Advantech ECU-1152 User manual

User Manual

ECU-1152 Series

ECU-1152 User Manual ii

Copyright

The documentation and the software included with this product are copyrighted 2016

by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right

to make improvements in the products described in this manual at any time without

notice. No part of this manual may be reproduced, copied, translated or transmitted

in any form or by any means without the prior written permission of Advantech Co.,

Ltd. Information provided in this manual is intended to be accurate and reliable. How-

ever, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringe-

ments of the rights of third parties, which may result from its use.

Acknowledgements

Intel, Pentium, Celeron and Atom are trademarks of Intel Corporation.

Microsoft Windows and MS-DOS are registered trademarks of Microsoft Corp.

All other product names or trademarks are properties of their respective owners.

Support

For more information on this and other Advantech products, please visit our websites

at: http://www.advantech.com.cn

For technical support and service, please visit our support website at:

http://www.advantech.com.cn/support/

This manual is for ECU-1152 Series.

Part No. XXXXXXXXXX Edition 1

Printed in China August 2016

iii ECU-1152 User Manual

Product Warranty (2 years)

Advantech warrants to you, the original purchaser, that each of its products will be

free from defects in materials and workmanship for two years from the date of pur-

chase.

This warranty does not apply to any products which have been repaired or altered by

persons other than repair personnel authorized by Advantech, or which have been

subject to misuse, abuse, accident or improper installation. Advantech assumes no

liability under the terms of this warranty as a consequence of such events.

Because of Advantech’s high quality-control standards and rigorous testing, most of

our customers never need to use our repair service. If an Advantech product is defec-

tive, it will be repaired or replaced at no charge during the warranty period. For out-

of-warranty repairs, you will be billed according to the cost of replacement materials,

service time and freight. Please consult your dealer for more details.

If you think you have a defective product, follow these steps:

1. Collect all the information about the problem encountered. (For example, CPU

speed, Advantech products used, other hardware and software used, etc.) Note

anything abnormal and list any onscreen messages you get when the problem

occurs.

2. Call your dealer and describe the problem. Please have your manual, product,

and any helpful information readily available.

3. If your product is diagnosed as defective, obtain an RMA (return merchandize

authorization) number from your dealer. This allows us to process your return

more quickly.

4. Carefully pack the defective product, a fully-completed Repair and Replacement

Order Card and a photocopy proof of purchase date (such as your sales receipt)

in a shippable container. A product returned without proof of the purchase date

is not eligible for warranty service.

5. Write the RMA number visibly on the outside of the package and ship it prepaid

to your dealer.

ECU-1152 User Manual iv

Declaration of Conformity

CE

This product has passed the CE test for environmental specifications when shielded

cables are used for external wiring. We recommend the use of shielded cables. This

kind of cable is available from Advantech. Please contact your local supplier for

ordering information.

FCC Class A

This equipment has been tested and found to comply with the limits for a Class A dig-

ital device, pursuant to part 15 of the FCC Rules. These limits are designed to pro-

vide reasonable protection against harmful interference when the equipment is

operated in a commercial environment. This equipment generates, uses, and can

radiate radio frequency energy and, if not installed and used in accordance with the

instruction manual, may cause harmful interference to radio communications. Opera-

tion of this equipment in a residential area is likely to cause interference in which

case the user is required to correct interference at his own expense.

Technical Support and Assistance

1. Visit the Advantech web site at www.advantech.com/support where you can find

the latest information about the product.

2. Contact your distributor, sales representative, or Advantech's customer service

center for technical support if you need additional assistance. Please have the

following information ready before you call:

–Product name and serial number

–Description of your peripheral attachments

–Description of your software (operating system, version, application software,

etc.)

–A complete description of the problem

–The exact wording of any error messages

v ECU-1152 User Manual

Safety Instructions

1. Read these safety instructions carefully.

2. Keep this User Manual for later reference.

3. Disconnect this equipment from any AC outlet before cleaning. Use a damp

cloth. Do not use liquid or spray detergents for cleaning.

4. For plug-in equipment, the power outlet socket must be located near the equip-

ment and must be easily accessible.

5. Keep this equipment away from humidity.

6. Put this equipment on a reliable surface during installation. Dropping it or letting

it fall may cause damage.

7. The openings on the enclosure are for air convection. Protect the equipment

from overheating. DO NOT COVER THE OPENINGS.

8. Make sure the voltage of the power source is correct before connecting the

equipment to the power outlet.

9. Position the power cord so that people cannot step on it. Do not place anything

over the power cord.

