Cembre B-TD410TE User manual

Cembre
Brand
Cembre
Model
B-TD410TE
Category
Power tools
Type
User manual
1
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DĂŶĂŐĞŵĞŶƚ^LJƐƚĞŵ
OPERATION AND MAINTENANCE MANUAL ................................... 5
NOTICE D’UTILISATION ET ENTRETIEN ...........................................10
BEDIENUNGSANLEITUNG ................................................................... 15
MANUAL DE USO Y MANTENIMIENTO ........................................... 20
MANUALE D’USO E MANUTENZIONE ............................................. 25
16 M 019
BATTERY OPERATED HYDRAULIC NUT SPLITTING TOOL
CASSE-ECROUS HYDRAULIQUE SUR BATTERIE
HYDRAULISCHER AKKU-MUTTERNSPRENGER
HERRAMIENTA HIDRÁULICA TRONZATUERCAS A BATERíA
UTENSILE OLEODINAMICO TRANCIADADI A BATTERIA
ENGLISH
FRANÇAIS
DEUTSCH
ESPAÑOL
ITALIANO
B-TD270 B-TD270A B-TD270E B-TD270T
B-TD410T B-TD410TA B-TD410TE B-TD410T-T
Page is loading ...
3
1
LED WORKLIGHT / ECLAIRAGE PAR LED / LED-BELEUCHTUNG / LUCES LED / ILLUMINAZIONE LED
2
FLEXIBLE HOSE / FLEXIBLE / HOCHDRUCKSCHLAUCH / MANGUERA FLEXIBLE / TUBO FLESSIBILE
3
OPERATING BUTTON / GÂCHETTE DE COMMANDE / STARTKNOPF / BOTÓN DE ACCIONAMIENTO /
PULSANTE DI AZIONAMENTO
4
PRESSURE RELEASE BUTTON / GÂCHETTE DE DECOMPRESSION / DRUCKABLASSKNOPF / BOTÓN DE DESBLO-
QUEO PRESIÓN / PULSANTE DI RILASCIO
5
FIXED BLADE / LAME FIXE / GEGENMESSER / CUCHILLA FIJA / LAMA FISSA (B-TD410T)
6
HEAD / TÊTE / KOPF / CABEZA / TESTA
7
MOVING BLADE / LAME MOBILE / BEWEGLICHES MESSER / CUCHILLA MÓVIL / LAMA MOBILE
8
BATTERY / BATTERIE / AKKU / BATERÍA / BATTERIA
9
BATTERY CHARGE INDICATOR / INDICATEUR DE CHARGE / AKKUANZEIGE / INDICADOR DE CARGA BATERIA /
INDICATORE AUTONOMIA BATTERIA
10
BATTERY CHECK BUTTON / BOUTON POUR CONTRÔLE DE LA BATTERIE / TASTE FÜR AKKUÜBERPRÜFUNG /
BOTÓN DE CONTROL BATERÍA / PULSANTE DI VERIFICA BATTERIA
11
BATTERY RELEASE / DEBLOCAGE BATTERIE / AKKU ENTRIEGELUNG / DESBLOQUEO BATERÍA / SBLOCCO BATTERIA
12
RING FOR SHOULDER STRAP / ANNEAU POUR BANDOULIERE / TRAGERIEMENRING / ANILLO PARA CORREA /
ANELLO AGGANCIO TRACOLLA
FIG. / BILD 4
56 7
11
10
9
2
1
4
12
1
3
8
4
– Before using the tool, carefully read the instructions in this manual.
– Avant d'utiliser cet outil, lire attentivement les instructions de cette notice.
– Vor Inbetriebnahme unbedingt die Bedienungsanleitung durchlesen.
– Antes de utilizar la herramienta, leer atentamente las instrucciones en este manual.
– Prima di utilizzare l'utensile, leggere attentamente le istruzioni riportate in questo manuale.
– When operating the tool, keep hands away from the danger zone.
– Au cours de l'utilisation, tenir les mains éloignées de la zone de danger.
– Während der Arbeit nicht mit den Händen in den Gefahrenbereich gelangen.
– Durante su utilización, mantenga las manos fuera de la zona de peligro.
– Durante l'utilizzo, mantenere le mani fuori dalla zona di pericolo.
– Always wear safety glasses and gloves when operating this tool.
– Porter toujours les lunettes de protection et les gants de travail.
– Das Werkzeug immer mit Schutzbrille und Handschuhen betätigen.
– Trabajar siempre con las gafas y guantes de seguridad.
– Operare sempre con occhiali di protezione e guanti da lavoro.
– Never throw batteries into  re or water.
– Ne jamais jeter les batteries dans le feu ou dans l'eau.
– Werfen Sie Akkus nicht ins Feuer oder Wasser.
