GREAT PLAINS SCS 450 Owner's manual

SCS 450 Serial Interface

Installation & Service Manual

While every effort has been made to ensure the accuracy of this document,

Raven Industries assumes no responsibility for omissions and errors. Nor is any

liability assumed for damages resulting from the use of information contained

herein.

Raven Industries shall not be held responsible or liable for the effects of

atmospheric conditions and sunspot activity on the performance of our products.

Raven Industries cannot guarantee the accuracy, integrity, continuity, or

availability of the GPS signal from the U.S. Department of Defense/NAVSTAR

GPS satellites, the OmniSTAR correction service, or the WAAS correction

service. Raven Industries accepts no responsibility for the use of the signal for

other than the stated purpose.

Raven Industries shall not be responsible or liable for incidental or consequential

damages or a loss of anticipated benefits or profits, work stoppage or loss, or

impairment of data arising out of the use, or inability to use, this system or any of

its components.

Disclaimer

Table of Contents

Manual No. 016-0159-831 i

Chapter 1 Important Safety Information................................................. 1

Important Safety Information ..................................................................................................... 1

Hydraulic Safety ..................................................................................................................2

Electrical Safety ...................................................................................................................2

Chapter 2 Introduction............................................................................. 3

Introduction ...............................................................................................................................3

Unit Definitions and Conversions ..............................................................................................4

Unit of Measure Definitions .................................................................................................4

Unit of Measure Conversions ..............................................................................................4

Calculating Machine’s Calibration Values .................................................................................5

Calculate the Boom Cal Value .............................................................................................5

Calculate the Speed Cal Value ............................................................................................5

Calculate the Meter Cal Value .............................................................................................7

Calculate the Valve Cal Value .............................................................................................7

Calculate the Rate 1 and Rate 2 Cal Values .......................................................................8

Verifying Flow Rate Limits ...................................................................................................9

Chapter 3 Calibration Card.................................................................... 11

Introduction ............................................................................................................................. 11

Chapter 4 Installation............................................................................. 13

Sensor Installation ...................................................................................................................13

Raven Radar Speed Sensor ..............................................................................................13

Wheel Drive Speed Sensor ...............................................................................................14

Phoenix 10 GPS Speed Sensor ........................................................................................16

Flow Meter Installation ............................................................................................................ 17

Mounting the Flow Meter ...................................................................................................17

Install the Pressure Transducer - Optional ........................................................................17

Control Valve Installation .........................................................................................................18

Install the Control Valve .....................................................................................................18

Alternate Bypass Line Plumbing System ..........................................................................19

Connect the Flow Control Cable Boom Valve Connectors ................................................19

Console and Cabling Installation .............................................................................................20

Install the Remote Switch - Optional .................................................................................22

Battery Connections ................................................................................................................23

Chapter 5 Console Programming and Calibration.............................. 25

Console Identification ..............................................................................................................25

Console Features ....................................................................................................................26

Button Definitions ..............................................................................................................27

Table of Contents

ii SCS 450 Serial Interface Installation & Service Manual

Console Programming .............................................................................................................28

Data Entry ..........................................................................................................................28

Initial Console Programming .............................................................................................28

Changing Initial Console Programming .............................................................................30

Programming Additional System Data ...............................................................................31

System Features .....................................................................................................................32

Data Menu .........................................................................................................................32

Data Logger On/Off ...........................................................................................................33

Self Test Feature ...............................................................................................................34

Volume/Min Rate Fault ......................................................................................................35

Volume/Area Rate Alarm ...................................................................................................35

Low Tank Fault ..................................................................................................................35

Automatic Rate +/- .............................................................................................................35

Control Valve Delay and Valve Advance ...........................................................................36

Zero Speed Shut-Off ..........................................................................................................36

Data Lock Feature .............................................................................................................36

Decimal Shift Feature ........................................................................................................37

Chapter 6 Initial System Setup and Testing ........................................ 39

Initial System Setup .................................................................................................................39

Alternate Bypass Line System Setup ................................................................................40

Initial System Field Test ...........................................................................................................41

Alternate Bypass Plumbing Initial System Field Test .........................................................41

Chapter 7 Preventative Maintenance & Troubleshooting .................. 43

General Preventative Maintenance .........................................................................................43

Flow Meter Maintenance .........................................................................................................43

Flow Meter Preventative Maintenance and Adjustment ....................................................43

Testing Flow Meter Cables ................................................................................................44

Recalibrating the Flow Meter .............................................................................................45

Speed Sensor Cables ..............................................................................................................46

Testing Speed Sensor Extension Cables ...........................................................................46

Troubleshooting .......................................................................................................................47

Console Issues ..................................................................................................................47

Rate Control Issues ...........................................................................................................48

Chapter 8 Replacement Parts............................................................... 51

CHAPTER

1

Manual No. 016-0159-831 1

C hapter 1

Important Safety

Information

Important Safety Information

Read this manual and the operation and safety instructions included with your implement and/or controller

carefully before installing the SCS 450 Serial Interface system.

