Metabo Cutting Extraction Hood CED 125 Plus Operating instructions

Type
Operating instructions
www.metabo.com
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Originalbetriebsanleitung 3
Original instructions 8
Notice originale 13
Originele gebruikershandleiding 18
Istruzioni originali 23
Manual original 28
Manual de instruções original 34
Originalbruksanvisning 39
Alkuperäinen käyttöohje 44
Original bruksanvisning 49
Original brugsanvisning 54
Oryginalna instrukcja obsługi 59
Πρωτότυπο οδηγιών λειτουργίας 64
Eredeti használati utasítás 70
Оригинальное руководство по
эксплуатации 75
CED 125
CED 125 Plus
ENGLISHen
8
Original instructions
The parting safety guard is designed to be attached
to the original safety guard for Metabo angle
grinders with the name W...8-...; W...9-...; W...10-
...W...11-...; W...12-...; W...14-..., W...15-...; W...17-
...as of the year of manufacture 2008. The year of
manufacture (Y) is specified on the machine rating
plate. For example:
Not suitable for angle grinders with Autobalancer
(W...A...).
The spindle of the angle grinder must not have any
fine thread (M14x1.5 mm), see operating
instructions of the angle grinder.
The parting safety guard is designed for cutting or
slitting mineral based materials such as reinforced
concrete and masonry, while firmly supported on
the level surface, without water.
Use only diamond cutting discs. Do not use any
abrasive cutting discs or other tools.
Do not machine any metallic materials.
Materials that generate dusts or vapours that may
be harmful to health must not be processed.
Always use a suitable dust extraction system:
Connect an M-class vacuum cleaner to the
extractor connection (5) piece. We recommend
using an antistatic suction hose Ø 35 mm.
It is suitable for commercial use in trade and
industry.
The user bears sole responsibility for any damage
caused by inappropriate use.
Generally accepted accident prevention
regulations and the enclosed safety information
must be observed.
Read the operating instructions supplied with the
installed angle grinder.
For your own protection and for the
protection of your power tool, pay
attention to all parts of the text that are
marked with this symbol!
WARNING – Reading the operating
instructions will reduce the risk of injury.
WARNING Read all safety warnings and
instructions. Failure to follow all safety
warnings and instructions may result in electric
shock, fire and/or serious injury.
Keep all safety instructions and information for
future reference. Pass on your power tool only
together with these documents.
3.1 Safety instructions for abrasive cut-off
machines
a) The guard belonging to the power tool must
be securely attached and positioned for
maximum safety so that the minimum area of
the wheel is exposed towards the operator.
Ensure that neither you or bystanders are
positioned within the plane of the rotating
abrasive wheel. The guard helps to protect
operator from broken wheel fragments and
accidental contact with wheel.
b) Only use diamond cut-off wheels for your
power tool. Just because the accessory can be
attached to your power tool, it does not assure safe
operation.
c) The rated speed of the accessory must be at
least equal to the maximum speed marked on
the power tool. Accessories running faster than
their rated speed can break and fly apart.
d) Grinding media must be used only for
recommended applications. For example: Do
not grind with the side of cutting disc. Cutting
discs are intended for peripheral grinding, side
forces applied to these grinding media may cause
them to shatter.
e)
Always use undamaged clamping flanges
that are of correct size and shape for your
selected grinding disc. Suitable flanges support
the grinding disc thus reducing the possibility of disc
breakage.
f) The outside diameter and the thickness of
your accessory must be within the capacity
rating of your power tool. Incorrectly sized
accessories cannot be adequately guarded or
controlled.
g) The abrasive wheels and flange must fit
precisely onto your power tool's grinding
spindle. Accessories with arbour holes that do not
fit the power tool's grinding spindle will run out of
balance, vibrate excessively and may cause loss of
control.
h) Do not use damaged abrasive wheels.
Before each use, check the abrasive wheels for
chips and cracks. If the power tool or the
abrasive wheel is dropped, inspect for damage.
Never use a damaged abrasive wheel. Once
you have checked and installed the wheel,
position yourself and bystanders away from
the plane of the rotating wheel and run the
power tool at maximum no-load speed for one
minute. Damaged abrasive wheels will normally
break apart during this test period.
i) Wear personal protective equipment.