– Nunca tire las baterías al fuego o al agua
– Mai gettare le batterie nel fuoco o in acqua.
– Always recycle the batteries.
– Toujours recycler toujours les batteries.
– Verbrauchte Akkus stets dem Recycling zuführen.
– Reutilizar siempre las baterías.
– Riciclare sempre le batterie.
– Do not discard batteries into domestic refuse or waste disposal.
– Ne pas jeter de batteries dans une poubelle ou autre lieu non prévu à cet e et.
– Verbrauchte Akkus nicht der allgemeinen Abfallentsorgung zuführen.
– No tirar las baterías al cubo de basura o lugar parecido.
– Non buttate le batterie fuori uso nei cestini della spazzatura o luoghi simili.
– User information (Directives 2002/95/EC and 2002/96/EC), see page 30.
– Information pour les utilisateurs (Directives 2002/95/CE et 2002/96/CE) voir page 30.
– Information für den Benutzer (Richtlinien 2002/95/EG und 2002/96/EG) siehe Seite 30.
– Informe para los usuarios (Directivas 2002/95/CE y 2002/96/CE) vease página 30.
– Informazione agli utenti (Direttive 2002/95/CE e 2002/96/CE) vedere pagina 30.
Battery - Batterie - Akku - Batería - Batteria
Tool - Outil - Werkzeug - Herramienta - Utensile
WARNING SYMBOLS - SYMBOLES D'AVERTISSEMENT - WARNSYMBOLE -
SÍMBOLOS DE ADVERTENCIA - SIMBOLI DI AVVERTENZA
5
1. GENERAL CHARACTERISTICS
ENGLISH
(1)
Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u)
L
pA
= weighted continuous acoustic pressure level equivalent.
L
pCPeak
= maximum value of the weighted acoustic displacement pressure at the work place.
L
WA
= acoustic power level emitted by the machine.
(2)
(Directive 2006/42/EC, annexe 1, point 2.2.1.1)
Weighted root mean square in frequency of the acceleration the upper limbs are exposed to for each biodynamic
reference axis. Tests carried out in compliance with the indications contained in EN ISO 5349-1/2 and UNI EN 28662-1
Standards, and under operating conditions much more severe than those normally found.
B-TD270
B-TD410T
B-TD270E
B-TD410TE
B-TD270T
B-TD410T-T
B-TD270A
B-TD410TA
Battery charger ASC30-36
Input
type EU
27044000
UK
27045000
AUS/NZ
27047000
USA/CAN
27046000
V / Hz (W) 220 - 240 / 50 - 60 (85) 115 / 60 (85)
B-TD270 B-TD410T
Application range
suitable for splitting hexgonal
and square nuts having
width across  at from 16
to 27 mm (5/8" to 1-1/16")
suitable for splitting hexgonal
and square nuts having
width across  at from 27 to
41 mm (1-1/16" to 1-5/8")
Developed force
kN (US sh. ton
) 100 (11.2) 230 (25.8)
Operating pressure
bar (psi) 700 (10,000) 700 (10,000)
Weight with battery kg (lbs) 5,5 (12.1) 8,8 (19.4)
Motor V DC 18
Operating temperature °C (°F) -15 bis +50 (+5 bis +122)
Recommended oil AGIP ARNICA 32 or equivalents
Operating speed
twin speed operation and automatic switching from a rapid
advancing speed of the ram to a slower, more powerful speed
Safety maximum pressure valve
Rechargeable battery type CB1840L Li-Ion
V / Ah ( Wh) 18 / 4.0 (72)
Weight kg (lbs) 0,66 (1.45)
Acoustic noise
(1)
dB
L
pA
73 (A) L
pCPeak
94,5 (C) L
WA
79 (A)
Vibration
(2)
m/s
2
0.575 max.
6
ENGLISH
WARNING
Do not use the tool for purposes other than those intended by Cembre.
The operator should concentrate on the work being performed and be careful to maintain
balanced working position.
Work in a clean, uncluttered area. Keep persons away from immediate work area.
Inspect the blades before each use. Do not use damaged blades.
Damaged blades can break and cause injury or damage to the tool.
Before each use, verify the integrity of the tool; replace any worn, possibly damaged or missing
parts with original Cembre spares.
Wear eye protection. Metal chips can  y from blades when cutting.
The tool is unsuitable for continuous use and should be allowed to cool down following uninter-
rupted, successive cutting operations; for instance, having exhausted a fully charged battery in
one session, delay battery replacement for a few minutes.
Protect the tool from rain and moisture. Water will damage the tool and battery. Electro-hydraulic
tools should not be operated in pouring rain.
