Craftsman 139.53918d Owner's manual

Owner'sManual/ManualDel Propietario

CRFIFTSMRN°

GARAGEDOOROPENER

ABRIDORDEPUERTADECOCHERA

ForResidentialUse0nly/S61oparausoresidencial

Model/Modelo139.53918D

I"11

z

I"11

'13

;Z=,

Z_

Readandfollowall safetyrulesand

operatinginstructionsbeforefirstuseofthis

product.

Fastenthe manualnearthegaragedoorafter

installation.

Periodic checksof the openerare requiredto

ensuresafeoperation.

Leery seguirtodaslas reglasde seguridady

lasinstruccionesde operaci6n antesde usar

este productoporprimeravez.

Guardarestemanualcercade la puerta de la

cochera.

Se debenrealizarrevisionesperi6dicas del

abridorde puertas para asegurarsu

operaci6n segura.

cQus

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

www.sears.com/craftsman

TABLE OF CONTENTS

Introduction 2-7

Safetysymbol reviewandsignal word review ............... 2

Preparing your garagedoor ............................. 3

Tools needed ........................................ 3

Planning .......................................... 4-5

Carton inventory ...................................... 6

Hardware inventory.................................... 7

Assembly 8-11

Assemblethe railandinstall the trolley .................... 8

Fastenthe rail to the motor unit .......................... 9

Install the idler pulley .................................. 9

Install the belt and attachthe belt cap retainer.............. 10

Setthe tension ...................................... 11

Installation 11-26

Installation safety instructions .......................... 11

Determinethe headerbracket location.................... 12

Install the headerbracket .............................. 13

Attach the rail to the headerbracket...................... 14

Position the opener................................... 15

Hangthe opener ..................................... 16

Install the door control ................................ 17

Install the battery .................................... 18

Install the lights ..................................... 18

Attach the emergencyreleaseropeandhandle ............. 18

Electrical requirements................................ 19

Install The Protector System® ....................... 20-22

Fastenthe door bracket ............................ 23-24

Connectthe door arm to thetrolley ................... 25-26

Adjustment 27-29

Program the travel limits .............................. 27

Setthe force ........................................ 28

Testthe safety reversalsystem.......................... 29

TestThe Protector System®............................ 29

Operation 30-36

Operationsafety instructions ........................... 30

Using your garagedoor opener ......................... 30

Using the wall-mounted door control ..................... 31

Careofyour opener .................................. 32

To open the door manually............................. 32

Battery backup ...................................... 33

Having a problem (Troubleshooting) ..................... 34

Diagnostic chart ..................................... 35

Smart Control Panel¢ messages......................... 36

Programming 37-38

To add or reprograma hand-held remote control ........... 37

To eraseall codes from motor unit memory ............... 37

3-Button remotes .................................... 37

To add, reprogram or changea

KeylessEntry PIN.................................... 38

Repair Parts 39-40

Rail assembly parts .................................. 39

Installation parts ..................................... 39

Motor unit assembly parts ............................. 40

Accessories 41

Warranty 41

Repair Parts & Service Back Cover

INTRODUCTION

SafetySymbolReviewand Signal WordReview

This garage door opener has beendesignedand tested to offer safe serviceprovided it is installed, operated,maintained and tested in

strict accordancewith the instructions and warnings contained in this manual.

Mechanical

Electrical

Whenyou seetheseSafetySymbols andSignal Words on the

following pages,they will alertyou to the possibility of serious

injury or deathif you do not comply with the warnings that

accompanythem. Thehazardmaycome from something

mechanicalor from electric shock. Readthe warnings carefully.

Whenyou seethis Signal Word on the following pages, it will

alertyou to the possibility of damageto your garagedoor and/or

the garagedoor opener if you do not comply with the cautionary

statements that accompany it. Readthem carefully.

Preparingyourgaragedoor

Beforeyou begin:

• Disablelocks.

• Removeany ropes connectedto garage door.

• Complete the following test to makesure your garagedoor

is balancedand is not sticking or binding:

1. Lift the door about halfway asshown. Releasethe door. If

balanced,it should stay in place,supported entirely by its

springs.

2. Raiseand lower the door to seeif there is any binding or

sticking.

If your door binds, sticks, or is out of balance,call a trained

door systems technician.

To prevent possible SERIOUSINJURYor DEATH:

• ALWAYScall atrained door systems technician if garagedoor

binds, sticks, or is out of balance.An unbalancedgaragedoor

may not reversewhen required.

• NEVERtry to loosen, move or adjust garagedoor, door

springs, cables,pulleys, bracketsor their hardware,ALL of

which are under EXTREMEtension.

• DisableALL locks and removeALL ropes connectedto garage

door BEFOREinstalling and operating garagedoor opener to

avoid entanglement.

To prevent damageto garagedoor and opener:

• ALWAYSdisable locks BEFOREinstalling and operating the

opener.

• ONLYoperategaragedoor opener at 120V, 60 Hzto avoid

malfunction and damage.

