Fondital ANTEA CTN 13 AF Installation, Use And Maintenance Manual

IST 03 C 871 - 03

ANTEA

Bi-thermal

CTFS 13 AF

CTN 13 AF

INSTALLATION, USE AND MAINTENANCE

EN

Translation of the

original instructions (in

Italian)

2

Dear Sirs,

thank You for choosing and buying one of our products. Please read these instructions carefully in order to properly install, operate,

and maintain the product.

WARNING

We inform users that:

• Boilers shall be installed by an authorised company under the requirements set forth by the prevailing rules, in full

compliance with the prevailing regulations and standards.

• Anyone entrusting installation to an unqualied installer will be subject to administrative sanctions.

• Boilers must be maintained by qualied personnel only, under the requirements set forth by the prevailing rules.

We hereby inform you that certain models, versions and/or accessories relevant to the products this manual refers to,

might not be available in some countries.

Therefore, it is recommended to contact the manufacturer or the importer in order to get the necessary information about

the actual availability of such models, versions and/or accessories.

The manufacturer reserves the right to modify the products and/or its components as deemed necessary, in any moment

and without prior notice.

This instruction manual is available in two languages, Italian and English, without prejudice to the prevalence of Italian

language in case of dierences in translation and/or dispute on construction of the text.

3

General notes for installing and maintenance technicians, and users

This instruction manual is an integral and essential part of the product. It shall be supplied by the installer to the user who shall keep

it carefully to consult it whenever necessary.

This document shall be supplied together with the equipment in case the latter is sold or transferred to others.

DANGER

This equipment has been manufactured to be connected to a room heating system and to a DHW distribution system.

Any other use shall be considered unsuitable and dangerous for people, animals, and/or property.

The equipment shall be installed in compliance with the prevailing standards and in accordance with the manufacturer's instructions

specied in this manual: the manufacturer will not be held responsible for injuries to people and animals and/or damages to property

resulting from an incorrect installation.

Damage and/or injury caused by incorrect installation or use and/or damage and/or injury due to non-observance of the manufactu-

rer’s instructions shall release the manufacturer from any and all contractual and extra-contractual liability.

Before installing the boiler, check that the technical data correspond to the requirements for its correct use in the system.

Check that the boiler is intact and it has not been damaged during transport and handling. Do not install equipment which is clearly

damaged and/or faulty.

Do not obstruct the air intake openings.

Only original accessories or optional kits (including the electric ones) are to be installed.

Properly dispose of the packaging as all the materials can be recycled. The packaging must therefore be sent to specic waste ma-

nagement sites.

After removing the packaging, make sure that its elements (clips, plastic bags, foam polystyrene etc.) are note left within the reach of

children as they are potential hazard sources.

In the event of failure and/or faulty functioning, switch o the boiler. Do not attempt to make repairs: contact qualied technicians.

Original parts must be used for all repairs to the boiler.

Non-observance of the above requirements may aect the safety of the boilers and endanger people, animals and/or property.

WARNING

The boiler must be serviced periodically as indicated in the relevant section of this manual.

Appropriate boiler maintenance ensures ecient operation, environment preservation, and safety for people, animals

and objects.

Incorrect and irregular maintenance can be a source of danger for people, animals and property.

The user is strongly advised to have the system serviced and repaired by qualied personnel, satisfying all prevailing law require-

ments, and trained to properly carry out these operations.

In the event of long periods of inactivity of the boiler, disconnect it from the electrical power mains and close the gas cock.

4

DANGER

With gas red boilers, take the following measures if you smell gas:

• Do not turn on or o electric switches and do not turn on electric appliances.

• Do not ignite ames and do not smoke.

• Close the main gas cock.

• Open doors and windows.

• Contact a Service Centre, a qualied installer or the gas supply company.

Never use a ame to locate a gas leak.

The boiler is designed for installation in the countries indicated on the technical data plate: installation in any other

country may be a source of danger for people, animals and/or property.

The manufacturer will bear no contractual and tortious liability for failure to comply with all the instructions above.