2. INSTRUCTIONS FOR USE
The part reference includes the following:
Hydraulic battery tool
Li-Ion rechargeable battery (2 pcs)
Battery charger (model depends on the tool version)
Shoulder strap
Canvas bag 030
Allen keys to replace the blades
USB cable (Ref. to § 5)
2.1) Preparation
When out of the trolley, the tool can be easily carried using either the handle or the shoulder strap
attached to ring (12) (Ref. to Fig. 4).
Before starting any work, check the battery charge (Ref. to § 2.6) and recharge if necessary,
following the instructions in the battery charger user manual.
To replace the battery, remove it by pressing the release button (11) (Ref. to Fig. 1), then insert
the new battery, sliding it into the guides until it locks.
ENGLISH
7
2.2) Positioning
Position the head on the nut:
Incorrect positioning can cause blade and head damage.
Never use the head for slackening or tightening nuts.
2.3) Splitting
Press operating button (3) to activate the blade and split the nut (Ref. to Fig. 3).
Release the operating button when the split in the nut is visible and retract the blade (see § 2.4).
The nut is now completly split and can be easily removed.
2.4) Blade retraction
By operating the pressure release button (4), the ram will retract and open the blade.
2.5) LED Worklights
Whilst the tool is in operation, its two high luminosity LED Worklights may be directed at the work
area for illumination, and switch o automatically at the end of the cycle.
2.6) Battery status
The battery is equipped with LED indicators that indicate the
remaining battery life at any time by pressing the adjacent
button (10):
4 LEDs illuminated: fully charged
2 LEDs illuminated: 50 % capacity
1 LED flashing: minimum charge, replace the battery.
Worklights (1) illuminated combined with an alarm audible when the operating button
(3) is pressed (Ref. to Fig. 2), indicate that the battery voltage has dropped below a
minimum safety threshold; under these conditions the tool will not start, and it is necessary to
recharge or replace the battery. The approximate time to fully recharge a battery is about 80
minutes.
Following each working cycle, and after the extraction of the battery from the tool, an
integrated battery cut-o device will operate after 70 s approx. Then the LED nearest to
button (10) will  ash 5 times each 14 s approx. The battery will be reactivated when it is reintroduced
into the tool and the operating button is pressed.
2.7) Using the battery charger
Carefully follow the instructions in the battery charger user manual.
ENGLISH
10
8
ENGLISH
3. MAINTENANCE
The tool is robust and requires very little daily maintenance.
Compliance with the following points, should help to maintain its optimum performance:
3.1) Thorough cleaning
Dust, sand and dirt are a danger for any hydraulic device.
Avoid putting the head on muddy or dusty ground. Any dirt particles may score the ram and crea-
te oil leaks.
Every day, after use, the head must be cleaned with a clean cloth, taking care to remove any residual
particles, especially around the moving parts.
Do not use hydrocarbons to clean the rubber parts.
3.2) Storage case
When not in use, the tool should be stored and
transported in its canvas bag, to prevent damage.
Canvas bag: type 030; Size 497x266x455 mm
(19.6x10.5x17.9 in.). Weight 1,4 kg (3.1 lbs).
3.3) Flexible hose
Operate the tool with the hose uncoiled. Do not bend, twist, kink, knot or squash the hose.
Before operation, check the hose for any sign of damage.
When storing the tool in the trolley, coil the hose in large loops.
3.4) Routine maintenance
When the pump reaches the predetermined number of hours worked, it will signal that routine
maintenance is recommended.
The pump will continue to work however 15 sec. after use an alarm comprising 3 beeps
combined with illumination of the worklights will signal that its return to Cembre for over-
haul is recommended (see § 6).
4. BLADE REPLACEMENT
When changing blades, the battery must  rst be removed from the tool.
Incorrect blade positioning can damage the tool.
The blade may become worn or damaged through prolonged or improper use.
Replace the damaged blade as follows:
ENGLISH
9
4.1) Moving blade
Make sure that the ram is completely retracted. If this is not the case follow the instruc-
tions described in § 2.4.
With Allen keys provided, remove security grub screw (14) and slacken grub screw (13) until the
blade is free.
Remove the old blade from the head.
Fully insert the new blade (7) . Ensure that the short side of the blade is positioned at the front
of the head as illustrated in Figure.
Fully tighten grub screw (13) and  t the security grub screw (14).
4.2) Fixed blade (B-TD410T)
With 4 mm Allen key, remove screw (16) until the blade is free to be removed.
Fully insert the new blade (5) and secure with the  xing screw (16) and washer (15).
5. CONNEC TION TO COMPUTER
The memory card integrated in the tool records operating data from
200.000 cycles for transfer via the USB cable supplied.
To view and manage this data, go to www.cembre.com and register
in the dedicated area, then download the free Cembre software
CEM_SWBT01. Keeping the Firmware of the tool updated, via free of
charge download from here, will optimise the tool's performance.
