Grizzly G0649 User manual

Brand: Grizzly

Model: G0649

Category: Welding System

Type: User manual

MODEL G0649

Welding Downdraft Table

OPERATOR'S MANUAL



WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.



4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP

OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT

&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS

MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION

ELECTROCUTIONORDEATH

4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS

SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER

INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE

AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY

ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG

RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT

4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE

FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE

3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND

OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE

OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE

HARM3OMEEXAMPLESOFTHESECHEMICALSARE

s ,EADFROMLEADBASEDPAINTS

s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS

s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER

9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU

DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS

7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP

MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER

OUTMICROSCOPICPARTICLES



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Table of Contents

SECTION 5: ACCESSORIES ......................... 20

SECTION 6: MAINTENANCE ......................... 22

 

 

 

 

 

 

 

 

 

 

SECTION 7: SERVICE ................................... 29

 

WARRANTY AND RETURNS ........................ 33

INTRODUCTION ............................................... 2

 

 

 

 

SECTION 1: SAFETY ....................................... 6

 

 

 



 

SECTION 2: CIRCUIT REQUIREMENTS ...... 10

 

SECTION 3: SETUP ....................................... 11

 

 

 

 

 

 

 

SECTION 4: OPERATIONS ........................... 16

 

 

 

 





INTRODUCTION

Foreword





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



     





         

        







       



         

       



      







MODEL G0649

LARGE DOWNDRAFT TABLE



MACHINE DATA

SHEET

Product Dimensions:

 





















Shipping Dimensions:

 

 

 











Electrical:









 

Motors:





 

 

 



 

 



 









Model G0649 Page 1 of 2





Main Specifications:



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

 

 













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

 





Construction







Other Specifications:

 

 



Features:















Model G0649 Page 2 of 2





Identification

Figure 1. 



A. Rolling-Filter Supply Cabinet:



B. Slag Drawer:    



C. 110V Receptacle:   



D. Digital Control Panel: 



E. Out of Filter Lamp:



F. EMERGENCY STOP Button:  



G. Frequency Drive Control Panel: 

      



H. Vibrating Filter Service Lamp: 



I. HEPA Filter Service Lamp:  



J. Work Lamp:   



K. Vented Work Table w/Ground: 



L. Spark Shield: 



M. Side Shield: 

      



N. Main Electrical Box:   



O. Vibrating Filter Dust Drawer:  



P. Caster Wheels:    



Q. Vibrating Filter & HEPA Filter Housing:



R. Rolling-Filter Recovery Cabinet: 



S. Motor and Fan Storage Cabinet: 

       











































Safety Instructions for Machinery

 !,7!93 53% (%!2).' 02/4%#4)/.

7(%. /0%2!4).' -!#().%29

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]ZVg^c\adhh#

 7%!2 02/0%2 !00!2%, 9D CDI

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LZVg egdiZXi^kZ ]V^g XdkZg^c\ id XdciV^c

adc\]V^gVcYlZVgcdc"ha^e[ddilZVg#

 .%6%2 /0%2!4% -!#().%29 7(%.

4)2%$/25.$%24(%).&,5%.#%/&

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4HEPURPOSEOFSAFETYSYMBOLSISTOATTRACTYOURATTENTIONTOPOSSIBLEHAZARDOUSCONDITIONS4HIS

MANUALUSESASERIESOFSYMBOLSANDSIGNALWORDSINTENDEDTOCONVEYTHELEVELOFIMPORTANCE

OFTHESAFETYMESSAGES4HEPROGRESSIONOFSYMBOLSISDESCRIBEDBELOW2EMEMBERTHATSAFETY

MESSAGESBYTHEMSELVESDONOTELIMINATEDANGERANDARENOTASUBSTITUTEFORPROPERACCIDENT

PREVENTIONMEASURES

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

Additional Safety Instructions for

Welding downdraft tables

5. WELDING IN A CONFINED SPACE CAN

BE HAZARDOUS. 





