Burkert 8652 User manual

Brand: Burkert

Model: 8652

Type: User manual

Quickstart

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Type 8652

AirLINE

Modular valve island for pneumatics

Modulare Ventilinsel für Pneumatik

Îlot de vannes modulaire pour système pneumatique

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modifications techniques.

Operating Instructions 2105/12_EUml_00810542 / Original DE

Type 8652

1 THE QUICKSTART ................................................................ 4

1.1 Symbols ....................................................................... 4

2 INTENDED USE .................................................................... 5

3 DEFINITIONS OF TERMS ..................................................... 5

4 BASIC SAFETY INSTRUCTIONS .......................................... 6

5 GENERAL INFORMATION .................................................... 7

5.1 Contact address .......................................................... 7

5.2 Warranty ...................................................................... 7

5.3 Information on the Internet .......................................... 7

6 TECHNICAL DATA ................................................................. 7

6.1 Conformity and Standards .......................................... 7

6.2 Operating conditions ................................................... 7

6.3 Electrical data .............................................................. 8

6.4 Type label standard (example) ................................... 10

6.5 Type label UL (example) ............................................ 10

6.6 SpecicationsIndustrialEthernet .............................. 10

6.8 SpecicationsPROFIBUSDPV1 ............................... 12

6.9 Specications CC-Link ............................................. 12

7 ASSEMBLY .......................................................................... 13

7.1 Assembly on standard rail in a control cabinet ......... 13

7.2 Assembly on the base of the control cabinet or the

wall of the control cabinet with AirLINE Quick .......... 14

8 INSTALLATION .................................................................... 16

8.1 Electrical connection gateway ................................... 17

8.2 Electrical connection 24 V supply voltage for the

pneumatic valves ....................................................... 19

8.3 Electrical connection electronics module with

digital inputs (option) ................................................. 20

8.4 Electrical connection Type 6534 valves for

 safety-relatedshut-o,SIAvariant(option) ............... 20

8.5 Electrical connection module-based safety

shutdown (option) ...................................................... 23

9 PNEUMATIC CONNECTION ............................................... 25

10 START-UP ............................................................................ 26

10.1 Start-uples .............................................................. 26

10.2 SelectingprotocolateldbusgatewayME43 ........... 27

10.3 Starting up via manual override................................. 27

10.4 Marking the valve slots .............................................. 28

11 OPERATION ........................................................................ 29

11.1 Operating via manual override .................................. 29

11.2 OperatingviatheeldbusgatewayME43 ................. 29

11.3 OperatingviaBürkertCommunicator ........................ 29

11.4 DisplayelementseldbusgatewayME43 ................. 29

11.5 Displayelementselectronicsmodule ........................ 30

12 MAINTENANCE, TROUBLESHOOTING ............................. 31

12.1 Replacingthevalve ................................................... 31

12.2 Replacingthelter ..................................................... 34

12.3 Troubleshooting ......................................................... 34

12.4 LC display of electronics module .............................. 36

13 DISASSEMBLY .................................................................... 37

14 TRANSPORTATION, STORAGE, DISPOSAL ...................... 37

Contents

Type 8652

english

The Quickstart

Type 8652

1 THE QUICKSTART

The Quickstart contains the most important information and notes

regarding the use of the device. A detailed description can be found

in the operating instructions for Type 8652.

Keep the Quickstart in an easily accessible location for each user.

The Quickstart must be available to each new owner of the device.

Important safety information!

▶Carefully read these instructions.

▶Observeinparticularthesafetyinstructions,intendeduse

and operating conditions.

▶Persons,whoworkonthedevice,mustreadandunderstand

these instructions.

TheoperatinginstructionsanddatasheetsforBürkert

devices can be found on the Internet at:

country.burkert.com

1.1 Symbols

DANGER

Warns of an immediate danger.

▶Failuretoobservethewarningwillresultinafatalorserious

injury.

WARNING

Warns of a potentially dangerous situation.