5

1. Instructions for the user ..............................................8

1.1 Control panel .........................................................................................................................................8

1.2 Interpreting boiler status from display indications .................................................................................10

1.3 Boiler operation .....................................................................................................................................11

1.4 Boiler shut-down ....................................................................................................................................13

1.5 Maintenance .......................................................................................................................................... 15

1.6 Notes for the user .................................................................................................................................. 15

2. Technical features and dimensions ...................................... 16

2.1 Technical features .................................................................................................................................16

2.2 Dimensions ............................................................................................................................................18

2.3 Boiler layouts ......................................................................................................................................... 20

2.4 Operating data .......................................................................................................................................22

2.5 General characteristics ..........................................................................................................................22

3. Instructions for the installer ............................................24

3.1 Installation standards ............................................................................................................................24

3.2 Choosing where to install the boiler ......................................................................................................24

3.3 Positioning the boiler .............................................................................................................................24

3.4 Installing the boiler ................................................................................................................................26

3.5 Boiler room ventilation ........................................................................................................................... 26

3.6 Air intake and ue gas venting system ..................................................................................................27

3.7 Checking combustion eciency ............................................................................................................35

3.8 Connection to gas mains ....................................................................................................................... 36

3.9 Hydraulic connections ...........................................................................................................................36

3.10 Connection to electrical mains ..............................................................................................................37

3.11 Connection to ambient thermostat (optional) ........................................................................................37

3.12 Installation and operation with Open Therm Remote Control (optional) ...............................................38

3.13 TSP parameters ....................................................................................................................................39

3.14 Filling the system ...................................................................................................................................41

3.15 Starting up the boiler .............................................................................................................................42

3.16 Available head ....................................................................................................................................... 42

3.17 Wiring diagrams ....................................................................................................................................43

3.18 Adaptation to other gas types and burner adjustment...........................................................................45

4. Testing the boiler .................................................... 47

4.1 Preliminary checks ................................................................................................................................47

4.2 Switching on and switching o ..............................................................................................................47

5. Maintenance .......................................................48

5.1 Maintenance schedule ..........................................................................................................................48

5.2 Combustion analysis .............................................................................................................................49

6. Malfunctions, possible causes and solutions ..............................50

6.1 Troubleshooting .....................................................................................................................................50

6

Fig. 1 Control panel .................................................................................8

Fig. 2 Filler cock ...................................................................................14

Fig. 3 CTFS model dimensions .......................................................................18

Fig. 4 Model CTN dimensions ........................................................................19

Fig. 5 Boiler layout CTFS ............................................................................20

Fig. 6 Boiler layout CTN .............................................................................21

Fig. 7 Paper template ...............................................................................25

Fig. 8 Connections to the chimney of open chamber models ................................................28

Fig. 9 Dimensions for connection to the ue gas system of the open chamber models ............................28

Fig. 10 0KITCONC00 (100/60 mm) ....................................................................32

Fig. 11 Dimensions for coaxial pipe ....................................................................32

Fig. 12 0SDOPPIA13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Fig. 13 Dimensions for split pipes......................................................................34

Fig. 14 Air intake and ue gas venting examples ..........................................................34

Fig. 15 Air intake and ue gas venting example ...........................................................34

Fig. 16 Examples of ue gas testing points ..............................................................35

Fig. 17 Connection to gas mains ......................................................................36

Fig. 18 Available head CTFS 13 AF ....................................................................42

Fig. 19 Available head CTN 13 AF .....................................................................42

Fig. 20 Wiring diagram ..............................................................................43

Fig. 21 SIEMENS VGU56............................................................................46

Fig. 22 SIT 845....................................................................................46

Fig. 23 SIEMENS VGUS56 ..........................................................................46

7

Tab. 1 CTFS 13 AF adjustment specications ............................................................22

Tab. 2 CTN 13 AF adjustment specications .............................................................22

Tab. 3 General specications .........................................................................22

Tab. 4 Combustion specications CTFS 13 AF ...........................................................23

Tab. 5 Combustion specications CTN 13 AF ............................................................23

Tab. 6 Table indicating coaxial pipes 100/60 C12 type......................................................31

Tab. 7 Table indicating coaxial pipes 100/60 C32 type......................................................31

Tab. 8 Table indicating coaxial pipes 125/80 C12 type......................................................31

Tab. 9 Table indicating coaxial pipes 125/80 C32 type......................................................32

