Metabo Cutting Extraction Hood CED 125 Plus Operating instructions

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Originalbetriebsanleitung 3

Original instructions 8

Notice originale 13

Originele gebruikershandleiding 18

Istruzioni originali 23

Manual original 28

Manual de instruções original 34

Originalbruksanvisning 39

Alkuperäinen käyttöohje 44

Original bruksanvisning 49

Original brugsanvisning 54

Oryginalna instrukcja obsługi 59

Πρωτότυπο οδηγιών λειτουργίας 64

Eredeti használati utasítás 70

Оригинальное руководство по

эксплуатации 75

CED 125

CED 125 Plus

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ENGLISHen

8

Original instructions

The parting safety guard is designed to be attached

to the original safety guard for Metabo angle

grinders with the name W...8-...; W...9-...; W...10-

...W...11-...; W...12-...; W...14-..., W...15-...; W...17-

...as of the year of manufacture 2008. The year of

manufacture (Y) is specified on the machine rating

plate. For example:

Not suitable for angle grinders with Autobalancer

(W...A...).

The spindle of the angle grinder must not have any

fine thread (M14x1.5 mm), see operating

instructions of the angle grinder.

The parting safety guard is designed for cutting or

slitting mineral based materials such as reinforced

concrete and masonry, while firmly supported on

the level surface, without water.

Use only diamond cutting discs. Do not use any

abrasive cutting discs or other tools.

Do not machine any metallic materials.

Materials that generate dusts or vapours that may

be harmful to health must not be processed.

Always use a suitable dust extraction system:

Connect an M-class vacuum cleaner to the

extractor connection (5) piece. We recommend

using an antistatic suction hose Ø 35 mm.

It is suitable for commercial use in trade and

industry.

The user bears sole responsibility for any damage

caused by inappropriate use.

Generally accepted accident prevention

regulations and the enclosed safety information

must be observed.

Read the operating instructions supplied with the

installed angle grinder.

For your own protection and for the

protection of your power tool, pay

attention to all parts of the text that are

marked with this symbol!

WARNING – Reading the operating

instructions will reduce the risk of injury.

WARNING Read all safety warnings and

instructions. Failure to follow all safety

warnings and instructions may result in electric

shock, fire and/or serious injury.

Keep all safety instructions and information for

future reference. Pass on your power tool only

together with these documents.

3.1 Safety instructions for abrasive cut-off

machines

a) The guard belonging to the power tool must

be securely attached and positioned for

maximum safety so that the minimum area of

the wheel is exposed towards the operator.

Ensure that neither you or bystanders are

positioned within the plane of the rotating

abrasive wheel. The guard helps to protect

operator from broken wheel fragments and

accidental contact with wheel.

b) Only use diamond cut-off wheels for your

power tool. Just because the accessory can be

attached to your power tool, it does not assure safe

operation.

c) The rated speed of the accessory must be at

least equal to the maximum speed marked on

the power tool. Accessories running faster than

their rated speed can break and fly apart.

d) Grinding media must be used only for

recommended applications. For example: Do

not grind with the side of cutting disc. Cutting

discs are intended for peripheral grinding, side

forces applied to these grinding media may cause

them to shatter.

e)

Always use undamaged clamping flanges

that are of correct size and shape for your

selected grinding disc. Suitable flanges support

the grinding disc thus reducing the possibility of disc

breakage.

f) The outside diameter and the thickness of

your accessory must be within the capacity

rating of your power tool. Incorrectly sized

accessories cannot be adequately guarded or

controlled.

g) The abrasive wheels and flange must fit

precisely onto your power tool's grinding

spindle. Accessories with arbour holes that do not

fit the power tool's grinding spindle will run out of

balance, vibrate excessively and may cause loss of

control.

h) Do not use damaged abrasive wheels.

Before each use, check the abrasive wheels for

chips and cracks. If the power tool or the

abrasive wheel is dropped, inspect for damage.

Never use a damaged abrasive wheel. Once

you have checked and installed the wheel,

position yourself and bystanders away from

the plane of the rotating wheel and run the

power tool at maximum no-load speed for one

minute. Damaged abrasive wheels will normally

break apart during this test period.

i) Wear personal protective equipment.

