ASI DOORS 109 Owner's manual

MANUAL PART #: B

OWNER’S MANUAL

MODEL 

High-Speed Rigid Panel Roll-Up Door

ASI DOORS, INC. (800) 558-7068 asidoors.com



GENERAL

INFORMATION

GENERAL INFORMATION

. . . . . . . . . . . . . . . . . . . . . . . 3-6

Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Crates and Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-37

Side Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Curtain and Drum Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Operator Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Photo-Eyes & Light Curtains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Shroud Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Curtain Sound Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Wiring Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Electrical Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Controller Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Setting Door Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Door Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Warning Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

MAINTENANCE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-45

Pair Transmitter & Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Cleaning Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

REPLACEMENT PARTS

. . . . . . . . . . . . . . . . . . . . . . . 46-60

Instructions for Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Door Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

ID Tag Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

End Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Barrel and Curtain Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Curtain Assembly Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Window Slat Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

End Stop Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Bottom Slat Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Side Frame Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Operator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Shroud Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Manual last updated on: November 8, 2022 3:52 PM

ASI DOORS, INC. (800) 558-7068 asidoors.com

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Safety Practices

This is a safety alert symbol. It is used to alert you to potential personal injury

hazards. Obey all safety messages that follow this symbol to avoid possible

injury or death.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor

or moderate injury.

CAUTION used without a safety alert symbol indicates a potentially hazardous situation which,

if not avoided, may result in property damage.

NOTE explains general information.

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death

or serious injury.

NOTE

GENERAL

INFORMATION

ASI DOORS, INC. (800) 558-7068 asidoors.com

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Warning read these safety practices before installing, operating or servicing the SLIDING

door. Failure to follow these safety practices could result in property damage, death or

serious injury.

READ AND UNDERSTAND ALL WARNING LABELS AND OPERATING INSTRUCTIONS IN THIS

MANUAL BEFORE OPERATING THE SLIDING DOOR. If you do not understand the instructions,

ask your supervisor to teach you how to use the SLIDING door.

Safety Practices (cont’d)

1. Do not operate the door while under the influence of drugs or alcohol.

2. Do not use the door if it looks broken or does not seem to work properly. Advise your supervisor at

once.

3. Stay clear of the door when it is moving

4. Keep hands, feet and head clear of the door at all times.

5. Do not operate the door with equipment, material or people directly inside door opening.

6. Disconnect power before performing any electrical or mechanical service, cleaning or other mainte-

nance on the door. OSHA requires disconnect to be properly tagged and locked out during all mainte-

nance or service of equipment. With the power supply disconnected, always verify using a volt meter.

7. All electrical troubleshooting or service must be completed by a qualified electrician or service

person and must meet all applicable local, state, federal, international and other governing agency

codes.

8. When it is necessary to service the control box with power on, USE EXTREME CAUTION. Do not place

fingers or uninsulated tools inside the control box. Touching wires or other parts inside the enclosure

may cause electrical shock, serious injury or death.

9. It is your responsibility to keep all warning labels and instructional literature legible, intact and kept

with the door. Replacement labels and literature are available from ASI Doors, Inc. or its

representatives.

10. If you have any questions, contact your supervisor or your local ASI Doors, Inc. representative for

assistance.

11. Train all service and personnel using or near door on intended use(s) and operation of the door.

12. Failure to operate the door as intended, as described, or heed any warning may result in equipment

damage, property damage, serious bodily injury or death.

GENERAL

INFORMATION

ASI DOORS, INC. (800) 558-7068 asidoors.com

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Warranty Policy

ASI Doors (herein called “ASI”) warrants solely for the benefit of its customer that each door system

manufactured by ASI (each a “Door System”) will be free from defects in material and manufacture for a

period of one (1) year from the date of original shipment by ASI. The following models receive a similar

two (2) years from date of shipment warranty: 109, 209, 120-125, 1240-125-, 1240SS-1250SS, 1260-1270,

1260SS-1270SS, 130-135, 140-150, 160-170, 220-225, 220SS-225SS, 230-235, 230SS-235SS. In all instances

warranty labor is covered for a period of one (1) year from the date of original shipment.