▶Failuretoobservethewarningmayresultinafatalorserious

injury.

CAUTION

Warns of a possible danger.

▶Failuretoobservethewarningmayresultinmoderateor

minor injuries.

NOTE

Warns of damage to property.

Important tips and recommendations.

Referstoinformationintheseoperatinginstructionsorin

other documentation.

▶Designatesaninstructionwhichyoumustfollowtoprevent

a hazard.

→Designatesaprocedurewhichyoumustcarryout.

english

Intended use

Type 8652

2 INTENDED USE

The valve island AirLINE Type 8652 is designed for con-

trolling and recording the switching statuses of pneumati-

cally operated process valves.

▶Use the device for its intended purpose only. Non-intended

useofthedevicemaybedangeroustopeople,nearby

equipment and the environment.

▶Inareasatriskofexplosion,onlyusedevicesapproved

for use in those areas. These devices are labeled with a

separateExtypelabel.Foruseinareasatriskofexplo-

sion,observetheinformationprovidedontheseparateEx

type label and the additional explosion-related information

included in the scope of supply.

▶Correcttransportation,correctstorageaswellascorrect

assembly,installation,start-up,operationandmaintenance

are essential for reliable and problem-free operation.

▶Whenusingthedevice,observethepermitteddata,operat-

ing conditions and application conditions. This information

canbefoundinthecontractualdocuments,theoperating

instructions and on the type label.

▶Use the device only in conjunction with third-party devices

andcomponentsrecommendedandauthorizedbyBürkert.

▶Inoutdoorareas,makesurethedeviceisinstalledinacon-

trol cabinet with a minimum degree of protection of IP 65.

▶Inindoorareas,makesurethedeviceisinstalledinacontrol

cabinet with a minimum degree of protection of IP 20.

▶Donotoperatethedeviceunlessitisinperfectworking

order.

The valve island is only intended for use in industrial

environments.

The valve island is not suitable for use in applications that pose

a risk to life and limb.

3 DEFINITIONS OF TERMS

Term Is used in these instructions

in substitution for

Actuator,

process valve

Pneumatic consumer activated by the

valve island

büS Bürkertsystembus,acommunication

busdevelopedbyBürkertbasedonthe

CANopen protocol

Device,valveisland Valve island AirLINE Type 8652

EVS External valve voltage shutdown

Valves can be de-energised irrespective

of the control signals from the bus

master. This safety shutdown can be

appliedtoindividualvalves,valveunits

or the complete valve block.

SIA variant Variant for safety-related shutdown

(see „EVS“)

Pneumaticvalve,

pilot valve

Pneumatic slide valve that can

be integrated in the valve block

english

Basic safety instructions

Type 8652

4 BASIC SAFETY INSTRUCTIONS

These safety instructions do not consider any contingencies or

incidentswhichoccurduringassembly,operationandmaintenance.

The operator is responsible for observing the location-specic

safetyregulations,alsowithreferencetothepersonnel.

Risk of injury from high pressure and uncontrolled movement

of the actuators.

▶Beforeworkingonthedeviceorsystem,securetheactuators

against moving.

▶Beforeworkingonthedeviceorsystem,switchothepres-

sure. Vent or drain lines.

Risk of injury due to electric shock.

▶Beforeworkingonthedeviceorsystem,switchothepower

supply. Secure against reactivation.

▶Observe applicable accident prevention and safety regula-

tions for electrical equipment.

Risk of injury due to hot device components.

▶Keepthedeviceawayfromhighlyammablesubstancesand

media.

Risk of injury due to improper installation and maintenance.

▶Only trained technicians may perform installation and mainte-

nance work.

▶Perform installation and maintenance with suitable tools only.

Risk of injury due to unintentional activation and uncontrolled

start-up of the device and system.

▶Secure the device and system to prevent unintentional

activation.

▶Ensure that the system does not start up in an uncontrolled

manner.

