Vetus BC2465 Datasheet

Brand: Vetus

Model: BC2465

Category: Battery chargers

Type: Datasheet

BC1216

BC1225

BC1235

BC2416

BC2425

BC2450

BC2465

Acculader

Battery charger

Batterieladegerät

Chargeur de batterie

Bedieningshandleiding en

installatie instructies

Operation manual and

installation instructions

Bedienungshandbuch und

Installationsvorschriften

Manuel d’utilisation et

instructions d’installation

Contents

Preface............................................................ 8

1 Information for the user ................................. 8

1.1 Purpose of the manual .................................. 8

1.2 Symbols ......................................................... 8

2 For your safety ............................................... 8

2.1 General remarks ............................................ 8

2.2 Use for correct purpose ................................ 9

2.3 Authorised operators ..................................... 9

2.4 Industrial use ................................................. 9

3 Design ............................................................ 9

4 Installation and commissioning .................... 9

4.1 Installation ...................................................... 9

4.2 Power-supply connection .............................. 9

4.2.1 Power failure .................................................. 9

4.3 Battery connection ...................................... 10

4.4 On-Board-Version ........................................ 10

5 Operation ..................................................... 10

5.1 Function of the LEDs ................................... 10

5.2 Button .................................................. 11

6 Troubleshooting ........................................... 11

7 Technical data .............................................. 12

9 Disposal ........................................................12

10 Charging programs ..................................... 12

Inhaltsverzeichnis

Vorwort ......................................................... 13

1 Benutzerinformationen .................................13

1.1 Zweck des Handbuchs .................................13

1.2 Symbolerklärung ..........................................13

2 Zu Ihrer Sicherheit ........................................13

2.1 Allgemeines ..................................................13

2.2 Bestimmungsgemäße Verwendung .............14

2.3 Zugelassene Bediener ..................................14

2.4 Im gewerblichen Einsatz ..............................14

3 Aufbau ...........................................................14

4 Aufstellung und Inbetriebnahme ..................14

4.1 Aufstellung ....................................................14

4.2 Netzanschluß ................................................14

4.2.1 Netzausfall ....................................................14

4.3 Batterieanschluß ...........................................15

4.4 On-Board-Version ..........................................15

5 Bedienung ....................................................15

5.1 Funktion der Leuchtdioden ..........................15

5.2 Taster ....................................................16

6 Störungen und Fehlersuche .........................16

7 Technische Daten .........................................17

9 Entsorgung ...................................................17

10 Ladeprogramme ...........................................17

Sommaire

Avant-propos ............................................... 18

1 Informations pour l’utilisateur ...................... 18

1.1 Objet du manuel d’utilisation ...................... 18

1.2 Explication des symboles ........................... 18

2 Pour votre sécurité ...................................... 18

2.1 Généralités ................................................... 18

2.2 Exploitation conforme à l’application .......... 19

2.3 Opérateurs autorisés ................................... 19

2.4 En exploitation commerciale ....................... 19

3 Conception .................................................. 19

4 Installation et mise en service ..................... 19

4.1 Installation .................................................... 19

4.2 Raccordement au secteur ........................... 19

4.2.1 Défaut d’alimentation .................................. 19

4.3 Raccordement de la batterie ....................... 20

4.4 Version on-board ......................................... 20

5 Commande .................................................. 20

5.1 Signification des diodes lumineuses .......... 20

5.2 Touche ......................................................... 21

6 Défauts et recherche des défauts ............... 21

7 Caractéristiques techniques ........................ 22

9 Mise au rebut ............................................... 22

10 Programmes de charge .............................. 22

Inhoud

Voorwoord ..................................................... 3

1 Gebruikersinformatie ..................................... 3

1.1 Doel van het handboek ................................. 3

