Campbell Scientific CR300 Owner's manual

Category
Measuring, testing & control
Type
Owner's manual
OPERATOR’S MANUAL
CR300 Datalogger
3/16
Copyright © 2016
Campbell Scientific, Inc.
Limited Warranty
The CR300 Datalogger is warranted for three (3) years subject to this limited
warranty:
“Products manufactured by CSI are warranted by CSI to be free from defects in
materials and workmanship under normal use and service for twelve months
from the date of shipment unless otherwise specified in the corresponding
product manual. (Product manuals are available for review online at
www.campbellsci.com.) Products not manufactured by CSI, but that are resold
by CSI, are warranted only to the limits extended by the original manufacturer.
Batteries, fine-wire thermocouples, desiccant, and other consumables have no
warranty. CSI’s obligation under this warranty is limited to repairing or
replacing (at CSI’s option) defective Products, which shall be the sole and
exclusive remedy under this warranty. The Customer assumes all costs of
removing, reinstalling, and shipping defective Products to CSI. CSI will return
such Products by surface carrier prepaid within the continental United States of
America. To all other locations, CSI will return such Products best way CIP
(port of entry) per Incoterms ® 2010. This warranty shall not apply to any
Products which have been subjected to modification, misuse, neglect, improper
service, accidents of nature, or shipping damage. This warranty is in lieu of all
other warranties, expressed or implied. The warranty for installation services
performed by CSI such as programming to customer specifications, electrical
connections to Products manufactured by CSI, and Product specific training, is
part of CSI's product warranty. CSI EXPRESSLY DISCLAIMS AND
EXCLUDES ANY IMPLIED WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE. CSI hereby disclaims,
to the fullest extent allowed by applicable law, any and all warranties and
conditions with respect to the Products, whether express, implied or
statutory, other than those expressly provided herein.
Assistance
Products may not be returned without prior authorization. The following
contact information is for US and international customers residing in countries
served by Campbell Scientific, Inc. directly. Affiliate companies handle repairs
for customers within their territories. Please visit www.campbellsci.com to
determine which Campbell Scientific company serves your country.
To obtain a Returned Materials Authorization (RMA), contact CAMPBELL
SCIENTIFIC, INC., phone (435) 227-9000. After an application engineer
determines the nature of the problem, an RMA number will be issued. Please
write this number clearly on the outside of the shipping container. Campbell
Scientific’s shipping address is:
CAMPBELL SCIENTIFIC, INC.
RMA#_____
815 West 1800 North
Logan, Utah 84321-1784
For all returns, the customer must fill out a Statement of Product Cleanliness
and Decontaminationform and comply with the requirements specified in it.
The form is available from our website at www.campbellsci.com/repair. A
completed form must be either emailed to repair@campbellsci.com or faxed to
(435) 227-9106. Campbell Scientific is unable to process any returns until we
receive this form. If the form is not received within three days of product
receipt or is incomplete, the product will be returned to the customer at the
customers expense. Campbell Scientific reserves the right to refuse service on
products that were exposed to contaminants that may cause health or safety
concerns for our employees.
Safety
DANGER MANY HAZARDS ARE ASSOCIATED WITH INSTALLING, USING, MAINTAINING, AND WORKING ON OR AROUND
TRIPODS, TOWERS, AND ANY ATTACHMENTS TO TRIPODS AND TOWERS SUCH AS SENSORS, CROSSARMS, ENCLOSURES,
ANTENNAS, ETC. FAILURE TO PROPERLY AND COMPLETELY ASSEMBLE, INSTALL, OPERATE, USE, AND MAINTAIN TRIPODS,
TOWERS, AND ATTACHMENTS, AND FAILURE TO HEED WARNINGS, INCREASES THE RISK OF DEATH, ACCIDENT, SERIOUS
INJURY, PROPERTY DAMAGE, AND PRODUCT FAILURE. TAKE ALL REASONABLE PRECAUTIONS TO AVOID THESE HAZARDS.
CHECK WITH YOUR ORGANIZATION'S SAFETY COORDINATOR (OR POLICY) FOR PROCEDURES AND REQUIRED PROTECTIVE
EQUIPMENT PRIOR TO PERFORMING ANY WORK.
Use tripods, towers, and attachments to tripods and towers only for purposes for which they are designed. Do not exceed design limits.