Depending on application, use face shield,
safety goggles or safety glasses. As
appropriate, wear dust mask, hearing
protectors, gloves and workshop apron
capable of stopping small abrasive or
workpiece fragments. The eye protection must be
1. Specified Use
2. General Safety Instructions
D-72622 Nürtingen
Made in Germany
Type
999 44 12345
99999999
Y
YYYY
3. Special Safety Instructions
ENGLISH en
9
capable of stopping flying debris generated by
various operations. The dust mask or respirator
must be capable of filtering particles generated by
your operation. Prolonged exposure to high
intensity noise may cause hearing loss.
j) Keep bystanders a safe distance away from
work area. Anyone entering the work area must
wear personal protective equipment. Fragments
of workpiece or of a broken accessory may fly away
and cause injury beyond immediate area of
operation.
k) Hold power tool by insulated gripping
surfaces only, when performing an operation
where the cutting accessory may contact
hidden wiring or its own cord. Cutting accessory
contacting a "live" wire may make exposed metal
parts of the power tool "live" and could give the
operator an electric shock.
l) Position the cord clear of the spinning
accessory. If you lose control, the cord may be cut
or snagged and your hand or arm may be pulled into
the spinning accessory.
m) Never lay the power tool down until the
accessory has come to a complete stop. The
spinning accessory may grab the surface and pull
the power tool out of your control.
n) Do not run the power tool while carrying it at
your side. Accidental contact with the spinning
accessory could snag your clothing, pulling the
accessory into your body.
o) Regularly clean the power tool’s air vents.
The motor’s fan will draw dust inside the housing
and excessive accumulation of powdered metal
may cause electrical hazards.
p) Do not operate the power tool near
flammable materials. Sparks could ignite these
materials.
q) Do not use accessories that require liquid
coolants. Using water or other liquid coolants may
result in electrocution or shock.
3.2 Kickback and Related Warnings
Kickback is the sudden response to an abrasive
wheel that is jamming while rotating. Pinching or
snagging causes rapid stalling of the rotating
accessory, which in turn causes the uncontrolled
power tool to be forced in the opposite direction of
the accessory’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or
pinched by the workpiece, the edge of the wheel
that is entering into the pinch point can dig into the
surface of the material causing the wheel to climb
out or kick out. The wheel may either jump toward or
away from the operator, depending on direction of
the wheel’s movement at the point of pinching.
Abrasive wheels may also break under these
conditions.
Kickback is the result of power tool misuse and/or
incorrect operating procedures or conditions It can
be prevented if suitable precautionary measures
are taken as described below.
a) Maintain a firm grip on the power tool and
position your body and arms to allow you to
resist kickback forces. Always use auxiliary
handle, if provided, for maximum control over
kickback or torque reaction during start-up.
The operator can control torque reactions or
kickback forces, if proper precautions are taken.
b) Never place your hand near rotating
accessories. Accessory may kickback over your
hand.
c) Do not position your body either before or
behind the rotating wheel. Kickback will propel
the tool in direction opposite to the wheel’s
movement at the point of snagging.
d) Use special care when working corners,
sharp edges etc. Avoid bouncing and snagging
the accessory. Corners, sharp edges or bouncing
have a tendency to snag the rotating accessory and
cause loss of control or kickback.
e) Do not use a chainsaw blade, toothed saw
blade or segmented diamond disc with slots
wider than 10 mm. Such blades often create
kickback or loss of control of the power tool.
f) Do not “jam” the cut-off wheel or apply
excessive pressure. Do not attempt to make
excessively deep cuts. Overstressing the cutting
disc increases the load and susceptibility to twisting
or jamming of the disc and the possibility of
kickback or grinding media breakage.
g) If the wheel gets jammed or you interrupt
operation for any reason, switch off the power
tool and hold the power tool still until the wheel
comes to a complete stop. Never attempt to
remove the cutting disc from the cut while the
wheel is in motion otherwise kickback may
occur. Investigate and take corrective action to
eliminate the cause of wheel jamming.
h) Do not restart the tool while in the workpiece.
Let the disc reach full speed and carefully re-
enter the cut. The disc may bind, walk up or
kickback if the power tool is restarted in the
workpiece.
i) Support panels or any oversized workpiece
to minimize the risk of wheel pinching and
kickback. Large workpieces tend to sag under their
own weight. Supports must be placed under the
workpiece near the line of cut and near the edge of
the workpiece on both sides of the disc.
j) Use extra caution when making a "pocket
cut" into existing walls or other blind areas. The
protruding disc may cut gas or water pipes,
electrical wiring or objects that can cause kickback.