1.2 Verklaring van de symbolen .......................... 3

2 Voor uw eigen veiligheid ............................... 3

2.1 Algemeen ....................................................... 3

2.2 Bedoeld gebruik ............................................ 4

2.3 Geautoriseerde bediener ................................4

2.4 Bij commercieel gebruik .............................. 4

3 Opbouw ......................................................... 4

4 Opstellen en in gebruik nemen ..................... 4

4.1 Opstellen ........................................................ 4

4.2 Netaansluiting ................................................ 4

4.2.1 Stroomuitval ................................................... 4

4.3 Accu-aansluiting ............................................ 5

4.4 Aan-boord-uitvoering ......................................5

5 Bediening ....................................................... 5

5.1 Functie van de lichtgevende dioden ............. 5

5.2 Toets .................................................... 6

6 Storingen en opsporen van fouten ............... 6

7 Technische gegevens .................................... 7

9 Afvoer ............................................................. 7

10 Laadprogramma’s ......................................... 7

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9.0112

Battery charger type BC1216, BC1225, BC1235, BC2416, BC2425, BC2450, BC2465

Preface

These operating instructions are intended to assure the correct

and safe operation of the Battery Charger. In order to work safe-

ly, avoid unnecessary downtime and increase the reliability and

lifespan of the Battery Charger, study these instructions careful-

ly and follow them at all times.

1 Information for the user

1.1 Purpose of the manual

These operating instructions contain information essential for

the correct operation of Chargers of the BC12xx and BC24xx

series. To assure correct and safe operation of the Battery

Chargers, study these instructions carefully and follow them at

all times. This will help to avoid:

• danger to the units,

• danger to the user

• downtime

and

• increase the reliability and lifespan of the Charger.

In the following instructions, the Chargers of this product series

BC12xx and BC24xx are referred to as ‘Charger’.

The operating instructions must be read and observed by all

persons involved in operating or working with the Charger.

Before switching the Charger on for the first time, read all the

chapters of these instructions carefully, paying particular atten-

tion to the details given.

When the unit is in industrial use, the safety guidelines, stan-

dards and legislation in force at the place or in the country of

use must also be observed, and standard procedures of good

working practice followed.

For further information not contained in these instructions, con-

sult the specialist personnel of the manufacturer or supplier.

1.2 Symbols

The Charger has been designed and produced in accordance

with generally accepted rules and the current state of the art. To

assure the safety of the user, additional notes on safety appear

in the text. The safety of the user in working with the Charger

can be guaranteed only when these notes are read and com-

plied with.

It is occasionally necessary to emphasise certain passages.

Passages marked for special emphasis have various meanings.

Note!

Indicates a remark which makes working with the

Charger considerably easier!

Caution!

Indicates a remark which draws attention to potential

danger for the Charger.

Warning!

Indicates a remark which draws attention to potential

danger to persons.

2 For your safety

2.1 General remarks

Warning!

The Charger has dangerous levels of voltage!

The Charger should be opened and repaired by quali-

fied electricians only.

Before opening the Charger, disconnect it from the

power supply and the lead-acid accumulator.

If the Charger is being used for industrial purposes, the follow-

ing accident-prevention regulations or relevant local and nation-

al regulations must be read and complied with in addition to

these operating instructions:

• ‘General Regulations’ VBG 1

• ‘Electric Equipment and Materials’, VBG 4

and

• Supervisory and reporting duties regarding any special fea-

tures of the operation in question (e.g. organisation of work,

procedures, personnel etc.)

The user of the Charger is responsible for ensuring that these

regulations are posted in a suitable position or are available

for consultation at any time.

Note!

In cases where safety regulations have been ignored or



9.0112

Battery charger type BC1216, BC1225, BC1235, BC2416, BC2425, BC2450, BC2465

ENGLISH

neglected when working with the Charger, the manu-

facturer or supplier will accept no liability for injury or

damage. In addition, such damage is no longer cov-

ered by the manufacturer’s guarantee.

2.2 Use for correct purpose

The Charger is intended only for re-charging lead-acid accu-

mulators. Depending on the previously set charging program, it

can also be used for wet-cell batteries and sealed maintenance-

free traction batteries.