Depending on application, use face shield,

safety goggles or safety glasses. As

appropriate, wear dust mask, hearing

protectors, gloves and workshop apron

capable of stopping small abrasive or

workpiece fragments. The eye protection must be

1. Specified Use

2. General Safety Instructions

D-72622 Nürtingen

Made in Germany

Type

999 44 12345

99999999

Y

YYYY

3. Special Safety Instructions

ENGLISH en

9

capable of stopping flying debris generated by

various operations. The dust mask or respirator

must be capable of filtering particles generated by

your operation. Prolonged exposure to high

intensity noise may cause hearing loss.

j) Keep bystanders a safe distance away from

work area. Anyone entering the work area must

wear personal protective equipment. Fragments

of workpiece or of a broken accessory may fly away

and cause injury beyond immediate area of

operation.

k) Hold power tool by insulated gripping

surfaces only, when performing an operation

where the cutting accessory may contact

hidden wiring or its own cord. Cutting accessory

contacting a "live" wire may make exposed metal

parts of the power tool "live" and could give the

operator an electric shock.

l) Position the cord clear of the spinning

accessory. If you lose control, the cord may be cut

or snagged and your hand or arm may be pulled into

the spinning accessory.

m) Never lay the power tool down until the

accessory has come to a complete stop. The

spinning accessory may grab the surface and pull

the power tool out of your control.

n) Do not run the power tool while carrying it at

your side. Accidental contact with the spinning

accessory could snag your clothing, pulling the

accessory into your body.

o) Regularly clean the power tool’s air vents.

The motor’s fan will draw dust inside the housing

and excessive accumulation of powdered metal

may cause electrical hazards.

p) Do not operate the power tool near

flammable materials. Sparks could ignite these

materials.

q) Do not use accessories that require liquid

coolants. Using water or other liquid coolants may

result in electrocution or shock.

3.2 Kickback and Related Warnings

Kickback is the sudden response to an abrasive

wheel that is jamming while rotating. Pinching or

snagging causes rapid stalling of the rotating

accessory, which in turn causes the uncontrolled

power tool to be forced in the opposite direction of

the accessory’s rotation at the point of the binding.

For example, if an abrasive wheel is snagged or

pinched by the workpiece, the edge of the wheel

that is entering into the pinch point can dig into the

surface of the material causing the wheel to climb

out or kick out. The wheel may either jump toward or

away from the operator, depending on direction of

the wheel’s movement at the point of pinching.

Abrasive wheels may also break under these

conditions.

Kickback is the result of power tool misuse and/or

incorrect operating procedures or conditions It can

be prevented if suitable precautionary measures

are taken as described below.

a) Maintain a firm grip on the power tool and

position your body and arms to allow you to

resist kickback forces. Always use auxiliary

handle, if provided, for maximum control over

kickback or torque reaction during start-up.

The operator can control torque reactions or

kickback forces, if proper precautions are taken.

b) Never place your hand near rotating

accessories. Accessory may kickback over your

hand.

c) Do not position your body either before or

behind the rotating wheel. Kickback will propel

the tool in direction opposite to the wheel’s

movement at the point of snagging.

d) Use special care when working corners,

sharp edges etc. Avoid bouncing and snagging

the accessory. Corners, sharp edges or bouncing

have a tendency to snag the rotating accessory and

cause loss of control or kickback.

e) Do not use a chainsaw blade, toothed saw

blade or segmented diamond disc with slots

wider than 10 mm. Such blades often create

kickback or loss of control of the power tool.

f) Do not “jam” the cut-off wheel or apply

excessive pressure. Do not attempt to make

excessively deep cuts. Overstressing the cutting

disc increases the load and susceptibility to twisting

or jamming of the disc and the possibility of

kickback or grinding media breakage.

g) If the wheel gets jammed or you interrupt

operation for any reason, switch off the power

tool and hold the power tool still until the wheel

comes to a complete stop. Never attempt to

remove the cutting disc from the cut while the

wheel is in motion otherwise kickback may

occur. Investigate and take corrective action to

eliminate the cause of wheel jamming.

h) Do not restart the tool while in the workpiece.

Let the disc reach full speed and carefully re-

enter the cut. The disc may bind, walk up or

kickback if the power tool is restarted in the

workpiece.

i) Support panels or any oversized workpiece

to minimize the risk of wheel pinching and

kickback. Large workpieces tend to sag under their

own weight. Supports must be placed under the

workpiece near the line of cut and near the edge of

the workpiece on both sides of the disc.

j) Use extra caution when making a "pocket

cut" into existing walls or other blind areas. The

protruding disc may cut gas or water pipes,

electrical wiring or objects that can cause kickback.

3.3 Additional Safety Instructions:

WARNING – Always wear protective

goggles.

Wear a suitable dust protection mask.

Use only diamond cut-off wheels. Only

genuine spare parts may be used.