• Follow all safety information presented within this manual.

• If you require assistance with any portion of the installation or service of your Raven equipment, contact

your local Raven dealer for support.

• Follow all safety labels affixed to the system components. Be sure to keep safety labels in good condition

and replace any missing or damaged labels. To obtain replacements for missing or damaged safety labels,

contact your local Raven dealer.

When operating the machine after installing the SCS 450 Serial Interface system, observe the following safety

measures:

• Be alert and away of surroundings.

• Do not operate the SCS 450 Serial Interface system while under the influence of alcohol or an illegal

substance.

• Remain in the operator’s position in the machine at all times when the SCS 450 Serial Interface system is

engaged.

• Determine and remain a safe working distance from other individuals. The operator is responsible for

disabling the SCS 450 Serial Interface system when the safe working distance has been diminished.

• Ensure the SCS 450 Serial Interface is disabled prior to starting any maintenance work on the machine or

parts of the SCS 450 Serial Interface system.

• Follow all label instructions for proper chemical mixing, handling, and container disposal methods.

NOTICE

Chapter 1

2 SCS 450 Serial Interface Installation & Service Manual

Thoroughly bleed the nurse tank hose and all other system lines prior to disassembling the flow meter, fittings,

and hoses, especially in the case of anhydrous ammonia.

Hydraulic Safety

• Raven Industries recommends that appropriate protective equipment be worn at all times when working on

the hydraulic system.

• Never attempt to open or work on a hydraulic system with the equipment running. Care should always be

taken when opening a system that has been previously pressurized.

• When disconnecting the hydraulic hoses or purging is required, be aware that the hydraulic fluid may be

extremely hot and under high pressure. Caution must be exercised.

• Any work performed on the hydraulic system must be done in accordance with the machine manufacturer’s

approved maintenance instructions.

• When installing AutoBoom hydraulics or performing diagnostics, maintenance, or routine service, ensure

that precautions are taken to prevent any foreign material or contaminants from being introduced into the

machine’s hydraulic system. Objects or materials that are able to bypass the machine’s hydraulic filtration

system will reduce performance and possibly damage the hydraulic valves.

Electrical Safety

• Always verify that the power leads are connected to the correct polarity as marked. Reversing the power

leads could cause severe damage to the equipment.

• Ensure that the power cable is the last cable to be connected.

• Disconnect the SCS 450 Serial Interface console before jump-starting the vehicle.

• Disconnect the SCS 450 Serial Interface console before welding any component of the machine.

DANGER

CAUTION

CHAPTER

2

Manual No. 016-0159-831 3

C hapter 2

Introduction

Congratulations on your purchase of the Raven SCS (Sprayer Control System) 450 Serial Interface! The

Raven SCS 450 is designed to provide uniformity of spray applications, regardless of the vehicle’s speed.

Utilizing a computer-based console, a speed sensor, a turbine-type flow meter, and a motorized control valve,

the SCS 450 also functions as an area monitor, speed monitor, and volume totalizer.

The operator sets the target volume per area to be applied, and the SCS 450 automatically maintains the flow.

A manual override switch allows the operator to manually control the flow for spot-spraying. The actual volume

per area being applied is displayed at all times on the console.

NOTICE

The performance of the SCS 450 relies on the

proper installation and preventative

maintenance of the system and the sprayer.

Review this Installation & Service Manual

thoroughly before operating the system.

Chapter 2

4 SCS 450 Serial Interface Installation & Service Manual

Unit Definitions and Conversions

Unit of Measure Definitions

Unit of Measure Conversions

To convert the METER CAL value into the a unit of measure, divide the original number printed on the Flow

Meter label by the desired conversion unit of measure value.