ENGLISH
5
15
16
13
14
7
13
14
7
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32
32
This manual is the property of
Cembre:
any reproduction is forbidden without written permission.
Ce manuel est la proprieté de
Cembre:
toute reproduction est interdite sauf autorisation écrite.
Der Firma
Cembre
bleibt das Eigentumsrecht der Bedienungsanleitung vorbehalten.
Ohne vorherige schriftliche Genehmigung darf die Bedienungsanleitung weder vollständig noch teilweise vervielfältigt werden.
Este manual es propiedad de
Cembre.
Toda reproducción está prohibida sin autorización escrita.
Questo manuale è di proprietà della
Cembre:
ogni riproduzione é vietata se non autorizzata per scritto.
cod. 6261412
6. RETURN TO Cembre FOR OVERHAUL
In the case of a breakdown contact our Area Agent who will advise you on the problem
and give you the necessary instructions on how to dispatch the tool to our nearest
service Centre; if possible, attach a copy of the Test Certi cate supplied by Cembre
together with the tool or  ll in and attach the form available in the “ASSISTANCE”
section of the Cembre website.
6. ENVOI EN REVISION A Cembre
En cas de dysfonctionnement de l’appareil, merci de vous adresser à notre Agent
Régional qui vous conseillera et le cas échéant vous donnera les instructions néces-
saires pour envoyer l’appareil à notre Centre de Service le plus proche. Dans ce cas,
joindre une copie du Certi cat d’Essai livré par Cembre avec l’appareil ou remplir et
joindre le formulaire disponible dans la section “ASSISTANCE” du site web Cembre.
6. EINSCHICKEN AN Cembre ZUR ÜBERPRÜFUNG
Sollten an dem Gerät Fehler auftreten, wenden Sie sich bitte an unsere Gebietsvertre-
tung, die Sie gerne beraten und Ihnen alle nötigen Informationen zum Einsenden des
Gerätes an unseren Hauptsitz geben wird. Wenn vorhanden, legen Sie dem Gerät bitte
eine Kopie des von
Cembre mitgelieferten Zerti kates bei oder füllen das, unter dem
Bereich
“SUPPORT“ der Cembre Website, verfügbare Formular aus und fügen es bei.
6. DEVOLUCION A Cembre PARA REVISIONES
En caso de fallo de la herramienta, contactar con nuestro Agente de Zona quien les
aconsejará y eventualmente les facilitará las instrucciones necesarias para remitir
la herramienta a nuestro centro de servicio más cercano. En tal caso, adjuntar a ser
posible una copia del Certi cado de Ensayo entregado en su día por Cembre con
la herramienta o completar y adjuntar el formulario disponible en la sección “ASIS-
TENCIA” del sitio web Cembre.
6. RESA ALLA Cembre PER REVISIONE
In caso di guasto contattare il nostro Agente di Zona il quale vi consiglierà in merito
e fornirà le istruzioni necessarie per l’invio dell’utensile alla nostra Sede; se possibile,
allegare copia del Certi cato di Collaudo a suo tempo fornito dalla Cembre con
l’utensile oppure, compilare ed allegare il modulo disponibile nella sezione “ASSI-
STENZA” del sito web Cembre.
Cembre Ltd.
Dunton Park
Kingsbury Road, Curdworth - Sutton Coldeld
West Midlands B76 9EB (Great Britain)
Tel.: 01675 470440 - Fax: 01675 470220
E-mail: [email protected]
www.cembre.co.uk
Cembre S.p.A.
Via Serenissima, 9
25135 Brescia (Italia)
Telefono: 030 36921
Telefax: 030 3365766
E-mail: [email protected]
www.cembre.it
Cembre S.a.r.l.
22 Avenue Ferdinand de Lesseps
91420 Morangis (France)
Tél.: 01 60 49 11 90 - Fax: 01 60 49 29 10
CS 92014 – 91423 Morangis Cédex
E-mail: [email protected]
www.cembre.fr
Cembre España S.L.
Calle Verano, 6 y 8 - P.I. Las Monjas
28850 Torrejón de Ardoz - Madrid (España)
Teléfono: 91 4852580
Telefax: 91 4852581
E-mail: [email protected]
www.cembre.es
Cembre GmbH
Heidemannstraße 166
80939 München (Deutschland)
Telefon: 089 3580676
Telefax: 089 35806777
E-mail: [email protected]
www.cembre.de
Cembre Inc.
Raritan Center Business Park
181 Fieldcrest Avenue
Edison, New Jersey 08837 (USA)
Tel.: 732 225-7415 - Fax: 732 225-7414
E-mail: [email protected]
www.cembreinc.com
www.cembre.com
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Cembre B-TD410TE User manual

Cembre
Brand
Cembre
Model
B-TD410TE
Category
Power tools
Type
User manual
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