The foregoing limited warranty shall not apply to defects that result from improper installation, abuse,

misuse, alteration, modification, or failure to maintain the Door System in accordance with the ASI

Owner’s Manual. Periodic maintenance and adjustment of the Door System as described in the ASI

Owner’s Manual are the sole responsibility of the customer. All claims for defects must be made to

ASI within thirty (30) days a er the defect is discovered or should, with reasonable care, have been

discovered. THE FOREGOING LIMITED WARRANTY CONSTITUTES THE EXCLUSIVE WARRANTY OF ASI

WITH RESPECT TO THE DOOR SYSTEM. ASI EXPRESSLY DISCLAIMS ALL OTHER GUARANTEES OR

WARRANTIES—WHETHER EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING BUT NOT LIMITED TO

ANY IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

If a Door System does not comply with the foregoing limited warranty, and a claim is made by customer

within the warranty period, ASI will, at the option of ASI, either repair or replace any defective equipment

or parts free of charge and pay the reasonable labor costs to repair or replace the defective equipment or

parts if within the defined warranty period. The remedy of repair or replacement shall be the exclusive

and sole remedy for any breach of the foregoing limited warranty.

ASI SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL, INDIRECT, SPECIAL, EXEMPLARY OR

CONSEQUENTIAL DAMAGES OF ANY KIND, INCLUDING WITHOUT LIMITATION ANY LOST PROFITS,

ARISING FROM THE SALE OR USE OF THE DOOR SYSTEM, OR FROM ANY OTHER CAUSE WHATSOEVER,

WHETHER THE CLAIM GIVING RISE TO SUCH DAMAGES IS BASED UPON BREACH OF WARRANTY

(EXPRESSED OR IMPLIED) BREACH OF CONTRACT, TORT, STRICT LIABILITY OR ANY OTHER THEORY

OF LIABILITY, EVEN IF A PARTY HAS BEEN ADVISED OF THE POSSIBILITY THEREOF, AND REGARDLESS

OF ANY ADVISE OR REPRESENTATION THAT MAY HAVE BEEN RENDERED BY ASI CONCERNING THE

SALE OR USE OF THE DOOR SYSTEM.

At ASI’s request, customer shall return to ASI for inspection any Door System for which a warranty claim

has been made, F.O.B. ASI’s facility with freight prepaid. The customer is responsible for any removal

costs.

The customer shall comply with the following procedures in filing a warranty claim with ASI:

1. Notify ASI of any and all defects in writing with photographic evidence. ASI will review the warranty

request and issue a Returns Merchandise Authorization (RMA) form if the defective parts need to be

returned to ASI for inspection and verification. The RMA form must accompany any materials returned for

warranty consideration.

2. All replacement parts or equipment will be invoiced to the customer. Upon verification by ASI that the

Door System is defective, ASI will issue a full credit to customer for the replacement parts or equipment.

3. If outside labor is needed to install the replacement parts or equipment, ASI requires a written

estimate of the labor charges in advance so ASI may approve the labor charges and issue a purchase

order. ASI will not accept any labor charges unless previously approved in writing and accompanied by

the ASI purchase order number.

(Rev 12/21)

GENERAL

INFORMATION

ASI DOORS, INC. (800) 558-7068 asidoors.com

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Crates and Contents

GENERAL

INFORMATION

Note because of variances in the construction of walls on

which the door will be mounted, fasteners are not

supplied. For proper anchoring of the door, we

recommend the use of thru-bolts. DO NOT remove door

sections from crate until you encounter the step in which

they are to be installed.

Note Unless specifically called out as “Provided by ASI”,

installer is to provide all necessary mounting hardware,

anchors, inserts, hangers, supports and equipment

needed to install door in accordance with final shop

drawings and manufacturer’s instructions.

NOTE

Upon receipt of the shipment, check that you have received the correct number of pieces as shown (Figure 1).

Shipping crate will contain the side frame assembly and top support tube, the curtain and barrel assembly, the loose

parts box, the operator assembly, and the control box. For your protection, note any damages or shortages on the

carrier’s bill of lading before signing the bill for receipt.