Be familiar and comply with all instructions provided in product manuals. Manuals are available at www.campbellsci.com or by
telephoning (435) 227-9000 (USA). You are responsible for conformance with governing codes and regulations, including safety
regulations, and the integrity and location of structures or land to which towers, tripods, and any attachments are attached. Installation
sites should be evaluated and approved by a qualified engineer. If questions or concerns arise regarding installation, use, or
maintenance of tripods, towers, attachments, or electrical connections, consult with a licensed and qualified engineer or electrician.
General
Prior to performing site or installation work, obtain required approvals and permits. Comply
with all governing structure-height regulations, such as those of the FAA in the USA.
Use only qualified personnel for installation, use, and maintenance of tripods and towers, and
any attachments to tripods and towers. The use of licensed and qualified contractors is highly
recommended.
Read all applicable instructions carefully and understand procedures thoroughly before
beginning work.
Wear a hardhat and eye protection, and take other appropriate safety precautions while
working on or around tripods and towers.
Do not climb tripods or towers at any time, and prohibit climbing by other persons. Take
reasonable precautions to secure tripod and tower sites from trespassers.
Use only manufacturer recommended parts, materials, and tools.
Utility and Electrical
You can be killed or sustain serious bodily injury if the tripod, tower, or attachments you are
installing, constructing, using, or maintaining, or a tool, stake, or anchor, come in contact with
overhead or underground utility lines.
Maintain a distance of at least one-and-one-half times structure height, 20 feet, or the distance
required by applicable law, whichever is greater, between overhead utility lines and the
structure (tripod, tower, attachments, or tools).
Prior to performing site or installation work, inform all utility companies and have all
underground utilities marked.
Comply with all electrical codes. Electrical equipment and related grounding devices should be
installed by a licensed and qualified electrician.
Elevated Work and Weather
Exercise extreme caution when performing elevated work.
Use appropriate equipment and safety practices.
During installation and maintenance, keep tower and tripod sites clear of un-trained or non-
essential personnel. Take precautions to prevent elevated tools and objects from dropping.
Do not perform any work in inclement weather, including wind, rain, snow, lightning, etc.
Maintenance
Periodically (at least yearly) check for wear and damage, including corrosion, stress cracks,
frayed cables, loose cable clamps, cable tightness, etc. and take necessary corrective actions.
Periodically (at least yearly) check electrical ground connections.
WHILE EVERY ATTEMPT IS MADE TO EMBODY THE HIGHEST DEGREE OF SAFETY IN ALL CAMPBELL SCIENTIFIC PRODUCTS,
THE CUSTOMER ASSUMES ALL RISK FROM ANY INJURY RESULTING FROM IMPROPER INSTALLATION, USE, OR
MAINTENANCE OF TRIPODS, TOWERS, OR ATTACHMENTS TO TRIPODS AND TOWERS SUCH AS SENSORS, CROSSARMS,
ENCLOSURES, ANTENNAS, ETC.
i
Table of Contents
PDF viewers: These page numbers refer to the printed version of this document. Use the
PDF reader bookmarks tab for links to specific sections.
