Vertiv IM60017372 User manual

Brand: Vertiv

Model: IM60017372

Type: User manual

eSure™ Power Extend Converter

Mounting Bracket and Door Kit

Installation Manual

Kit Specification Number: 60017372

Vertiv™ eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual

The information contained in this document is subject to change without

notice and may not be suitable for all applications. While every precaution has

been taken to ensure the accuracy and completeness of this document, Vertiv

assumes no responsibility and disclaims all liability for damages resulting from

use of this information or for any errors or omissions. Refer to other local

practices or building codes as applicable for the correct methods, tools, and

materials to be used in performing procedures not specifically described in

this document.

The products covered by this instruction manual are manufactured and/or

sold by Vertiv. This document is the property of Vertiv and contains

confidential and proprietary information owned by Vertiv. Any copying, use or

disclosure of it without the written permission of Vertiv is strictly prohibited.

Names of companies and products are trademarks or registered trademarks of

the respective companies. Any questions regarding usage of trademark

names should be directed to the original manufacturer.

Technical Support Site

If you encounter any installation or operational issues with your product, check the pertinent section of this

manual to see if the issue can be resolved by following outlined procedures.

Visit https://www.vertiv.com/en-us/support/ for additional assistance.

Vertiv™ eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual

iii

TABLE OF CONTENTS

Admonishments Used in this Document ............................................................................................................................. iv

Important Safety Instructions .................................................................................................................................................. v

Safety Admonishments Definitions .......................................................................................................................................................................................................................... v

Safety and Regulatory Statements ........................................................................................................................................................................................................................... v

Déclarations de Sécurité et de Réglementation ........................................................................................................................................................................................... v

1 Vertiv™ eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation

Instructions ...............................................................................................................................................................................1

1.1 Kit Description .................................................................................................................................................................................................................................................................. 1

1.2 Tools and Material Required ............................................................................................................................................................................................................................... 1

1.3 Mounting Bracket and Door Kit Contents ............................................................................................................................................................................................. 2

1.4 Mounting Bracket and Door Kit Installation Procedure ............................................................................................................................................................ 3

1.4.1 Important Safety Instructions ..................................................................................................................................................................................................... 3

1.4.2 Installing Mounting Bracket and Door Kit P/N 60017372 ................................................................................................................................. 3

2 Installing the Power Extend Converter into a Distribution Position ................................................................. 10

2.1 Important Safety Instructions ......................................................................................................................................................................................................................... 10

2.2 Restrictions ...................................................................................................................................................................................................................................................................... 10

2.3 Preparing the Distribution Cabinet ............................................................................................................................................................................................................ 11

2.4 Installing the Power Extend Converter(s)............................................................................................................................................................................................ 13

Vertiv™ eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual

Admonishments Used in this Document

DANGER

! Warns of a hazard the reader will be exposed to that will likely result

in death or serious injury if not avoided. (ANSI, OSHA)

WARNING

! Warns of a potential hazard the reader may be exposed to that could

result in

death or serious injury if not avoided. This admonition is not used for situations that pose a

risk only to equipment, software, data, or service. (ANSI)

CAUTION

! Warns of a potential hazard the reader may be exposed to that could

result in minor or moderate injury if not avoided. (ANSI, OSHA) This admonition is not

used for situations that pose

a risk only to equipment, data, or service, even if such use

appears to be permitted in some of the applicable standards. (OSHA)

ALERT

! Alerts the reader to an action that must be avoided in order to protect

equipment, software, data, or service. (ISO)

ALERT

! Alerts the reader to an action that must be performed in order to prevent

equipment damage, software corruption, data loss, or service interruption. (ISO)

FIRE SAFETY

! Informs the reader of fire safety information, reminders, precautions,

or policies, or of the locations of fire

-fighting and fire-safety equipment. (ISO)

SAFETY

! Informs the reader of general safety information, reminders, precautions, or

policies not

related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA)

Vertiv™ eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual

Important Safety Instructions

Safety Admonishments Definitions

Definitions of the safety admonishments used in this document are listed under “Admonishments Used in this Document” on page iv.

Safety and Regulatory Statements

Refer to Section 4154 (provided with your customer documentation) for Safety and Regulatory Statements.

Déclarations de Sécurité et de Réglementation

Reportez-vous à la Section 4154 (fourni avec les documents de votre client) pour les déclarations de sécurité et de réglementation.