3.3 Additional Safety Instructions:
WARNING – Always wear protective
goggles.
Wear a suitable dust protection mask.
Use only diamond cut-off wheels. Only
genuine spare parts may be used.
ENGLISHen
10
Do not use bonded discs.
Use elastic cushioning layers if they have been
supplied with the grinding media and if required.
Observe the specifications of the accessory
manufacturer! Protect the accessories from grease
and physical impact.
Accessories must be stored and handled with care
in accordance with the manufacturer's instructions.
The workpiece must lay flat and be secured against
slipping, e.g. using clamps. Large workpieces must
be sufficiently supported.
Damaged, eccentric or vibrating tools must not be
used.
Ensure that the spot where you wish to work is free
of power cables, gas lines or water pipes (e.g.
using a metal detector).
Avoid damage to gas or water pipes, electrical
cables and load-bearing walls (static).
Pull the plug out of the socket before making any
adjustments, converting or servicing the machine.
Read the operating instructions supplied with the
installed angle grinder.
A damaged or cracked additional handle must be
replaced. Never operate a machine with a defective
additional handle.
Prior to each use, check if there are parts missing,
worn, broken, torn or damaged. Do not use
defective or incomplete guard.
Reducing dust exposure:
WARNING - Some dust created by power
sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to
cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
- Lead from lead-based paints,
- Crystalline silica from bricks and cement and
other masonry products, and
- Arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to filter out microscopic
particles.
This also applies to dust from other materials such
as some timber types (like oak or beech dust),
metals, asbestos. Other known diseases are e.g.
allergic reactions, respiratory diseases. Do not let
dust enter the body.
Observe the relevant guidelines and national
regulations for your material, staff, application and
place of application (e.g. occupational health and
safety regulations, disposal).
Collect the particles generated at the source, avoid
deposits in the surrounding area.
Use suitable accessories for special work. In this
way, fewer particles enter the environment in an
uncontrolled manner.
Use a suitable extraction unit.
Reduce dust exposure with the following measures:
- do not direct the escaping particles and the
exhaust air stream at yourself or nearby persons
or on dust deposits,
- use an extraction unit and/or air purifiers,
- ensure good ventilation of the workplace and keep
clean using a vacuum cleaner. Sweeping or
blowing stirs up dust.
- Vacuum or wash the protective clothing. Do not
blow, beat or brush.
See page 2.
1 Push machine only in direction of arrow
2 Side handle (of the angle grinder) *
3Unlocking lever
4 Spindle locking button (of the angle grinder) *
5 Extractor connection piece
6 Clamping screw (cutting depth limitation)
7 Castors (only for CED 125 Plus ) *
8 Guide rail adapter for attachment to the Metabo
guide rail (only for CED 125 Plus) *
9 Guard (complete)
10 Slider (for dismantling the guard)
11 Base part
12 Guard
13 Lever (of the angle grinder) *
14 Clamping screw
15 2-hole spanner
16 2-hole adjusting nut
17 Diamond cutting disc *
18 Spacer sleeve
19 Support flange (of the angle grinder) *
20 Spindle (of the angle grinder) *
* not in scope of delivery/ depends on equipment
5.1 Attachguard at the angle grinder
See page 2, fig. C.
- Dismantle extraction guard (12) and base part
(11)as described in chapter 6.1.
- Push and hold the lever (13). Attach the angle
grinder in the shown position to the extraction
guard (12).
- Release the lever and turn the extraction guard
until the lever (13) engages.
- Make sure that the guard is placed securely: The
lever must engage and you should not be able to
turn the extraction guard.
- Tighten the clamping screw (14) if required.
- Assemble guard (12) and base part (11) as
described in chapter 6.1.
- Attach the side handle (2). See Section 5.2
(Disassemble in reverse order.)
4. Overview
5. Commissioning
ENGLISH en
11
5.2 Attaching the additional handle
Always work with the additional handle (2)
attached!
- Remove side handle (2) from the angle grinder
and screw in firmly on the left or right side of the
extraction guard (12).
5.3 Attaching the dust extraction
Always use a suitable dust extraction system:
Connect an M-class vacuum cleaner to the
extractor connection (5) piece.
For optimal dust extraction, use the connecting
sleeve 6.30796.
We recommend using an antistatic suction hose
Ø 35 mm.
Prior to any conversion work: Pull the mains
plug from the socket. The machine must be
switched off and the spindle at a standstill.
6.1 Attaching the diamond cutting disc
Dismantle the extraction guard (12) and base
part (11)
See page 2, fig. A.