Risk of injury from heavy device.

Duringtransportationorinstallationwork,aheavydevicemay

fall down and cause injuries.

▶Transport,installandremoveheavydevicewiththeaidofa

second person only.

▶Use suitable tools.

General hazardous situations.

Topreventinjury,ensurethefollowing:

▶Install the device according to the regulations applicable in

the country.

▶Donotsupplythemediumconnectorsofthedevicewith

aggressiveorammablemedia.

▶Donotsupplythemediumconnectorsofthedevicewith

liquids.

▶Afteraninterruption,ensurethattheprocessisrestartedin

a controlled manner. Observe sequence:

1. Connect power supply.

2. Connect the pneumatic supply (with an external pressure

supply,connecttheexternalauxiliarypilotair[X/12/14]

rstandthenthemediumpressure[P/1]).

▶Donotmakeanychangestothedevice

▶Donotsubjectthedevicetomechanicalloading.

▶Observe the general rules of technology.

english

Type 8652

NOTE

Electrostatic sensitive components and modules.

The device contains electronic components which react sensitively

to electrostatic discharge (ESD). Contact with electrostatically

charged persons or objects are hazardous to these components.

Intheworstcasescenario,thesecomponentswillbedestroyed

immediately or will fail after starting up.

To minimize or eliminate the risk of damage resulting from sudden

electrostaticdischarges,ensurecompliancewiththerequirements

ofEN61340-5-1.Donottouchelectroniccomponentswhilethe

supply voltage is switched on!

5 GENERAL INFORMATION

5.1 Contact address

Germany

BürkertFluidControlSystems

Sales Center

Christian-Bürkert-Strasse13-17

D-74653Ingelngen

Tel. +49 (0) 7940 - 10 91 111

Fax+49(0)7940-1091448

Email: [email protected]

International

Contactaddressescanbefoundonthenalpagesoftheprinted

Quickstart.

And also on the Internet at: country.burkert.com

5.2 Warranty

The warranty is only valid if the device is used as intended in accor-

dancewiththespeciedapplicationconditions.

5.3 Information on the Internet

TheoperatinginstructionsanddatasheetsforBürkertproducts

can be found on the Internet at:

country.burkert.com

6 TECHNICAL DATA

6.1 Conformity and Standards

ThedeviceconformstotheEUdirectivesaspertheEUDeclaration

of Conformity (if applicable).

Theappliedstandards,whichareusedtodemonstrateconformity

withtheEUDirectives,arelistedintheEUtypeexaminationcer-

ticateand/ortheEUDeclarationofConformity(ifapplicable).

6.2 Operating conditions

Ambient

temperature

-10…+55 °C

Storage temperature -10…+60 °C

Altitude Restrictedtomax.2000mabovesea

level for UL approved versions

Compressed air

quality

ISO8573-1:2010,Class7.4.4

Degreeofprotection IP20

General Information

english

Type 8652

6.3 Electrical data

6.3.1 General

NOTE

▶Use protective low voltage according to protection class III

EN61140,VDE0140.

Nominal

operating mode

Continuous operation (100% duty cycle)

Operating

voltage

24 V ±10%,

residualrippleforeldbusinterface

max.1Vss1

1) UL approved Versions must be supplied by one of the following:

a) Limited Energy Circuit (LEC) according to UL/ IEC 61010-1

b) Limited Power Source (LPS) according to UL/ IEC 60950

c) SELV/ PELV with UL Recognized Overcurrent Protection

dimensioned according to UL/ IEC 61010-1 Table 18

d) NEC Class 2 power source

Power consumption

Powerconsumptionisdependentonthecongurationofthe

valveisland.Fortheeldbusinterface,thetotalcurrentiscalcu-

lated using the formula:

Itotal= Ibackground+ (n x Ivalve) + (m x Ifeedb.) + (k x Ielectr. mod.)