Vertiv™ eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual

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Vertiv™ eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual

1 Vertiv™ eSure™ Power Extend Converter Mounting Bracket

and Door Kit Installation Instructions

1.1 Kit Description

Mounting bracket kits have been designed to easily install a Vertiv™ eSure™ Power Extend Converter (Model C48/58-1000B, Spec.

No. 1C48581000B) into a distribution position of a Vertiv™ NetSure™ Power System (see UM565050 for kit part numbers and

descriptions). A mounting bracket kit must be used for grounding and mechanical support. See Table 1 for the kits covered by these

instructions.

These instructions provide a step-by-step procedure to field install a Vertiv™ eSure™ Power Extend Converter using one of the kits

listed in Table 1. Installation of this kit in other systems not listed in Table 1 should not be attempted.

Table 1: Power System Mounting Bracket and Door Kit Covered by these Instructions

Mounting Bracket Kit P/N Description

60017372 For use with a P/N 545277 and P/N 520276 stand-alone distribution panel. Includes mounting brackets and door.

1.2 Tools and Material Required

Table 2 lists the items required to install this kit.

Table 2: Tools and Material Required

Description

#1 Flat Blade Screw Driver, insulated

#2 Phillips Blade Screw Driver, insulated

Torque Wrench, insulated

(capable of being set from 9.6 in-lbs to 72 in-lbs)

3/8” Drive Ratchet and Socket Set, insulated

Power Extend Converter Kit (P/N 565050)

(Model C48/58-1000B, Spec. No. 1C48581000B), quantity as needed

Vertiv™ eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual

1.3 Mounting Bracket and Door Kit Contents

Table 3 list the items furnished as a part of the mounting bracket and door kit covered by these instructions. Before installing a

mounting bracket and door kit, check the items furnished against those listed to ensure that there are no shortages.

Table 3: Mounting Bracket and Door Kit P/N 60017372 Contents

P/N Description Qty.

60016960

Left Side Mounting Bracket

60016961

Right Side Mounting Bracket

60008405 Captive Nut

(factory assembled to side brackets) 4

60019268 Washer

(factory assembled to side brackets)

233362700 6-32 x 3/8” Screw

(4 are factory assembled to side brackets)

60016951

Front Mounting Bracket

152175 Hot Surface Label

(factory assembled to front bracket)

60016962

Front Door

S-0650 Nut

(factory assembled to door) 2

560958P2 Product Label

(factory assembled to door) 1

514097 Caution Label

(factory assembled to door)

421121900

Ground Jumper, Door

233394000 6-32 x 1/4” Screw 1

223772500 6-32 Nut with Washer 2

214109100 #12 Flat Washer, 0.438” OD, 0.040” thick 1

214109200 #12 Flat Washer, 0.625” OD, 0.063” thick 1

60010906

Panel Position Label, 30-Pos

151950

Storage Pouch

552423 Hook-and-Loop Fastener

(factory attached to storage pouch) 1

566026

Toggle Breaker Guard Kit, includes…

(Qty. 27) L-Shaped Guard Brackets

(Qty. 27) #6-32 x 3/16” Screws

(Qty. 27) M3–0.5 x 5 mm Screws

Vertiv™ eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual

1.4 Mounting Bracket and Door Kit Installation Procedure

THESE INSTRUCTIONS SHOULD BE READ THROUGH COMPLETELY BEFORE INSTALLING THE KIT.

The following is a step-by-step procedure to install the kit. The procedure has been written for ease of use and to minimize the

possibility of contact with potentially hazardous energy. This procedure should be performed in the sequence given, and each step

should be completely read and fully understood before performing that step. Observe all “Important Safety Instructions” starting on

page v and also those presented in the following procedure. As each step of the procedure is completed, the box adjacent to the

respective step should be checked. This will minimize the possibility of inadvertently skipping any steps. If the step is not required to

be performed for your site, also check the box to indicate that it was read.

1.4.1 Important Safety Instructions

DANGER! Adhere to the “Important Safety Instructions” starting on page v and those listed in the power system manual.

CAUTION! When performing any step in procedures that requires removal or installation of hardware, use caution to ensure

no hardware is dropped and left inside the unit; otherwise service interruption or equipment damage may occur.

NOTE! When performing any step in this procedure which requires removal of existing hardware, retain all hardware for use

in subsequent steps, unless otherwise stated.