SectionalDoor

One-Piece Door

Tools needed

During assembly, installation and adjustment of the opener,

instructions will call for handtools as illustrated below.

Stepladder

Level (optional)

Tape Measure

Drill 3/16", 5/16"

_1 and 5/32"

8_ _/°2c'_e5t/s8"a,7d/lW6"r,e;/clh"

and 1/4"

Pencil Hack Saw

Wire Cutters

Pliers

Claw Hammer

Screwdriver

Adjustable End Wrench

P_nnmg

Identify the type and height of your garagedoor. Surveyyour

garageareato see if any of the conditions below apply to your

installation. Additional materials may be required.You may find it

helpful to referback to this pageand the accompanying

illustrations asyou proceedwith the installation of your opener.

Dependingon your requirements,there are several installation

steps which may call for materialsor hardware not included in

the carton.

• Installation Step 1 - Lookat the wall or ceiling abovethe

garagedoor. Theheaderbracketmust be securelyfastenedto

structural supports.

• Installation Step 5 - Doyou havea finished ceiling in your

garage? If so, a support bracketand additionalfastening

hardware may be required.

• Installation Step 11 - Dependingupon garageconstruction,

extension brackets or wood blocks may be neededto install

sensors.

• Installation Step 11 - Alternate floor mounting of the safety

reversingsensor will require hardwarenot provided.

Doyou havean access door in addition to the garagedoor? If

not, Model 139.53702 EmergencyKeyReleaseis required.See

Accessoriespage.

Lookat the garage door where it meetsthe floor. Any gap

betweenthe floor and the bottom of the door must not exceed

1/4" (6 mm). Otherwise,the safety reversal system may not

work properly. SeeAdjustment Step 3. Floor or door should be

repaired.

SECTIONALDOORINSTALLATION

• Doyou havea steel, aluminum, fiberglass or glass panel door?

If so, horizontal and vertical reinforcement is required

(Installation Step 12).

• Theopener should be installed abovethe center of the door. If

there is a torsion spring or center bearing plate in the way of

the header bracket, it may be installed within 4 feet (1.22 m)

to the left or right of the door center. See Installation Steps 1

and 12.

• If your door is morethan 7 feet (2.13 m) high, see rail

extension kits listed on Accessories page.

SECTIONALDOORINSTALLATION

Horizontal andvertical reinforcement

is neededfor lightweight garagedoors

(fiberglass, steel, aluminum, door with

glass panels, etc.). See page 23 for details.

Header Wall

Reversing Sensor

Gap between floor

and bottom of door

mustnotexceed1/4"(6 mm).

Rail

Extension Spring

OR

Torsion Spring

Wall-

mounted

Door

Control

Safety

Reversing

Sensor

Access Door

0

FINISHEDCEILING

Support bracket &

fastening hardware

is required.

See page16.

Header

Bracket Trolley

Stop Bolt

Header

Wall

Garage

Door

Bracket

Curved

Door

Arm

tor unit

CLOSEDPOSITION

Trolley

Belt

Emergency Release

Rope & Handle

Planning(Continued)

ONE-PIECEDOORINSTALLATIONS

• Generally,a one-piecedoor does not requirereinforcement. If

your door is lightweight, refer to the information relatingto

sectional doors in Installation Step 12.

• Dependingon your door's construction, you may need

additional mounting hardwarefor the door bracket (Step 12).

Without a properly working safety reversalsystem, persons

(particularly small children) could be SERIOUSLYINJUREDor

KILLEDby a closing garagedoor.

• Thegap betweenthe bottom of the garagedoor and the floor

MUSTNOTexceed1/4" (6 mm). Otherwise,the safety

reversalsystem may not work properly.

• Thefloor or the garage door MUSTbe repairedto eliminate

the gap.

ONE-PIECEDOORWITHOUTTRACK

SafetyReversing

Sensor

Header Wall

Rail

J

Access

Door

o

Safety Reversing

Sensor

Gap between floor

and bottom of door must

not exceed 1/#' (6 mm).

FINISHEDCEILING

Support bracket

& fastening

hardware is required.

See page 16.

Wall-Mounted

Door Control

Motor Unit

CLOSEDPOSITION

Trolley Stop Bolt

,_ Belt Trolley

I

r uracKet _ J/ I Emergency

I-- Release

it liirght ii_e d _ Rope & Handle

_ Garage °

_,_ Door

ONE-PIECEDOORWITH TRACK

Gap between floor

and bottom of door

Safety must not exceed

Reversing Sensor 1/4" (6 mm).

Access

Door

ol

Safety

Reversing Sensor

Header

Wall

CLOSEDPOSITION

Trolley Stop Bolt Belt Trolley

Door

Bracket

Garage

Door

Rail

Straight Release

Door Rope &

Arm Handle

CartonInventory

Your garagedoor opener is packagedin one carton which

contains the motor unit and all parts illustrated below.