Tab. 10 Table indicating split pipes 80+80 C42-C52-C82 types ...............................................33

Tab. 11 Limits to be set for TSP parameters and default values in relation to boiler type (TSP0) - I ...................39

Tab. 12 Limits to be set for TSP parameters and default values in relation to boiler type (TSP0) - II ..................40

Tab. 13 Relationship between "Temperature and Nominal resistance" for temperature probes ......................44

Instructions for the user

8

1. Instructions for the user

1.1 Control panel

C DB

A

F

G

E

2

1

8

4

3

5

6

7

Fig. 1 Control panel

A. Domestic hot water settings (+/- HOT WATER).

B. Parameter conrmation and information request.

C. Operating status selection.

D. Alarm reset and back to the starting page during parameter selection.

E. LCD display.

F. Domestic heating settings and parameter settings (+/- HEATING).

G. Heating system water pressure gauge.

Instructions for the user

9

Ref. Description Steady on Flashing

1 DHW indicator Boiler is in DHW mode.

Displaying of the DHW temperature set-

point.

2 Parameter indicator

Indication of "parameter" inside the para-

meter menu.

Not used.

3 Alphanumeric indicator

Temperature, parameter values and fault

indication.

Not used.

4 Central heating indicator Boiler is in heating mode.

Displaying of the heating temperature

set-point.

5 Parameter editing indicator

During parameter editing, the wrench

symbol stays on until the set datum is

conrmed.

When edited parameter value is conr-

med.

6

Flue cleaning function

indicator

(for the installer)

Flue cleaning function active.

Indicates that you are accessing the ue

cleaning function.

7 Flame lighting indicator Lit ame indication. Not used.

8 Boiler status indicator DHW and/or heating function active. Not used.

Instructions for the user

10

1.2 Interpreting boiler status from display indications

1.2.1 Normal operation

Boiler in STANDBY mode

Boiler in SUMMER mode

No active function

Flow temperature displayed

Boiler in WINTER mode

No active function

Flow temperature displayed

Boiler in CENTRAL HEATING ONLY mode

No active function

Flow temperature displayed

Boiler in SUMMER mode

Domestic hot water withdrawal

DHW temperature displayed

Boiler in WINTER mode

Domestic hot water withdrawal

DHW temperature displayed

Boiler in WINTER mode

CH function active

Flow temperature displayed

Boiler in CENTRAL HEATING ONLY mode

CH function active

Flow temperature displayed

1.2.2 Malfunction

To identify any malfunctions, refer to paragraph Troubleshooting on page 50.

Instructions for the user

11

1.3 Boiler operation

1.3.1 Switching on

DANGER

It is presumed that the boiler has been installed by a qualied installer, it has been commissioned and is ready to operate

correctly.

• Open the gas shut-o cock.

• Turn the master switch installed ahead of the boiler to ON.

• The display turns on and indicates the function currently active (see Interpreting boiler status from display indications on page 10).

• Select the boiler operating mode: OFF/SUMMER/WINTER/CH ONLY (see button (C) in Fig. 1 Control panel on page 8).

• Set desired CH temperature (see CH function on page 11).

• Set desired DHW temperature (see DHW function on page 12).

• Set the desired room temperature on the ambient thermostat inside the home (if installed).

WARNING

After a prolonged period with the boiler not in use, and with LPG red boilers in particular, some starting diculty may

be encountered.

Before starting the boiler switch on another gas powered device (e.g. kitchen range).

Beware that even by following this procedure, the boiler might still experience some starting diculties and shut down

once or twice. Press the “RESET” button to restore boiler operation.

1.3.2 Selecting the operating mode

To select the boiler operating mode, press the C button. Select operating mode.

Whenever button is pressed, the following modes are enabled in sequence: "SUMMER", "WINTER", "CH ONLY", "OFF".

"SUMMER" operating status

When the "SUMMER" mode is enabled, only the DHW production function is active.

"WINTER" operating status

When the "WINTER" mode is enabled, both DHW and CH functions are active.

"CH ONLY" operating status

When the "CH ONLY" mode is enabled, only the heating water production function is active.

"OFF" operating status

When the "OFF" mode is enabled, no function is active.

