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Burkert 8652 User manual

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Quickstart
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Type 8652
AirLINE
Modular valve island for pneumatics
Modulare Ventilinsel für Pneumatik
Îlot de vannes modulaire pour système pneumatique
We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH & Co. KG, 2017-2021
Operating Instructions 2105/12_EUml_00810542 / Original DE
3
Type 8652
1 THE QUICKSTART ................................................................ 4
1.1 Symbols ....................................................................... 4
2 INTENDED USE .................................................................... 5
3 DEFINITIONS OF TERMS ..................................................... 5
4 BASIC SAFETY INSTRUCTIONS .......................................... 6
5 GENERAL INFORMATION .................................................... 7
5.1 Contact address .......................................................... 7
5.2 Warranty ...................................................................... 7
5.3 Information on the Internet .......................................... 7
6 TECHNICAL DATA ................................................................. 7
6.1 Conformity and Standards .......................................... 7
6.2 Operating conditions ................................................... 7
6.3 Electrical data .............................................................. 8
6.4 Type label standard (example) ................................... 10
6.5 Type label UL (example) ............................................ 10
6.6 SpecicationsIndustrialEthernet .............................. 10
6.8 SpecicationsPROFIBUSDPV1 ............................... 12
6.9 Specications CC-Link ............................................. 12
7 ASSEMBLY .......................................................................... 13
7.1 Assembly on standard rail in a control cabinet ......... 13
7.2 Assembly on the base of the control cabinet or the
wall of the control cabinet with AirLINE Quick .......... 14
8 INSTALLATION .................................................................... 16
8.1 Electrical connection gateway ................................... 17
8.2 Electrical connection 24 V supply voltage for the
pneumatic valves ....................................................... 19
8.3 Electrical connection electronics module with
digital inputs (option) ................................................. 20
8.4 Electrical connection Type 6534 valves for
 safety-relatedshut-o,SIAvariant(option) ............... 20
8.5 Electrical connection module-based safety
shutdown (option) ...................................................... 23
9 PNEUMATIC CONNECTION ............................................... 25
10 START-UP ............................................................................ 26
10.1 Start-uples .............................................................. 26
10.2 SelectingprotocolateldbusgatewayME43 ........... 27
10.3 Starting up via manual override................................. 27
10.4 Marking the valve slots .............................................. 28
11 OPERATION ........................................................................ 29
11.1 Operating via manual override .................................. 29
11.2 OperatingviatheeldbusgatewayME43 ................. 29
11.3 OperatingviaBürkertCommunicator ........................ 29
11.4 DisplayelementseldbusgatewayME43 ................. 29
11.5 Displayelementselectronicsmodule ........................ 30
12 MAINTENANCE, TROUBLESHOOTING ............................. 31
12.1 Replacingthevalve ................................................... 31
12.2 Replacingthelter ..................................................... 34
12.3 Troubleshooting ......................................................... 34
12.4 LC display of electronics module .............................. 36
13 DISASSEMBLY .................................................................... 37
14 TRANSPORTATION, STORAGE, DISPOSAL ...................... 37
Contents
Type 8652
english
4
The Quickstart
Type 8652
1 THE QUICKSTART
The Quickstart contains the most important information and notes
regarding the use of the device. A detailed description can be found
in the operating instructions for Type 8652.
Keep the Quickstart in an easily accessible location for each user.
The Quickstart must be available to each new owner of the device.
Important safety information!
▶Carefully read these instructions.
▶Observeinparticularthesafetyinstructions,intendeduse
and operating conditions.
▶Persons,whoworkonthedevice,mustreadandunderstand
these instructions.
TheoperatinginstructionsanddatasheetsforBürkert
devices can be found on the Internet at:
country.burkert.com
1.1 Symbols
DANGER
Warns of an immediate danger.
▶Failuretoobservethewarningwillresultinafatalorserious
injury.
WARNING
Warns of a potentially dangerous situation.
▶Failuretoobservethewarningmayresultinafatalorserious
injury.
CAUTION
Warns of a possible danger.
▶Failuretoobservethewarningmayresultinmoderateor
minor injuries.
NOTE
Warns of damage to property.
Important tips and recommendations.
Referstoinformationintheseoperatinginstructionsorin
other documentation.
▶Designatesaninstructionwhichyoumustfollowtoprevent
a hazard.
→Designatesaprocedurewhichyoumustcarryout.
english
5
Intended use
Type 8652
2 INTENDED USE
The valve island AirLINE Type 8652 is designed for con-
trolling and recording the switching statuses of pneumati-
cally operated process valves.
▶Use the device for its intended purpose only. Non-intended
useofthedevicemaybedangeroustopeople,nearby
equipment and the environment.
▶Inareasatriskofexplosion,onlyusedevicesapproved
for use in those areas. These devices are labeled with a
separateExtypelabel.Foruseinareasatriskofexplo-
sion,observetheinformationprovidedontheseparateEx
type label and the additional explosion-related information
included in the scope of supply.