The installation of this door will require at least a two man crew and a fork li . Select a fork li with li ing height

based upon the height of the door plus a minimum additional two feet.

Description Qty.

Installation Instructions 1

Sales Drawing 1

Warning Nameplate Assembly 2

Chain Hoist Wall Clip 1

Photo-eye Bracket 2

Photo-eye, Transmitter 2

Photo-eye, Receiver 2

Lubricant, Anti-Seize 1

Manual/Auto Ext. Cord 10 Meter 1

Chain Extension, 2 Meter As Req

Coil Cord 1

Misc. Hardware Bag 1

Roll of Sound Reduction Material 50’

Loose Parts

Figure 1: Crates and Contents

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Side Frame Assembly

INSTALLATION

Warning improper installation of anchoring

devices, installation into aged or unsound

concrete or mounting to a non-plumb wall

without proper shimming could result in

premature product wear or product failure.

Failure to properly install equipment could result

in property damage, bodily injury or death.

1 Familiarize yourself with the sales drawing

included in the parts box and this installation

book. Where possible, we have shipped parts or

sections assembled. Some disassembly may be

necessary prior to installation.

Note check the sales drawing to see if the door

operator is right or le hand mounted. If the door

operator is le hand mounted, the door operator will

be mounted opposite than that in Figure 2.

NOTE

2 Open crate with side frames. Lay these parts in

front of opening.

3 Position the le and right side frame assemblies

against the wall. Secure one side of frame to wall

(Figures 2 & 3). Check plumb of this piece, and

when plumb, tack or bolt at base. Now check

width between ends of the Aluminum Side Guides

at 3 locations, bottom, center, and top (dimension

should be W.I.C. + 1.00”, Figure 3). Check square

and adjust if necessary. This assembly must be

plumb, square and true.

SIDE FRAMES

OPERATOR

MOUNTS

CHECK WIDTH AT TOP,

CENTER, AND BOTTOM

SHOULD BE WIC + 1.00"

Figure 2: check plumb, square, and width when

mounting side frames to wall.

Note check width between ends of aluminum side

guides at 3 places: bottom, center, and top of frame.

Width measurement should be wic + 1.00”

WIC + 1.00"

TO ALUMINUM

SIDE GUIDES

ALUMINUM

SIDE GUIDES OPTIONAL

MASONRY MOUNT CLIPS

FOR MASONRY WALLS

MASONRY ANCHORS

(SUPPLIED BY OTHERS)

WELD LOCATIONS

FOR STRUCTURAL

WALL CONSTRUCTION

ASI DOORS, INC. (800) 558-7068 asidoors.com



Curtain and Drum Assembly

INSTALLATION

WARNING do not li people with the fork li , or climb ladders while the operator assembly is being

li ed. If operator falls during li ing, it could hit ladders and/or people causing serious injury or death.

Be careful to keep barrel level a er operator is attached to barrel sha . Extra weight of operator will

shi center of gravity of entire assembly. Support barrel assembly at all times to keep it level. If barrel is

allowed to tip, the operator could fall o barrel sha , resulting in property damage or personal injury.

Secure the operator before li ing so it cannot slide o of barrel sha . Make sure load is properly centered

and level before li ing. DO NOT stand beneath operator while hoisting. Failure to do so could result in

property damage, bodily injury or death.

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1 Note positions of drive sha components as shown in the

following figures. Right hand drive is shown. For le hand drives,

component locations will be opposite of locations shown.

2 Note: you may install operator before or a er curtain / drum

assembly is mounted.

3 If mounting operator before mounting curtain / drum assembly

to side frames, use a hoist and sling to raise the curtain/drum

assembly up and insert drive mount bracket and drive motor on

sha of curtain / drum assembly. Drive mount bracket must be

removed from drive side face frame. Note the orientation of the

drive mount bracket.

4 The curtain/drum should be hoisted with slings (figure 7) or with a

fork li . Protect the curtain and electric edge from damage using

shielding or packing between curtain and forks while li ing or

carrying.