Itotal: Total current

Ibackground: Backgroundcurrentdependingontheeldbus

system

PROFINET IO: 135 mA

EtherNet/IP: 135 mA

Modbus TCP: 135 mA

EtherCat: 135 mA

CC-LinkIEFieldBasic: 135 mA

PROFIBUSDPV1: 120 mA

büS/CANopen: 70 mA

CC-Link: 120 mA

n: No. of valves (max. 48 when using 24 double valves

2x3/2-way)

Ivalve:Nominal current of the valve (30 mA)

m: Number of position feedbacks (max. 48)

Ifeedb.: Power consumption position feedback (max. 30 mA)

k: Number of electronics modules (max. 6)

Ielectr. mod.: Power consumption electronics modules (21 mA)

Technical Data

english

Type 8652

6.3.2 Electronic module with digital inputs

Module properties

Diagnostics Wire break detection for 2-wire

sensors

Short circuit detection for 3-wire

sensors

Safety Protection against overvoltage

Electrical data

Electrical connection

(position feedback)

2-wire sensors

3-wire sensors

Mechanical limit switches

Input type Type 1 and type 3 according to

IEC61132-2

Conductor

cross-section

≤1.5mm2

Max. Cable length <30mm

Sensor supply (position

feedback)

Current consumption

Voltage

8 x max. 30 mA

24 V ± 10 %

Input current for

VON=type24VDC

Type 5.8 mA

Input impedance >3kΩ

Switching threshold VOFF=0...5V

VON=10...30V

Electrical isolation No

6.3.3 Pneumatic slide valve Type 6534

Circuit

function (CF)

2 x CFC*

NC (norm. closed)

2x3/2-way

2 x CFD

NO (norm. open)

2x3/2-way

CFH*

5/2-way

monostable

CFZ

5/2-way

bistable

CFL*

5/3-wayblocked

CFM

5/3-way

pressurized

CFN

5/3-wayvented

FlowrateQNn up to 310 lN/min(forexactowvaluesforthe

variouscircuitfunctions,seethedatasheet)

Medium

pressure**

0...10 bar

Pilot

pressure***

3...10 bar

Electr. power

before/after

power reduction

2x0.7W/

2x0.175W

0.7W/

0.175W

0.7W/0.175W

Current

before/after

power reduction

2x29mA/

2x≤10mA

29mA/

≤10mA

*) Also available as SIA variant (see chapter “8.4”,page20).

**) Atlevelsofvacuumupto3bar,observethepilotpressurediagramandsetthe

feedofauxiliarypilotairto“external”(seechapter“9.5.1”).

***) Withtheexternalauxiliarypilotairvariant,selectthepilotpressureaccordingto

the pilot pressure diagram.

Technical Data

english

Type 8652

Pilot pressure diagram

3 4 5 6 7 8 9 10

Pilot pressure (X-channel) [bar]

Medium pressure (P-channel) [bar]

-1

Fig. 1: Pilot pressure diagram pneumatic slide valve Type 6534

6.4 Type label standard (example)

Type 8652 AirLINE

3-10 bar

-10...+55°C

24V 3A

S/N 0

W14AL

12345678

Made in Germany

D-74653 Ingelﬁngen

Operatingvoltage,

current consumption

Permitted ambient

temperature range

Permitted pilot pressure

range

Fig. 2: Type label standard for valve island Type 8652

6.5 Type label UL (example)

Type 8652 AirLINE

3-10 bar

-10...+55°C

24V 3A

S/N 0

W14AL

12345678

Made in Germany

D-74653 Ingelﬁngen

Proc. Cont. Eq

E238179

Forsafety-relevant

information,seeoperating

instructions

Fig. 3: Type label UL for valve island Type 8652

6.6 

PROFINET IO

Topology recognition LLDP,SNMPV1,MIB2,physical

device

Minimum cycle time 10 ms

IRT not supported

MRP(MediaRedundancy) MRPClientissupported

Additional supported

features

DCP,VLANprioritytagging,Shared

Device

Transmission speed 100MBit/s

Datatransportlayer EthernetII,IEEE802.3

PROFINETIO

specication

V2.3

AR(ApplicationRelations) The device can simultaneously

processupto2IO-ARs,1Super-

visorARand1SupervisorDAAR.