ENGLISHen

10

Do not use bonded discs.

Use elastic cushioning layers if they have been

supplied with the grinding media and if required.

Observe the specifications of the accessory

manufacturer! Protect the accessories from grease

and physical impact.

Accessories must be stored and handled with care

in accordance with the manufacturer's instructions.

The workpiece must lay flat and be secured against

slipping, e.g. using clamps. Large workpieces must

be sufficiently supported.

Damaged, eccentric or vibrating tools must not be

used.

Ensure that the spot where you wish to work is free

of power cables, gas lines or water pipes (e.g.

using a metal detector).

Avoid damage to gas or water pipes, electrical

cables and load-bearing walls (static).

Pull the plug out of the socket before making any

adjustments, converting or servicing the machine.

Read the operating instructions supplied with the

installed angle grinder.

A damaged or cracked additional handle must be

replaced. Never operate a machine with a defective

additional handle.

Prior to each use, check if there are parts missing,

worn, broken, torn or damaged. Do not use

defective or incomplete guard.

Reducing dust exposure:

WARNING - Some dust created by power

sanding, sawing, grinding, drilling, and other

construction activities contains chemicals known to

cause cancer, birth defects or other reproductive

harm. Some examples of these chemicals are:

- Lead from lead-based paints,

- Crystalline silica from bricks and cement and

other masonry products, and

- Arsenic and chromium from chemically treated

lumber.

Your risk from these exposures varies, depending

on how often you do this type of work. To reduce

your exposure to these chemicals: work in a well

ventilated area, and work with approved safety

equipment, such as those dust masks that are

specially designed to filter out microscopic

particles.

This also applies to dust from other materials such

as some timber types (like oak or beech dust),

metals, asbestos. Other known diseases are e.g.

allergic reactions, respiratory diseases. Do not let

dust enter the body.

Observe the relevant guidelines and national

regulations for your material, staff, application and

place of application (e.g. occupational health and

safety regulations, disposal).

Collect the particles generated at the source, avoid

deposits in the surrounding area.

Use suitable accessories for special work. In this

way, fewer particles enter the environment in an

uncontrolled manner.

Use a suitable extraction unit.

Reduce dust exposure with the following measures:

- do not direct the escaping particles and the

exhaust air stream at yourself or nearby persons

or on dust deposits,

- use an extraction unit and/or air purifiers,

- ensure good ventilation of the workplace and keep

clean using a vacuum cleaner. Sweeping or

blowing stirs up dust.

- Vacuum or wash the protective clothing. Do not

blow, beat or brush.

See page 2.

1 Push machine only in direction of arrow

2 Side handle (of the angle grinder) *

3Unlocking lever

4 Spindle locking button (of the angle grinder) *

5 Extractor connection piece

6 Clamping screw (cutting depth limitation)

7 Castors (only for CED 125 Plus ) *

8 Guide rail adapter for attachment to the Metabo

guide rail (only for CED 125 Plus) *

9 Guard (complete)

10 Slider (for dismantling the guard)

11 Base part

12 Guard

13 Lever (of the angle grinder) *

14 Clamping screw

15 2-hole spanner

16 2-hole adjusting nut

17 Diamond cutting disc *

18 Spacer sleeve

19 Support flange (of the angle grinder) *

20 Spindle (of the angle grinder) *

* not in scope of delivery/ depends on equipment

5.1 Attachguard at the angle grinder

See page 2, fig. C.

- Dismantle extraction guard (12) and base part

(11)as described in chapter 6.1.

- Push and hold the lever (13). Attach the angle

grinder in the shown position to the extraction

guard (12).

- Release the lever and turn the extraction guard

until the lever (13) engages.

- Make sure that the guard is placed securely: The

lever must engage and you should not be able to

turn the extraction guard.

- Tighten the clamping screw (14) if required.

- Assemble guard (12) and base part (11) as

described in chapter 6.1.

- Attach the side handle (2). See Section 5.2

(Disassemble in reverse order.)

4. Overview

5. Commissioning

ENGLISH en

11

5.2 Attaching the additional handle

Always work with the additional handle (2)

attached!

- Remove side handle (2) from the angle grinder

and screw in firmly on the left or right side of the

extraction guard (12).

5.3 Attaching the dust extraction

Always use a suitable dust extraction system:

Connect an M-class vacuum cleaner to the

extractor connection (5) piece.

For optimal dust extraction, use the connecting

sleeve 6.30796.

We recommend using an antistatic suction hose

Ø 35 mm.