10. All cautions and warnings on the equipment should be noted.

11. If the equipment is not used for a long time, disconnect it from the power source

to avoid damage by transient overvoltage.

12. Never pour any liquid into an opening. This may cause fire or electrical shock.

13. Never open the equipment. For safety reasons, the equipment should be

opened only by qualified service personnel.

14. If one of the following situations arises, get the equipment checked by service

personnel:

The power cord or plug is damaged.

Liquid has penetrated into the equipment.

The equipment has been exposed to moisture.

The equipment does not work well, or you cannot get it to work according to

the user's manual.

The equipment has been dropped and damaged.

The equipment has obvious signs of breakage.

15. DO NOT LEAVE THIS EQUIPMENT IN AN ENVIRONMENT WHERE THE

STORAGE TEMPERATURE MAY GO BELOW -25° C (-13° F) OR ABOVE 70°

C (158° F). THIS COULD DAMAGE THE EQUIPMENT. THE EQUIPMENT

SHOULD BE IN A CONTROLLED ENVIRONMENT.

16. CAUTION: DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY

REPLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE

RECOMMENDED BY THE MANUFACTURER, DISCARD USED BATTERIES

ACCORDING TO THE MANUFACTURER'S INSTRUCTIONS.

17. Due to the sensitive nature of the equipment it must be stored in a restricted

access location, only accessible by qualified engineers.

18. When installing this equipment, ensure that the Earth cable is securely attached

using a 3.5 mm screw.

19. The equipment does not include a power cord and plug.

The sound pressure level at the operator's position according to IEC 704-1:1982 is

no more than 70 dB (A).

DISCLAIMER: This set of instructions is given according to IEC 704-1. Advantech

disclaims all responsibility for the accuracy of any statements contained herein.

ECU-1152 User Manual vi

Safety Precaution - Static Electricity

Follow these simple precautions to protect yourself from harm and the products from

damage.

To avoid electrical shock, always disconnect the power from your PC chassis

before you work on it. Don't touch any components on the CPU card or other

cards while the PC is on.

Disconnect power before making any configuration changes. The sudden rush

of power as you connect a jumper or install a card may damage sensitive elec-

tronic components.

vii ECU-1152 User Manual

Contents

Chapter 1 Introduction..........................................1

1.1 Product Concepts and Positioning ............................................................ 2

Chapter 2 Specifications ......................................3

2.1 ECU-1152 System Specification ............................................................... 4

2.2 Input/ Output Hardware Specifications (Reserved)................................... 4

2.3 Environment .............................................................................................. 5

2.4 LED Status Indicator ................................................................................. 5

Figure 2.1 LED Status Indicator................................................... 5

2.4.1 System Status Indicator ................................................................ 5

2.4.2 Serial Communication Status Indicator......................................... 6

2.4.3 Ethernet Status Indicator .............................................................. 6

2.5 Chassis Dimensions.................................................................................. 7

Figure 2.2 ECU-1152 Chassis Dimension ................................... 7

Chapter 3 Wiring and Installation........................9

3.1 Wiring ...................................................................................................... 10

3.1.1 Power Supply Wiring................................................................... 10

Figure 3.1 Power Supply Wiring ................................................ 10

3.1.2 Serial Port Wiring ........................................................................ 10

Figure 3.2 RS-232/485 serial port definition .............................. 10

3.2 Installation ............................................................................................... 11

3.2.1 Wall-mounted and DIN-Rail Installation ...................................... 11

Figure 3.3 Wall-mounted installation ......................................... 11

Figure 3.4 Horizontal DIN-Rail buckle Installation ..................... 12

Figure 3.5 Horizontal DIN-Rail Installation................................. 12

Figure 3.6 Vertical DIN-Rail buckle Installation ......................... 13

Figure 3.7 Vertical DIN-Rail Installation..................................... 13

3.2.2 SD Card Installation .................................................................... 14

Figure 3.8 SD card installation................................................... 14

3.2.3 Wireless Card Installation ........................................................... 15

Figure 3.9 Wireless network card Installation ............................ 15

Figure 3.10SIM card installation ................................................. 15

3.3 Jumper/Switch Setting ............................................................................ 16

3.3.1 Dial Switch Setting ...................................................................... 16

Figure 3.11Node ID setting......................................................... 16

Table 3.1: ECU-1152 Node ID Setting ...................................... 16

3.3.2 Jumper Setting............................................................................ 16

Figure 3.12Jumper on the back motherboard............................. 16

Table 3.2: ECU-1152 Jumper Setting........................................ 16

Chapter 4 Advantech Tag Link ..........................17

4.1 Advantech Tag Link Introductions........................................................... 18

4.2 Using Taglink Studio for Configuration and Management....................... 18

4.2.1 Project Initialization ..................................................................... 18

Figure 4.1 Creating a new project.............................................. 18

