Toro Commercial Walk-Behind Mower, Fixed Deck, Pistol Grip, Gear Drive User manual

Toro
Brand
Toro
Model
Commercial Walk-Behind Mower, Fixed Deck, Pistol Grip, Gear Drive
Category
Lawnmowers
Type
User manual
FormNo.3361-925RevB
CommercialWalk-BehindMower
FixedDeck,PistolGrip,Gear-Drive,with
32inor36inCuttingUnit
ModelNo.30682—SerialNo.290000001andUp
ModelNo.30684—SerialNo.290000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)
Warning
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadian
ICES-002.
Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.
Theenclosed
Engine Owner’ s Man ual
issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
SafeOperatingPractices.......................................3
ToroMowerSafety...............................................4
SlopeChart..........................................................6
SafetyandInstructionalDecals.............................7
ProductOverview........................................................9
Controls...............................................................9
Specications.....................................................10
Attachments/Accessories...................................10
Operation...................................................................11
AddingFuel.......................................................11
ThinkSafetyFirst...............................................12
OperatingtheParkingBrakeandNeutral
Locks.............................................................12
StartingandStoppingtheEngine........................13
©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
OperatingtheBladeControl(PTO)
Lever..............................................................13
TheSafetyInterlockSystem................................14
DrivingForwardorBackward.............................14
StoppingtheMower...........................................15
TransportingMachines.......................................15
SideDischargingorMulchingtheGrass..............15
AdjustingtheWheelDriveTension.....................15
AdjustingtheHeight-of-Cut...............................16
AdjustingtheHandleHeight..............................17
HeightofCutChart............................................19
Maintenance...............................................................20
RecommendedMaintenanceSchedule(s)................20
Lubrication.............................................................20
HowtoGrease...................................................20
LubricatingtheCasterandWheel
Bearings.........................................................21
GreasingtheTransmissionCouplers...................21
GreasingtheMowerBeltIdler............................21
EngineMaintenance...............................................22
ServicingtheAirCleaner....................................22
ServicingtheEngineOil.....................................23
ServicingtheSparkPlugs....................................24
FuelSystemMaintenance.......................................25
DrainingtheFuelTank.......................................25
ReplacingtheFuelFilter.....................................26
DriveSystemMaintenance.....................................27
CheckingtheTirePressure.................................27
CoolingSystemMaintenance..................................27
CleaningtheAirIntakeScreen............................27
CleaningtheCoolingSystem...............................27
BrakeMaintenance.................................................28
ServicingtheBrakes...........................................28
BeltMaintenance....................................................29
CheckingtheBelts..............................................29
ReplacingtheTractionDriveBelt........................29
ReplacingtheDriveBelt.....................................29
ReplacingtheMowerBelt...................................29
AdjustingtheMowerBeltTension......................30
ControlsSystemMaintenance.................................31
AdjustingtheControlRods................................31
MowerDeckMaintenance......................................32
ServicingtheCuttingBlades...............................32
AdjustingtheBladeBrake...................................34
ReplacingtheGrassDeector.............................35
Storage.......................................................................36
CleaningandStorage..........................................36
Troubleshooting.........................................................37
Schematics.................................................................39
Safety
Note:Theadditionofattachmentsmadeby
othermanufacturersthatdonotmeetAmerican
NationalStandardsInstitutecerticationwillcause
noncomplianceofthismachine.
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafetyalertsymbol,whichmeans
CAUTION,WARNING,orDANGER-“personalsafety
instruction."Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromANSIstandard
B71.4-2004.
Training
•ReadtheOperator’sManualandothertraining
material.Iftheoperator(s)ormechanic(s)cannot
readEnglishitistheowner’sresponsibilitytoexplain
thismaterialtothem.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateor
servicetheequipment.Localregulationsmayrestrict
theageoftheoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,
otherpeopleorproperty.
Preparation
•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
•Wearappropriateclothingincludinghardhat,safety
glassesandhearingprotection.Longhair,loose
clothingorjewelrymaygettangledinmovingparts.
•Inspecttheareawheretheequipmentistobeused
andremoveallobjectssuchasrocks,toysandwire
whichcanbethrownbythemachine.
•Useextracarewhenhandlinggasolineandother
fuels.Theyareammableandvaporsareexplosive.
–Useonlyanapprovedcontainer
3
–Neverremovegascaporaddfuelwithengine
running.Allowenginetocoolbeforerefueling.
Donotsmoke.
–Neverrefuelordrainthemachineindoors.