1. Introduction ................................................................ 1
2. Precautions ................................................................ 1
3. Initial Inspection ......................................................... 1
4. QuickStart ................................................................... 2
4.1 Configure Software .............................................................................. 2
4.2 Connect to the CR300 .......................................................................... 8
4.3 Create a Program .................................................................................. 9
4.4 Wire Sensors and Devices .................................................................. 13
4.5 Send a Program .................................................................................. 14
4.6 Collect Data ....................................................................................... 16
4.7 View Data .......................................................................................... 17
4.8 Install the CR300 ............................................................................... 17
4.9 Apply Power ...................................................................................... 18
4.10 Connect to Earth Ground ................................................................... 18
5. Overview ................................................................... 19
5.1 Wiring Panel Overview ...................................................................... 19
5.2 Configuring the CR300 ...................................................................... 20
5.2.1 Device Configuration Utility ...................................................... 20
5.2.2 Network Planner ......................................................................... 20
5.3 Configuring Datalogger Support Software ........................................ 21
5.4 Writing a Program .............................................................................. 21
5.4.1 Comments ................................................................................... 23
5.4.2 Variables ..................................................................................... 24
5.4.2.1 Declaring Data Types ....................................................... 24
5.4.2.2 Declaring Arrays .............................................................. 26
5.4.2.3 Conserving Program Memory .......................................... 27
5.4.3 Constants ..................................................................................... 27
5.4.4 Data Tables ................................................................................. 28
5.4.4.1 Data Output Processing Instructions ................................ 29
5.4.5 BeginProg / EndProg .................................................................. 32
5.4.6 Scan() / NextScan ....................................................................... 32
5.4.7 Programming Instructions ........................................................... 33
5.4.7.1 Argument Types ............................................................... 33
5.4.8 Expressions ................................................................................. 34
5.4.8.1 Expressions in Arguments ................................................ 34
5.5 Sending a Program ............................................................................. 35
5.6 Monitoring Data ................................................................................. 35
5.7 Collecting Data .................................................................................. 35
5.8 Viewing Data ..................................................................................... 36
6. Details ....................................................................... 39
Table of Contents
ii
6.1
Analog Measurements ....................................................................... 39
6.1.1 Voltage Measurements Details ................................................ 39
6.1.1.1 Single-Ended Measurements ........................................... 39
6.1.1.2 Differential Measurements .............................................. 39
6.1.1.3 Voltage Ranges ................................................................ 40
6.1.1.4 Settling Time ................................................................... 40
6.1.1.5 Reverse Differential ......................................................... 40
6.1.1.6 First Notch Frequency ..................................................... 40
6.1.2 Resistance Measurements Details ........................................... 40
6.1.2.1 Voltage Excitation ........................................................... 43
6.1.2.2 Ratiometric Accuracy ...................................................... 43
6.1.3 Current Measurements Details ................................................ 43
6.1.3.1 Voltage Ranges for Current Measurements ..................... 43
6.1.3.2 4-20 mA Measurements ................................................... 44
6.2 Pulse Measurements Details ........................................................... 45
6.3 Period Averaging Details ............................................................... 46
6.4 Digital Input/Ouput Details ............................................................ 46
6.5 Communication Details .................................................................. 47
6.5.1 Communication Ports ................................................................. 47
6.5.1.1 USB Port .......................................................................... 47
6.5.1.2 RS-232 Port ..................................................................... 47
6.5.1.3 SDI-12 Ports .................................................................... 47
6.5.2 General Serial Communications ................................................. 47
6.5.3 SDI-12 Communications ............................................................ 48
6.5.4 Modbus Communications .......................................................... 48
6.5.5 DNP3 Communications ............................................................. 48
6.5.6 PakBus Communications ........................................................... 49
6.5.6.1 Nodes: Leaf Nodes and Routers ...................................... 49
6.5.6.2 Linking PakBus Nodes: Neighbor Discovery .................. 50
6.5.6.2.1 Hello-Message ...................................................... 50
6.5.6.2.2 Beacon .................................................................. 50
6.5.6.2.3 Hello-Request ....................................................... 50
6.5.6.2.4 Neighbor Lists ...................................................... 51
6.5.6.2.5 Adjusting Links .................................................... 51
6.5.6.2.6 Maintaining Links ................................................. 51
6.5.7 Internet Communications ........................................................... 51
6.6 Grounding Details .......................................................................... 52
6.6.1 Lightning Protection ................................................................... 52
6.7 Power................................................................................................. 53
6.7.1 Power In ..................................................................................... 53