1.3.3 CH function

To set the water temperature for central heating, press the +/- HEATING buttons.

The CH temperature setting range is from +35 °C to +78 °C.

During temperature setting, the symbol ashes on the screen and the CH current temperature setting is displayed.

When the CH system requests heat from the boiler, the LCD displays the CH symbol and the current CH ow water temperature.

The waiting time between one boiler ignition and the following one, used to prevent boiler frequent turning on and o, ranges between

0 and 10 minutes (default value: 4 minutes), and can be edited with the P3 parameter.

Should water temperature in the CH system fall below set minimum value, between +35°C and +78°C (default value +40°C) to be

edited with the P18 parameter, the waiting time is reset and the boiler re-ignites.

The burner ON symbol shows while the burner is operating.

Instructions for the user

12

1.3.4 DHW function

Boiler electronics always gives priority to DHW over CH supply.

To set the domestic hot water temperature, press DHW +/- buttons.

The DHW temperature setting range is from +35°C to +50°C.

During temperature setting, the symbol ashes on the screen and the DHW current temperature setting is displayed.

The burner ON symbol shows while the burner is operating.

1.3.5 Freeze protection function

This boiler is tted with a freeze protection system, which works when the following functions are activated: OFF/SUMMER/WINTER/

CH ONLY.

When the heating water temperature sensor detects a water temperature of +5 °C, the boiler switches on and stays on at its minimum

heat output until the temperature reaches +30 °C or 15 minutes have elapsed.

If the boiler is in the OFF mode, only the circulation pump will be activated.

The pump continues to operate even if the boiler shuts down.

DANGER

The freeze protection function only protects the boiler, not the whole heating system.

A room thermostat must be used to provide freeze protection for the CH system. However, the thermostat is disabled

when the boiler is in OFF mode.

The central heating system can be eectively protected against icing by using specic anti-freeze products that are suitable for multi-

metal systems.

WARNING

Do not use anti-freeze products for car engines, and check the eectiveness of the product used over time.

In case burner cannot be ignited due to the lack of gas, the freeze protection functions are anyway enabled through the circulation

pumps.

1.3.6 Anti-seize function

If the boiler remains inactive and connected to the power mains, the circulation pump will be shortly enabled every 24 hours so as to

avoid any shut-down.

1.3.7 Timed post-circulation function

After each central heating, DHW or freeze protection request, the pump continues to be powered for 30 seconds.

If a new central heating, DHW or freeze protection request is received during this period, the post-circulation function is cancelled in

order to full the request.

1.3.8 Timed post-ventilation function

After each central heating, DHW or freeze protection request, the fan continues to work for 10 seconds.

If a new operating request is received during this period, the post-ventilation function is cancelled in order to full the request.

Instructions for the user

13

1.3.9 Operation with (optional) remote control

The boiler can also be connected to a Remote Control (optional - not compulsory, supplied by the manufacturer) so as to manage

several boiler parameters, such as:

• boiler status selection.

• ambient temperature selection.

• CH system water temperature selection.

• DHW temperature selection.

• CH system activation time programming.

• boiler diagnostics display.

• boiler reset and other parameters.

To connect the Remote Control, see Installation and operation with Open Therm Remote Control (optional) on page 38.

WARNING

Only use original Remote Control Units supplied by the manufacturer.

The use of non-original remote controls, not supplied by the manufacturer, may aect Remote Control and boiler opera-

tion.

1.4 Boiler shut-down

The boiler shuts down automatically if a malfunction occurs.

To determine the possible causes of malfunction, see Troubleshooting on page 50.

Below is a list of shut-down types and the procedure to follow in each case.

1.4.1 Burner shut-down

Fault code E01 is displayed ashing on the display in the event of burner shut-down due to missing ame.

If this happens, proceed as follows:

• check that the gas cock is open and light a kitchen gas ring for example to check the gas supply;

• once having checked if the fuel is available, press the Reset button to restore burner operation: if, after two starting attempts, the

boiler still fails to start and enters the shut-down mode again, contact a service centre or qualied personnel for maintenance.

WARNING

If the burner shuts down frequently, there is a recurring malfunction, so contact a service centre or a qualied service

engineer.

