Intermec ED40 Integration Manual

Decode Board

Used with EA11, EA20X, EA21, and EA30 Imagers

ED

40

Integration Guide

EA11

EA20X

EA21

EA30

ii

Intermec Technologies Corporation

Worldwide Headquarters

6001 36th Ave.W.

Everett, WA 98203

U.S.A.

www.intermec.com

The information contained herein is provided solely for the purpose of allowing customers to operate and

service Intermec-manufactured equipment and is not to be released, reproduced, or used for any other purpose

without written permission of Intermec Technologies Corporation.

Information and specifications contained in this document are subject to change without prior notice and do

not represent a commitment on the part of Intermec Technologies Corporation.

The word Intermec, the Intermec logo, Norand, ArciTech, Beverage Routebook, CrossBar, dcBrowser,

Duratherm, EasyADC, EasyCoder, EasySet, Fingerprint, INCA (under license), i-gistics, Intellitag, Intellitag

Gen2, JANUS, LabelShop, MobileLAN, Picolink, Ready-to-Work, RoutePower, Sabre, ScanPlus, ShopScan,

Smart Mobile Computing, SmartSystems, TE 2000, Trakker Antares, and Vista Powered are either trademarks

or registered trademarks of Intermec Technologies Corporation.

There are U.S. and foreign patents as well as U.S. and foreign patents pending.

RoHS

compliant

RoHS compliant product (EU Directive 2002/95/EC)

ED40 Decode Board Integration Guide iii

Document Change Record

This page records changes to this document. The document was originally

released as a DRAFT.

Revision Date Description of Change

A5/2010

• Updated all mechanical dimensions for Appendixes A,

B and C.

• Added USB information in Setup chapter.

• Added current measurements for each imager.

• Added EMI information.

• Added thermal considerations.

• Added hibernate mode information.

B 04/2011

• Corrected regulatory information.

• Added EA30 imager appendix including information

on setting up motion tolerance.

• Corrected EA21 mounted imager position graphic

(position 1 and 2 were switched).

• Added inrush current graphics for EA11, EA20X, EA21

and EA30.

• Changed instructions for downloading the USB driver.

• Added information on Video and ISCP configuration

over USB.

• Added advanced setup section with configuration bar

codes.

• Added data strings to all configuration bar codes

• Updated all two piece design photos with latest photos

(including sheild).

iv ED40 Decode Board Integration Guide

Contents

ED40 Decode Board Integration Guide v

Contents

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x

Global Services and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x

Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x

Telephone Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi

Who Should Read This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi

Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi

Patent Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi

Regulatory Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi

1

Introducing the ED40 Decode Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

What is the ED40 Decode Board? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

ED40 Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Handling Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2

Mechanical Integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Mechanical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Ribbon Cable Connecting the Decode Board to the Host . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Connecting the Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3

Electrical Integration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Electrical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Power Supply Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Thermal Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

EMI Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Grounding the Metal Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Grounding the ED40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Connecting the ED40 to the Host . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

RS-232 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

USB Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Electrical Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Host Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Contact Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4

ED40 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Setting Up Software on the ED40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Using the EasySet Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Using the Intermec Scanner Control Protocol (ISCP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Basic Setup with Configuration Bar Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Contents

vi ED40 Decode Board Integration Guide

Reset Factory Defaults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

RS-232 Interface Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

USB Interface Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Postamble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Pre-Defined Imager Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Symbologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Advanced Setup with Configuration Bar Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Damaged 1-Dimensional Bar Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Extensive Bar Code Search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

DPM Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

AEC Zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Shutter Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Minimum and Maximum Shutter Speeds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Fixed Shutter Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Get Current Shutter Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Test Bar Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

USB Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

USB and Video Streaming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

ISCP Configuration Over USB Keyboard HID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Hibernate Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

5

Firmware Download. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Connections for Firmware Download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

RS-232 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

USB Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Downloading Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Initializing Download Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Hardware Initialization in an RS-232 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Hardware Initialization in a USB Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Software Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Baud Rate Auto-Detect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Dialog Between Host and Imager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Downloading the Flash Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Dialog Between Host and Imager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Types of Firmware Download File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Using the Firmware Download Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Firmware Download Command Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Firmware Download Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

PROTOCOL_MODE – 0x10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

DOWNLOAD_INIT – 0x11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

REMOVE_DRIVER – 0x12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

FIRMWARE_VERSION – 0x13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

ERASE_ALL – 0x14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

READ_BLOCK – 0x15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

WRITE_BLOCK – 0x16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

WRITE_SAME_BYTE – 0x17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Firmware Download Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Contents

ED40 Decode Board Integration Guide vii

Checksum Calculation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

RTS/CTS Hardware Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

ACK Software Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

A

EA11 Imager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

EA11 Imager Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

EA11 + ED40 Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

EA11 Reading Distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Typical Reading Distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Minimum Reading Distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Operational Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