Abbreviation Definition Abbreviation Definition

GPM Gallons per Minute cm Centimeters

lit/min Liters per Minute dm Decimeters

dl/min Deciliters per Minute m Meter

PSI Pounds per Square Inch MPH Miles per Hour

kPa Kilopascal km Kilometers

GPA Gallons per Acre km/h Kilometers per Hour

lit/ha Liters per Hectare US Volume per Acre

ml/ha Milliliters per Hectare SI Volume per Hectare

GPK Gallons per 1,000 Square Feet TU Volume per 1,000 Square Feet

mm Millimeters [ ] Metric Numbers

Fluid Ounces Conversion Formula Liters Conversion Formula Pounds Conversion Formula

Original METER CAL Number

128

Original METER CAL Number

3.785

Original METER CAL Number

Weight of One Gallon of Product

Liquid Area

• 1 US Gallon = 128 fluid ounces • 1 square meter = 10.764 square feet

• 1 US Gallon = 3.785 liters • 1 hectare = 2.471 acres or 10,000 square meters

• 1 US Gallon = 0.83267 imperial gallons • 1 acre = 0.405 hectares or 43,560 square feet

• 1 US Gallon = 8.34 pounds (water) • 1 square mile = 640 acres or 258.9 hectares

Length Pressure

• 1 millimeter (mm) = 0.039 inches • 1 psi = 6.89 kPa

• 1 centimeter (cm) = 0.393 inches • 1 kPa = 0.145 psi

• 1 meter (m) = 3.281 feet

• 1 kilometer (km) = 0.621 miles

• 1 inch = 25.4 mm or 2.54 cm

• 1 mile = 1.609 km

2

Manual No. 016-0159-831 5

Introduction

Calculating Machine’s Calibration Values

Calculate the Boom Cal Value

Broadcast Spraying

Calculate the Boom Cal value in inches [cm] by multiplying the number of tips by the spacing between the tips.

Be sure to write down these figures for future reference when programming the console.

FIGURE 1. Boom Sections

Band Spraying

Calculate the Boom Cal value in inches [cm] by multiplying the number of tips by the spacing between the tips.

Calculate the Adjusted Applied Rate by multiplying the Broadcast Rate by the Band Width in inches [cm], then

divide by the spacing in inches [cm].

For Example:

Calculate the Speed Cal Value

Raven Radar Only

The initial Speed Cal value for Raven radar is 598 [152]. After the initial console programming has been

performed, this value may be adjusted to optimize the system’s performance.

Broadcast Rate = 20 GPA [200 lit/ha]

Spacing = 40 inches [100 cm]

Band Width = 14 inches [40 cm]

GPA x Band Width = Adjusted Applied Rate

Spacing

20 x 14 = 7 GPA

40

[200] x [40] = 80 lit/ha

[100]

Chapter 2

6 SCS 450 Serial Interface Installation & Service Manual

Phoenix 10 Speed Sensors Only

The initial Speed Cal value for Phoenix 10 speed sensors is 785 [200]. After the initial console programming

has been performed, this value may be adjusted to optimize the system’s performance.

Wheel Drive Speed Sensors Only

Important: This procedure should be performed only after the entire system installation is complete. This

procedure is critical to the console’s performance, so measure carefully. This procedure

should be performed on the same soil conditions in which you will be spraying, since wheel

circumference varies in soft soil versus hard-packed soil.

FIGURE 2. Speed Cal Value Calculation

1. Place a chalk mark or tape on the tire on which the speed sensor is mounted.

2. Mark the spot on the ground directly below the chalk mark or tape.

3. Drive the machine straight ahead, counting 10 full rotations of the wheel.

Important: The mark must stop at the same position (with the chalk mark or tape perpendicular to the

ground at the bottom of the tire) as before it was before the measurement began.

4. Measure the distance (in inches/cm) from the ground starting mark to the stopping mark. Round off fractions

of an inch/cm.

5. Write down this number as it will be used as the Speed Cal value when programming the console.

Note: Large tires and very low speed applications may require additional magnets to ensure accurate

speed readings. Any even number of magnets may be used as long as they alternate in color and

are equally spaced. After calculating the Speed Cal value, the number must be adjusted according

to the actual number of magnets used.

For Example:

Normal Number of Magnets x Calculated Speed Cal = Adjusted Speed Cal

Actual Number of Magnets

4 x 1200 = 800

6

2

Manual No. 016-0159-831 7

Introduction

Calculate the Meter Cal Value

No calculation of the Meter Cal value is necessary, since the flow meter calibration value is stamped on the tag

attached to each flow meter. Locate this number and write it down for future reference when programming the

console.