1.4.2 Installing Mounting Bracket and Door Kit P/N 60017372

Procedure

[ ] 1. Performing this procedure may activate external alarms. Do one of the following. If possible, disable these alarms. If

these alarms cannot be easily disabled, notify the appropriate personnel to disregard any future alarms associated with

this system while the procedure is being performed.

[ ] 2. Gain access to the distribution panel into which the power extend converter is to be installed.

[ ] 3. Remove the front cover from the P/N 545277 distribution panel. See Figure 1. The front cover and mounting hardware

will not be re-used.

Vertiv™ eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual

Figure 1: Removing P/N 545277 Distribution Panel Front Cover

[ ] 4. Orient the kit supplied left side mounting bracket as shown in Figure 2. Secure to distribution panel with kit supplied

hardware as shown in Figure 2. Torque hardware as indicated in Figure 2.

Figure 2: Install Kit Left Side Mounting Bracket

Remove Cover and Hardware

Install Left Bracket

Left Bracket

6-32 x 3/8” Screw

Torque to 9.6 in-lbs.

6-32 x 3/8” Screw

Torque to 9.6 in-lbs.

Vertiv™ eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual

[ ] 5. Orient the kit supplied front mounting bracket as shown in Figure 3. Secure the front mounting bracket to the left side

mounting bracket as shown in Figure 3. DO NOT TIGHTEN HARDWARE (hardware will be tightened during power

extend converter installation).

Figure 3: Install Kit Front Mounting Bracket

Install Front Bracket

Front Bracket

6-32 x 3/8” Screw

(DO NOT TIGHTEN)

Vertiv™ eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual

[ ] 6. Orient the kit supplied right side mounting bracket as shown in Figure 4. Secure the right side mounting bracket to the

distribution panel with kit supplied hardware as shown in Figure 4. Torque hardware as indicated in Figure 4. Secure

the front mounting bracket to the right side mounting bracket as shown in Figure 4. DO NOT TIGHTEN HARDWARE

(hardware will be tightened during power extend converter installation).

Figure 4: Install Kit Right Side Bracket

Install Right Bracket

Right Bracket

6-32 x 3/8” Screw

Torque to 9.6 in-lbs.

6-32 x 3/8” Screw

(DO NOT TIGHTEN)

Vertiv™ eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual

[ ] 7. Orient the kit supplied front door as shown in Figure 5. Place upper front door mounting post into corresponding hole in

left side bracket. Place larger washer on lower post of left side bracket. Place hole in lower front door into

corresponding mounting post in left side bracket (over washer just installed). Install hardware to secure lower front door

to left side bracket as shown in Figure 5. Torque hardware as indicated in Figure 5.

NOTE! When installing a power extend converter mounting bracket kit covered by these instructions onto a stand-alone

distribution cabinet installed in an outside plant enclosure, leave the front door off the stand-alone distribution cabinet when

complete with the installation.

Figure 5: Install Kit Front Door

Door Lower

Mounting Location

Third place hole in lower front door into

corresponding mounting post in left side

bracket. Install hardware to secure lower

front door to left side bracket.

Second place larger

washer onto lower

mounting post in left

side bracket.

6-32 x 1/4” Screw

Torque to 9.6 in-lbs.

Smaller Washer

Install Front Door

Door Upper Mounting Location

First place upper front door mounting post

into corresponding hole in left side bracket.

Vertiv™ eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual

[ ] 8. Install the door grounding strap as shown in Figure 6. Torque hardware as indicated in Figure 6.

Figure 6: Install Door Grounding Strap

[ ] 9. Remove the kit supplied distribution position label (see Figure 7) from the kit supplied storage pouch and (using the

label on the front cover removed from the distribution panel as a guide) record the distribution positions onto the kit

supplied label.

[ ] 10. Place the kit supplied distribution position label (see Figure 7) back into the kit supplied storage pouch or remove the

backing from the label and adhere it to a suitable surface near the power system. If the kit supplied distribution position

label is placed back into the storage pouch, remove the backing from the hook-and-loop fastener factory attached to the

storage pouch and adhere the storage pouch to a suitable surface near the power system.

Install Grounding Strap

6-32 Nut with Washer

Torque to 9.6 in-lbs.

Vertiv™ eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual

Figure 7: Distribution Position Label

[ ] 11. Install the toggle breaker guard kit (P/N 566026) as required per site requirements. See Figure 8.

Figure 8: Toggle Breaker Guard Kit (P/N 566026)

[ ] 12. Continue with the “Installing the Power Extend Converter into a Distribution Position” procedure starting on page 10.