      

     













6. PREVENT FIRES.   

      

     

 

     

    

     

      

     







7. EXPERIENCING DIFFICULTIES.  

   

     





1. WELDING FUMES.   

     

      

    







     



2. PROTECT BODY FROM ARC BURNS,

SPARKS, AND SPATTER.  

     

      

      



3. EQUIPMENT MAINTENANCE. 

   

      



     

 



4. WORKING AREA.





       

    



No list of safety guidelines can be complete.

Every shop environment is different. Always

consider safety first, as it applies to your

individual working conditions. Use this and

other machinery with caution and respect.

Failure to do so could result in serious per-

sonal injury, damage to equipment, or poor

work results.

Like all machinery there is potential danger

when operating this machine. Accidents are

frequently caused by lack of familiarity or

failure to pay attention. Use this machine

with respect and caution to lessen the pos-

sibility of operator injury. If normal safety

precautions are overlooked or ignored, seri-

ous personal injury may occur.





Occupational Safety and Health Administration (OSHA).

              

          



American Welding Society (AWS).





American National Standards Institute (ANSI).







National Institute for Occupational Safety and Health (NIOSH).

              



International Agency For Research On Cancer (IARC).







National Fire Protection Association (NFPA),

www.nfpa.orgwww.sparky.org





American Conference of Governmental Industrial Hygienists (ACGIH).

           





Meeting Welding Fume Extraction Codes

and Standards

Welding, cutting, brazing, or soldering of metals can give off poisonous fumes containing zinc,

lead, beryllium, cadmium, mercury, fluorine, and hexavalent chromium and others. These fumes

typically originate from fluxes, solders, anti-corrosion coatings, pigments, metal fillers, and

residual chemicals on the workpiece. This machine is designed to help meet the new welding shop

clean air requirements mandated by OSHA beginning in 2006. The Model G0649 Welding Downdraft

Table is designed to be a part of an overall fume control system. It is NOT designed to serve as a

"single-solution” for keeping workers safe from all welding fumes. You must contact OSHA to find

out how to design and maintain the best overall welding fume control system for your work station

or shop. Often, depending on the workspace size, volume of work, type of material to be welded, or

other special circumstances, you must use additional safety equipment such as personal air line

respirators, hoods, masks, and complete body protection.

Contact the organizations below to help you meet welding fume extraction requirements:





SECTION 2: CIRCUIT REQUIREMENTS

Full Load Amperage Draw

 

Power Supply Circuit Requirements









      

 If you are unsure about the

wiring codes in your area or you plan to con-

nect your machine to a shared circuit, consult

a qualified electrician.



220V 3-Phase

Operation

Extension Cords



       



          



       



Serious personal injury could occur if you

connect the machine to power before com-

pleting the setup process. DO NOT connect

the machine to the power until instructed

later in this manual.

Electrocution or fire could

result if machine is not

grounded and installed in

compliance with electrical

codes. Compliance MUST

be verified by a qualified

electrician!

Figure 2.

Power Connection

      

       

       

Figure 2

<gdjcY^c\E^c

8jggZci

8Vggn^c\

7aVYZh

<gdjcYZY

DjiaZi7dm

NOTICE

This machine uses sensitive electronics that

rely on stable current on all power supply

legs. We do not recommend connecting this

machine to a phase converter. Ignoring this

notice may void warranty.





Wear safety glasses dur-

ing the entire setup pro-

cess!

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

Setup Safety

SECTION 3: SETUP

      

       



Description Qty

  

Items Needed for

Setup

      

    

        

please imme-

diately call Customer Service at (570) 546-9663

for advice.



       

Otherwise, filing a freight claim can be difficult.





Unpacking

This machine and its com-

ponents are very heavy.

Get lifting help or use

power lifting equipment

such as a forklift to move

heavy items.





Inventory





Note: If you can't find an item on this list, check

the mounting location on the machine or examine

the packaging materials carefully. Occasionally

we pre-install certain components for shipping

purposes.