▶Correcttransportation,correctstorageaswellascorrect
assembly,installation,start-up,operationandmaintenance
are essential for reliable and problem-free operation.
▶Whenusingthedevice,observethepermitteddata,operat-
ing conditions and application conditions. This information
canbefoundinthecontractualdocuments,theoperating
instructions and on the type label.
▶Use the device only in conjunction with third-party devices
andcomponentsrecommendedandauthorizedbyBürkert.
▶Inoutdoorareas,makesurethedeviceisinstalledinacon-
trol cabinet with a minimum degree of protection of IP 65.
▶Inindoorareas,makesurethedeviceisinstalledinacontrol
cabinet with a minimum degree of protection of IP 20.
▶Donotoperatethedeviceunlessitisinperfectworking
order.
The valve island is only intended for use in industrial
environments.
The valve island is not suitable for use in applications that pose
a risk to life and limb.
3 DEFINITIONS OF TERMS
Term Is used in these instructions
in substitution for
Actuator,
process valve
Pneumatic consumer activated by the
valve island
büS Bürkertsystembus,acommunication
busdevelopedbyBürkertbasedonthe
CANopen protocol
Device,valveisland Valve island AirLINE Type 8652
EVS External valve voltage shutdown
Valves can be de-energised irrespective
of the control signals from the bus
master. This safety shutdown can be
appliedtoindividualvalves,valveunits
or the complete valve block.
SIA variant Variant for safety-related shutdown
(see „EVS“)
Pneumaticvalve,
pilot valve
Pneumatic slide valve that can
be integrated in the valve block
english
6
Basic safety instructions
Type 8652
4 BASIC SAFETY INSTRUCTIONS
These safety instructions do not consider any contingencies or
incidentswhichoccurduringassembly,operationandmaintenance.
The operator is responsible for observing the location-specic
safetyregulations,alsowithreferencetothepersonnel.
Risk of injury from high pressure and uncontrolled movement
of the actuators.
▶Beforeworkingonthedeviceorsystem,securetheactuators
against moving.
▶Beforeworkingonthedeviceorsystem,switchothepres-
sure. Vent or drain lines.
Risk of injury due to electric shock.
▶Beforeworkingonthedeviceorsystem,switchothepower
supply. Secure against reactivation.
▶Observe applicable accident prevention and safety regula-
tions for electrical equipment.
Risk of injury due to hot device components.
▶Keepthedeviceawayfromhighlyammablesubstancesand
media.
Risk of injury due to improper installation and maintenance.
▶Only trained technicians may perform installation and mainte-
nance work.
▶Perform installation and maintenance with suitable tools only.
Risk of injury due to unintentional activation and uncontrolled
start-up of the device and system.
▶Secure the device and system to prevent unintentional
activation.
▶Ensure that the system does not start up in an uncontrolled
manner.
Risk of injury from heavy device.
Duringtransportationorinstallationwork,aheavydevicemay
fall down and cause injuries.
▶Transport,installandremoveheavydevicewiththeaidofa
second person only.
▶Use suitable tools.
General hazardous situations.
Topreventinjury,ensurethefollowing:
▶Install the device according to the regulations applicable in
the country.
▶Donotsupplythemediumconnectorsofthedevicewith
aggressiveorammablemedia.
▶Donotsupplythemediumconnectorsofthedevicewith
liquids.
▶Afteraninterruption,ensurethattheprocessisrestartedin
a controlled manner. Observe sequence:
1. Connect power supply.
2. Connect the pneumatic supply (with an external pressure
supply,connecttheexternalauxiliarypilotair[X/12/14]
rstandthenthemediumpressure[P/1]).
▶Donotmakeanychangestothedevice
▶Donotsubjectthedevicetomechanicalloading.
▶Observe the general rules of technology.
english
7
Type 8652
NOTE
Electrostatic sensitive components and modules.
The device contains electronic components which react sensitively
to electrostatic discharge (ESD). Contact with electrostatically
charged persons or objects are hazardous to these components.
Intheworstcasescenario,thesecomponentswillbedestroyed
immediately or will fail after starting up.
To minimize or eliminate the risk of damage resulting from sudden
electrostaticdischarges,ensurecompliancewiththerequirements
ofEN61340-5-1.Donottouchelectroniccomponentswhilethe
supply voltage is switched on!
5 GENERAL INFORMATION
5.1 Contact address
Germany
BürkertFluidControlSystems
Sales Center
Christian-Bürkert-Strasse13-17
D-74653Ingelngen
Tel. +49 (0) 7940 - 10 91 111
Fax+49(0)7940-1091448
Email: [email protected]
International
Contactaddressescanbefoundonthenalpagesoftheprinted
Quickstart.
And also on the Internet at: country.burkert.com
5.2 Warranty
The warranty is only valid if the device is used as intended in accor-
dancewiththespeciedapplicationconditions.