EA11 + ED40 Inrush Currents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Using an RS-232 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Power-Up with Vcc Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Power-Up with Power Enable Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Power-Up (Vcc) Inrush Current to Active Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Active Idle to Scan Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Scanning Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Hibernate Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Using a USB Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Power-Up with Vcc Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Power-Up with Power Enable Inrush Current 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Power-Up with Power Enable Inrush Current 2 (Zoom) . . . . . . . . . . . . . . . . . . . 70

Power-Up (Vcc) Inrush Current to Active Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Active Idle to Scan Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Scanning Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Mechanical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Mounting and Positioning Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Mounted Imager Position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Imager Ribbon Cable Connecting to ED40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Connecting the Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Imager Connector Contact Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

B

EA20X Imager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

EA20X Imager Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

EA20X + ED40 Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

EA20X Reading Distances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Typical Reading Distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Minimum Reading Distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Operational Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

viii ED40 Decode Board Integration Guide

EA20X + ED40 Inrush Currents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Using an RS-232 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Power-Up with Vcc Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Power-Up with Power Enable Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Power-Up (Vcc) Inrush Current to Active Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Active Idle to Scan Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Scanning Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Hibernate Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Using a USB Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Power-Up with Vcc Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Power-Up with Power Enable Inrush Current 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Power-Up with Power Enable Inrush Current 2 (Zoom) . . . . . . . . . . . . . . . . . . . 90

Power-Up (Vcc) Inrush Current to Active Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Active Idle to Scan Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Scanning Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Mechanical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Mounting and Positioning Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Imager Ribbon Cable Connecting to ED40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Connecting the Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Imager Connector Contact Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

C

EA21 Imager. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

EA21 Imager Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

EA21 + ED40 Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

EA21 Reading Distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Typical Reading Distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Minimum Reading Distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Operational Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

EA21 + ED40 Inrush Currents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Using an RS-232 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Power-Up with Vcc Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Power-Up with Power Enable Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Power-Up (Vcc) Inrush Current to Active Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Active Idle to Scan Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Scanning Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Hibernate Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Using a USB Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Power-Up with Vcc Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Power-Up with Power Enable Inrush Current 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Power-Up (Vcc) Inrush Current to Active Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Active Idle to Scan Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Scanning Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Mechanical Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Mounting and Positioning Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

Mounted Imager Position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Imager Ribbon Cable Connecting to ED40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Connecting the Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

ED40 Decode Board Integration Guide ix

Imager Connector Contact Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

D

EA30 Imager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

EA30 Imager Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

EA30 + ED40 Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

EA30 Reading Distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Typical Reading Distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Minimum Reading Distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

Operational Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

EA30 + ED40 Inrush Currents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

Using an RS-232 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

Power-Up with Vcc Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

Power-Up with Power Enable Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Power-Up (Vcc) Inrush Current to Active Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Active Idle to Scan Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Scanning Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Hibernate Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Using a USB Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Power-Up with Vcc Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Power-Up with Power Enable Inrush Current 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 128

Power-Up with Power Enable Inrush Current 2 (Zoom) . . . . . . . . . . . . . . . . . . 128

Power-Up (Vcc) Inrush Current to Active Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Active Idle to Scan Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Scanning Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

Motion Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Peak Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Mechanical Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Mounting and Positioning Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

Mounted Imager Position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Imager Ribbon Cable Connecting to ED40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Connecting the Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Imager Connector Contact Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

Before You Begin

x ED40 Decode Board Integration Guide

Before You Begin

This section provides you with safety information, technical support

information, and sources for additional product information.

Safety Information

Your safety is extremely important. Read and follow all warnings and cautions in

this document before handling and operating Intermec equipment. You can be

seriously injured, and equipment and data can be damaged if you do not follow

the safety warnings and cautions.

This section explains how to identify and understand dangers, warnings,

cautions, and notes that are in this document. You may also see icons that tell you

when to follow ESD procedures and when to take special precautions for

handling optical parts.

Global Services and Support

Warranty Information

To understand the warranty for your Intermec product, refer to your OEM Sales

Agreement.

Disclaimer of warranties: The sample code included in this document is

presented for reference only. The code does not necessarily represent complete,

tested programs. The code is provided “as is with all faults.” All warranties are

expressly disclaimed, including the implied warranties of merchantability and

fitness for a particular purpose.

A warning alerts you of an operating procedure, practice, condition, or

statement that must be strictly observed to avoid death or serious injury to

the persons working on the equipment.

A caution alerts you to an operating procedure, practice, condition, or

statement that must be strictly observed to prevent equipment damage or

destruction, or corruption or loss of data.

This icon appears at the beginning of any procedure in this manual that

could cause you to touch components (such as printed circuit boards) that

are susceptible to damage from electrostatic discharge (ESD). When you see

this icon, you must follow standard ESD guidelines to avoid damaging the

equipment you are servicing.