•Checkthatoperator’spresencecontrols,safety
switchesandshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
•Neverrunanengineinanenclosedarea.
•Onlyoperateingoodlight,keepingawayfromholes
andhiddenhazards.
•Besurealldrivesareinneutralandparkingbrakeis
engagedbeforestartingengine.Onlystartengine
fromtheoperator’sposition.
•Besureofyourfootingwhileusingthismachine,
especiallywhenbackingup.Walk,don’trun.Never
operateonwetgrass.Reducedfootingcouldcause
slipping.
•Slowdownanduseextracareonhillsides.Besure
totravelsidetosideonhillsides.Turfconditions
canaffectthemachine’sstability.Usecautionwhile
operatingneardrop-offs.
•Slowdownandusecautionwhenmakingturnsand
whenchangingdirectionsonslopes.
•Neverraisedeckwiththebladesrunning.
•NeveroperatewiththePTOshield,orotherguards
notsecurelyinplace.Besureallinterlocksare
attached,adjustedproperly,andfunctioningproperly.
•Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
•Donotchangetheenginegovernorsettingor
overspeedtheengine.
•Stoponlevelground,disengagedrives,engage
parkingbrake(ifprovided),shutoffenginebefore
leavingtheoperator’spositionforanyreason
includingemptyingthecatchersoruncloggingthe
chute.
•Stopequipmentandinspectbladesafterstriking
objectsorifanabnormalvibrationoccurs.Make
necessaryrepairsbeforeresumingoperations.
•Keephandsandfeetawayfromthecuttingunit.
•Lookbehindanddownbeforebackinguptobesure
ofaclearpath.
•Keeppetsandbystandersaway.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopbladesifnot
mowing.
•Beawareofthemowerdischargedirectionanddo
notpointitatanyone.
•Donotoperatethemowerundertheinuenceof
alcoholordrugs.
•Usecarewhenloadingorunloadingthemachine
intoorfromatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
Maintenanceandstorage
•Disengagedrives,setparkingbrake,stopengineand
removekeyordisconnectsparkplugwire.Waitfor
allmovementtostopbeforeadjusting,cleaningor
repairing.
•Cleangrassanddebrisfromcuttingunit,drives,
mufers,andenginetohelppreventres.Cleanup
oilorfuelspillage.
•Letenginecoolbeforestoringanddonotstorenear
ame.
•Shutofffuelwhilestoringortransporting.Donot
storefuelnearamesordrainindoors.
•Parkmachineonlevelground.Setparkingbrake.
Neverallowuntrainedpersonneltoservicemachine.
•Usejackstandstosupportcomponentswhen
required.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
•Disconnectthebatteryorremovesparkplugwire
beforemakinganyrepairs.Disconnectthenegative
terminalrstandthepositivelast.Reconnectthe
positiverstandnegativelast.
•Usecarewhencheckingblades.Wraptheblade(s)or
weargloves,andusecautionwhenservicingthem.
Onlyreplaceblades.Neverstraightenorweldthem.
•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.
•Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged
decals.
ToroMowerSafety
Thefollowinglistcontainssafetyinformationspecic
toToroproductsandothersafetyinformationyoumust
know .
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
4
Thisproductisdesignedforcuttingandrecyclinggrass
or,whenequippedwithagrassbagger,forcatching
cutgrass.Anyuseforpurposesotherthanthesecould
provedangeroustouserandbystanders.
GeneralOperation
•Besuretheareaisclearofotherpeoplebefore
mowing.Stopthemachineifanyoneentersthearea.
•Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowtocoolbefore
attemptingtomaintain,adjustorservice.
•UseonlyToro-approvedattachments.Warrantymay
bevoidedifusedwithunapprovedattachments.
•Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)before
operatingunderanyobjectsanddonotcontact
them.
SlopeOperation
Allslopesandrampsrequireextracaution.Ifyoufeel
uneasyonaslope,donotmowit.
•Removeobstaclessuchasrocks,treelimbs,etc.from
themowingarea.
•Watchforholes,rutsorbumps.Tallgrasscanhide
obstacles.
•Usecautionneardrop-offs,ditches,orembankments.
Themachinecouldsuddenlyturnoverifawheel
goesovertheedgeofaclifforditch,orifanedge
cavesin.
•Useextracarewithgrasscatchersorother
attachments.Thesecanchangethestabilityofthe
machine.
•Keepallmovementonslopesslowandgradual.Do
notmakesuddenchangesinspeedordirection.
•Mowslopessidetoside.
•Donotmowslopesgreaterthan20degrees.