6.7.1.1 Power Sources ................................................................. 53
6.7.1.2 Power LED Indicator ....................................................... 54
6.7.1.3 Calculating Power Consumption ..................................... 54
6.7.2 Power Out .................................................................................. 54
6.8 Memory ............................................................................................. 55
6.8.1 Data Storage ............................................................................... 55
6.8.2 CPU Drive .................................................................................. 56
6.9 Time Keeping .................................................................................... 56
7. Specifications ........................................................... 56
7.1 Voltage Measurements Specifications............................................ 56
7.2 Resistance Measurements Specifications ....................................... 58
7.3 Voltage Excitation Specifications .................................................. 58
7.4 Current Measurements Specifications ............................................ 59
7.5 Pulse Measurements Specifications ............................................... 59
Table of Contents
iii
7.5.1
Switch-Closure Input .................................................................. 59
7.5.2 High-Frequency Input ................................................................. 59
7.5.3 Low-Level AC Input ................................................................... 60
7.6 Period Averaging Specifications ..................................................... 60
7.7 Digital Input/Output Specifications ................................................ 60
7.8 Switched Voltage Output Specifications ......................................... 61
7.9 Communication Specifications ....................................................... 61
7.10 System Specifications ..................................................................... 62
7.11 Power Requirements Specifications ................................................ 62
7.12 Compliance Specifications .............................................................. 63
7.13 Physical Specifications ................................................................... 63
8. Maintenance ............................................................. 63
8.1 Sending an Operating System ............................................................ 63
8.2 Internal Lithium Battery ..................................................................... 64
9. Troubleshooting ....................................................... 64
9.1 Station Status Summary ..................................................................... 64
9.2 Basic Troubleshooting Procedure ...................................................... 66
9.3 NAN and ±INF .................................................................................. 67
10. Glossary ................................................................... 67
Appendix
A. Importing Short Cut Code Into CRBasic Editor ... A-1
Figures
4-1. Opening a Terminal ........................................................................... 13
4-2. Mounting to a Backplate .................................................................... 18
5-1. CR300 Wiring Panel .......................................................................... 19
6-1. CR300 Current Measurement ............................................................ 43
6-2. Pulse Signal Types ............................................................................. 46
6-3. PakBus Network Addressing ............................................................. 50
6-4. Lightning-Protection Scheme............................................................. 53
9-1. Station Status Window ....................................................................... 65
Tables
5-1. CR300 Wiring Panel Terminal Definitions ........................................ 19
5-2. CRBasic Program Structure ............................................................... 22
5-3. Data Types in Variable Memory ........................................................ 25
5-4. Data Types in Final-Data Memory .................................................... 30
5-5. Typical Data Table ............................................................................. 36
5-6. TOA5 Environment Line ................................................................... 37
5-7. Data Process Abbreviations ............................................................... 38
6-1. Resistive-Bridge Circuits with Voltage Excitation ............................ 41
6-2. Pulse Measurement Input Types, Terminals, and Data Options ....... 46
6-3. Power LED Activity........................................................................... 54
6-4. CR300 Memory Allocation ................................................................ 55
7-1. Analog Voltage Measurement Range and Resolution........................ 57
7-2. Analog Voltage Measurement Accuracy Offsets ............................... 57
Table of Contents
iv
7-3. Analog Voltage Measurement Speed ................................................ 58
7-4. Analog Voltage Measurement Input Resistance and Current ............ 58
7-5. Low-Level AC Ranges ...................................................................... 60
7-6. Digital I/O Voltage Levels ................................................................ 61
7-7. SW12V Thermal Fuse Hold Current ................................................. 61
9-1. Troubleshooting with Station Status ................................................. 65
CRBasic Examples
5-1. CRBasic Program Structure .............................................................. 23
5-2. Inserting Comments .......................................................................... 24
5-3. Variable Data Type Declarations ...................................................... 26
5-4. Using a Variable Array in Calculations ............................................. 27
5-5. Definition and Use of a Data Table ................................................... 28
5-6. Use of the Disable Variable ............................................................... 32
5-7. Measurement Instruction Syntax ....................................................... 33
1
CR300 Datalogger
1. Introduction
The CR300 is a multi-purpose, compact, low-cost measurement and control
datalogger. This entry level datalogger, with its rich instruction set, can
measure most hydrological, meteorological, environmental and industrial
sensors. It can concentrate data, making it available over varied networks, and
deliver it using your preferred protocol. The CR300 also performs automated
on-site or remote decision making for control and M2M communications. This
manual provides a detailed look at the CR300 measurement and control
datalogger and discusses the steps necessary to begin using it in your
application.
2. Precautions
READ AND UNDERSTAND the Safety section at the front of this manual.
DANGER: Fire, explosion, and severe-burn hazard. Misuse or improper
installation of the internal lithium battery can cause severe injury. Do not
recharge, disassemble, heat above 100 °C (212 °F), solder directly to the cell,
incinerate, or expose contents to water. Dispose of spent lithium batteries
properly.