Technical Data

english

Type 8652

EtherNet/IP

Predenedstandard

objects

Identity Object (0x01)

MessageRouterObject(0x02)

Assembly Object (0x04)

Connection Manager (0x06)

DLRObject(0x47)

QoS Object (0x48)

TCP/IPInterfaceObject(0xF5)

EthernetLinkObject(0xF6)

DHCP supported

BOOTP supported

Transmission speed 10and100MBit/s

Duplextransmission HalfDuplex,fullDuplex,

autonegotiation

MDImodes MDI,MDI-X,Auto-MDIX

Datatransportlayer EthernetII,IEEE802.3

AddressConictDetection

(ACD)

supported

DLR(ringtopology) supported

Integrated switch supported

CIPResetservices IdentityObjectResetServiceof

Type 0 and Type 1

Modbus TCP

ModbusFunctionCodes 1,2,3,4,6,15,16,23

Mode Message Mode: Server

Transmission speed 10and100MBit/s

Datatransportlayer EthernetII,IEEE802.3

EtherCAT

Industrial Ethernet

interfaceX1,X2

X1:EtherCATIN

X2:EtherCATOUT

Maximum number of cyclic

input and output data

512 bytes in sum

Maximum number of

cyclic input data

1024 bytes

Maximum number of

cyclic output data

1024 bytes

Acyclic communication

(CoE)

SDO

SDOmaster-Slave

SDOslave-slave(dependingon

master capability)

Type Complex slave

FMMUs 8

Sync managers 4

Distributedclocks supported with 32-bit timestamps

Transmission speed 100MBit/s

Datatransportlayer EthernetII,IEEE802.3

EtherCAT® is a registered trademark and patented technology, licensed

by Beckho Automation GmbH, Germany

Technical Data

english

Type 8652

CC-Link IE eld basic

Number of occupied

stations

1 to 16

Acyclic communication SLMP Server

Datatransportlayer EthernetII,IEEE802.3,100Mbit/s

CC-Link interface Cyclicdata61450(UDP)

DiscoveryandSLMPServer61451

(UDP)

SLMPCommunication20000(UDP)

6.8 

Acyclic communication DPV1Class1Read/Write

DPV1Class1Alarm

DPV1Class2Read/Write/Data

Transport

Transmission speed Fixedvaluesfrom9.6kBit/sto

12MBit/s

Autodetect mode is supported

Maximum size of the

transmitted data

Input data: 244 bytes

Output data: 244 bytes

6.9 Specications CC-Link

RemoteI/OStation onlyI/Opoints

RemoteDeviceStation I/OpointsandWords

Congurablenumberof

occupied stations

1...4

Congurablenumberof

extension cycles

1,2,4,or8

Supported protocols CC-Link version 2.0

CC-Link version 1.1

CC-Link version 2.0

Number of stations up to 4 occupied stations

Maximum number of input

data

368 bytes

Maximum number of

output data

368 bytes

Input data 112bytes(RY)and256bytes

(RWw)

Output data 112bytes(RX)and256bytes(RWr)

Extension cycles 1,2,4,8

Transmission speed 156kbit/s,625kbit/s,2500kbit/s,

5Mbit/s,10Mbit/s

CC-Link version 1.1

Number of stations up to 4 occupied stations

Maximum number of input

data

48 bytes

Maximum number of

output data

48 bytes

Input data 4bytes(RY)and8bytes(RWw)per

occupied station

Output data 4bytes(RX)and8bytes(RWr)per

occupied station

Transmission speed 156kbit/s,625kbit/s,2500kbit/s,

5Mbit/s,10Mbit/s

Technical Data

english

Assembly

Type 8652

7 ASSEMBLY

WARNING

Risk of injury from improper assembly.