Service
•Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
•Keepnutsandboltstight,especiallytheblade
attachmentboltsandnuts.Keepequipmentingood
condition.
•Nevertamperwithsafetydevices.Checksafety
systemsforproperoperationbeforeeachuse.
•Useonlygenuinereplacementpartstoensurethat
originalstandardsaremaintained.
•Checkbrakeoperationfrequently.Adjustandservice
asrequired.
5
SlopeChart
6
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
43-8480
66-1340
95-2814
95-5537
1.ReadtheOperator’s
Manualforinstructionson
operatingthecuttingblade
3.Pullbacktodisengage
2.Pushforwardtoengage
98-0776
98-3296
7
98-5130
1.Warning—readtheOperator’sManualforinstructionson
torquingthebladebolt/nutto75-80ft-lb(102-106N⋅m).
98-5954
104-8569
105-4104
1.Reverse3.Transmissionspeeds
2.Neutral
105-4111
106-0699
106-2733
1.Fast
3.Slow
2.Continuousvariable
setting
8
106-2737
1.Park3.Neutral5.Engine—run
2.Drive4.Engine—stop6.Warning—wearearprotection.
ProductOverview
Figure3
1.Sidedischarge5.Controls
2.Mowerdeck6.Handle
3.Recoilstarter
7.Casterwheel
4.Gastank
Controls
Becomefamiliarwithallthecontrols(Figure4)before
youstarttheengineandoperatethemachine.
Figure4
1.Throttlecontrol6.Drivelever
2.Ignitionswitch
7.Gearshiftlever
3.Neutral/parkingbrakelock8.Choke
4.OperatorPresence
Control(OPC)lever
9.Powertakeofflever(PTO)
5.Handle
ThrottleControl
Thethrottlecontrolhastwopositions:FastandSlow.
OperatorPresenceControl(OPC)
Levers
WhenyousqueezetheOPCleversagainstthehandles,
theOPCsystemsensesthattheoperatorisinthenormal
operatingposition.WhenyoureleasetheOPClevers,
theOPCsystemsensesthattheoperatorhasleftthe
normaloperatingposition,andthesystemwillstopthe
engineifeitherthegearshiftleverisnotintheneutral
positionorthebladecontrol(PTO)leverisengaged.
9
GearShiftLever
Thetransmissionhasveforwardspeeds,neutraland
reverse,andhasanin-lineshiftpattern.
Important:Donotshiftwhileunitismoving,as
transmissiondamagemayoccur.
DriveLevers
Releasedriveleverstoengageforwardtraction
operation.Squeezerightsideofdrivelevertoturnright
andleftsidetoturnleft.
Neutral/ParkingBrakeLock
Squeezedriveleversandmovethelocksrearwardfor
neutrallock.Squeezedriveleversandmovethelocks
forwardtosettheparkingbrake.
BladeControlLever(PTO)
ThisleverisusedinconjunctionwiththeOPClevers
toengageordisengagethemowerdeckbeltanddrive
themowerblades.
RecoilStarter
Pulltherecoilstarterhandletostartengine(notshown
in).
FuelShut-offValve
Closethefuelshut-offvalvewhentransportingor
storingmower.
IgnitionSwitch
Thisswitchisusedinconjunctionwithrecoilstarterand
hastwopositions:RunandOff.
Choke
Usethechoketostartacoldengine.
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
32inchmowers:
Widthwithdeectordown45.8inches(116.3cm)
Length
78inches(198.1cm)
Height
41inches(104.1cm)
Weight
402lb(182kg)
36inchmowers:
Widthwithdeectordown46.6inches(118.4cm)
Length
80inches(203.2cm)
Height
41inches(104.1cm)
Weight
462lb(210kg)
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesareavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.Toro.comforalistofallapprovedattachments
andaccessories.
10
Operation
AddingFuel
UseUnleadedRegularGasolinesuitablefor
automotiveuse(85pumpoctaneminimum).Leaded
regulargasolinemaybeusedifunleadedregularisnot
available.
Important:Neverusemethanol,gasoline
containingmethanol,orgasoholcontainingmore
than10%ethanolbecausethefuelsystemcouldbe
damaged.Donotmixoilwithgasoline.
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areor
explosionfromgasolinecanburnyouand
othersandcandamageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupany
gasolinethatspills.
•Neverllthefueltankinsideanenclosed
trailer.
•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis1/4
to1/2inch(6to13mm)belowthebottomof
thellerneck.Thisemptyspaceinthetank
allowsgasolinetoexpand.
•Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Never
buymorethana30-daysupplyofgasoline.
•Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitethegasolinevapors.Are
orexplosionfromgasolinecanburnyouand
othersandcandamageproperty.
•Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowtheloss
ofanystaticcharge.
•Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
ground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimof
thefueltankorcontaineropeningatall
timesuntilfuelingiscomplete.
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporscancauseserious
injuryandillness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastankor
conditionerbottleopening.
•Keepgasawayfromeyesandskin.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
•Keepsgasolinefreshduringstorageof90daysor
less.Forlongerstorageitisrecommendedthatthe
fueltankbedrained.
•Cleanstheenginewhileitruns
•Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
11
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountofgas
stabilizer/conditionertothegas.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshgasoline.To
minimizethechanceofvarnishdepositsinthefuel
system,usefuelstabilizeratalltimes.
FillingtheFuelTank
1.Shuttheengineoffandsettheparkingbrake.
2.Cleanaroundfueltankcapandremovethecap.
Addunleadedregulargasolinetofueltank,untilthe
levelis1/4to1/2inch(6to13mm)belowthe
bottomofthellerneck.Thisspaceinthetank
allowsgasolinetoexpand.Donotllthefueltank
completelyfull.
3.Installfueltankcapsecurely.Wipeupanygasoline
thatmayhavespilled.
ThinkSafetyFirst
Carefullyreadallthesafetyinstructionsanddecalsin
thesafetysection.Knowingthisinformationcould
helpyouoranybystandersavoidinjury.
Theuseofprotectiveequipmentforeyes,hearing,feet
andheadisrecommended.
Thismachineproducessoundlevelsinexcess
of85dBAattheoperator’searandcancause
hearinglossthroughextendedperiodsof
exposure.
Wearhearingprotectionwhenoperatingthis
machine.
Figure5
1.Warning—wearhearingprotection.
OperatingtheParkingBrake
andNeutralLocks
Alwayssettheparkingbrakeswhenyoustopthe
machineorleaveitunattended.
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhile
itisunattended.
Alwayssettheparkingbrakewhenleaving
themachineunattended,evenifjustforafew
minutes.
SettingtheParkingBrakes
1.Squeezethedrivelevers(Figure6).
Figure6
1.Handle4.Neutralposition
2.Neutral/parkingbrakelock
5.Drivelever
3.Parkposition
6.Fullspeedforward
2.Placeyourthumbsontheupperpartofthelocks
andmovethemforwardinintotheparkposition
(Figure6).
3.Releasethedrivelevers.
ReleasingtheParkingBrakes
1.Squeezethedriveleversback(Figure6).
2.Placeyourthumbsontheupperpartofthelocks
andmovethemrearwarduntiltheyareinthedrive
position(Figure6).
SettingtheNeutralLocks
1.Squeezethedriveleversback(Figure6).
2.Placeyourthumbsontheupperpartofthelocks
andmovethemrearwardintotheneutrallock
position(Figure6).
12
ReleasingtheNeutralLocks
1.Squeezethedriveleversback.
2.Placeyourthumbsontheupperpartofthelocks
andmovethemforwarduntiltheyareinthedrive
position(Figure6).
StartingandStoppingthe
Engine
StartingtheEngine
1.Connectthewirestothesparkplugs.
2.Openthefuelvalve.
3.Disengagethebladecontrol(PTO)leverandmove
theshiftlevertotheneutralposition.
4.Settheparkingbrakes.
5.Turntheignitionkeytotherunposition(Figure7).
6.Tostartacoldengine,movethethrottlecontrol
midwaybetweenthefastandslowpositions.
7.Tostartawarmengine,movethethrottlecontrol
tothefastposition.
8.Pullthechokeknobiftheengineiscold(Figure7).
Note:Awarmorhotengineusuallydoesnot
requireanychoking.
9.Grasptherecoilstarterhandlermlyandpullit
outuntilpositiveengagementresults;thenpullthe
handlevigorouslytostarttheengine.Allowthe
ropetorecoilslowly.
Important:Donotpulltherecoilropetoits
limitorreleasethestarterhandlewhenyoupull
outtheropebecausetheropemaybreakorthe
recoilassemblymaybedamaged.
10.Pushthechoketooffastheenginewarmsup.
11.Iftheengineiscold,allowittowarmupandthen
movethethrottlecontroltothefastposition.
StoppingtheEngine
Important:Inanemergency,youcanstopthe
engineimmediatelybyturningtheignitionkeyto
the
of f
position.
1.Movethethrottlelevertotheslowposition
(Figure7).