WARNING:
Protect from over-voltage
Protect from water
Protect from ESD (electrostatic discharge)
CAUTION: Disuse accelerates depletion of the internal battery, which
maintains the clock. The internal battery will be depleted in six years or less if
a CR300 remains unpowered. When the CR300 is continuously used, the
internal battery may last up to 10 or more years. See Section 8.2, Internal
Lithium Battery
(p. 64), for more information.
IMPORTANT: Maintain a level of calibration appropriate to the application.
Campbell Scientific recommends factory recalibration of the CR300 every
three years.
3. Initial Inspection
The CR300 ships with the following items:
Calibration Certificate
USB cable to connect the CR300 to a PC
Preloaded datalogger program that measures power-supply voltage and
processing-board temperature.
Screwdriver for connecting wires to terminals
3 Nylon Anchors with 3 Screws to mount the CR300 in an enclosure
CR300 Datalogger
2
Upon receipt of the CR300, inspect the packaging and contents for damage.
File damage claims with the shipping company.
Immediately check package contents. Thoroughly check all packaging material
for product that may be concealed. Check model numbers, part numbers, and
product descriptions against the shipping documents. Model or part numbers
are found on each product. On cabled items, the number is often found at the
end of the cable that connects to the measurement device. The Campbell
Scientific number may differ from the part or model number printed on the
sensor by the sensor vendor. Ensure that the expected lengths of cables were
received. Contact Campbell Scientific immediately if there are any
discrepancies.
Check the operating system version in the CR300 as outlined in Section 8.1,
Sending an Operating System
(p. 63), and update as needed.
4. QuickStart
This section guides discusses the basic steps of setting up a CR300 and
datalogger support software
(p. 68).
4.1 Configure Software
Watch the video for Sections 4.1 4.2 at www.campbellsci.com/videos?video=88.
TUTORIAL
Follow these steps for a tutorial on basic CR300 procedures. Following these
steps, you will:
Set up datalogger support software to communicate to a CR300 over a
simple USB connection.
Monitor live data.
Create a program for the CR300 to measure the voltage of its power
supply, its internal temperature, and a thermocouple. It will measure
every second and record an average of each measurement every minute.
Connect a thermocouple to a CR300 to make air temperature
measurements.
Send a program to a CR300.
Collect and view recorded data.
CR300 Datalogger
3
When LoggerNet is first run, the
EZSetup Wizard will run
automatically in a new window. If
this is not the first time the software
has been run, open the EZSetup
Wizard. Do this by navigating to
LoggerNet Setup, selecting View |
EZ (Simplified), and clicking the
Add button.
Click Next.
Select the CR300 Series in the
Datalogger Type and Name list.
Give the CR300 a name, such as a
site or project name, to identify it
within your software.
Click Next.
Select the connection type.
Click Next.
If this is the first time connecting
your PC to a CR300, click Install
USB Driver
to install the USB
driver.
Select Direct Connect.
CR300 Datalogger
4
After the driver has been installed, connect the CR300 USB port to the PC with the included USB cable (pn
27555). The connection supplies 5 V power over USB as well as a communication link.
NOTE The Power LED indicates the program and power state of the CR300. Because the
CR300 ships with a program set to run on power-up, the Power LED will quickly flash
3 times every 10 seconds when powered over USB. See
TABLE 6-3, Power LED
Activity
(p. 54)
, for other flash patterns.
With the CR300 connected to the
PC, a port titled CR300 will appear
in the COM Port list. Select the
CR300 COM Port. The number of
your COM port may differ.
Click Next.
Enter the Baud Rate and PakBus
Address. These must match the
hardware settings of your CR300.
The default baud rate of a CR300
datalogger is 115200, and the
default PakBus Address is 1.
Click Next.
Select the COM Port labeled CR300. Keep all other defaults.
Keep all default Datalogger Settings.
CR300 Datalogger
5
The CR300 does not use a security
code or a PakBus encryption key by
default, so the Security Code can be
set to 0 and the PakBus Encryption
Key can be left blank. If either
setting has been changed, enter the
new code or key. Security can be set
through Device Configuration
Utility, Connect Screen Settings
Editor, or the SetSecurity()
CRBasic instruction.
Click Next.
Review the software settings in the
Setup Summary.
Click Next.
With the USB cable connected, test
the communication settings by
selecting Yes. Click Next to initiate
the test. To troubleshoot an
unsuccessful test, see Section
9,
Troubleshooting
(p. 64). Click Next
again after a successful test.