The unit can also be used for charging wet-cell batteries and

sealed maintenance-free traction batteries. Always observe the

instructions provided by the battery manufacturer.

The Charger is not suitable for accumulators or non-

rechargeable batteries of any other type!

The use of the unit for any other purpose is incorrect and con-

sequently prohibited. The operator of the Charger alone is

responsible for any damage occurring under such circum-

stances.

The use of the unit for its correct purpose includes compliance

with these operating instructions.

The Charger should be used only in technically perfect condi-

tion. The user must be constantly aware of potential danger and

safety procedures. Any faults, malfunctions or damage (espe-

cially those which may involve a risk to the safety of the opera-

tor of the Charger) must be corrected immediately. In case of

faults or malfunctions affecting its safety, the Charger must be

taken out of service immediately and reported to the supervisor

in charge or other responsible person or department.

2.3 Authorised operators

No person is authorised to operate the unit unless he has read

and understood the operating instructions.

Adjustments (e.g. voltage adjustment) or repairs (e.g. replace-

ment of the DC fuse) should be carried out only by a qualified

electrician.

2.4 Industrial use

If the Charger TEBECHOP Traction is in use for industrial pur-

poses, the following also applies:

The operator must have undergone special instruction or train-

ing to familiarise himself with the charging and handling of lead-

acid accumulators. Such tasks should be performed only by

authorised personnel.

For safety reasons, it is prohibited to make changes or modifi-

cations to the unit. Always observe the protective earthing.

3 Design

The unit comprises a controllable high-frequency power unit,

microprocessor-controlled charging electronics and an operat-

ing and indicating panel with buttons and 4 LEDs.

The individual components are accomodated in a sturdy hous-

ing of steel sheeting. Cables are installed for connection to the

battery and power supply.

Note!

Always observe the power-supply data given on the

machine plate! The machine plate is located at the rear

of the unit.

4 Installation and commissioning

4.1 Installation

The unit should be used only in enclosed rooms. The place of

erection resp. the mounting room should be selected to ensure

that the ventilation openings are not covered and that the cur-

rent of cooling air is not obstructed. The unit must not be

installed or mounted close to radiators or other sources of heat.

It should also be ensured that no corrosive gases, e.g. acid

fumes, conductive dust etc. can penetrate the interior of the

unit. The protective system of the charger is IP 20.

4.2 Power-supply connection

The power-supply voltage and frequency must comply with the

data on the machine plate.

The unit must be protected against excessive contact voltage in

accordance with the regulations of the local electricity supplier.

The power supply fuse should be selected in line with the

following table:

Either gL fuses or automatic circuit breakers with B- or C- char-

acteristics are suitable for use.

4.2.1 Power failure

The unit starts a new charging process after every disruption in

the power supply lasting longer than 20 ms.



Rated current Mains fuse

0 - 6 A 6 A gL

6 - 10 A 10 A gL

10 - 16 A 16 A gL

9.0112

Battery charger type BC1216, BC1225, BC1235, BC2416, BC2425, BC2450, BC2465

4.3 Battery connection

Before connecting the battery cable, ensure that the battery

voltage complies with the data on the machine plate.

Observe the manufacturer’s instructions with regard to

the assignment of battery to charging unit!

Caution!

The charging unit must be correctly connected!

Connect the unit as follows:

1. red cable (+ terminal) to + terminal of battery, and

2. black cable (- terminal to - terminal of battery

insert the charging plug in the the appropriate socket of

the battery cable if the unit is fitted with a charging

plug.

4.4 On-Board-Version

In the on-board version the unit is mounted in a wall cabinet.

Furthermore the following options are included:

a) Protection against start (break of the driving motor) during

the charging process. The change-over contact can be

looped in the traction control circuit and is engaged as fol-

lows:

green = COM (common)

brown = N.C. (normally closed; break-contact)

white = N.O. (normally open; make-contact)

contact rating: max. 60V/2A/120W

The relay remains energized as long as the unit is switched

on and mains voltage is present.

b) Printed-board coating (the printed boards are coated with a

plastic cover to avoid malfunctions caused by humidity).

c) Mechanics have been shock and vibration tested.