Note:Iftheenginehasbeenworkinghardoris
hot,letitidleforaminutebeforestoppingitto
helpcoolit.
2.Turntheignitionkeytotheoffposition.
3.Settheparkingbrakesandremovethekey.
4.Disconnectthewirefromthesparkplugtoprevent
someonefromaccidentallystartingthemachine
whiletransportingorstoringit.
5.Closethefuelshut-offvalvebeforetransporting
orstoringthemachine.
Important:Closethefuelshut-offvalvebefore
transportingorthestoringthemachineto
preventfuelleakage.
Figure7
1.Throttlecontrol
3.Choke
2.Ignitionswitch
OperatingtheBladeControl
(PTO)Lever
Thebladecontrol(PTO)leverengagesanddisengages
thepowertothemowerblades.
EngagingtheMowerBlades(PTO)
1.Squeezetheoperatorpresencecontrol(OPC)levers
againstthehandles(Figure8).
2.Pushthebladecontrol(PTO)leverrmlyforward
untilitlatchesoverthecenter(Figure8).
3.Restarttheengineandrepeattheprocedureto
engagethemowerbladesiftheoperatorpresence
control(OPC)leversarereleased.
DisengagingtheMowerBlades(PTO)
Todisengagetheblades,pullthebladecontrollever
rearwardalltheway(Figure8).Theenginewillkill
whentheOPCleversarereleasedwiththebladecontrol
leverengaged.
13
Figure8
1.OperatorPresence
Control(OPC)lever
2.Powertakeofflever(PTO)
TheSafetyInterlockSystem
Ifsafetyinterlockswitchesaredisconnected
ordamagedthemachinecouldoperate
unexpectedlycausingpersonalinjury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
UnderstandingtheSafetyInterlock
System
Thesafetyinterlocksystemisdesignedtopreventthe
enginefromstartingunless:
•Thebladecontrol(PTO)leverisdisengaged.
•ThemachineisshiftedintotheNeutralposition.
•TheignitionkeyisintheRunposition.
Thesafetyinterlocksystemisdesignedtostopthe
enginewhen:
•TheOperatorPresenceControl(OPC)leversare
releasedwhenthetransmissionorthebladesare
engaged;
•TheignitionkeyisturnedtotheOffposition.
•Themachineisshiftedintogearwithoutholding
theOPClevers.
•Thebladecontrol(PTO)leverisengagedwithout
holdingtheOPClevers.
TestingtheSafetyInterlockSystem
Testthesafetyinterlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribed,haveanAuthorizedService
Dealerrepairthesafetysystemimmediately.
1.Settheparkingbrakes,movetheshiftleverintothe
Neutralposition,disengagethebladecontrol(PTO)
leverandplacethethrottleforward.
2.Starttheengine;refertoStartingtheEngine.
3.WithoutholdingtheOperatorPresenceControl
(OPC)levers,engagethebladecontrol(PTO)lever.
Theengineshouldstop.
4.Disengagethebladecontrol(PTO)lever.
5.Withtheenginerunning,holddowntheOPClevers
andengagethebladecontrol(PTO)lever.The
mowerbeltshouldengageandthemowerblades
beginrotating.
6.ReleasetheOPClevers.Theengineshouldstop.
7.Withtheenginerunning,movetheshiftleverinto
gearandreleasetheOPClevers.Theengineshould
stop.
8.Withtheenginerunning,turntheignitionkeyto
theoffposition.Theengineshouldstop.
9.Ifalltheaboveconditionsarenotmet,havean
AuthorizedServiceDealerrepairthesafetysystem
immediately.
DrivingForwardorBackward
Thethrottlecontrolregulatestheenginespeedas
measuredinRPM(revolutionsperminute).Move
thethrottlecontrolintotheFastpositionforthebest
mowingperformance.
DrivingForward
1.Ensurethattheparkingbrakesareengaged.
2.SqueezetheOPCleversagainstthehandles.
3.Movetheshiftleverintoaforwardgear.
4.Releasetheparkingbrakes;refertoReleasingthe
ParkingBrakesandNeutralLocks.
5.Slowlyreleasethedrivelevers.
Note:Togostraight,releasethedrivelevers
equally.Toturn,squeezethedriveleveronthesame
sideasthedirectionyouwanttoturn.
14
DrivingBackward
1.Ensurethattheparkingbrakesareengaged.
2.SqueezetheOPCleversagainstthehandles.
3.Movetheshiftleverintothereversegear.
4.Releasetheparkingbrakes;refertoReleasingthe
ParkingBrakesandNeutralLocks.