Accessorieswill dependonthe model purchased.If anything is

missing, carefully check the packing material. Parts may be stuck

in the foam. Hardwarefor assemblyand installation is shown on

the next page.Savethe carton and packing material until

installation and adjustment is complete.

Smart Control Panel®

SECURITY+®

3 Function Remote Control (2)

Belt Cap Retainer

Trolley

Battery

Motor Unit with 2 Light Lenses

Rail

Center/Back

Sections

Rail

Front (header)

Section

Idler Pulley

Header Bracket

Belt

Door Bracket

Safety Reversing

Sensor Bracket (2)

The Protector System ®

(2) Safety Reversing Sensors

(1 Sending Eyeand 1 Receiving Eye)

with 2-Conductor White & White/Black

Bell Wire attached

Curved Door

Arm Section

2-Conductor BellWire

White & White/Red

Safety Labels

and

Literature

SECURITY+®

Keyless Entry

Io

i 1°

_PI,,

Io

%

Hanging Brackets

Straight Door

Arm Section

HardwareInventory

Separateall hardwareand group as shown below for the assembly and installation procedures.

ASSEMBLYHARDWARE

Spring/Trolley Nut (1) LockNut Lock Washer Nut

1/4"-20 (2) 3/8" (1) 3/8" (1)

I©

Trolley Threaded Shaft (1)

Master

Link (2)

Idler Bolt (1)

INSTALLATIONHARDWARE

©

Carriage Bolt Wing Nut Ring

1/4"-20xl/2" (2) 1/4"-20 (2) Fastener (3)

1111111111_

Lag Screw

5/16"-9xl -5/8" (2)

Hex Bolt

5/16"-18x7/8" (4)

Nut 5/16"-18 (4)

Lock Washer 5/16" (5)

111111111111_>

Lag Screw

5/16"-18xl-7/8" (2)

_ IIlllllllllllMlllllIlllll_

Screw

6ABx1-1/4" (2)

Self-Threading Screw

1/4"-14x5/8" (2)

Handle

Insulated

Staples (30)

_ IIIIIIIIIIIIIIIIIIlll

Screw 6-32x1" (2)

Drywall Anchors (2)

Rope

Clevis Pin

5/16"x1-1/2" (1)

Clevis Pin

5/16"x1" (1)

Clevis Pin

5/16"x1-1/4"(1)

on

ASSEMBLY STEP 1

Assemblethe Rail and Install the Trolley

To avoidinstallationdifficulties,do notrunthe garagedoor

openeruntil instructedto do so.

Thefront rail has a cut out "window" at the door end

(seeillustration). Theholeabove this windowis larger onthe

top ofthe raft than on the bottom. A smaller hole 3-1/2" (8.9 cm)

away is close to the rail edge.Rotate the back rail so it hasa

similar hole close to the oppositeedge,about 4-3/4" (12 cm)

from the far end.

1. Removethe straight door arm and hanging bracket

packagedinside the front rail and set asidefor Installation

Steps 5 and 12.

NOTE:Toprevent INJURY while unpacking the rail carefully

remove thestraight door arm stored within the rail section.

2. Align the rail sections on a flat surface asshown and slide the

taperedends into the larger ones. Tabs along the side will lock

into place.

To prevent INJURYfrom pinching, keephandsand fingers

away from the joints while assembling the rail.

3. Placethe motor unit on packing material to protect the cover,

and rest the back end of the rail on top. Forconvenience,put a

support under the front end of the rail.

4. As a temporary stop, insert a screwdriver into the hole

10"(25 cm) from the front end of the rail, as shown.

5. Checkto besure there are 4 plastic wear pads insidethe inner

trolley. If they becameloose during shipping, checkall packing

material. Snapthem back into position asshown.

6. Slide the trolley assembly along the rail from the back end to

the screwdriver.

Trolley

)ered

End

)ered

End

)ered

End

E3ackRails

(TO MOTOR UNIT)

rewdrive_

"11 /// Tabs

Window O ///

Cut-Ou_ /// FrontRail

Idler _,//_._'/ (TO DOOR)

Pulley

Hole _ i

_ered

End

InnerTrolley __

v _ WearPads

ASSEMBLY STEP 2

Fastenthe Rail to the MotorUnit

• Inserta 1/4"-20xl-3/4 bolt into the cover protection bolt hole

on the back end of the rail as shown. Tighten securelywith a

1/4"-20 lock nut. DONOTovertighten.

• Removethe two bolts from the top of the motor unit.

• Placethe "U" bracket,flat side down, on the motor unit and

align the bracketholes with the bolt holes. Fastenwith the

previously removed bolts.

• Align the rail assemblywith the top of the motor unit. Slide the

rail end onto the "U" bracket, all the way to thestops that

protrude on the top and sides of the bracket.

HARDWARESHOWNACTUALSIZE

Lock Nu@

Bolt 1/4"-20xl-3/4" 1/4"-20

To avoid SERIOUSdamageto garagedoor opener, use ONLY

those bolts/fasteners mounted in the top of the opener.