5 Operation

When the battery is connected, the charging process begins

automatically. The program set is indicated for approx. 10 secs.

by the LEDs flashing. The LEDs which indicate the various

charging programs are given in table 3 of the appendix.

When the battery is fully charged, the charging process is also

ended automatically.

If the charging process is interrupted manually before comple-

tion, the unit must be switched off at switch before disconnect-

ing the battery.

Fig. 1: Operating and indicating panel

5.1 Function of the LEDs

The functions of the unit are indicated by four LEDs:

Table 1: Function of the LEDs

LED ‘charge’ (yellow)

glows during the main and gassing charge

phases

flashes during the equalising charge and

the second U-constant phase

(charge programs 7 and 15 only) in

combination with LED ‘charge

ended’

LED ‘charge ended’ (green)

glows after completion of charging

LED ‘Fault’ (red)

glows on failure of microprocessor-con-

trolled charging-electronics

flashes in steps of 2 seconds

after forced switchover to gassing

charge

flashes in steps of 4 seconds

in case of overtemperature discon-

nection

LED ‘maintenance-free’ (yellow)

glows, if the unit is set for programming

maintenance-free sealed batteries

(pre-set for programs 2 - 6 and 10-

14, for no. 7 and 15 as required)

Caution: maintenance-free batteries

must not be charged if the LED does

not glow!

9.0112

Battery charger type BC1216, BC1225, BC1235, BC2416, BC2425, BC2450, BC2465

5.2 Button

The button is used for interrupting the charge. When it is

pressed again, the unit continues charging.

Caution!

If the battery has to be disconnected during the charg-

ing process, the button must first be pressed.

6 Troubleshooting

The charging process can only begin if:

a) the Charger is connected to the power supply,

b) the battery is correctly connected to the unit,

c) the battery voltage is at least 9 V

d) the button has not been pressed.

For further notes on correcting faults and malfunctions, see

table 2.

Table 2: Troubleshooting

ENGLISH

Fault

No LED indication

Battery is not fully charged!

LED ‘Fault’ flashes in steps of 2 sec-

onds, other LEDs work normally

LED ‘Fault’ flashes in steps of 4 sec-

onds,other LEDs dark

LED ‘Fault’ glows continuously

Cause

Charge interrupted by pressing button

Power-supply failure

No battery voltage

DC fuse failed

Switchover to ‘Gassing charge’ by safe-

ty-timer function

Overtemperature

Failure of microprocessor-controlled

charge electronics

Check/Remedy

Continue charge by pressing button

again

Check power supply!

If o.k. contact Customer Service

Check charging cable, plug etc.

Contact Customer Service

Check allocation of battery capacity to

rated power of charging unit!

Check amount of power supply!

Undervoltage?

Check ventilation.

Make the charger cool out..

Battery defective?

Extract power plug and re-insert (reset).

If LED continues to glow, contact

Customer Service

9.0112

Battery charger type BC1216, BC1225, BC1235, BC2416, BC2425, BC2450, BC2465

ENGLISH

7 Technical data

Mains voltage : 230 V ( ± 10%, 47 - 63 Hz

Output voltage : see machine plate

Output current : see machine plate

Charging program : see section 10 of operating

instructions

Temperature range : 0 - 40°C

Protective system : IP 21

Length of power cable : 1900 mm

Dimensions (w x h x d) / Weight

BC1216 / BC2416 : 28 x 18 x 8 cm / 3.5 kg

BC1225 / BC2425 : 28 x 18 x 8 cm / 3.5 kg

BC1235 : 28 x 18 x 8 cm / 5.5 kg

BC2450 : 34 x 22 x 110 cm / 7.5 kg

BC2465 : 39 x 22 x 11 cm / 8.5 kg

The units comply with the following regulations:

EN 60335-2-29 Safety

EN 55014-1 EMV

EN 55014-2 EMV

EN 61000-4-4 EMV

EN 50 082-2 Noise immunity for industrial use

EN 50 081-1 Noise output for residential, business,

industrial areas

and small workshops

EN 60 146 part 1-1 Semiconductors, current rectifiers

IEC 68-2-6 Shock and vibration (only applicable for

on-board-version)

IEC 68-2-29 Shock and vibration (only applicable for

on-board-version)

We reserve the right to make changes as required.