5 Slowly rotate either drive sha or operator until the key aligns

with operator key way, then slide together so key way is fully

engaged. Leave enough key length on sha and sha key to

mount encoder drive sprocket.

6 Retrieve encoder drive sprocket, encoder chain, and encoder

chain connecting link from loose parts box.

7 Slide the encoder drive sprocket onto the sha and align with

small sprocket on encoder, mounted on operator assembly.

Tighten down set screw in drive sprocket onto sha key.

Figure 4: Parts for mounting Operator

Figure 6: Encoder Components

Figure 5: Drive Component Detail

Drive Mount

Bracket

Sha Key

Operator

Assembly

Pillow Block

Sha

Encoder

Drive

Sprocket

Encoder

Assembly

Encoder

Chain

Encoder

Chain

Connecting

Link

Chain

Connecting

Link

Pillow Block

Drive Mount

Bracket

Encoder

Sprockets &

Chain

Operator

Assembly

Installing Operator and Encoder:

ASI DOORS, INC. (800) 558-7068 asidoors.com

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Curtain and Drum Assembly Continued

INSTALLATION

Figure 7: Using Sling To Li Curtain/

Drum Assembly

Figure 8: Adjustment For Chain Tension

Adjusting

Bolt

Encoder

Assembly

Idler side Face

Frame

Pillow Block

Curtain & Drum

Assembly

Pillow Block

Shim

Operator & Mounting

Bracket Assembly

Drive Mount

Bracket

Drive side

Face Frame

Bearing Mount

Assembly

Drive side

Mount

Idler side

Mount

Figure 9: Mounting Operator and Curtain/

Drum

8 Wrap encoder chain around both sprockets. Use encoder chain

connecting link to connect chain ends together and push connecting

link clip onto ends of encoder chain connecting link to connect chain

(Figure 6).

9 Take up slack on chain by loosening lower bolt on encoder assembly

and pulling encoder to remove chain slack. Re-tighten lower bolt on

encoder assembly (Figure 8).

10 Prepare to li combined curtain/drum and operator assembly up onto

the side frames.

11 Before li ing the curtain/drum and operator assembly, loosen but do

not remove the set screws on idler end pillow block bearing only to per-

mit alignment to side frames when assembly is in position (Figure 9).

12 Remove the two 1/2” nuts, lock washers and flat washers from the studs

at the top of each side frame (Figure 11). (Nuts and washers are shipped

with frame, not in loose parts box.) Drive mount bracket must be on

operator side, and shim on idler side and positioned as shown.

13 Li and position curtain/drum/operator assembly on side frames.

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

Curtain and Drum Assembly Continued

INSTALLATION

14 Replace 1/2” nuts, lock washers and flat washers on the

studs through pillow block bearings and tighten (Figure

9 & 11).

15 Remove take-up frame locking hardware to allow for

drum positioning.

16 Adjust barrel centerline position according to correct

door height per figure 10 (this dimension is from the

back surface of the steel mounting angle, not wall

surface).

17 Re-attach take-up frame locking hardware removed in

step # 15.

18 Tighten set screws loosened in step # 11 (Page 9, Figure

9).

19 Center the curtain to fit evenly into the side frame rails.

The curtain should not contact the side plates (Figure

12).

20 Align the mounting bracket between the side frame

gussets and slide the operator until the holes in the

gussets and mounting brackets line up.

Opening Height

(Feet)

Barrel Centerline

“X” Dim (Inches)

6-7 9-1/2

8-9 10

10-11 10-1/2

12-13 10-3/4

14-15 11-3/4

16-17 11-3/4

18-19 12

20-21 12-3/8

22 12-5/8

Figure 10: Barrel Centerline Location.

Figure 12: Curtain Alignment

Figure 11: Drum Position

Figure 13: Mounting of Operator

Take-up Frame

Locking Hardware

CENTER CURTAIN

BETWEEN SIDE FRAMES

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

Operator Setup

INSTALLATION

1 Secure the operator to the mount on the side

frame using the hardware supplied (See Figure

13).

2 Mount the chain lock bracket (packed in hardware

bag in loose parts box) to the wall so that the

slotted opening on the bracket is positioned as

shown in Figure 14 & 16.