Prior to any conversion work: Pull the mains

plug from the socket. The machine must be

switched off and the spindle at a standstill.

6.1 Attaching the diamond cutting disc

Dismantle the extraction guard (12) and base

part (11)

See page 2, fig. A.

1. Push slider (10) in the direction of the arrow and

tilt extraction guard (12) as shown in the

direction of the arrow.

2. The extraction guard (12) can be removed from

the base part (11) in the shown position.

Attach the diamond cutting disc at the angle

grinder.

3. Press in the spindle locking button (4) and turn

the spindle (20) until the spindle locking button

engages noticeably.

4. Fit the support flange (19) (scope of delivery of

the angle grinder) on the spindle. The flange

should not turn on the locked spindle when

properly attached.

5. Fit the spacer sleeve (18) on the support flange

(19).

6. Put the diamond cutting disc (17) on the spacer

sleeve (18). Make sure the direction of

rotation is correct. The direction of rotation is

indicated by arrows on the saw blade and

extraction guard.

7. Ensure that the clamping nut with two holes (16)

and the spindle (20) of the angle grinder match:

Lettering on the clamping nut with two holes and

thread size on the angle grinder's rating plate

have to match (M14 / 5/8").

8. Screw on two-hole adjustment nut (16).

9. Push spindle locking button (4) and keep

pressed.

10.Firmly tighten the two-hole adjustment nut (16)

using a two-hole spanner (15).

Assemble extraction guard (12) and base part

(11)

11.See page 2, fig. B. Insert the 2 bolts of the

extraction hood (12) as shown in theguides of

the base part (11).

12.Swivel the extraction guard (12) and base part

(11) into each other until the slider (10) engages

and both parts are connected to each other.

13.Check for secure connection.

Always hold the tool by the main handle and

side handle (2) , using both hands.

1. Set required cutting depth:

Loosen the clamping screw (6) and set the

required cutting depth at the scale, tighten

clamping screw (6) again.

2. Place the guard with the base part (11) on the

workpiece.

3. Switch on machine and wait until the full speed

has been reached.

4. Turn the locking lever (3). Slowly guide the

machine downwards to the stop: the diamond

cutting disc penetrates deeply into the material.

5. Pull/push machine only in direction of the

arrow (1) (work in reverse rotation). Otherwise

there is the danger of the machine kicking back

from the cut out of control. Guide the machine

evenly at a speed suitable for the material being

processed.

6. Once the channel is complete, switch off the tool

and hold it steady until the diamond cutting disc

comes to a stop. Never attempt to remove the

cutting disc from the cut while the wheel is

in motion otherwise kickback may occur.

7. Guide the machine upwards until the stop: the

locking lever (3) engages.

8. Put machine aside.

Note: For special applications, the guard can also

be used without base part (11). The removal and

fitting of the base part is described in chapter 6.1.

Prior to each use, check if there are parts

missing, worn, broken, torn or damaged. Do not

use defective or incomplete guard.

Use only genuine Metabo accessories.

Use only accessories which fulfil the requirements

and specifications listed in these operating

instructions.

CED 125 Plus is suitable for work with the Metabo

guide rail (6.31213).

The maximum permitted thickness of the

diamond cutting disc is 3 mm (1/8").

Before initial use:

- Loosen the screw of the guide rail adapter (8).

- Place the machine on the guide rail 6.31213.

- Move the guide rail adapter and adjust the play.

- Tighten the screws of the guide rail adapter again

(8).

For a complete range of accessories, see

www.metabo.com or the catalogue.

6. Attaching the accessory

7. Use

8. Maintenance

9. Accessories

ENGLISHen

12

Always have your guard repaired by qualified

personnel only using genuine spare parts.

This will ensure that the safety of the guard is

maintained.

Contact your local Metabo representative if you

have Metabo guards requiring repairs. For

addresses see www.metabo.com.

You can download a list of spare parts from

www.metabo.com.

Observe national regulations on environmentally

compatible disposal and on the recycling of disused

machines, packaging and accessories.

To protect the environment, do not dispose of

power tools with household waste. Observe

national regulations on separated collection

and recycling of disused machines, packaging and

accessories.

The maximum diameter of the diamond cutting disc

is 125 mm (5").

The maximum permitted thickness of the diamond

cutting disc is 6 mm (1/4").

10. Repairs

11. Environmental Protection

12. Technical Specifications

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Metabowerke GmbH

Metabo-Allee 1

72622 Nuertingen

Germany

www.metabo.com

170 27 2990 - 0918

Metabo Cutting Extraction Hood CED 125 Plus Operating instructions

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