1 Wet battery (100 % In)

2 Dryflex GiV/PzV (100 % In)

3 Supra F GiV (100 % In)

4 Dryfit-GiV Batterie (100 % In)

5 Dryfit PzV Batterie (100 % In)

6 Champion (100 % In)

7 WUoU (100 % In)

9 Wet battery (80 % In)

10 Dryflex GiV/PzV (80 % In)

11 Supra F GiV (80 % In)

12 Dryfit-GiV Batterie (80 % In)

13 Dryfit PzV Batterie (80 % In)

14 Champion (80 % In)

15 WUoU (80 % In)

‘yellow’ / charging ⊗−⊗−⊗−⊗⊗−⊗−⊗−⊗

‘green’ / charged −⊗⊗− −⊗⊗−⊗⊗− −⊗⊗

‘red’ / failure − − − ⊗⊗⊗⊗ − − − ⊗⊗⊗⊗

‘yellow’ / maintenace free −−−−−−−⊗⊗⊗⊗⊗⊗⊗

LED

Charging program /

Battery type

9 Disposal

When disposing of the Charger TEBECHOP Traction , always

observe the local regulations.

Note!

The Charger contains electrolytic condensors and

semiconductor components. The Charger should be

disposed of in such a way that no environmental dam-

age is caused.

The packaging material used for the Charger must be

separated before disposal. Paper, cardboard and plas-

tic materials should be recycled.

10 Charging programs

Table 3 indicates for which charging program your Charger

TEBECHOP Traction is set. The charging program is indicated

automatically for 10 secs. by flashing diodes at the start of the

charging process.

You can find the number of the adjusted charging program on

a label near the machine plate.



Table 3: Charging programs

Symbols: ‘

⊗‘ - LED flashes

‘

−’ - LED off

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9.0112

Battery charger type BC1216, BC1225, BC1235, BC2416, BC2425, BC2450, BC2465

Acculader Totale lengte plus- en minkabel Draaddoorsnede

Battery charger Total length of positive and negative cables Wire size

Batterieladegerät Gesamtlänge des Plus- und Minuskabels Leiterquerschnitt

Chargeur de batterie Longeur totale des câbles pos. et neg. Diamètre du fil

Cargador de batería Largo total de los cables positivo y negativo Diámetro de hilo

Caricabatterie Lunghezza totale cavo positivi e negativi Diametro del filo

BC1216 0 - 10 m 0 - 47 ft 6 mm

AWG 8

BC1225 0 - 11 m 0 - 48 ft 10 mm

AWG 6

BC1235 0 - 12 m 0 - 34 ft 16 mm

AWG 6

BC2416 0 - 20 m 0 - 94 ft 6 mm

AWG 8

BC2425 0 - 22 m 0 - 95 ft 10 mm

AWG 6

BC2450 0 - 27 m 0 - 76 ft 25 mm

AWG 4

BC2465 0 - 21 m 0 - 58 ft 25 mm

AWG 4

Draadkeuzetabel

Wire size selection table

Drahtwahltafel

Tableau de selection de fils

Tabla de selección de hilos

Tabella di selezione dei cavi

FOKKERSTRAAT 571 - 3125 BD SCHIEDAM - HOLLAND - TEL.: +31 10 4377700

TELEX: 23470 - TELEFAX: +31 10 4152634 - 4153249 - 4372673 - 4621286

Printed in the Netherlands

9.0112 I.BC1665 08-01

Vetus BC2465 Datasheet

Brand: Vetus

Model: BC2465

Category: Battery chargers

Type: Datasheet

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