1. Push slider (10) in the direction of the arrow and
tilt extraction guard (12) as shown in the
direction of the arrow.
2. The extraction guard (12) can be removed from
the base part (11) in the shown position.
Attach the diamond cutting disc at the angle
grinder.
3. Press in the spindle locking button (4) and turn
the spindle (20) until the spindle locking button
engages noticeably.
4. Fit the support flange (19) (scope of delivery of
the angle grinder) on the spindle. The flange
should not turn on the locked spindle when
properly attached.
5. Fit the spacer sleeve (18) on the support flange
(19).
6. Put the diamond cutting disc (17) on the spacer
sleeve (18). Make sure the direction of
rotation is correct. The direction of rotation is
indicated by arrows on the saw blade and
extraction guard.
7. Ensure that the clamping nut with two holes (16)
and the spindle (20) of the angle grinder match:
Lettering on the clamping nut with two holes and
thread size on the angle grinder's rating plate
have to match (M14 / 5/8").
8. Screw on two-hole adjustment nut (16).
9. Push spindle locking button (4) and keep
pressed.
10.Firmly tighten the two-hole adjustment nut (16)
using a two-hole spanner (15).
Assemble extraction guard (12) and base part
(11)
11.See page 2, fig. B. Insert the 2 bolts of the
extraction hood (12) as shown in theguides of
the base part (11).
12.Swivel the extraction guard (12) and base part
(11) into each other until the slider (10) engages
and both parts are connected to each other.
13.Check for secure connection.
Always hold the tool by the main handle and
side handle (2) , using both hands.
1. Set required cutting depth:
Loosen the clamping screw (6) and set the
required cutting depth at the scale, tighten
clamping screw (6) again.
2. Place the guard with the base part (11) on the
workpiece.
3. Switch on machine and wait until the full speed
has been reached.
4. Turn the locking lever (3). Slowly guide the
machine downwards to the stop: the diamond
cutting disc penetrates deeply into the material.
5. Pull/push machine only in direction of the
arrow (1) (work in reverse rotation). Otherwise
there is the danger of the machine kicking back
from the cut out of control. Guide the machine
evenly at a speed suitable for the material being
processed.
6. Once the channel is complete, switch off the tool
and hold it steady until the diamond cutting disc
comes to a stop. Never attempt to remove the
cutting disc from the cut while the wheel is
in motion otherwise kickback may occur.
7. Guide the machine upwards until the stop: the
locking lever (3) engages.
8. Put machine aside.
Note: For special applications, the guard can also
be used without base part (11). The removal and
fitting of the base part is described in chapter 6.1.
Prior to each use, check if there are parts
missing, worn, broken, torn or damaged. Do not
use defective or incomplete guard.
Use only genuine Metabo accessories.
Use only accessories which fulfil the requirements
and specifications listed in these operating
instructions.
CED 125 Plus is suitable for work with the Metabo
guide rail (6.31213).
The maximum permitted thickness of the
diamond cutting disc is 3 mm (1/8").
Before initial use:
- Loosen the screw of the guide rail adapter (8).
- Place the machine on the guide rail 6.31213.
- Move the guide rail adapter and adjust the play.
- Tighten the screws of the guide rail adapter again
(8).
For a complete range of accessories, see
www.metabo.com or the catalogue.
6. Attaching the accessory
7. Use
8. Maintenance
9. Accessories
ENGLISHen
12
Always have your guard repaired by qualified
personnel only using genuine spare parts.
This will ensure that the safety of the guard is
maintained.
Contact your local Metabo representative if you
have Metabo guards requiring repairs. For
addresses see www.metabo.com.
You can download a list of spare parts from
www.metabo.com.
Observe national regulations on environmentally
compatible disposal and on the recycling of disused
machines, packaging and accessories.
To protect the environment, do not dispose of
power tools with household waste. Observe
national regulations on separated collection
and recycling of disused machines, packaging and
accessories.
The maximum diameter of the diamond cutting disc
is 125 mm (5").
The maximum permitted thickness of the diamond
cutting disc is 6 mm (1/4").
10. Repairs
11. Environmental Protection
12. Technical Specifications
Metabowerke GmbH
Metabo-Allee 1
72622 Nuertingen
Germany
www.metabo.com
170 27 2990 - 0918
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Metabo Cutting Extraction Hood CED 125 Plus Operating instructions

Type
Operating instructions

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