"U" Bracket

Bolt

I

Cover

Protection

Bolt Hole X

Bolts _ UnitBelt Pulley

SLIDE RAIL TO STOPS

ONTOPAND SIDES

OFBRACKET

Lock Nut I

ASSEMBLY STEP 3

Install theIdler Pulley

• Laythe belt besidethe rail, as shown. Graspthe end with the

hookedtrolley connector and pass approximately 12"(30 cm)

of beltthrough the window. Keepthe ribbed side toward the

rail, and allow it to hang until Assembly Step 5.

• Removethe tapefrom the idler pulley. The inside center should

be pre-greased.If dry, regreaseto ensure proper operation.

• Placethe idler pulley into the window as shown.

• Insertthe idler bolt from the top through the rail and pulley.

Tighten with a 3/8" lock washer and nut underneaththe rail

until the lock washer is compressed.

• Rotatethe pulley to be sure it spins freely.

• Inserta 1/4"-20xl-3/4 bolt into the trolley stop hole in the front

of the rail as shown. Tighten securelywith a 1/4"-20 lock nut.

Grease

_ _. __ Inside

Pulley

- _ Idler Pulley

Lock Washer 3/8"-_

Nut 3/8"

Trolley

Connector

Bolt

I

Idler _ Lock

Pulley , Nut

Idler Bo_ _]

HARDWARESHOWNACTUALSIZE

Bolt 1/4"-20xl-3/4" Lock Nut 1/4"-20 Nut 3/8" Lock Washer 3/8"

ASSEMBLY STEP 4

Insta// the Be/t and Attach the Be/t Cap Retainer

1. Pull the belt around the idler pulley and toward the trolley.

Theribbed side must contact thepufley.

2. Hookthe trolley connector into the retaining slot on the trolley

as shown.

3. With the trolley against the screwdriver, dispensethe

remainderof the belt alongthe rail length toward the motor

unit and around the sprocket. Thesprocketteeth must engage

the belt.

4. Checkto makesure the belt is not twisted andthe FLATside

of the trolley threadedshaft is facing the rail. Connectthe

trolley threaded shaft with the masterlink, as illustrated:

• Pushpins of master link bar through holes in end of belt

and trolley threaded shaft.

• Pushmaster link capover pins and past pin notches.

• Slide clip-on spring over cap and onto pin notches until

both pins are securely locked in place.

5. Insert thetrolley threadedshaft through the hole in the trolley.

Besure the belt is not twisted and the FLAT sideof the trolley

threaded shaftfaces the rail.

6. Holdthe belt atthe trolley shaft asyou thread the spring nut

by hand onto the shaft until finger tight against the trolley.

DONOT useany tools.

7. Removethe screwdriver.

8. Position the beltcap retaineroverthe motor unit sprocket as

shown and fasten to the mounting platewith 8x3/8" hex

screws provided.

To avoid possible SERIOUSINJURYto fingers from moving

garagedoor opener:

• ALWAYSkeephandclearof belt pulley while operating

opener.

• Securely attachbelt pulleycover BEFOREoperating.

HARDWARESHOWN ACTUALSIZE

Hex Screw 8x3/8"

Spring/Trolley Nut

Master Link

Clip-On Spring

Master Link Cap

Pin ._

Notch|

Trolley Master

Threaded Link Bar

Shaft

Hole

Retaining

Trolley Slot

Connector

HexScrews

#8x3/8"

Idler Pulley

BeltCap

Retainer

Motor Unit

Belt Pulley

Plate

10

ASSEMBLY STEP 5

Set the Tension

• Insert a screwdriver tip into one of the nut ring slots and brace

it firmly against the trolley.

• Placea 7/16" open end wrench on the squareend. Rotatethe

nut about 1/4 turn until the spring releasesand snapsthe nut

ring against the trolley.

This sets the spring to optimum belt tension.

Youhave nowfinishedassemblingyourgaragedooropener.

P/ease read thefollowingwarningsbeforeproceedingtothe

insta//ationsection.

Square

End

Nut Rinc

(2.5cm)

f

-- Nut Ring Slot

Square End

Trolley

ER RELEASE

1-1/4"

(3.18 cm)

Nut Rin,

INSTALLATION

IMPORTANTINSTALLATIONINSTRUCTIONS

Toreducethe riskofSEVEREINJURYorDEATH:

1. READAND FOLLOWALL INSTALLATIONWARNINGS

AND INSTRUCTIONS.

2. Install garagedoor opener ONLYon properly balanced

and lubricated garage door. An improperly balanceddoor

may not reversewhen required and could result in

SEVEREINJURYor DEATH.

3. ALL repairsto cables,spring assemblies and other

hardware MUSTbe made by a trained door systems

technician BEFOREinstalling opener.

4. DisableALL locks and remove ALL ropesconnectedto

garage door BEFOREinstalling opener to avoid

entanglement.

5. Install garagedoor opener 7 feet (2.1 m) or more above

floor.

6. Mount emergencyreleasehandle 6 feet (1.8 m) above

floor.