Calculate the Valve Cal Value

The Valve Cal figure is used to control the response time of the control valve motor to the change in the

vehicle’s speed. After operating the system, this number may be refined. The initial recommended control

valve values are:

• C-SD (standard valve) = 2123

• C-FC (fast-close valve) = 743

• C-F (fast valve) = 743

• C-P (PWM valve) = 43

• C-PC (PWM close valve) = 43

FIGURE 3. Valve Calibration Definitions

Digit Description Range Range Definition

Valve Backlash

Controls the time of the first correction pulse

after a change in correction direction is

detected (INC to DEC, or DEC to INC)

1 - 9

1 = Short Pulse

9 = Long Pulse

Valve Speed

Controls the response time of the control valve

motor. Caution: Running the control valve

too fast will cause the system to oscillate.

Refer to

specific valve

Refer to specific

valve

C-SD Valve 1 - 9

1 = Slow

9 = Fast

C-F and C-FC Valve 0 - 9

0 = Fast

9 = Slow

C-P and C-PC Valve 0 - 9

0 = Slow

9 = Fast

C-SD Valve

C-F or C-FC Valve

C-P or C-PC Valve

Chapter 2

8 SCS 450 Serial Interface Installation & Service Manual

Calculate the Rate 1 and Rate 2 Cal Values

Determine the application rate at which the chemical is to be sprayed, and then consult with your Raven dealer

to verify that the spray nozzles are capable of applying at that rate. To determine which spray nozzles to use

with the sprayer, the following information must be known:

With this information, calculate the volume per minute, per nozzle using the following formula:

Refer to the following chart to determine which nozzle to use based on the desired output.

Brake Point

Sets the percentage away from target rate at

which the control valve motor begins turning at

a lower rate.

0 - 9

0 = 5%

1 = 10%

9 = 90%

Dead Band

Allowable difference between the target and

actual application rate, where rate correction is

not performed.

1 - 9

1 = 1%

9 = 9%

Nominal Application Pressure PSI (kpa)

Target Application Rate GPA (lit/ha)

Target Speed MPH (km/h)

Nozzle Spacing inches (cm)

GPA (lit/ha) x MPH (km/h) x inches (cm) = GPM (lit/min)

5,940 [60,000]

Digit Description Range Range Definition

2

Manual No. 016-0159-831 9

Introduction

For Example:

Based on these calculations and a PSI of 30, tip XR8004 should be selected since it comes closest to

providing the desired output.

Verifying Flow Rate Limits

The flow rate of spray must be within the specified range for the flow meter being used.

*Note: Only Krohne Magmeters sold through Raven Industries should be used with Raven controllers. No

other Krohne Magmeters are supported.

Nominal Application Pressure 30 PSI (kpa)

Target Application Rate 20 GPA (lit/ha)

Target Speed 5.2 MPH (km/h)

Nozzle Spacing 20 inches (cm)

20 GPA x 5.2 MPH x 20 inches = .35 GPM

5,940

Flow Meter Model Flow Range

RFM 5 0.1 - 5 GPM [0.2 - 18.9 lit/min]

RFM 15 0.3 - 15 GPM [1.1 - 56.8 lit/min]

RFM 60P 1 - 60 GPM [3.8 - 210 lit/min]

RFM 60S 1 - 60 GPM [3.8 - 210 lit/min]

RFM 100 5 - 100 GPM [18.9 - 380 lit/min]

RFM 200/200 Poly 15 - 200 GPM [56.8 - 760 lit/min]

Magmeter 200 3 - 200 GPM [11.36 - 757 lit/min]

RFM 400 25 - 400 GPM [94.6 - 1515 lit/min]

Krohne 3” Magmeter* 15 - 250 GPM [56.78 - 946.25 lit/min]

Krohne 4” Magmeter* 35 - 1,800 GPM [132.48 - 6813 lit/min]

Krohne 6” Magmeter* 70 - 3,000 GPM [264.95 - 11,355 lit/min]

Chapter 2

10 SCS 450 Serial Interface Installation & Service Manual

CHAPTER

3

Manual No. 016-0159-823 11

C hapter 3

Calibration Card

Introduction

Located on the next page is a card that may be used to record the machine’s calibration values. Write the

calibration numbers in pencil so that they may be revised if necessary. Cut on the dotted line, fold, and insert

the card into the plastic envelope provided for your convenience.