1.4.2 Shut-down due to overheating

Fault code E02 is shown on the LCD display in the event of ow water temperature overheating. Contact a service centre or a qualied

service engineer to carry out the maintenance.

1.4.3 Shut-down due to incorrect air/ue gas system draught

The boiler is equipped with a safety device for ue gas exhaustion check.

Should an air/ue gas system malfunction occur, the control device will shut-down the boiler by interrupting the gas supply to the boiler

and the LCD will display the code:

This cut-o can be reset by pressing the Reset button (see Fig. 1 Control panel on page 8).

In case of repeated stops, it is necessary to have the boiler and the air intake/ue gas venting ducts checked by a service centre or

a qualied service engineer.

Instructions for the user

14

1.4.4 Shut-down due to low water pressure

Fault code E04 is displayed on the LCD display in the event of shut-down triggered by the water pressure switch.

Fill the system by working on ller cock (A) (see Fig. 2 Filler cock).

Water pressure must be 1÷1.3 bars while the boiler is cold.

In order to restore water pressure, proceed as follows:

• Turn the ller cock anticlockwise to allow water to enter the boiler;

• Keep the ller cock open until the pressure gauge shows a value of 1÷1.3 bar;

• Turn cock clockwise to close it.

Should boiler shuts down frequently occur it means there is boiler malfunction in progress. Contact qualied personnel or an autho-

rised service centre for maintenance.

DANGER

Make sure you close ller cock carefully after lling procedure is completed.

If you do not, when the pressure increases, the safety valve may activate and discharge water.

A

Fig. 2 Filler cock

1.4.5 Alarm due to temperature probe malfunction

The following fault codes are shown on the display in the event of burner shut-down due to a temperature probe fault:

• E05 in this case, the boiler does not work.

• E06 in this case, the boiler functions in central heating mode only, and the DHW function is disabled.

• E15 for the return probe; in this case the boiler functions normally.

WARNING

In any case, contact a service centre or qualied personnel for maintenance.

Instructions for the user

15

1.4.6 Alarm due to (optional) Remote Control connection malfunction

The boiler recognises whether or not there is a Remote Control (optional, not compulsory).

If the boiler does not receive information from the Remote Control after the Remote Control itself is connected, the boiler attempts to

re-establish communication for 60 seconds, after which the fault code E31 is shown on the remote control display.

The boiler will continue to operate according to the settings on the touch screen and ignore the Remote Control settings.

WARNING

Contact a service centre or a qualied service engineer to carry out the maintenance.

The remote control can indicate faults or shutdown conditions and can also restore boiler operation after shutdown up to a maximum

of 3 times in a 24 hour period.

If the maximum number of attempts is reached, fault code E99 is shown on the boiler display.

To reset error E99, disconnect and reconnect the boiler from the mains power.

1.5 Maintenance

WARNING

The boiler must be serviced periodically as indicated in the relevant section of this manual.

Appropriate boiler maintenance ensures ecient operation, environment preservation, and safety for people, animals

and objects.

Boilers must be maintained by qualied personnel only, under the requirements set forth by the prevailing rules.

1.6 Notes for the user

WARNING

The user may only access parts of the boiler that can be reached without using special equipment or tools. The user is

not authorised to remove the boiler casing or to operate on any internal parts.

No one, including qualied personnel, is authorised to modify the boiler.

The manufacturer shall not be held responsible in case of damage to people, animals, or property due to failure to follow

the above mentioned instructions.

If the boiler remains inactive and the power supply is switched o for a long time, it may be necessary to reset the pump.

This involves removing the casing and accessing internal parts, so it must only be carried out by suitably qualied per-

sonnel.

Pump failure can be avoided by adding to the water lming additives suitable for multi-metal systems.

Technical features and dimensions

16

2. Technical features and dimensions

2.1 Technical features

The boiler is equipped with an integrated gas atmospheric burner. The following models are available:

• CTFS sealed chamber, forced draught boiler with electronic ignition for heating and instantaneous DHW supply.

• CTN open chamber, natural draught boiler with electronic ignition for heating and instantaneous DHW supply.

The following power rates are available:

• CTFS 13 AF: with heat input 12.5 kW

• CTN 13 AF: with heat input 12.0 kW

All models are equipped with electronic ignition and ionisation ame sensing device.