▶Only trained technicians may perform assembly work.

▶Perform assembly work with suitable tools only.

Valve island AirLINE Type 8652 is supplied as a fully

assembleddevice.Anymodicationsshouldonlybe

carriedoutbyBürkert.

The valves are an exception to this rule and may be replaced

with identical valves by the user.

7.1 Assembly on standard rail in a control

cabinet

WARNING

Danger due to electromagnetic disruptions.

Ifthefunctionalearth(FE)isnotconnected,thentherequire-

ments of the EMC protection are not met and malfunctions

may occur on the unit.

►Connectthestandardrailtothefunctionalground(FE)using

a short cable with a large cross-section or via a copper strip.

►Only use shielded cables.

The valve island must be freely accessible from above.

Ensure good heat dissipation!

→Fastenthestandardrailrmlyinthecontrolcabinet.

→Establishashort,widePEconnectionbetweenthestandard

rail and the control cabinet.

→Hookthevalveislandontotheupperguideofthestandardrail.

→Secure with fastening screws (tightening torque 1.5 Nm).

Recommended minimum distances

A50 mm C30 mm

B30 mm D50 mm

Fig. 4: Recommended minimum distances for assembly on standard

rail in the control cabinet

Fig. 5: Use the two fastening screws to fasten the valve island to the

standard rail

english

Assembly

Type 8652

7.2 Assembly on the base of the control

cabinet or the wall of the control

cabinet with AirLINE Quick

WARNING

Danger due to electromagnetic disruptions.

Ifthefunctionalearth(FE)isnotconnected,thentherequire-

ments of the EMC protection are not met and malfunctions

may occur on the unit.

►Connect the control cabinet housing to the functional ground

(FE)usingashort cable with a large cross-section or via a

copper strip.

►Only use shielded cables.

Forassembly,initiallyprepareacut-outonthebaseorthewallof

the control cabinet and drill the holes for the fastening screws. The

cut-outcanbecreated,e.g.,throughlaser-cuttingorpunching(see

“Tab.2”,page15).

NOTE

The cut-out at the control cabinet must be free from burr to

ensure the seal between AirLINE Quick and the control cabinet

is not damaged.

Note when measuring the cut-out:

TobeabletoutilizetheHotSwapfunction(easyvalve

replacementduringoperation),alwaysobserveaminimum

distance to the front edge of the control cabinet when installing

the valve island in the control cabinet (see “Fig.6”). The valves

can only be extracted from the front of the valve island when

the minimum distance has been observed.

Theminimumdistances[mm]totheleft,right,front,andtop

depend on the position of the valve island in the control cabinet:

Position in the control cabinet

front

left

right

top

bottom

base of the control cabinet 60.5 30 50 50 –

right-hand wall 60.5 50 – 50 30

left-hand wall 60.5 – 50 30 50

Tab. 1: Minimum distances by assembling with AirLINE Quick

max. 19,5

min. 60,5

max. 25

min. 73

A-A (1 : 2)

Mounting plate

Distancefromthecontrolcabinet

rear wall to the mounting plate

Fig. 6: Assembly in the control cabinet with AirLINE Quick

english

Assembly

Type 8652

Number of

valves M [mm] N1 [mm] N2 [mm] Number of

boreholes

485.8±0,3 66±0,3 - 4

8 129.8±0,4 37±0,3 111±0,4 8

12 173.8±0,4 77±0,3 154±0,4 10

Number of

valves M [mm] N1 [mm] N2 [mm] Number of

boreholes

16 244 ±0.4 112 ±0.3 224±0,4 10

20 288 ±0.4 134 ±0.3 268±0,4 10

24 332.1 ±0.4 156 ±0.3 312±0,4 10

±0,3

5,3

±0,2

nur bei o = 10

t > = 1,5

Bürkert

Fluid Control Systems

D-74653 Ingelfingen

Version

Änderungsnr.