5.Slowlyreleasethedrivelevers.
Note:Youmustpullthemowerbackwardtoassist
itsrearwardmovement.
StoppingtheMower
1.Squeezethedriveleversallthewaybacktoengage
thebrakes.
2.Settheparkingbrakes.RefertoSettingtheParking
Brakes.
3.ShifttransmissionintotheNeutralposition.
4.MovethethrottletotheStopposition,andwaitfor
allmovingpartstostopbeforeleavingtheoperating
position.
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhile
itisunattended.
Alwaysremovetheignitionkeyandsetthe
parkingbrakewhenleavingthemachine
unattended,evenifjustforafewminutes.
TransportingMachines
Useaheavy-dutytrailerortrucktotransportthe
machine.Ensurethatthetrailerortruckhasall
necessarylightingandmarkingasrequiredbylaw.
Pleasecarefullyreadallthesafetyinstructions.
Knowingthisinformationcouldhelpyou,yourfamily,
petsorbystandersavoidinjury.
Totransportthemachine:
1.Stoptheengine,removethekey,setthebrake,and
closethefuelvalve.
2.Securelyfastenthemachinetothetrailerortruck
withstraps,chains,cable,orropes.
3.Secureatrailertotowingvehiclewithsafetychains.
4.Ifapplicable,connectthetrailerbrakes.
SideDischargingorMulching
theGrass
Thismowerhasahingedgrassdeectorthatdisperses
clippingstothesideanddowntowardtheturf.
Withoutthegrassdeector,dischargecover,
orcompletegrasscatcherassemblymounted
inplace,youandothersareexposedtoblade
contactandthrowndebris.Contactwith
rotatingmowerblade(s)andthrowndebriswill
causeinjuryordeath.
•Neverremovethegrassdeectorfrom
themowerbecausethegrassdeector
routesmaterialdowntowardtheturf.Ifthe
grassdeectoriseverdamaged,replaceit
immediately.
•Neverputyourhandsorfeetunderthe
mower.
•Nevertrytocleardischargeareaormower
bladesunlessyoureleasethebailandthe
powertakeoff(PTO)isoff.Rotatethe
ignitionkeytoOff.Alsoremovethekeyand
pullthewireoffthesparkplug(s).
AdjustingtheWheelDrive
Tension
Youmayneedtoincreasethewheeldrivebelttension
undercertainoperatingconditions,suchasmowerover
hillyterrainorwhilepullingasulky.
1.Stoptheengine,removethekey,andwaitforall
movingpartstostop.
2.Disconnectthewiresfromthesparkplugs.
3.Disengagetheneutral/parkingbrakelocks,and
releasethedriveleverstoreducethespringforce.
4.Removethedrivespringfromtheadjustmentbolt
(Figure9).
15
Figure9
1.PositionA4.Drivespring
2.PositionB
5.Adjustmentbolt(In
positionA)
3.PositionC
6.Drivepulleyshield
5.Removethelocknutthatsecurestheadjustment
bolttothedrivepulleyshield(Figure9).
6.Locateboltassemblyinthedesiredtensionposition
asfollows:
•PositionAfornormalconditions
•PositionBformoresevereconditions
•PositionCforthemostsevereconditions
Note:Thewheeldrivetensionislowestwhen
theboltassemblyisinPositionA.Thetension
increasesinPositionsBandC(Figure9).
7.Installtheadjustmentboltandthedrivespring.
8.Repeatstepsthroughfortheoppositeside.
AdjustingtheHeight-of-Cut
Thismachinehasa1to4-1/4inch(26to108mm)
rangefortheheight-of-cut.Thiscanbeachievedby
adjustingbladespacers,rearaxleheight,andfront
casterspacers.UsetheHeight-of-CutCharttoselect
thecombinationofadjustmentsrequired.
AdjustingtheBladeHeight
Adjustthebladesbyusingthe4spacers(1/4inch)
(6mm)onthebladespindlebolts.Thisallowsfora
1-inch(25mm)adjustmentrange,in1/4inch(6mm)
increments,ofcuttingheightinanyaxleposition.Use
thesamenumberofbladespacersonallbladesto
achievealevelcut(2aboveand2below,1aboveand3
below,etc.).
1.Disengagethebladecontrol(PTO)leverandset
theparkingbrakes.
2.Stoptheengineandwaitforallmovingpartsto
stopbeforeleavingtheoperatingposition.
3.Holdthebladeboltandremovethenut(Figure10).