The boilers meet local applicable Directives enforced in the country of destination, which are stated on their rating plate.

Installation in any other country may be a source of danger for people, animals and property.

The key technical features of the boilers are listed below.

2.1.1 Manufacturing characteristics

• IPX4D electrically protected control panel.

• Integrated, modulating electronic safety board.

• Electronic ignition and ionisation ame detection device.

• Stainless steel, atmospheric burner that can run on several gases.

• Bi-thermal, high performance, copper heat exchanger.

• Twin shutter modulating gas valve.

• CH circulation pump with built-in air purging device.

• Safety pressure switch, preventing low water pressure operation.

• DHW priority ow switch.

• Flue gas pressure switch (CTFS).

• Flue gas thermostat (CTN).

• 7 litre expansion vessel.

• System ller cock.

• System water discharge tap.

• Heating ow water temperature probes.

• CH return water temperature probes.

• Domestic hot water temperature probe.

• 10 litre/min DHW ow-limiting device.

• Limit thermostat.

2.1.2 User interface

• Liquid crystal LCD interface showing the boiler operating status: OFF, SUMMER, WINTER and CH ONLY.

• CH water temperature setting buttons: 35-78 °C.

• DHW water temperature setting buttons: 35-50 °C.

• System water pressure gauge.

Technical features and dimensions

17

2.1.3 Operating features

• Electronic ame modulation in CH mode, with timed rising ramp.

• Electronic ame modulation in DHW mode.

• Flow freeze protection function: ON 5°C; OFF 30°C or after 15 minutes of operation if CH temperature > 5 °C.

• CH Maximum heat input parameter adjustment.

• Ignition heat input adjustment parameter.

• Ignition ame propagation function.

• CH thermostat timer: 240 seconds (adjustable).

• Heating pump post-circulation function in CH, freeze protection and ue cleaning modes: 30 seconds (adjustable).

• Pump post-circulation function in DHW: 6 seconds in winter mode, 1 second in summer mode.

• Post-ventilation function after working: 10 seconds (CTFS).

• Post-ventilation function for heating temperature > 95°C (CTFS).

• Circulation pump and deviating valve anti shut-down function: 30 seconds of operation after 24 hours of inactivity.

• Ready for connection to an ambient thermostat.

• Ready for operation with an OpenTherm remote control (optional, supplied by the manufacturer).

• Anti-water hammer function: can be set from 0 to 3 seconds.

• DHW function priority.

Technical features and dimensions

18

2.2 Dimensions

CTFS

400

700

250

108 93

7460

66 60 62 67 82 63

114 31

91

81

M

C

G

F

R

Fig. 3 CTFS model dimensions

F Cold water inlet (1/2")

G Gas inlet (1/2”)

M CH system ow (3/4”)

C DHW outlet (1/2")

R CH system return (3/4”)

Technical features and dimensions

19

CTN

400

700

232

118

250

66 60 62 67 82 63

114 31

91

81

M

C

G

F

R

Fig. 4 Model CTN dimensions

F Cold water inlet (1/2")

G Gas inlet (1/2”)

M CH system ow (3/4”)

C DHW outlet (1/2")

R CH system return (3/4”)

Technical features and dimensions

20

2.3 Boiler layouts

CTFS

MR

G

10

9

8

7

6

5

2

11

12

13

14

15

18

19

16

17

CF

1

20

21

22

4

3

Fig. 5 Boiler layout CTFS

G Gas inlet

M CH system ow

C DHW outlet

F Cold water inlet

R CH system return

1. DHW temperature probe

2. Modulating gas valve

3. CH return water temperature probe

4. Safety thermostat on CH ow

5. Burner

6. CH ow water probe

7. Ignition/detection electrode

8. Bi-thermal heat exchanger

9. Sealed combustion chamber

10. Flue gas extraction fan

11. Flue gas circuit safety pressure switch

12. Pressure testing point on ue gas duct

13. Air intake and ue gas venting duct

14. Pressure testing point on ue gas duct

15. Expansion vessel

16. 3-bar safety valve

17. Air-purging device

18. Minimum pressure switch

19. Circulation pump

20. 10 l/min ow-limiting device

21. Filler cock

22. Cold water ow switch with lter

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