopenarea.
•Ensurethatnooneisstandinginfrontofthe
machinewhileperformingthesafety-interlock
test.
1.Settheneutrallocksandplacespeed-controlleverin
neutral.
2.Starttheengine;refertoStartingandStoppingthe
Engine.
3.WithoutholdingtheOperatorPresenceControl(OPC)
levers,pulltheblade-controlknob(PTO)up.The
engineshouldstop.
18
4.Pushtheblade-controlknobdowntooff.
5.Withenginerunning,holddowntheOPClevers.
Pulltheblade-controlknob(PTO)up.Thedrivebelt
shouldengageandthemowerbladesshouldbegin
rotating.
6.Withenginerunning,releasetheOPClevers.The
engineshouldstop.
7.Withtheenginerunning,movethespeed-controllever
forwardslightly.ReleasetheOPClevers.Theengine
shouldstop.
8.Ifalltheaboveconditionsarenotmet,havean
AuthorizedServiceDealerrepairthesafetysystem
immediately.
DrivingtheMachineForward
andBackward
Thethrottlecontrolregulatestheenginespeedasmeasured
inrpm(revolutionsperminute).Placethethrottlecontrolin
theFastpositionforbestmowingperformance.
DrivingForward
1.Releasetheparkingbrake.
2.Togoforward,movethespeed-controllevertothe
desiredspeed.
3.Releasetheneutrallock.RefertoReleasingtheNeutral
Lock(page17).
4.Slowlyreleasethedriveleverstomoveforward(Figure
13).
Togostraight,releasethedriveleversequally(Figure
13).
Toturn,squeezethedriveleveronthesideofthe
directionwhichyouwanttoturn(Figure13).
Figure13
1.Drivelever
2.Speed-controllever
DrivingBackward
Fromneutral,slowlysqueezethedriveleverstomove
rearward(Figure13).
BringingtheMachineto
NeutralPosition
Alwayssettheneutrallockandparkingbrakewhenyoustop
themachine.
1.Squeezethedriveleverstoneutralposition.
2.Settheneutrallocks.RefertoOperatingtheNeutral
Locks(page17).
3.Movespeed-controllevertoneutralposition.
Note:Thespeed-controllevercanalsobeusedto
bringthemowertoneutralpositionandthensetthe
neutrallocks.
StoppingtheMachine
1.Tostopthemachine,squeezethedriveleverstothe
neutralpositionandengageneutrallocks.
2.Movespeed-controlleverintoneutral.
3.Stoptheengine;refertoStoppingtheEngine.
4.Waitforallmovingpartstostopbeforeleavingthe
operatingposition.Settheparkingbrake.
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhileitis
unattended.
Alwaysremovetheignitionkeyandsettheparking
brakewhenleavingthemachineunattended,even
ifjustforafewminutes.
PushingtheMachinebyHand
Thebypassvalvesallowthemachinetobepushedbyhand
withouttheenginerunning.
Important:Alwayspushthemachinebyhand.Never
towthemachinebecausehydraulicdamagemayoccur.
1.DisengagethePTO,movethemotioncontrolleversto
theneutrallockedpositionandsettheparkingbrake.
2.Openthebypassvalvesbyturningthemcounter
clockwise1to2turns.Thisallowshydraulicuidto
bypassthepumpsandthewheelstoturn(Figure14).
3.Releasetheparkingbrake.
4.Pushthemachinetothedesiredlocation.
5.Settheparkingbrake.
6.Closethebypassvalves,butdonotovertightenthem.
19
Note:Rotatethebypassvalvesamaximumof2turns
sothevalvedoesnotcomeoutofthebodycausing
uidtorunout.
Important:Donotstartoroperatethemachine
withthebypassvalvesopen.Damagetosystem
mayoccur.
Figure14
1.Bypassvalve
AdjustingtheFlowBafe
Themowerdischargeowcanbeadjustedfordifferenttypes
ofmowingconditions.Positionthecamlockandbafeto
givethebestqualityofcut.
1.DisengagethePTO,movethemotioncontrolleversto
theneutrallockedpositionandsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforallmoving
partstostopbeforeleavingtheoperatingposition.
3.Toadjustthebafe,loosenthenut(Figure15).
4.Adjustthebafeandnutintheslottothedesired
dischargeowandtightenthenut.
g012676
1 2
Figure15
1.Slot
2.Nut
PositioningtheFlowBafe
Thefollowingguresareonlyrecommendationsforuse.
Adjustmentswillvarybygrasstype,moisturecontent,and
heightofgrass.
Note:Iftheenginepowerdrawsdownandthemower
groundspeedisthesame,openupthebafe.
PositionA
Thisisthefullrearposition(seeFigure16).Thesuggested
useforthispositionisafollows:
•Useforshort,lightgrassmowingconditions.
•Useindryconditions.
•Forsmallergrassclippings.
•Propelsgrassclippingsfartherawayfromthemower.
G012677
Figure16
PositionB
Usethispositionwhenbagging(Figure17).
G012678
Figure17
20
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