Figure10
1.Blade
4.Spacer
2.Bladebolt5.Thinwasher
3.Curvedwasher
6.Nut
4.Slidetheboltdownthroughthespindle,andchange
thespacersasneeded(Figure10).
5.Installtheboltandcurvedwasher,addextra
spacer(s),andsecurethemwithathinwasheranda
nut(Figure10).
6.Torquethebladeboltto75-80ft-lb(101-108N⋅m).
AdjustingtheAxleHeight
Adjusttheaxlepositiontotheselectedheight-of-cut
setting.RefertotheHeight-of-CutChart.
1.Disengagethebladecontrol(PTO)leverandset
theparkingbrakes.
2.Stoptheengineandwaitforallmovingpartsto
stopbeforeleavingtheoperatingposition.
3.Loosen,butdonotremove,the2axlepivotbolts
andthe2axleadjustmentbolts(Figure11).
16
Figure11
1.Axlepivotbolt2.Axleadjustmentbolt
4.Placeajackundertherearcenteroftheengine
frame.Raisethebackendoftheengineframeup
enoughtoremovethefront2axleadjustmentbolts
(Figure11).
Note:Usejackstandstosupportthemachine.
5.Raiseorlowertheengineframewiththejackso
thatyoucaninstallthefront2axleadjustmentbolts
inthedesiredholelocation(Figure11).
Note:Useataperedpunchtohelpaligntheholes.
6.Tightenall4boltsandlowerthemower.
7.Adjustthecontrolrodsandthebrakelinkages
asrequired.RefertoServicingtheBrakesand
AdjustingtheControlRods.
Important:Youmustadjustthecontrolrods
andthebrakelinkagewhenyouchangethe
axlepositionsforpropertractionandbrake
function.
AdjustingtheCasterPosition
1.UsingtheHeight-of-CutChart,adjustthecaster
spacerstomatchwiththeaxleholeselected
(Figure12).
Figure12
1.Latchpin
3.Spacer,1/2inch(13mm)
2.Spacer,3/16inch(5mm)
2.Removethelatchpin,slidethecasterfromthe
support,andchangethespacers(Figure12).
3.Installthecasterinthesupportandinsertthelatch
pin(Figure12).
AdjustingtheHandleHeight
Thehandlepositioncanbeadjustedtomatchthe
operator’sheightpreference.
1.Removethehairpincotterpinsandclevispinsfrom
thedriveleversandneutrallocks(Figure13).
Figure13
1.Controlrod
5.Neutrallock
2.Clevispin
6.Hairpincotterpin
3.OperatorPresence
Controllever(OPC)
7.Lefthandleshown
4.Handle8.Drivelever
2.Loosentheupperbolts(3/8x1-1/4inches)and
angenutsecuringhandletorearframe(Figure14).
17
3.Removethelowerbolts(3/8x1inch)andange
nutssecuringhandletorearframe(Figure14).
4.Pivotthehandletothedesiredoperatingposition
andinstallthelowerangebolts(3/8x1inch)and
angenutsintothemountingholes.Tightenall
angebolts.
Figure14
1.Upperhandle6.Lowermountingholes
2.Rearframe
7.Lowposition
3.Flangebolt(3/8x1inch)
8.Middleposition
4.Locknut(3/8inch)
9.Highposition
5.Uppermountinghole
5.Adjustthecontrolrodlengthbyrotatingthecontrol
rodintherodtting(Figure13).
6.Installahairpincotterbetweenthedriveleversand
neutrallocksandintotheclevispins(Figure13).
Note:Makesuretheclevispinsareinsertedinto
theneutrallocks.
7.Checktheparkingbrakeadjustment.Referto
CheckingtheBrakesin,page.