Warning improper installation of anchoring

devices, installation into aged or unsound

concrete or mounting to a non-plumb wall with-

out proper shimming could result in premature

product wear or product failure. Failure to prop-

erly install equipment could result in property

damage,bodily injury or death.

3 To allow switching of manual operation of

door from ground level, manual operation cord

extensions need to be installed (found in loose

parts box) see Figure 14.

4 Retrieve (1) cable clamp and (1) 1/4”-20 x

.875” machine screw from loose parts box.

Install cable clamp in threaded hole in outside

face of Side Frame, and route coil cord through

clamp so cord does not interfere with door

operation. Use threaded hole closest to center

of opening height as shown.

MANUAL

OPERATION

CHAIN

LOCK

BRACKET

AUTOMATIC

OPERATION

ENGAGE/

DISENGAGE

CORDS

OPERATOR

48"

MOUNTING

HEIGHT

RECOMMENDED

SIDE

FRAME

Figure 14: Bracket Mounting..

Figure 15: Manual Operation Pull Cords

Figure 16: Chain Lock Bracket # 13B1773NN

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

CENTER CURTAIN

BETWEEN SIDE FRAMES

CURTAIN

ATTACHMENT

SCREWS

END STOP PLATE

INSTALLED ON IDLER

SIDE FRAME ONLY

Operator Setup Continued

INSTALLATION

1 Remove the stop plate from the top end of the

idler side side frame and set aside (Figure 17).

2 To release door from the automatic operation

mode pull on the red handle (1) from the engage/

disengage mechanism (see Figure 15).

3 Move the door up and down by pulling on the

manual chain fall (2). Chain should be held at all

times while in the manual mode.

4 To return to the automatic operation mode pull

on the green handle (3) from the engage/

disengage mechanism.

5 Reattach the stop plate and adjust vertical

position as needed.

End Stop Plate Installation

CURTAIN ALIGNMENT: MANUALLY lower the curtain

EXACTLY HALFWAY DOWN the opening (half closed).

Check alignment of the curtain between the side

frames. Curtain should be equal on both sides within

the track. If not, manually lower the door to the

completely closed position.

The entire curtain can be moved sideways on the

drum by slightly loosening the flat head socket screws

on the barrel. Using a pry bar, gently slide the top slat

into the proper position and re-tighten the socket

head screws (Figure 19). Return curtain to halfway

position.

Note the stop plate is used as a safety stop only!

To avoid damage to the curtain, the stop plate must

not contact the curtain during normal operation.

Check to ensure that the stop plate is positioned

to make contact with the top of the reversing edge

retainer rail only.

NOTE

Figure 18: Curtain Alignment

Figure 17: Mounting of Stop Plate Figure 19: Curtain Attachment

Adjust

Vertical

Position

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

Photo-Eyes & Light Curtains

INSTALLATION

1 Photoeye / light curtain options are:

• (1) Set of internally mounted photoeyes, and (1)

set of externally mounted photoeyes.

• (1) Set of light curtains.

• (1) Set of photoeyes, and (1) set of light curtains.

Other combinations are available on request.

2 The first two sets of photo-eyes/light curtains

should be mounted with the receivers being

mounted nearest the control panel. Mount the first

set of transmitters & receivers using the supplied

hardware (Figure 20). Mount the second set of

transmitters & receivers to the existing side frames

using supplied hardware.

3 If any additional sets of photo-eyes are provided

they should be mounted with transmitter and

receiver locations mounted opposite the 1st 2 sets

to minimize crosstalk. The receivers on these sets

will be provided with longer cables.

4 Run cabling from all photo-eyes and light curtains

up from side frames and over to the asi control

panel.

5 Make the electrical connections as shown on the

electric schematic supplied with the door.

6 Loosen the screws on the photo-eye transmit-

ter and receiver brackets (Figure 21). Adjust the

photo-eye transmitter until it is aligned with the

receiver. Tighten screws.

CAUTION run conduit and cables into the

bottom or side of the control box only! Drilling

through the top of the control box enclosure

will void the warranty.