Distribution Position Label

Toggle Breaker Guard

Kit P/N 566026

Existing Circuit Breakers

Note: The circuit breaker

mounting hole diameter

varies between circuit

breaker manufactures.

Select the appropriate kit

supplied screw to mount

the guard to the circuit

breaker. Carefully match

the screw diameter to the

hole diameter.

Installed View

Vertiv™ eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual

2 Installing the Power Extend Converter into a Distribution

Position

2.1 Important Safety Instructions

DANGER! Adhere to the “Important Safety Instructions” starting on page v and those listed in the power system manual.

ALERT! Only install the power extend converter into a -48 VDC distribution position. Non-repairable damage will occur if the

power extend converter is plugged into a +24 VDC distribution position.

NOTE! The power extend converter can be inserted or removed with power applied (hot swappable) as long as the power

extend converter is inserted/removed with the enable/disable switch in the disabled position (see Figure 12 on page 15).

WARNING! The power extend converter and front mounting bracket becomes very hot during power extend converter

operation at heavy load. Wear heat resistant gloves or allow the power extend converter to cool down before removing.

2.2 Restrictions

Refer to the power extend converter instruction manual (UM565050) for wire sizing restrictions.

Refer to Table 4 for spacing and power restrictions. This table shows how many converters can be placed side by side before

skipping a single space at certain average power levels. These power levels pertain to the average output power (busy hour average

power) drawn by the load including any power loss in the cable. The peak power available from each unit remains at 1000 watts

regardless of spacing or location. Use the calculator tool that can be obtained at https://www.vertiv.com/en-us/products-

catalog/critical-power/dc-power-systems/esure-power-extend-converter-c4858-1000/#/downloads to determine the necessity,

quantity and spacing requirement of the Power Extend Converter based on the RRU type (or peak load), use application (host power

system), trunk and jumper cable size and length, minimum source voltage and minimum RRU operating voltage.

NOTE! When installing a power extend converter mounting bracket kit covered by these instructions onto a stand-alone

distribution cabinet installed in an outside plant enclosure, leave the front door off the stand-alone distribution cabinet when

complete with the installation.

Table 4: Spacing and Power Restrictions: Spec. No. 545277 and 520276 Operating in a 40°C Ambient

Distribution Row

Watts Per Power Extend Converter

No Spaces 1 Pole / Space 2 Pole / Space 3 Pole / Space 4 Pole / Space

Row 1 Only 375 W 900 W 750 W 600 W 500 W

ALERT! When circuit breaker(s) and Power Extend Converter(s) (Model C48/58-1000B, Spec. No. 1C48581000B) are

deployed in the same enclosure, circuit breaker(s) can only be loaded to 70% of rated value.

Vertiv™ eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual

2.3 Preparing the Distribution Cabinet

Procedure

[ ] 1. If the power extend converter is to be installed for a newly connected load, connect the load and load return cables for

the distribution position to be occupied by the power extend converter. At the same time, connect the power extend

converter return wire faston tab (P/N 565990) provided with the power extend converter to the cabinet’s return busbar

(use the same location as the return lead to the load). At the same time (if required), connect the separately ordered

power extend converter paralleling busbar (P/N 60016097 for paralleling two converters, P/N 545346 for paralleling

three converters) to the distribution panel load busbars (use the same location as the load lead to the load). See Figure

9. Torque as indicated in Figure 9.

[ ] 2. If the power extend converter is to replace an existing circuit breaker, remove the circuit breaker and verify the load and

return cables for the position are wired and labeled correctly. At the same time, connect the power extend converter

return wire faston tab (P/N 565990) provided with the power extend converter to the cabinet’s return busbar (use the

same location as the return lead to the load). At the same time (if required), connect the separately ordered power

extend converter paralleling busbar (P/N 60016097 for paralleling two converters, P/N 545346 for paralleling three

converters) to the distribution panel load busbars (use the same location as the load lead to the load). See Figure 9.

Torque as shown Figure 9.