18
HeightofCutChart
Numberofspacers
belowcaster
Numberof1/4inchbladespacersbelowspindle
AxlePosition
1/2inch
(13mm)
3/16inch(5
mm)
43210
A00
1inch(26
mm)
1–1/4inch
(32mm)
1–1/2inch
(38mm)
1–3/4inch
(45mm)
2inch(51
mm)
A01
1–1/8inch
(29mm)
1–3/8inch
(35mm)
1–5/8inch
(41mm)
1–7/8inch
(48mm)
2–1/8inch
(54mm)
A10
1–3/8inch
(35mm)
1–5/8inch
(41mm)
1–7/8inch
(48mm)
2–1/8inch
(54mm)
2–3/8inch
(60mm)
B01
1–3/8inch
(35mm)
1–5/8inch
(41mm)
1–7/8inch
(48mm)
2–1/8inch
(54mm)
2–3/8inch
(60mm)
B10
1–5/8inch
(41mm)
1–7/8inch
(48mm)
2–1/8inch
(54mm)
2–3/8inch
(60mm)
2–5/8inch
(67mm)
B11
1–3/4inch
(45mm)
2inch(51
mm)
2–1/4inch
(57mm)
2–1/2inch
(64mm)
2–3/4inch
(70mm)
B20
2inch(51
mm)
2–1/4inch
(57mm)
2–1/2inch
(64mm)
2–3/4inch
(70mm)
3inch(76
mm)
C
11
1–7/8inch
(48mm)
2–1/8inch
(54mm)
2–3/8inch
(60mm)
2–5/8inch
(67mm)
2–7/8inch
(73mm)
C
20
2–1/8inch
(55mm)
2–3/8inch
(60mm)
2–5/8inch
(67mm)
2–7/8inch
(73mm)
3–1/8inch
(79mm)
C
21
2–1/4inch
(57mm)
2–1/2inch
(64mm)
2–3/4inch
(70mm)
3inch(76
mm)
3–1/4inch
(83mm)
C
30
2–1/2inch
(64mm)
2–3/4inch
(70mm)
3inch(76
mm)
3–1/4inch
(83mm)
3–1/2inch
(89mm)
D21
2–3/8inch
(61mm)
2–5/8inch
(67mm)
2–7/8inch
(73mm)
3–1/8inch
(79mm)
3–3/8inch
(86mm)
D30
2–1/2inch
(64mm)
2–3/4inch
(70mm)
3inch(76
mm)
3–1/4inch
(82mm)
3–1/2inch
(89mm)
D31
2–3/4inch
(70mm)
3inch(76
mm)
3–1/4inch
(82mm)
3–1/2inch
(89mm)
3–3/4inch
(95mm)
D40
3inch(76
mm)
3–1/4inch
(82mm)
3–1/2inch
(89mm)
3–3/4inch
(95mm)
4inch(102
mm)
E31
2–7/8inch
(73mm)
3–1/8inch
(79mm)
3–3/8inch
(86mm)
3–5/8inch
(92mm)
3–7/8inch
(98mm)
E40
3–1/8inch
(79mm)
3–3/8inch
(86mm)
3–5/8inch
(92mm)
3–7/8inch
(98mm)
4–1/8inch
(105mm)
E41
3–1/4inch
(82mm)
3–1/2inch
(89mm)
3–3/4inch
(95mm)
4inch(102
mm)
4–1/4inch
(108mm)
19
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst8hours
•Changetheengineoil.
•Checkthemowerbelttension.
Aftertherst25hours
•Checkthemowerbelttension.
Beforeeachuseordaily
•Checkthesafetysystem.
•Greasethecasterwheelsandcasterpivot.
•Checktheengineoillevel.
•Cleantheairintakescreen.
•Checkthebrakes.
•Inspecttheblades.
•Cleanthemowerdeck.
Every25hours
•Cleanfoamaircleanerelement.
Every50hours
•Greasethemowerbeltidler.
•Checkthepaperaircleanerelement.
•Checkthetirepressure.
•Checkthebelts.
•Checkthemowerbelttension.
Every100hours
•Changetheengineoil.
•Checkthesparkplugs.
•Checkandcleanenginecoolingnsandshrouds.
Every200hours
•Replacethepaperaircleanerelement.
•Replacetheoillter.
•Replacethefuellter.
Every250hours
•Greasethetransmissioncouplers(moreoftenindirtyordustyconditions).
Every400hours
•Greasethewheelbearings(moreoftenindirtyordustyconditions).
Beforestorage
•Paintchippedsurfaces.
•Performallmaintenanceprocedureslistedabovebeforestorage.
Important:Refertoyourengineoperator’smanualforadditionalmaintenanceprocedures.
Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriously
injureyouorotherbystanders.
Removethekeyfromtheignitionanddisconnectthesparkplugwirefromthesparkplug(s)beforeyou
doanymaintenance.Setthewireasidesothatitdoesnotaccidentallycontactthesparkplug.
Lubrication
GreasewithNo.2generalpurposelithiumbaseor
molybdenumbasegrease.
HowtoGrease
1.DisengagethePTOandsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
20
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Toro Commercial Walk-Behind Mower, Fixed Deck, Pistol Grip, Gear Drive User manual

Toro
Brand
Toro
Model
Commercial Walk-Behind Mower, Fixed Deck, Pistol Grip, Gear Drive
Category
Lawnmowers
Type
User manual
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