Warning improper installation of anchoring

devices, installation into aged or unsound

concrete or mounting to a non-plumb wall

without proper shimming could result in

premature product wear or product failure.

Failure to properly install equipment could result

in property damage, bodily injury or death.

DOOR WIC

WALL WALL

DOOR SLAT

LIGHT CURTAIN (OPTION).

RECIEVER INSIDE FACE

FRAME COVER

FACE FRAME COVER

INTERNAL PHOTOEYE

(OPTION). RECIEVER

INTERNAL PHOTOEYE

(OPTION). TRANSMITTER SIDE FRAMESIDE FRAME

LIGHT CURTAIN (OPTION).

TRANSMITER INSIDE FACE

FRAME COVER

EXTERNAL PHOTOEYE

(

OPTION

)

. RECIEVER

EXTERNAL PHOTOEYE

(

OPTION

)

. TRANSMITTER

Figure 20: Light Curtain & Photo-Eye Transmitter/Receiver Placement

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

Photo-Eyes & Light Curtains Continued

INSTALLATION

7 A status indicating light will be lit on the amplifier

when the transmitter and receiver are aligned.

8 While operating the door to close, interrupt the

beam for each set of photo-eye and light curtain

sensors. The door should stop and reverse it’s

direction to fully open. Repeat the alignment

procedure described above for each set of

photo-eyes until the desired door operation is

achieved.

9 Test this operation daily. If the photo-eye sensors do

not function as described in step 5, take door out of

service until repairs are made.

Externally

Mounted

Photoeye

Internally

Mounted

Light Bar

Internally Mounted

Photoeyes

Figure 21: Light Curtain & Photo-Eye Transmitter/Receiver

Detail

Figure 22: Mounting Photoeyes & Light Curtains

ASI DOORS, INC. (800) 558-7068 asidoors.com



Shroud Installation

INSTALLATION

NOTE shroud supports are common to any shroud install. Installing any barrel, idler, or drive shroud

requires installing RH and/or LH shroud supports. Installing a barrel & idler shroud requires both RH & LH

supports. Installing a drive only shroud requires only (1) RH or (1) LH shroud support depending on which

side drive is on. Refer to installation steps below for the shroud installation specific to your door.

NOTE

NOTE gear motor or other parts are hidden in some views for clarity.

Install RH & LH Shroud Supports:

1 With both Side Frame assemblies, and barrel /

curtain assembly installed, locate RH and/or LH

Shroud Support assemblies, depending on your

specific shroud installation.

2 Position shroud support as shown in figure 23.

Lower tab of shroud mounting plate attaches to

inside surface of RH barrel mount plate, and outer

surface of RH side frame mounting angle.

3 Using provided 5/16-18 UNC x 3/4 mounting

hardware, attach shroud support using

mounting holes in barrel mount plate and side

frame mounting angle as shown. Keep top of

shroud support level when tightening hardware.

4 When installing all shroud support components,

snug up hardware but do not fully tighten until all

shroud components are mounted.

5 Process for RH & LH shroud supports is the same

but on opposite sides.

Barrel Shroud Install:

Install Upper Spreader Weldment:

1 Locate upper spreader weldment.

Upper spreader weldment spans the

distance between side frame

assemblies and mounts to studs

protruding from the top of RH & LH

side frame mounting angles

(Figure #24).

2 Position upper spreader weldment on

studs on RH & LH side frame mount-

ing angles and add 1/2-13 UNC nuts

and washers to attach upper spreader

weldment to side frame mounting

angles.

3 Extra holes are provided in upper

spreader weldment to lag into wall.

Add fasteners appropriate for wall

(not provided) at each hole provided.

Figure 23: Views Showing Mounting

Of RH / LH Shroud Supports

Figure 24: Mounting Upper

Spreader Weldment

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

Shroud Installation Continued

INSTALLATION

Install lower spreader assembly:

1 Locate lower spreader assembly.

Lower spreader assembly spans

the distance between side frame

assemblies and mounts to the

barrel mounts at the front of RH &

LH side frames (Figure #25).