FIGURE 1. Calibration Card Inserted into Envelope

Chapter 3

12 SCS 460 Serial Interface Installation & Service Manual

CHAPTER

4

Manual No. 016-0159-831 13

C hapter 4

Installation

Sensor Installation

Raven Radar Speed Sensor

Note:

Raven Industries recommends the installation of a large, heavy mounting bracket (P/N 107-0159-

693) on the machine’s frame for mounting the radar speed sensor.

FIGURE 1. Radar Mounting Locations

1. Park the machine on a level surface.

2. Select the radar mounting location on the machine, considering the following factors:

• The line of sight from the lens to the ground must not be obstructed by structures or tires. Obstructions

must not come closer to the bottom of the radar than 20”.

• When viewed from side of the machine (end-to-end view), the radar lens must be parallel to the ground.

• When viewed from the front of the machine (side-to-side view), the radar may be tilted slightly, with no

more than a 15° tilt to provide more clearance and avoid obstructions.

End-to-End View Side-to-Side View

Chapter 4

14 SCS 450 Serial Interface Installation & Service Manual

3. Use a level to verify that the selected mounting bracket location is parallel to the ground.

4. Bolt the mounting bracket to the machine.

FIGURE 2. Radar Mounting

5. Bolt the radar to the mounted bracket using the supplied mounting hardware.

6. Connect the radar power cable (P/N 115-0159-539) to the radar.

Note: The radar power cable will be connected to the console later in the procedure.

Wheel Drive Speed Sensor

Rim Drilling for Four and Eight Hole Wheel Stud Patterns - Optional

This section is required only on wheels that do not have pre-punched mounting holes. If your machine has the

pre-punched mounting holes, proceed to the Mounting the Wheel Drive Speed Sensor section on the following

page.

FIGURE 3. Eight Hole Stud Pattern

1. Using the illustration above, choose four opposing stud holes on the wheel.

2. Using the center of the opposing stud holes, draw two lines across the wheel, dividing the wheel into four

equal parts.

3. Measure in one inch from the rim on each end of the lines and mark the wheel at each point.

4. Drill a 1/2” hole on each of the four marks.

Note: The distance between each set of drilled holes must be equal within 1/8” [3 mm] to ensure system

accuracy.

4

Manual No. 016-0159-831 15

Installation

Rim Drilling for Six Hole Wheel Stud Patterns - Optional

This section is required only on wheels that do not have pre-punched mounting holes. If your machine has the

pre-punched mounting holes, proceed to the Mounting the Wheel Drive Speed Sensor section on the following

page.

FIGURE 4. Six Hole Stud Pattern

1. Cut a piece of wood so that it is an exact fit from the top edge of the rim to the bottom edge of the rim.

2. Measure the length of the cut wood block and mark the center.

3. Using the wood block as a guide, draw two lines across the wheel, dividing the wheel into four equal parts.

4. Measure in one inch from the rim on each end of the lines and mark the wheel at each point.

5. Drill a 1/2” hold on each of the four marks.

Note: The distance between each set of drilled holes must be equal within 1/8” [3 mm] to ensure system

accuracy.

Mounting the Wheel Drive Speed Sensor

1. Select a non-driven wheel (a front wheel if the machine is rear-wheel drive, or a back wheel if the machine

is front-wheel drive) on which to mount the sensors.

FIGURE 5. Wheel Magnet Mounting

2. Mount the four magnets in the pre-punched or drilled mounting holes on the inside of the wheel so that the

red magnets are on opposite sides of the wheel.

3. Tighten the nuts on the wheel magnets to ensure they are installed securely.

Chapter 4

16 SCS 450 Serial Interface Installation & Service Manual

FIGURE 6. Switch Assembly Installed

Note: The switch assembly does not need to pivot with the wheel.

4. Loosely mount the switch assembly to the wheel axle with the supplied hardware, positioning it so that as

the wheel rotates, the magnets pass across the center of the switch assembly.

• Clearance between the magnets and the switch assembly must be 1/4” - 1” [6 mm - 25 mm].

• Make sure the machine’s wheels can be turned to the extremes in each direction without the magnets

coming in contact with the switch assembly.

5. Tighten the mounting hardware to secure the switch assembly.

6. Secure the switch assembly cable to the axle with zip ties.

Phoenix 10 GPS Speed Sensor

FIGURE 7. Phoenix 10 Speed Sensor Installed

Note: The Phoenix 10 is powered by a 9 - 16 VDC negative ground system.

1. Turn off all equipment on the machine to avoid interference with the speed sensor setup.

2. Apply power to the speed sensor by connecting the white wire to a clean ground and the red wire to a clean

switched power source.

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