Figure 9: Connecting Power Extend Converter Load Return Cables to the Return Bar with the Power Extend Converter Return Wire

Faston Tab (P/N 565990) and Connecting Power Extend Converter Load Cables to the Distribution Panel with Power

Extend Converter Paralleling Busbar (P/N 60016097 or 545346) (if required) (cont’d on next page)

Distribution Panel

Return Bar

Distribution Panel

Load Busbars

Installed View Connect

Power Extend Converter

Load Return Lead Here

(Torque to 72 in-lbs)

Connect

Power Extend Converter

Load Lead Here

(Torque to 72 in-lbs)

Front View

Vertiv™ eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual

Figure 9: Connecting Power Extend Converter Load Return Cables to the Return Bar with the Power Extend Converter Return Wire

Faston Tab (P/N 565990) and Connecting Power Extend Converter Load Cables to the Distribution Panel with Power

Extend Converter Paralleling Busbar (P/N 60016097 or 545346) (if required) (cont’d from previous page)

Power Extend Converter

Parallelling Busbar

P/N 545346

Load Lead Lug

1/4” Flat Washer

1/4” Lock Washer

(Torque to 72 in-lbs)

1/4-20 x 5/8” Bolt

Power Extend Converter

Parallelling Busbar

P/N 60016097

Load Lead Lug

1/4” Flat Washer

1/4” Lock Washer

(Torque to 72 in-lbs)

1/4-20 x 5/8” Bolt

Load Lead Lug

1/4” Lock Washer

1/4-20 x 5/8” Bolt

(Torque to 72 in-lbs)

1/4” Flat Washer

Load Return

Lead Lug

1/4” Flat Washer

1/4” Lock Washer

Power Extend Converter

Return Wire Faston Tabs

(P/N 565990)

(Torque to 72 in-lbs)

1/4-20 x 5/8” Bolt

Load Return

Lead Lug

1/4” Flat Washer

1/4” Lock Washer

Power Extend Converter

Return Wire Faston Tabs

(P/N 565990)

(Torque to 72 in-lbs)

1/4-20 x 5/8” Bolt

Load Return

Lead Lug

1/4” Lock Washer

Power Extend Converter

Return Wire Faston Tabs

(P/N 565990)

(Torque to 72 in-lbs)

1/4” Flat Washer

1/4-20 x 5/8” Bolt

Exploded View

Return Busbar

Exploded View

Return Busbar

Exploded View

Load Busbar

Exploded View

Load Busbar

Assembled View

Distribution Panel

Return Bar

Distribution Panel

Load Busbars

Front View

Vertiv™ eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual

2.4 Installing the Power Extend Converter(s)

NOTE! See also “Restrictions” on page 10.

Procedure

[ ] 1. Move the grounding tab from the top of the power extend converter to the bottom per Figure 10. Repeat for each

power extend converter to be installed.

Figure 10: Moving Grounding Tab from Top of Unit to Bottom

[ ] 2. Connect the return wire (P/N 564330) provided with the power extend converter to a power extend converter return

wire faston tab (P/N 565990) installed on the cabinet’s return bar in a previous step. See Figure 11. Repeat for each

power extend converter to be installed.

NOTE! The furnished 4-inch long return wire jumper (P/N 565752) may be installed with the P/N 564330 return wire if

additional return wire length is preferred.

NOTE! The power extend converter is also furnished with an 8-inch long return wire jumper P/N 566207. The 8-inch long

return wire jumper is not used with this mounting bracket kit. It is used in other kits.

Move grounding tab from top of unit to bottom by removing the screw

securing it to the top. Set the grounding tab and screw aside. Remove

the bottom screw. Secure the screw removed from the bottom location

into the top location (note that it is a different length then the screw used

to secure the grounding tab). Orient the grounding tab in the bottom

location as shown in the illustration and secure with the screw removed

from the top location (longer screw). Torque both screws to 5.8 in-lbs.

M3 x 6 mm

Flat Head Screw

M3 x 4 mm

Flat Head Screw

M3 x 6 mm

Flat Head Screw

M3 x 4 mm

Flat Head Screw

Vertiv™ eSure™ Power Extend Converter Mounting Bracket and Door Kit Installation Manual

Figure 11: Connecting Power Extend Converter Return Wire(s) (P/N 564330) to a Power Extend Converter Return Wire Faston Tab

(P/N 565990) and to a Power Extend Converter

Power Extend Converter

Return Wire (P/N 564330)

Power Extend Converter

Return Wire Faston Tab

(P/N 565990)

Power

Extend

Converter

Power

Extend

Converter

Orient the white square on

the return wire faston

receptacle’s locking tab so

it is visible. This allows

easy access to remove the

return lead if required.

Installed View

Exploded View

Note: Power Extend Converter

Return Wire Jumper (P/N 565752)

may be used here if increased

return wire length is desired.

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Vertiv IM60017372 User manual

Vertiv IM60017372 User manual

Vertiv IM60017372 User manual

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