CR300 Datalogger
6
The Datalogger Clock window
shows the current time for both the
CR300 and the PC. Set the
datalogger clock to the Adjusted
Server Date/Time by clicking Set
Datalogger Clock. Apply time
offsets in Time Zone Offset.
Click Next.
The CR300 ships with a default
program called QuickStart.CR300.
If your CR300 is running another
program, the program name will
show in the Current Program
field.
Click Next.
The Data Files window shows the
data tables available on the CR300
and allows you to select which data
tables to collect. To include a table
in data collection (Section 4.6,
Collect Data
(p. 16)), highlight the
table name in the Tables list and
check the Table Collected During
Data Collection box. Select a Data
File Option suitable for your
application. Make note of the
Output File Name. Change this
name by clicking .
If the current program is not QuickStart.CR300, visit www.campbellsci.com/start/cr300, where the program can be
downloaded.
Click Select and Send Program Select the downloaded program QuickStart.CR300, and click Open. A status bar
will appear while the program is sent to the CR300, followed by a confirmation that the transfer was successful.
Click OK to close the confirmation.
CR300 Datalogger
7
Click Next.
In the Scheduled Collection
window, check Scheduled
Collection Enabled to have
LoggerNet collect data from the
datalogger according to a schedule.
Set the Base Date and Time at
which you would like to begin
scheduled collections. Enter the
Collection Interval.
Click Next.
Click Finish to complete the wizard
and go to the Setup Screen. A
summary of the settings entered is
shown.
Keep all default settings.
We are not going to do scheduled collections in this tutorial. Click Schedule Help to learn more about this option
or watch the video at www.campbellsci.com/videos?video=50.
CR300 Datalogger
8
4.2 Connect to the CR300
Open LoggerNet Connect. From the
LoggerNet toolbar, click Main |
Connect.
In the Stations list, select the newly
added CR300.
Press Connect.
In the Table Monitor, select a data
table in the drop-down box. The
table is now displayed. Each table
will update as described in Section
5.6, Monitoring Data
(p. 35).
Click Disconnect to end the session.
View the Public table by selecting the Public table in the Table Monitor drop-down box.
CR300 Datalogger
9
4.3 Create a Program
Short Cut is an easy way to program your CR300 datalogger to measure
sensors. Short Cut is included in installations of LoggerNet. It is also available
as a download on www.campbellsci.com and the ResourceDVD.
This section will guide you through programming a CR300 Series datalogger
to measure the voltage of the CR300 power supply, the internal temperature of
the CR300, and ambient air temperature using a thermocouple. With minor
changes, these steps can apply to other measurements.
Watch the video for Sections 4.3 4.4 at www.campbellsci.com/videos?video=89.
Open Short Cut. From the
LoggerNet toolbar, click Program |
Short Cut.
Select New Program.
Select the CR300 Series in the
Datalogger Model drop-down list.
In the Scan Interval box, enter how
frequently the CR300 should make
measurements.
Click Next.
Enter 1 in the Scan Interval box and select Seconds in the drop-down list box.
CR300 Datalogger
10
NOTE The first time Short Cut is run, a prompt will appear asking for a choice of first notch
frequency. Select 60 Hz Noise Rejection for the United States and areas using 60 Hz
AC voltage. Select 50 Hz Noise Rejection for most of Europe and areas that operate at
50 Hz.
A second prompt lists sensor support options. Campbell Scientific, Inc. (US) is
probably the best fit if you are outside Europe.
To change the first notch frequency or sensor support option for future programs, use
the Program drop-down menu.
The next window displays
Available Sensors and Devices.
Expand a folder by clicking on the
symbol. Note that the datalogger
battery voltage and internal
temperature (BattV and PTemp_C
in the Selected panel) are selected
by default. Double-click on a sensor
or measurement in the Available
Sensors and Devices list to add it to
the Selected panel.
For most sensors and measurements,
a dialog window is then presented
with several fields and options.
Click Help to learn more about any
field or option.
In the Sensors | Temperature subfolder, double-click Type T (copper-constantan) Thermocouple.
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Campbell Scientific CR300 Owner's manual

Category
Measuring, testing & control
Type
Owner's manual

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