2 Align (2) holes in each end of the

lower spreader assembly with the

corresponding holes in each

barrel mount.

3 Use 1/2-13 UNC screws, washers

and nuts (provided) to attach the

lower spreader assembly in these

(4) holes. Figure 25: Mounting Lower

Spreader Bar Assembly

Install Shroud Splice Bracket(s):

1 Locate shroud splice bracket(s).

Depending on the width of the

opening, there will be either 1 or

2 shroud splice brackets. Shroud

splice bracket(s) mount between

the upper spreader weldment

and the lower spreader assembly.

These brackets will be at the

junction of the shroud skins

and the ends of the skins will be

screwed into them.

2 Align (2) holes in the bottom end

of the shroud splice bracket with

the (2) holes in the lower spreader

assembly, and the top end of the

shroud splice bracket with the (2)

holes in the upper spreader

weldment as shown in Figure #26.

3 Use 5/16-18 UNC x 5/8 screws

(provided) to attach each shroud

splice bracket in these (4) holes.

Figure 26: Mounting Shroud

Splice Brackets

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

Install Shroud Skins:

1 Locate shroud skins. Shroud skins will be screwed into the mounting holes in the RH & LH shroud support

assemblies, and the shroud splice bracket(s).

2 Before mounting the skins, spot check the distance between the mounting holes in the skins, and the distance

between holes in the RH & LH shroud support assemblies, and the shroud splice bracket(s). These distances

should match. Make any adjustments needed to the positions of all the shroud support components.

3 Mounting the shroud skins will cover up most of the mounting screws in the shroud support components, so

when you verify that all the parts are correctly positioned, tighten all mounting screws added in the previous

steps.

4 Depending on the width of the

opening, there will be either 2

or 3 shroud skins. Mount shroud

skins between the RH & LH

shroud support assemblies and

the shroud splice bracket(s)

(Figure #27).

5 Using 1/4-20 x .375 Screws

(provided), add a fastener to

each hole in shroud and attach to

brackets. Fasteners should only

be finger tight until all skins are

in place and aligned.

6 Tighten all 1/4-20 x .375 Screws

holding skins in place.

Shroud Installation Continued

INSTALLATION

Figure 27: Mounting Shroud Skins

Install Idler Shroud:

1 Locate idler shroud assembly. Idler shroud slides onto

the RH or LH shroud support assembly at the end of

the barrel shroud.

2 Li idler shroud assembly into position. Top surface

of shroud wrapper should slide on top of shroud

support, and bottom vertical flange of the idler

shroud bottom plate will slide up against the barrel

mount on the side frame (Figure #28 & #29).

3 Add (3) 1/4-20 x .375, Whiz lock hex head screws in

the (3) holes shroud wrapper and into the shroud

support.

4 Add (2) 1/4-20 x .375, Whiz lock hex head screws

through the (2) holes in the barrel mount and into the

idler shroud bottom plate.

Figure 29: Mount Idler Shroud to Barrel Mount

Figure 28: Mounting Idler Shroud

ASI DOORS, INC. (800) 558-7068 asidoors.com



Shroud Installation Continued

INSTALLATION

Open & Closed Drive Shrouds:

Install Shroud Supports:

If not already installed, install Shroud Support on drive side as required in instructions above.

Install Drive Side Shroud Support Bracket:

1 Locate drive side shroud support bracket. This

bracket gets installed on drive side side frame bar-

rel mount plate, just underneath the cover on the

gear-motor.

2 There are 2 holes on the side frame barrel mount

plate, and 3 holes in the drive side shroud support

bracket.

3 The drive side shroud support bracket can be

used for either RH or LH drives, and only uses the

2 holes furthest from the wall side when

mounting. Line up the 2 outside holes in the drive

side shroud support bracket with the 2

mounting holes in the side frame barrel mount

plate as shown in Figure #30.

4 Use (2) 5/16” x 3/4”Whiz lock screws in these (2)

mounting holes to mount the drive side shroud

support bracket.