Because finger oils can impede the performance of scanner parts and

dissolve the reflective coating of the plastic mirrors, always wear finger cots

or non-powdered latex gloves when handling optical parts.

Note: Notes either provide extra information about a topic or contain special

instructions for handling a particular condition or set of circumstances.

ED40 Decode Board Integration Guide xi

Telephone Support

Contact your local Intermec OEM Sales Representative:

NA/SA OEM Sales: +1 425 348 2762

EMEA OEM Sales: +34 918060219

AsiaPac OEM Sales: +81 337 705 754

Taiwan OEM Sales: +886 936 934 366

Who Should Read This Manual

This document is written for the person who is responsible for integrating,

configuring, and maintaining the ED40 decode board.

This document provides you with information about the features of the ED40

and how to integrate, configure, operate, and maintain it.

To make sure that you have the latest version of this manual, contact your

Intermec OEM Sales Manager.

Related Documents

Patent Information

There may be U.S. and foreign patents pending.

Regulatory Information

The ED40 is a component, and thus the final manufacturer is responsible for

compliance with regulatory standards that apply.

U.S.A./Canada: This product has been designed to comply with the FCC Federal

Regulation 47 CFR Part 15, Subpart B for Class B computing devices. It is the

manufacturer’s responsibility to test the final product for compliance with this

and other regulations.

This device is a UL-recognized component. It complies with UL 60950-1 & CSA

C22.2 #60950-1 standards.

Cet équipement est reconnu composant UL. Il est conforme à la norme UL 60950-

1 & CSA C22.2 N°60950-1.

Document Title Part Number

EA11 Imager Integration Guide 3-141049-10

EA20X Imager Integration Guide 3-150049-00

EA21 Imager Integration Guide 3-142049-20

EA30 Imager Integration Guide 3-143049-00

Note: The list of related documents are limited access. Contact your OEM Sales

Representative for more information.

xii ED40 Decode Board Integration Guide

Europe: This product has been designed to comply with EMC directive 89/336/

EEC as amended by 92/31/EEC and 93/68/EEC and the Low Voltage directive

2006/95/EC. Manufacturers will need to test and approve the final product to

these directives.

This product is VDE-certified for safety: EN 60950-1 (pending).

RoHS-compliant product (EU Directive 2002/95/EC).

License: No license is granted expressly, intended or otherwise under any patent

or intellectual property rights belonging to Intermec Technologies Corporation.

The application of this component could infringe on the intellectual property of

Intermec Technologies Corporation or their companies and licenses for use must

be sought as appropriate.

Intermec Technologies Corporation does not assume any product liability in

connection with integrating this component within any sub-assembly, system or

application.

The information contained in this document is for informational purposes only

and is subject to change without notice. No part of this document may be copied

or reproduced in any manner without the prior written permission of Intermec

Technologies Corporation.

1

Introducing the ED40 Decode Board

This chapter provides an introduction to the ED40 decode board and contains

these sections:

• What is the ED40 Decode Board?

• ED40 Views

• Handling Precautions

• Technical Specifications

Chapter 1 — Introducing the ED40 Decode Board

2 ED40 Decode Board Integration Guide

What is the ED40 Decode Board?

The ED40 decode board is a companion module for Intermec’s family of imager

engines. It is used to control the imager, capture images and decode 1D and 2D

bar codes. The ED40 decode board can be used with the following Intermec

imager engines:

• EA11

• EA20X

• EA21

• EA30

ED40 Views

ED40 Decode Board

The ED40 can be used as a one piece mounted design or a 2 piece unmounted

design as shown in the drawing below.

Imager connector Host connector

Chapter 1 — Introducing the ED40 Decode Board

ED40 Decode Board Integration Guide 3

Example of a Mounted Design and an Unmounted Design with an EA11 Imager

Handling Precautions

While working with the ED40, make sure that it is protected from dust and

humidity.

ED40 decode board

mounting bracket

EA11 imager

ED40 decode board

ribbon cable

EA11 imager

Mounted

Unmounted

Integrated circuits on the printed circuit board (PCB) are very sensitive to

damage by electrostatic discharge (ESD). Follow standard ESD guidelines

to avoid damaging the equipment you are servicing.

Because finger oils can impede the performance of scanner parts and

dissolve the reflective coating of the plastic mirrors, always wear finger cots

or non-powdered latex gloves when handling optical parts.

Chapter 1 — Introducing the ED40 Decode Board

4 ED40 Decode Board Integration Guide

Technical Specifications

ED40 Decode Board Technical Specifications

Physical Characteristics

Height 5.6 mm (0.22 in)

Width 34 mm (1.34 in)

Depth 19 mm (0.75 in)

Weight > 10 g (0.35 oz)

Interfaces

RS-232, USB 2.0 (Keyboard HID, Virtual COM, and UVC)

Performance Characteristics

Supported Symbologies All major 1-dimensional and 2-dimensional

symbologies including postal symbologies.