7. NEVERconnect garagedoor opener to power source

until instructed to do so.

8. NEVERwear watches, rings or looseclothing while

installing or servicing opener.They could be caught in

garagedoor or opener mechanisms.

9. Installwall-mounted garage door control:

• within sight of the garage door.

• out of reachof children at minimum height of

5 feet (1.5 m).

• away from ALL moving parts of the door.

10. Placeentrapmentwarning label on wall next to garage

door control.

11. Placemanual release/safetyreversetest label in plain view

on inside of garage door.

12. Uponcompletion of installation, test safety reversal

system. Door MUST reverseon contact with a

1-1/2" (3.8 cm) high object (or a 2x4 laid flat) on the

floor.

13. To avoid SERIOUSPERSONALINJURYor DEATHfrom

electrocution, disconnect ALL electric and battery power

BEFOREperforming ANY serviceor maintenance.

11

INSTALLATION STEP 1

Determinethe HeaderBracketLocation

To prevent possible SERIOUSINJURYor DEATH:

• HeaderbracketMUST be RIGIDLYfastenedto structural

support on headerwall or ceiling, otherwise garagedoor

might not reversewhen required. DONOTinstall header

bracket over drywall.

• Concreteanchors MUST be usedif mounting headerbracket

or 2x4 into masonry.

• NEVERtry to loosen, move or adjust garagedoor, springs,

cables, pulleys,brackets, or their hardware,ALL of which are

under EXTREMEtension.

• ALWAYScall a trained door systems technician if garage

door binds, sticks, or is out of balance.An unbalanced

garagedoor might not reversewhen required.

Installation procedures vary according to garagedoor types.

Follow the instructions which applyto your door.

1. Closethe door and mark the insidevertical centerline of the

garagedoor.

2. Extendthe lineonto the headerwall abovethe door.

Youcanfastenthe headerbracketwithin 4 feet (1.22 m) of

the left or rightof the doorcenter onlyif a torsionspringor

center bearingplate is in theway; or youcanattach itto the

ceiling (see page 13) whenclearanceis minimal. (It may be

mountedon thewall upsidedownif necessary,to gain

approximately1/2" (1 cm).)

If you needto install the headerbracket on a 2x4 (on wall or

ceiling), use lag screws (not provided) to securelyfasten the

2x4 to structural supports as shown hereand on page13.

3. Openyour door to the highestpoint of travel asshown. Draw

an intersecting horizontal line on the headerwall abovethe

high point:

• 2" (5 cm) abovethe high point for sectionaldoor and

one-piecedoor with track.

• 8" (20 cm) abovethe high point for one-piecedoor without

track.

This heightwill provide travel clearancefor the top edgeof the

door.

NOTE:If the total number of inches exceedsthe heightavailable

in your garage,use themaximum height possible, or referto

page 13for ceiling installation.

Unfinished

Ceiling

HeaderWall

Vertical Centerline

of GarageDoor

Header Wall

Track

Highest Point

of Travel

Door

Sectional door with curvedtrack

all

_Highest

Hardware

One-piecedoorwithouttrack:

jambhardware

OPTIONAL

CEILING

MOUNT

!FOR

HEADER

BRACKET

2x4 Structural

Supports

Y

e"

HeaderWall Track

t

T

One-piece door with horizontal track

Header Wall

:- 8" (20 cm)

" -;" ", Highest

I_#..-;" ,',Point

41-:-_'_/I._-" ',',of Travel

Door ',

One-piece door without track:

pivot hardware

12

INSTALLATION STEP 2

Install theHeaderBracket

You can attachthe headerbracketeither to the wall abovethe

garagedoor, or to the ceiling. Follow the instructions which will

work bestfor your particular requirements. Donot install the

headerbracketoverdrywall. If installingintomasonry,use

concreteanchors(not provided).

WALLHEADERBRACKETINSTALLATION

• Centerthe bracket on the vertical centerline with the bottom

edge of the bracket on the horizontal line asshown (with the

arrow pointing toward the ceiling).

• Mark thevertical set of bracket holes.Drill 3/16" pilot holesand

fastenthe bracketsecurely to a structural support with the

hardware provided.

HARDWARESHOWNACTUALSIZE

LagScrew

5/16"-9xl -5/8"

- Header Wall -

2x4

Structural

SuppoR

J

1

Horizontal

Line

i

Highest Point of

GarageDoor Travel

Wall Mount

Optional

Mounting Holes

Vertical

Centerline

of Garage Door

_ Lag Screws

5/16"-9xl -5/8"

Door Spring

- Garage Door -

Vertical

Centerline

of GarageDoor

CEILINGHEADERBRACKETINSTALLATION

• Extendthe vertical centerline onto the ceiling as shown.

• Centerthe bracket on the vertical mark, no more than

6" (15cm) from the wall. Make sure the arrow is pointing away

from the wall. The bracketcan be mounted flush against the

ceiling when clearanceis minimal.

• Mark the side holes. Drill 3/16" pilot holes and fasten bracket

securelyto astructural support with the hardwareprovided.