Figure 30: Mounting Drive Side Shroud Support Bracket

Installing Closed Drive Shroud:

Install Inner Drive Cover:

1 Locate inner drive cover plate. This plate gets

installed in the lowest 2 holes on the drive side

side frame barrel mount plate.

2 Use (2) 5/16” x 3/4” Whiz lock screws in these (2)

mounting holes to mount the inner drive cover

plate as shown in Figure #31.

Install closed drive shroud assembly:

1 Locate closed drive shroud assembly. This shroud

assembly has a hinged access door on the

bottom. There is a cutout in the shroud next to

the end of the bracket with a rectangular hole

plug. You can remove this hole plug to help align

the holes in the shroud support bracket with the

mating holes in the shroud. Replace the hole plug

a er assembly. You could also reach through the

open access door while you are positioning the

shroud assembly to position the bracket to the

shroud.

2 Li shroud assembly into position. Top surface

of shroud wrapper should slide on top of shroud

support, and bottom flange of bottom cover

should slide under bottom flange of inner drive

cover (Figure #33). Add 1/4-20 x .375, Whiz lock

hex head screws in several holes on both flanges

finger tight.

Figure 32: Closed Drive Shroud Inner Cover Plate In

Position

Figure 31: Mounting Closed Drive Shroud Inner Cover

Plate

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

Shroud Installation Continued

INSTALLATION

3 Align (2) holes in the end of the drive side shroud

support bracket with the mating holes in the

shroud. Add 1/4-20 X .375, Whiz lock hex head

screws in these holes to attach shroud support

bracket to shroud.

4 Add 1/4-20 X .375, Whiz lock hex head screws to

the remaining holes in the shroud.

Installing Open Drive Shroud:

Figure 33: Mounting Closed Drive Shroud Assembly

Install Bottom Plate Assembly:

1 Locate bottom drive plate assembly. This plate

gets installed in the lowest 2 holes on the drive

side side frame barrel mount plate.

2 Use (2) 5/16” x 3/4” Whiz lock screws in these (2)

mounting holes to mount the bottom drive plate

assembly as shown in Figure #34.

Install Open Drive Shroud Assembly:

1 Locate open drive shroud assembly. This

assembly is the shroud wrapper and the shroud

cover plate bolted together and mounts on top of

the bottom drive plate assembly.

2 Li shroud assembly into position. Top surface

of shroud wrapper should slide on top of shroud

support, and bottom flanges of shroud assembly

rest on top of flanges in bottom drive plate

(Figure #35). Add 1/4-20 x .375, Whiz lock hex head

screws in several holes on bottom flanges finger

tight.

3 Align (2) holes in the end of the drive side shroud

support bracket with the mating holes in the

shroud. Add 1/4-20 x .375, Whiz lock hex head

screws in these holes to attach shroud support

bracket to shroud.

4 Add 1/4-20 x .375, Whiz lock hex head screws to

the remaining holes in the shroud.

Figure 34: Mounting Open Drive Shroud Bottom Plate

Figure 35: Mounting Open Drive Shroud Assembly

ASI DOORS, INC. (800) 558-7068 asidoors.com



Curtain Sound Reduction

INSTALLATION

APPROXIMATELY HEIGHT IN CLEAR + 8"

APPROX 18"-24"

BETWEEN

WINDOW PUNCHES

APPROX CENTER OF DOOR

BETWEEN WINDOW PUNCHES

WIC LESS THAN OR EQUAL TO 16' 0"

8" APPROX

ABOVE OPENING

HEIGHT

APPROX 18"-24"

BETWEEN

WINDOW PUNCHES

Installation On Doors Having A Wic Of 16 Ft. Or Less:.

• Installation must be done when door is in the closed position.

• Cut strips into 3 equal strip lengths (approx. HIC + 8”).

• Mark a vertical chalk line, approx. 18” -24” From each edge of the door. If the door is equipped with punched

windows, locate line between windows.

• Mark another vertical chalk line, in the approx. Center of the door. If the door is equipped with punched

windows, locate line between windows.

• Start from the bottom and attach material to curtain.

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ASI DOORS 109 Owner's manual

ASI DOORS 109 Owner's manual

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