Image Capture Signature capture and document imaging (under

license).

Image Format Raw, JPEG, TIFFG4

Electrical Characteristics

Operating Voltage 3.0 V to 5.5 V

Operating Current Depends on the imager (see the appendix for your

imager).

Environmental Characteristics

operating temperature -20°C to 60°C / -4°F to 140°F

(except in continuous operation, see “Thermal

Considerations” on page 13.)

storage temperature -30°C to 70°C / -22°F to 158°F

relative humidity 0 to 95% non-condensing

shock 2000 Grms, 0.7 ms, half sinus, 3 axes

vibration 8 Grms, from 10Hz to 500Hz, 2 hour/axis, 3 axes

thermal shock 32 cycles of -40°C / 85°C (25°F / 185°F)

30 minutes @ each temperature

Transfer time: <5 seconds

Note: Operational current for the ED40 + imager depends on the imager used.

See the appendix for your imager for details.

5

2

Mechanical Integration

This section provides the information needed to successfully integrate the ED40

decode board:

• Mechanical Dimensions

• Ribbon Cable

Chapter 2 — Mechanical Integration

6 ED40 Decode Board Integration Guide

Mechanical Dimensions

ED40 Mechanical Dimensions: Tolerances = ± 0.20 mm (0.008 in).

Ribbon Cable

There are two ribbon cables for the ED40:

• Cable connecting the ED40 decode board to the host

• Cable connecting the imager to the ED40 decode board

This section will give information only on the ribbon cable connecting the ED40

to the host.

34 mm (1.34 in)

19 mm

(0.75 in)

5.6 mm

(0.22 in)

2 mm

(0.08 in)

2 mm

(0.08 in)

2.0 mm

(0.08 in)

2.0 mm

(0.08 in)

30 mm

(1.18 in)

Diameter 1.7 mm (0.07 in)

(2 places) with ground ﬁll

around the holes.

Imager Connector

Host Connector

Note: For information on the ribbon cable connecting the imager to the ED40,

see the appendix for your imager in the back of this document.

Chapter 2 — Mechanical Integration

ED40 Decode Board Integration Guide 7

Ribbon Cable Connecting the Decode Board to the Host

The ribbon cable from the ED40 decode board to the host is connected to a 12-

pin ZIF, 0.5 mm (0.02 in) spacing connector with gold contacts (Manufacturer P/

N Molex 54548-1271 or JST 12FKZ-RSM1-1-TB(LF)(SN)).

For a USB connection Intermec recommends a differential characteristic

impedance (Z

0) of 90 Ohms ±15%, a common impedance (ZCM) of 30 Ohms

±30%, and a maximum one-way delay of 26 ns.

Ribbon Cable From the ED40 Decode Board to the Host: This illustration shows the top

view and side view of the ribbon cable from the ED40 decode board to the host. Intermec

recommends that you specify the resistance for the PIN 1 (Vcc) and PIN 7 (GND) conductors

to be less than 0.1 ohm.

To avoid corrosion caused by dissimilar metals, Intermec recommends

using a ribbon cable with gold plated contacts. Corrosion can create a

barrier between the connector contacts and the ribbon cable contacts and

cause the imager to stop working.

0.500 mm ± 0.100

0.020 in ± 0.004

0.35 mm ± 0.04

0.014 in ± 0.002

0.500 mm ± 0.030

0.020 in ± 0.001

0.500 mm ± 0.100

0.020 in ± 0.004

5.500 mm ± 0.030

0.217 in ± 0.001

6.500 mm ± 0.030

0.256 in ± 0.001

0.125 mm ± 0.030

0.005 in ± 0.001

0.300 mm ± 0.030

0.012 in ± 0.001

3.000 mm

0.118 in

6.000 mm

0.236 in

Reinforcing layer

Base layer

Cover layer

Conductor

Top View

Side View

Chapter 2 — Mechanical Integration

8 ED40 Decode Board Integration Guide

Intermec recommends that you purchase the ribbon cable from this vendor:

Career Technologies

www.careertech-usa.com

[email protected]

Phone: 818-701-5391

Connecting the Ribbon Cable

Follow this procedure to connect the host connector.

To connect the host connector

1 Open the connector clip. Use a small screwdriver or other pointed object to

push on the edge of the clip and extend it.

The voltage at the ED40 contacts must be at least 3.0V. At any lower voltage,

you will not have a reliable connection. Also, be sure to consider line drop

across the flex cable, which can be substantial.

Do not disconnect ribbon cables while power is on.

The connectors are very fragile. Open and close the connectors very

carefully.

Screwdriver

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