Ceiling Mounting Holes

i

Bracket

6" (15 cm) M

- FinishedCeiling-

VerticalCenterline

ofGarageDoor

Door

Spring

" Lag Screws

5/16"-9xl -5/8"

HeaderWall -

13

INSTALLATION STEP 3

AttachtheRail to the HeaderBracket

• Position the opener on the garagefloor below the header

bracket. Usepacking material asa protective base.

NOTE:If the door spring is in the way,you will need help. Have

someone hold the opener securely on a temporary support to

allow the rail to clear the spring.

• Position the rail bracket againstthe headerbracket.

• Align the bracket holesand join with a clevis pin as shown.

• Inserta ring fastenerto secure.

Header Wall

Header Bracket

Idler Pulley

__ Garage

Door

Clevis Pin

Ring

Fastener

Mounting

Hole

OpenerCarton or

-- Temporary

Support

HARDWARESHOWN ACTUALSIZE

ol

ClevisPin5/16"x1-1/2"

©

Ring Fastener

14

INSTALLATION STEP 4

Positionthe Opener

Follow instructions which applyto your door type as illustrated.

SECTIONALDOORORONE-PIECEDOORWITH TRACK

A 2x4 laid flat is convenient for setting an ideal door-to-rail

distance.

• Removefoam packaging.

• Raisethe opener onto a stepladder.You will need help at this

point if the ladder is not tall enough.

• Openthe door all the way and placea 2x4 laid flat on the top

section beneaththe rail.

• If the top section or panel hits the trolley whenyou raise

the door, pull down on the trolley releasearm to disconnect

inner and outer sections. Slide the outer trolley toward the

motor unit. Thetrolley can remain disconnected until

Installation Step 12 is completed.

To prevent damageto garagedoor, rest garagedoor opener rail

on 2x4 placedon top section of door.

Rail

Door

2x4 is usedto determine

the correct mounting height

from ceiling.

Iley

ReleaseAml -- _ J

ENGAGED RELEASED _j

ONE-PIECEDOORWITHOUTTRACK

A 2x4 on its side is convenientfor setting an ideal

door-to-rail distance.

• Removefoam packaging.

• Raisethe opener onto a stepladder.You will need help at this

point if the ladder is not tall enough.

• Openthe door all the way and placea 2x4 on its side on the

top section of the door beneaththe rail.

• Thetop of the door should be levelwith thetop of the motor

unit. Donot position the opener more than 4" (10 cm) above

this point.

L_ Header

15

INSTALLATION STEP 5

Hangthe Opener

Threerepresentativeinstallations are shown. Yours maybe

different. Hangingbrackets should be angled (Figure 1) to provide

rigid support. On finished ceilings (Figures 2 and 3), attach a

sturdy metal bracketto structural supports before installingthe

opener.This bracketand fastening hardwareare not provided.

1. Measurethe distancefrom eachside of the motor unit to the

structural support.

2. Cut both piecesof the hanging bracketto required lengths.

3. Drill 3/16" pilot holes in the structural supports.

4. Attach one end of eachbracketto a support with

5/16"-18xl -7/8" lag screws.

5. Fastenthe opener to the hanging brackets with

5/16"-18x7/8" hex bolts, lock washers and nuts.

6. Checkto make sure the rail is centered over the door (or in line

with the headerbracket if the bracket is not centeredabove

the door).

7. Removethe 2x4. Operatethe door manually. If the door hits

the rail, raisethe headerbracket.

NOTE:DONOT connectpower to opener at this time.

HARDWARESHOWN ACTUALSIZE

@

Hex Bolt

5/16"-18x7/8" Nut 5/16"-18 Lock Washer 5/16"

To avoid possible SERIOUSINJURYfrom a falling garage door

opener,fasten it SECURELYto structural supports of the

garage.ConcreteanchorsMUST beusedif installing ANY

brackets into masonry.

Figure1

)orts

Measure ',

Distance

Bolt 5/16"-18x7/8"

Lock Washer 5/16"

Nut 5/16"-18

Lag Screws

5/16"-18xl -7/8"

Figure2

Hidden .- - _ _

Bracket Support _--_

(Not Provided) ---" 1'' _---- _-_-

. -. -_" *" - _- L- _L_- ..... FINISHEDCEILING

_ ._ _-- _ LagScrews

-722_ ....

_\_ __(Not Provided)

_---_\o_ - - - - -j---- - - j_/_/"'_ SoIt5/16"-18x7/8"

- .--'_'_'-- LIo/ Lock Washer 5/16"

Bolt 5/ - \_'_& _/_ NutR5/16"-116,,_18X7/8,\_\ Ilol

N°uCtk5W_qeer5/16' ___J_'"__(___

Figure3

LagScrews

5/16"-18xl -7/8"

Bolt 5/16"-18x7/8"

Lock Washer 5/16"

Nut 5/16"-18

FINISHED CEILING

(Not Provided)

Bolt 5/16"-18x7/8"

Lock Washer 5/16"

Nut 5/16"-18

16

INSTALLATION STEP 6

Install theDoorControl

Locate door control within sight of door, at a minimum height of

5 feet (1.5 m) where small children cannot reach, awayfrom

moving parts of door and door hardware. If installing into drywall,

drill 5/32" holes andusethe anchors provided. Forpre-wired

installations (as in new home construction), it may be mounted to

a single gang box (Figure2).