Crate 1 & 2: (Figures 3 & 4) Qty

A.  

B.  

C.  

D.  

E.  

F.  

G.  

H.  

I.  

 







 

 



 

Figure 3. 

       

 





Figure 4. 

SUFFOCATION HAZARD!

Immediately discard all plastic

bags and packing materials to

eliminate choking/suffocation

hazards for children and

animals.























Hardware Recognition Chart





Test Run

      









      

TroubleshootingPage 29





To test run the machine:

1.        

Maintenance

Page 22 

2. 

Figure 5



Floor Load

Machine Data Sheet

     





Placement Location

       

     

       

         



     

    



     

        





Children and visitors may be

seriously injured if unsuper-

vised around this machine.

Lock entrances to the shop

or disable start switch or

power connection to prevent

unsupervised use.

Site Considerations

3. 

   

 Figure 6 





4. 





Figure 5.









10. 



      

OFF      

       

      



       

   

Step

11. 

  Figure 6    



NOTICE

This machine uses sensitive electronics

that rely on a good ground. Never unplug

the machine while it is running or machine

damage can occur. Always use the ON/OFF

button or the EMERGENCY STOP button to

shut the machine down. When the machine

is completely stopped, it then can be

unplugged from the power supply. Ignoring

this notice will void the warranty.

5. 









6.      

       



7.         

       



     

     



         





     







8. 



       







9. 







SECTION 4: OPERATIONS

General Operation

      

        

       



      



      







        

        

       



      



       







      

       



       

      



     





To use the machine:

1.   Control Panels  Page 17 



2. 

3.       



Damage to your eyes and lungs could result

from using this machine without proper pro-

tective gear. Always wear the appropriate

respirator and welding helmet fitted with the

correct type of eye protection when welding

and operating this machine.

Operation Safety

NOTICE

If you have never used this type of machine

or equipment before, WE STRONGLY REC-

OMMEND that you read books, trade maga-

zines, or get formal training before begin-

ning any projects. Regardless of the con-

tent in this section, Grizzly Industrial will

not be held liable for accidents caused by

lack of training.

Loose hair, clothing, or

jewelry could get caught

in machinery and cause

serious personal injury.

Keep these items away

from moving parts at all

times to reduce this risk.

To reduce the risk of

serious injury when using

this machine, read and

understand this entire

manual before beginning

any operations.





Figure 8.





   

 

 

Figure 7.

A. EXHAUSTING TIME (min):

      



B. FILTER ROLLING TIME (sec):  



C. FILTER CLEANING:    



D. FILTER ROLLING:    



E. OUT OF FILTER:    





F. OPERATING:



G. SETTING TIME (Left Button):  

EXHAUSTING TIME

Control Panels

4. 



      

Figure 6

H. SETTING TIME (Right Button):  

FILTER ROLLING TIME

I. CLEANING FILTER (MANUAL MODE)

Button:     OFF 



J. ON/OFF Button: 

ONOFF

K. FREQUENCY DRIVE CONTROL PANEL:

       





        



Figure 6.





Note: Under both work tables exists a plas-

tic frame that insulates the machine digital

circuitry from welding current fluctuations.

The ground strap shown above must con-

nect both left and right tables. If this ground

strap is missing, loose, or is disconnected,

and the welding cable ground is connected

to the welding ground stud, the right table

will be poorly grounded and be an insufficient

ground required for quality welding results.









Changing Rolling-

Filter Timing

      



         

        



       

       







      

      



Exhausting Time

:     





 

        





Filter Rolling Time: 

       

  







To change the rolling-filter timing:

1. 

2.    Rolling Filter Consumption

Chart Page 19 



3. Figure 9

4. Figure 9



5. 

.

6. 



7. 

Figure 9.

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Grizzly G0649 User manual

Brand: Grizzly

Model: G0649

Category: Welding System

Type: User manual

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Grizzly G0649 User manual

Grizzly G0649 User manual

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