Änderungstext

Datum (yyyy-mm-dd)

Maße ohne Toleranzangabe

Materialnummer

Klass-Nr.

Maßstab:

Typ

Werkstoff

Benennung

Unterlagenart

Ers.f.

Blatt

1:1

1/1

9000392449

Format

Bearbeiter

Projekt-Nr.

80665L

Dokument-Id.

Rundungshalbmesser

Längenmaße

Winkelmaße

Ersteller

Name

Datum (yyyy-mm-dd)

Revision

Bohrbild für Schaltschrankboden

Dok.art

DRC

Sprache

Masse:

0.00

Zeichn.Nr.

Status

In Arbeit

NKA

2017-04-26

Var.stl.:

An dieser Zeichnung beanspruchen wir Eigentums-

und Urheberrecht. Nur mit unserer Zustimmung

darf sie vervielfältigt, anderen mitgeteilt

oder anderweitig verwendet werden.

Fig. 7: Flange interface AirLINE Quick

Tab. 2: Dimensions ange interface AirLINE Quick

english

Installation

Type 8652

→Make sure the seal between AirLINE Quick and the control

cabinet is undamaged.

→Place the valve island in the control cabinet on the prepared

cut-out.

→FixfromtheoutsideusingM5x10screws(tighteningtorque

2.5 Nm).

Valve type Pneumatic connection

Valve output AirLINE Quick

2x3/2-way

Position of valve outputs

2x3/2 + 5/2 + 5/3 way

Position of valve outputs

2x3/2 + 5/2 + 5/3 way

5/2-way

5/3-way

Tab. 3: Assignment of the pneumatic connections for AirLINE Quick

8 INSTALLATION

DANGER

Risk of injury from high pressure.

Actuators may change their position when the pressure changes.

▶Beforeworkingonthedeviceorsystem,securetheactuators

against moving.

Suddenly escaping pressure medium can quickly accelerate

devicecomponents(hoses,smallparts,...)resultingininjuries

and/ordamage.

▶Beforeworkingonthedeviceorsystem,switchothepres-

sure. Vent or drain lines.

WARNING

Risk of injury due to electric shock.

▶Beforeworkingonthedeviceorsystem,switchothepower

supply. Secure against reactivation.

▶Observe applicable accident prevention and safety regula-

tions for electrical equipment.

Risk of injury from improper installation.

▶Only trained technicians may perform installation work.

▶Perform installation work with suitable tools only.

Risk of injury due to unintentional activation and uncontrolled

start-up of the device and system.

▶Secure the device and system to prevent unintentional

activation.

▶Ensure that the system does not start up in an uncontrolled

manner.

english

Installation

Type 8652

Possiblecablecross-section:≤1.5mm2

→Connectthespring-typeterminalaccordingtotheconguration

(see “Tab. 4”)

→Establish Ethernet or PROFIBUSDPV1 connection according

to the assignment (see “Tab. 5” and “Tab. 6”).

→Apply supply voltage.

Conguration of 5-pin spring-type terminal

Connector view Terminal Description

Red Supply voltage 24 V

White CANH(büSconnection)2

Green Shielding

Blue CAN L (büS connection)2

Black GND

Tab. 4: Conguration of 5-pin spring-type terminal

2) In the case of Industrial Ethernet, Probus DPV1 and CC-Link the

terminals are assigned only when using several Bürkert devices (EDIP)

or in combination with the Communicator.

CAUTION

Risk of injury due to discharge of medium and malfunctioning.

Medium may escape if the seals are not seated correctly. The

function of the device may be restricted by pressure losses.

▶Ensure that all the seals are seated correctly.

Risk of injury from damaged contacts.

Damagedcontactsmayresultinashortcircuitand

malfunctioning.

▶Donotbendcontacts.

▶Ifcontactsaredamagedorbent,replacetheaected

components.