1. Strip 7/16" (11 mm) of insulation from one end of bell wire and

connect to the two screwterminals on back of door control by

color: white wire to 2 and white/red wire to the 1.

2. Removecover by gently prying at slot in top of the cover

with a small flat headscrewdriver. Fastenwith 6ABx1-1/4"

self-tapping screws (drywall installation) or 6-32x1" machine

screws (into gang box) as follows:

• Install bottom screw, allowing 1/8" (3 mm) to protrude above

wall surface.

• Position bottom of door control on screw headand slide

down to secure.Adjust screw for snug fit.

• Drill and installtop screw with care to avoid cracking plastic

housing. DONOTovertighten.

• Insert top tabs and snap on cover.

3. (For standard installation only} Runbell wire up wall and

across ceiling to motor unit. Use insulated staplesto secure

wire in several places. Donot piercewire with a staple,

creating a short or open circuit.

4. Strip 7/16" (11 mm) of insulation from end of bell wire.

Connectbell wire to the quick-connect terminals asfollows:

white to white and white/red to red.

5. Position the antennawire as shown.

6. Usetacks or staplesto permanently attachentrapment warning

label to wall near door control, and manual release/safety

reversetest label in a prominent location on inside of garage

door.

NOTE:DONOT connectpower and operateopenerat this time.

Thetrolley will travel to the furl openposition but will not return

to the close position until thesensor beamis connectedand

properly aligned.

To prevent possible SERIOUSINJURYor DEATHfrom

electrocution:

• DisconnectALL electric and battery power BEFORE

performing ANYserviceor maintenance.

• ConnectONLYto 24 VOLTlow voltage wires.

To prevent possible SERIOUSINJURYor DEATHfrom a closing

garagedoor:

• Install door control within sight of garagedoor, out of reach

of children at a minimum height of 5 feet (1.5 m), and away

from ALL moving parts of door.

• NEVERpermit children to operateor play with door control

push buttons or remote controls.

• Activatedoor ONLYwhen it can be seenclearly, is properly

adjusted, and there are no obstructions to door travel.

• ALWAYSkeepgaragedoor in sight until completely closed.

NEVERpermit anyoneto cross path of closing garagedoor.

Outside KeylockAccessoryConnections

To opener quick-connect terminals: white to white;

white/red to red.

HARDWARESHOWNACTUALSIZE

_ Insulated

(std installation) Staples

(pre-wired) Drywall Anchors

Figure1 Figure2

REMOVE& REPLACECOVER PRE-WIREDINSTALLATION

To Replace

Insert Top

Push Bar Cover I Wire

_Top

. .. _1+ -- +1 ) Mounting

ueu |1 I | Hole

Wire H I_ '

__Terminal

II TI/ screws

I_ Bottom

" ' " Mounting

(BACKVIEW) Hole

DoorControlConnections

Strip wire 7/16" (11 mm)

_7/16" (11 ram)

To release or insert wire,

_ushin tab with screwdriver tip

\

:led White Grey

17

INSTALLATION STEP 7

Install the Battery

• Make sure motor unit is unplugged.

• Using a Phillips headscrewdriver, removethe battery cover on

the motor unit.

• Partially insert batteryinto motor unit with terminals facing

out.

• Oonnectthe red (+) and black (-) wires from motor unit to

corresponding terminals on battery.

• Verify the batterywires are seated in the channel.

• Replacebattery cover.

ALWAYSwear protective gloves and eyeprotection when

changing the battery or working around the battery

compartment.

_i_e ryCover

INSTALLATION STEP 8

Install theLights

• Pressthe releasetabs on both sides of lens. Gentlyrotate lens

back and downward until the lens hinge is in thefully open

position. Do not removethe lens.

• Install up to a 100 watt maximum light bulb in eachsocket.

Light bulb size should be A19, standard neck only. Thelights

will turn ONandremain lit for approximately 4-1/2 minutes

when power is connected.Thenthe lights will turn OFF.

• Reversethe procedureto close the lens.

• If the bulbs burn out prematurelydue to vibration, replacewith

a garage door opener bulb. UseA19, standard neck garage

door opener for replacement.

NOTE:Useonly standard light bulbs. Theuseof short neck or

speciality light bulbs may overheatthe endpanel or light socket.

To prevent possible OVERHEATINGof the endpanelor light

socket:

• DONOTuse short neck or specialty light bulbs.

• DONOTuse halogen bulbs. UseONLYincandescent.

To prevent damageto the opener:

• DONOTuse bulbs larger than IOOW.

• ONLYuseA19 size bulbs.