Figure 4.2 Adding device with Node ID identity ......................... 19

Figure 4.3 Adding device with IP address identity ..................... 19

Figure 4.4 Copying devices ....................................................... 20

ECU-1152 User Manual viii

Figure 4.5 Project Download ..................................................... 21

Figure 4.6 Show Tag Count....................................................... 21

Figure 4.7 Export to SD Card .................................................... 22

4.2.2 Data Acquisition Configuration ................................................... 23

Figure 4.8 Adding COM port...................................................... 23

Figure 4.9 Edit or Delete COM port ........................................... 24

Figure 4.10Adding COM Meter................................................... 25

Figure 4.11Adding COM Meter IO Tag....................................... 26

Figure 4.12Editing Ethernet Information..................................... 27

Figure 4.13Adding TCP Meter.................................................... 28

Figure 4.14Adding TCP Meter IO Tag........................................ 28

Figure 4.15Adding and Editing TCP Port ................................... 29

Figure 4.16Editing Zigbee Information ....................................... 30

Figure 4.17Adding Zigbee Meter ................................................ 31

Figure 4.18Adding Zigbee Meter IO Tag .................................... 32

Figure 4.19Viewing System Tag................................................. 32

Figure 4.20Adding Calculation Tag ............................................ 34

Figure 4.21Checking Calculation Expression............................. 35

Figure 4.22Function and Operator Description .......................... 35

Figure 4.23Adding User Tag ...................................................... 38

4.2.3 Data Logger Configuration.......................................................... 39

Figure 4.24Adding Data Logger Tag .......................................... 39

Figure 4.25Deleting Data Logger Tag ........................................ 40

4.2.4 Protocol Service Configuration ................................................... 41

Figure 4.26Adding Modbus Tag ................................................. 42

Figure 4.27Changing Modbus Tag ............................................. 42

Figure 4.28DNP3 Outstation Configuration ................................ 43

Figure 4.29DNP3 Session Advanced Parameters Configuration -

Default Variation....................................................... 44

Figure 4.30DNP3 Session Advanced Parameters Configuration –

Event Parameters..................................................... 45

Figure 4.31DNP3 Session Advanced Parameters Configuration –

Unsolicited Response............................................... 45

Figure 4.32DNP3 Session Advanced Parameters Configuration –

Time Synchronization............................................... 46

Figure 4.33DNP3 Points Setting................................................. 46

Figure 4.34Adding DNP3 Point .................................................. 47

Figure 4.35WASCADA Service .................................................. 47

4.2.5 Active Connection....................................................................... 48

Figure 4.36Active Connection Fundamental Function................ 48

Figure 4.37Active Connection Configuration .............................. 49

4.2.6 System Setting............................................................................ 50

Figure 4.38Wired Network Setting.............................................. 50

Figure 4.39Wi-Fi Setting............................................................. 51

Figure 4.40GPRS Setting ........................................................... 52

Figure 4.41Time Sync Setting .................................................... 52

4.3 Advantech Tag Link Online Functions .................................................... 53

4.3.1 Online Configurations ................................................................. 53

Figure 4.42Online Configurations............................................... 53

4.3.2 Online Monitor ............................................................................ 54

Figure 4.43Online Monitor – System Tag................................... 54

Figure 4.44Online Monitor – IO Tag ........................................... 55

Figure 4.45Online Monitor - GPRS Information.......................... 55

Figure 4.46Online Monitor – System Log ................................... 56

Figure 4.47Online Monitor – System Version Information.......... 56

Figure 4.48Online Monitor – App & Lib Version Information ...... 57

Figure 4.49Online Monitor – Image Updating............................. 57

Chapter 1

1Introduction

ECU-1152 User Manual 2

1.1 Product Concepts and Positioning

ECU-1152 is a RISC architecture platform with high performance, wide temperature

and flexible design. It serves as a gateway connecting inverters and remote monitor-

ing center in power and energy application, which plays an important role.