▶Donotswitchonthedeviceunlessthecomponentsarein

perfect condition.

8.1 Electrical connection gateway

FurtherinformationoncablingBüSnetworkscanbe

found under the following link:

Guideline for cabling büS networks

NOTE

To ensure electromagnetic compatibility:

▶Only use shielded cables.

▶Ground the standard rail with low impedance to guarantee

the best possible EMC protection.

▶WithAirLINEQuick,connectthecontrolcabinethousingto

thefunctionalearth(FE)toconnectthecableshieldingto

ground.

english

Installation

Type 8652

8.1.1 Industrial Ethernet

The following protocols are supported:

•EtherCAT

•EtherNet/IP

•Modbus TCP

•PROFINET

TheX1andX2interfacesforRJ45plug-inconnectorsare

equivalent.

Conguration Plug-in connector RJ45

Pin 12345678

Plug

congu-

ration

TX+ TX– RX+ Not

assigned

RX– Not

assigned

Tab. 5: Plug-in connector RJ45, interfaces X1 (EtherCAT IN) and X2

(EtherCAT OUT)

8.1.2 

Conguration Plug-in connector D-Sub, 9-pin

Pin Signal Function Connection

1 Not assigned

2 Not assigned

3RxD/TxD-P DatalineP(B-conductor) Mandatory

4CNTR-P Repeaterdirectioncheck Optional

5DGND Ground Optional

6 VP +5 V Optional

7 Not assigned

8RxD/TxD-N DatalineN(A-conductor) Mandatory

9 Not assigned

Tab. 6: PROFIBUS DPV1, assignment of push-in connector D-Sub,

9-pole

english

Installation

Type 8652

8.1.3 CC-Link

Conguration Plug-in connector D-Sub, 9-pin

Pin Signal Function Connection

1 Not assigned

2 Not assigned

3DA DatalineA Mandatory

4DG Dataground Mandatory

5 Not assigned

6 Not assigned

7 Not assigned

8DB DatalineB Mandatory

9 Not assigned

Tab. 7: CC-Link, assignment of push-in connector D-Sub, 9-pole

8.2 

voltage for the pneumatic valves

The interface board has a 2-pole spring-loaded terminal to which

the supply voltage for the pneumatic valves is connected. This

allows the voltage for all pneumatic valves of the valve island to

be shut down irrespective of the communication to the superor-

dinate controller (PLC).

Terminal Assignment

1,red AUX24V

2,black GND

Fig. 8: Assignment of the 2-pole spring-loaded terminal

english

Installation

Type 8652

8.3 Electrical connection electronics

module with digital inputs (option)

→Connect position feedbacks according to the assignment on

the electronics module.

Possiblecablecross-section:≤1.5mm2

Maximumcablelength:<30m

The electrical supply to the position feedbacks (24 V) is provided

by the electronic module.

→Limit the current consumption of position feedback units to

30 mA!

Assignment of the digital inputs electronics module

3-wire

sensor

2-wire

sensor

mechanical

limit switch

24V

0V

Fig. 9: Assignment of the digital inputs electronics module

Standard position feedbacks (3-wire sensors and 2-wire sensors

as well as mechanical limit switches) can be used.

Dependingonthepositionfeedbackused,thefollowingdatacan

be displayed:

Possible data

3-wire

sensors

2-wire

sensors

Mechan.

limit

switches

Position feedback

actuated

XXX

Position feedback

not actuated

XXX

Short circuit X– –

Brokenwire –X–

8.4 Electrical connection Type 6534



variant (option)

DANGER

Risk of injury due to unintentional movement of the

actuators.

Iftheshut-ofunctionisrequiredtocontrolsafety-criticalpro-

cesses,hazardousmovementsoftheactuatorsmaybetrig-

geredwhentheswitch-ofunctionisfaulty.

▶Makesuretheshut-ofunctionisworkingproperlybefore

start-up.

english

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Burkert 8652 User manual

Burkert 8652 User manual

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