1O0Watt

Standard Light Bulb

ReleaseTab /

Hinge

100 Watt (Max)_'_

Standard Light Bulb _...._

18

INSTALLATION STEP 9

Attachthe EmergencyRelease RopeandHandle

• Threadone end of the rope through the hole in the top of the

red handleso "NOTICE"readsright side up asshown. Secure

with an overhand knot at least 1"(2.5 cm) from the end of the

rope to prevent slipping.

• Threadthe other end of the rope through the hole in the release

arm of the outer trolley.

• Adjust rope length so the handle is 6 feet (1.83 m) abovethe

floor. Ensurethat the rope and handle clearthe tops of all

vehiclesto avoid entanglement.Securewith an overhandknot.

NOTE:If it is necessary to cut the rope, heatseal the cut end with

a match or lighter to prevent unraveling.

To prevent possible SERIOUSINJURYor DEATHfrom a falling

garagedoor:

• If possible, useemergency releasehandleto disengage

trolley ONLYwhen garagedoor is CLOSED.Weak or broken

springs or unbalanceddoor could result in an open door

falling rapidly and/or unexpectedly.

• NEVERuseemergency releasehandle unless garagedoorway

is clear of persons and obstructions.

• NEVERusehandle to pull door open or closed. If rope knot

becomes untied, you could fall.

Trolley

I

INSTALLATION STEP 10

Electrical Requirements

To avoidinstallationdifficulties,do notrunthe openerat this

time.

To reducethe risk of electric shock, your garagedoor opener has

a grounding type plug with a third grounding pin. This plug will

only fit into a grounding type outlet. If the plug doesn't fit into the

outlet you have, contacta qualified electricianto install the proper

outlet.

Emergency _ ,_verhandnot

Release Handle

To prevent possible SERIOUSINJURYor DEATHfrom

electrocution or fire:

• DisconnectALL electric and battery power BEFORE

performing ANY serviceor maintenance.

• Garagedoor installation and wiring MUSTbe in compliance

with ALL local electrical and building codes.

• NEVERusean extension cord, 2-wire adapter,or change

plug in ANYway to make it fit outlet. Besure the opener

is grounded.

PERMANENTWIRING

CONNECTION

If permanent wiringis requiredbyyourlocal code,refer to the

followingprocedure.

To make a permanent connection through the 7/8" hole in the top

of the motor unit:

• Removethe motor unit cover screws and set the cover aside.

• Removethe attached3-prong cord.

• Connectthe black (line) wire to the screw onthe brass

terminal; the white (neutral) wire to the screw on the silver

terminal; and the ground wire to the greenground screw.

The openermustbe grounded.

• Reinstallthe cover.

To avoidinstallationdifficulties,do notrunthe openerat this

time.

Ground Tab

Green

Ground Screw

Ground Wire Wire

White Wire Black Wire

19

INSTALLATION STEP 11

Install TheProtectorSystem®

Thesafety reversingsensormustbeconnectedand aligned

correctlybeforethe garagedooropenerwill movein the down

direction.

IMPORTANTINFORMATIONABOUT

THESAFETYREVERSINGSENSOR

When properly connectedand aligned, the sensorwill detect an

obstacle in the pathof its electronic beam. Thesending eye (with

an amber indicator light) transmits an invisible light beamto the

receiving eye (with a green indicator light). If an obstruction

breaks the light beamwhile the door is closing, the door will stop

and reverseto full open position, and the openerlights will flash

10 times.

Theunits must be installed inside the garageso that the sending

and receivingeyes face eachother across the door, no morethan

6" (15cm) abovethefloor. Either can be installedon the left or

right of the door as long as the sun nevershines directly into the

receiving eye lens.

Themounting brackets are designedto clip onto thetrack of

sectional garagedoors without additional hardware.

Besure power is not connectedto the garagedoor opener

BEFOREinstalling the safety reversing sensor.

To prevent SERIOUSINJURYor DEATHfrom a closing garage

door:

• Correctly connect and align the safety reversingsensor. This

required safety device MUSTNOTbe disabled.

• Install the safety reversing sensor so beamis NOHIGHER

than 6" (15 cm) abovegaragefloor.

If it is necessaryto mount the units on the wall, the brackets

must be securelyfastenedto a solid surface such asthe wall

framing. Extensionbrackets(seeaccessories) areavailableif

needed.If installing in masonry construction, add a pieceof wood

at eachlocation to avoid drilling extra holesin masonry if

repositioning is necessary.

Theinvisible light beam path must be unobstructed. No part of

the garagedoor (or door tracks, springs, hinges, rollers or other

hardware) may interrupt the beamwhile the door is closing.

I

Safety Reversing Sensor

6" (15 cm) max.

above floor

Invisible Light Beam

Protection Area

Safety Reversing Sensor

6" (15 cm) max,

abovefloor

Facingthe doorfrom insidethegarage

2O

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Craftsman 139.53918d Owner's manual

Craftsman 139.53918d Owner's manual

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