Chapter 2

2Specifications

ECU-1152 User Manual 4

2.1 ECU-1152 System Specification

2.2 Input/ Output Hardware Specifications

(Reserved)

CPU TI Cortex A8

RAM DDR3L 512MB

Power Requirement 10-30VDC

Digital Input 4-ch (Reserved)

Digital Output 4-ch (Reserved)

Serial Port 6xRS-232/485 (Terminal Block)

1xDebug Port (DB9)

USB 1xUSB2.0

Ethernet 2x 10/100MB Base-T RJ-45

1x 10/100MB Base-T RJ-45 (Reserved)

Display 1x VGA (Reserved)

640 x 480 (3:6:4))

LEDs PWR/Programmable LED/Serial Port

Storage 2x Micro SD (Storage & image)

Wireless 1 x Mini-PCIe (Full-Size, USB Signal)

Node ID 8-bit

Operation Temperature -40~70 °C

Storage Temperature -40~85°C

Digital Input

Channel 4

Input Type Sink (Wet Contact)

Wet Contact Input Logic0: 0 ~ 4 VDC

Logic1: 10~30 VDC

Rated Voltage 12/24 VDC

Rated Input Current >5 mA @ 12 VDC

>10 mA @ 24 VDC

Over Voltage Protection +40 VDC

Isolation Voltage 3000 VDC

Digital Output

Channel 4

Output Type Open Collector (Sink)

OC Output Rated Voltage 5~30 VDC

Rated Current 200 mA (max.load)

Over Voltage Protection +40 VDC

Isolation Voltage 3000 VDC

5 ECU-1152 User Manual

Chapter 2 Specifications

2.3 Environment

Operating Temperature: -40~70°C

Storage Temperature: -40~85°C

Operating Humidity: 20~95% (non-condensing)

Storage Humidity: 0 ~ 95% (non-condensing)

2.4 LED Status Indicator

Figure 2.1 LED Status Indicator

2.4.1 System Status Indicator

LED Status Description

PWR Green Power is on

Off Power is off

PL Green Customers define according to the actual need.

Off

ECU-1152 User Manual 6

2.4.2 Serial Communication Status Indicator

2.4.3 Ethernet Status Indicator

LED Color Description

TX0 Green Flash, Debug port data being transmitted

RX0 Green Flash, Debug port data being received

TX1 Green Flash, Serial port 1 data being transmitted

RX1 Green Flash, Serial port 1 data being received

TX2 Green Flash, Serial port 2 data being transmitted

RX2 Green Flash, Serial port 2 data being received

TX3 Green Flash, Serial port 3 data being transmitted

RX3 Green Flash, Serial port 3 data being received

TX4 Green Flash, Serial port 4 data being transmitted

RX4 Green Flash, Serial port 4 data being received

TX5 Green Flash, Serial port 5 data being transmitted

RX5 Green Flash, Serial port 5 data being received

TX6 Green Flash, Serial port 6 data being transmitted

RX6 Green Flash, Serial port 6 data being received

LED Color Description

Link1 Orange Lighting, Ethernet not connected

Act1 Green Blinking, Ethernet data being transmitted

Link2 Orange Lighting, Ethernet not connected

Act2 Green Blinking, Ethernet data being transmitted

7 ECU-1152 User Manual

Chapter 2 Specifications

2.5 Chassis Dimensions

Figure 2.2 ECU-1152 Chassis Dimension

ECU-1152 User Manual 8

Chapter 3

3Wiring and Installation

ECU-1152 User Manual 10

3.1 Wiring

3.1.1 Power Supply Wiring

ECU-1152 supports power input ranging from 10 VDC to 30VDC. Users can choose

standard 12VDC or 24 VDC power supply.

Figure 3.1 Power Supply Wiring

3.1.2 Serial Port Wiring

ECU-1152 is equipped with 6 RS-232/485 serial ports. Users can select RS-232 or

RS-485 through a jumping node. The detailed jumping method is described in the

installation section. The wiring of serial port is as following. ECU-1152 also has a

DB9 interface. It is a debug interface, not a serial port.

Figure 3.2 RS-232/485 serial port definition

11 ECU-1152 User Manual

Chapter 3 Wiring and Installation

3.2 Installation

3.2.1 Wall-mounted and DIN-Rail Installation

ECU-1152 supports two types of installation: Wall-mounted and DIN-Rail Installation.

For wall-mounted installation, users can fix the device on the wall with 4 screws as

shown below.

Figure 3.3 Wall-mounted installation

For DIN-Rail installation, ECU-1152 support horizontal or vertical installation. Users

should order additional DIN-Rail buckle (SN: 1950020136T001) with this installation.

The installation way is fixing the sliver DIN-Rail buckle with screws on the back of

ECU-1152. And then fix ECU-1152 on the DIN-Rail. The detailed steps are shown as

below:

ECU-1152 User Manual 12

Figure 3.4 Horizontal DIN-Rail buckle Installation

Figure 3.5 Horizontal DIN-Rail Installation

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Advantech ECU-1152 User manual

Advantech ECU-1152 User manual

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