5.3 Information on the Internet
TheoperatinginstructionsanddatasheetsforBürkertproducts
can be found on the Internet at:
country.burkert.com
6 TECHNICAL DATA
6.1 Conformity and Standards
ThedeviceconformstotheEUdirectivesaspertheEUDeclaration
of Conformity (if applicable).
Theappliedstandards,whichareusedtodemonstrateconformity
withtheEUDirectives,arelistedintheEUtypeexaminationcer-
ticateand/ortheEUDeclarationofConformity(ifapplicable).
6.2 Operating conditions
Ambient
temperature
-10…+55 °C
Storage temperature -10…+60 °C
Altitude Restrictedtomax.2000mabovesea
level for UL approved versions
Compressed air
quality
ISO8573-1:2010,Class7.4.4
Degreeofprotection IP20
General Information
english
8
Type 8652
6.3 Electrical data
6.3.1 General
NOTE
▶Use protective low voltage according to protection class III
EN61140,VDE0140.
Nominal
operating mode
Continuous operation (100% duty cycle)
Operating
voltage
24 V ±10%,
residualrippleforeldbusinterface
max.1Vss1
1) UL approved Versions must be supplied by one of the following:
a) Limited Energy Circuit (LEC) according to UL/ IEC 61010-1
b) Limited Power Source (LPS) according to UL/ IEC 60950
c) SELV/ PELV with UL Recognized Overcurrent Protection
dimensioned according to UL/ IEC 61010-1 Table 18
d) NEC Class 2 power source
Power consumption
Powerconsumptionisdependentonthecongurationofthe
valveisland.Fortheeldbusinterface,thetotalcurrentiscalcu-
lated using the formula:
Itotal= Ibackground+ (n x Ivalve) + (m x Ifeedb.) + (k x Ielectr. mod.)
Itotal: Total current
Ibackground: Backgroundcurrentdependingontheeldbus
system
PROFINET IO: 135 mA
EtherNet/IP: 135 mA
Modbus TCP: 135 mA
EtherCat: 135 mA
CC-LinkIEFieldBasic: 135 mA
PROFIBUSDPV1: 120 mA
büS/CANopen: 70 mA
CC-Link: 120 mA
n: No. of valves (max. 48 when using 24 double valves
2x3/2-way)
Ivalve:Nominal current of the valve (30 mA)
m: Number of position feedbacks (max. 48)
Ifeedb.: Power consumption position feedback (max. 30 mA)
k: Number of electronics modules (max. 6)
Ielectr. mod.: Power consumption electronics modules (21 mA)
Technical Data
english
9
Type 8652
6.3.2 Electronic module with digital inputs
Module properties
Diagnostics Wire break detection for 2-wire
sensors
Short circuit detection for 3-wire
sensors
Safety Protection against overvoltage
Electrical data
Electrical connection
(position feedback)
2-wire sensors
3-wire sensors
Mechanical limit switches
Input type Type 1 and type 3 according to
IEC61132-2
Conductor
cross-section
≤1.5mm2
Max. Cable length <30mm
Sensor supply (position
feedback)
Current consumption
Voltage
8 x max. 30 mA
24 V ± 10 %
Input current for
VON=type24VDC
Type 5.8 mA
Input impedance >3kΩ
Switching threshold VOFF=0...5V
VON=10...30V
Electrical isolation No
6.3.3 Pneumatic slide valve Type 6534
Circuit
function (CF)
2 x CFC*
NC (norm. closed)
2x3/2-way
2 x CFD
NO (norm. open)
2x3/2-way
CFH*
5/2-way
monostable
CFZ
5/2-way
bistable
CFL*
5/3-wayblocked
CFM
5/3-way
pressurized
CFN
5/3-wayvented
FlowrateQNn up to 310 lN/min(forexactowvaluesforthe
variouscircuitfunctions,seethedatasheet)
Medium
pressure**
0...10 bar
Pilot
pressure***
3...10 bar
Electr. power
before/after
power reduction
2x0.7W/
2x0.175W
0.7W/
0.175W
0.7W/0.175W
Current
before/after
power reduction
2x29mA/
2x≤10mA
29mA/
≤10mA
*) Also available as SIA variant (see chapter “8.4”,page20).
**) Atlevelsofvacuumupto3bar,observethepilotpressurediagramandsetthe
feedofauxiliarypilotairto“external”(seechapter“9.5.1”).
***) Withtheexternalauxiliarypilotairvariant,selectthepilotpressureaccordingto
the pilot pressure diagram.
Technical Data
english
10
Type 8652
Pilot pressure diagram
3 4 5 6 7 8 9 10
Pilot pressure (X-channel) [bar]
Medium pressure (P-channel) [bar]
10
9
8
7
6
5
4
3
2
1
0
-1
Fig. 1: Pilot pressure diagram pneumatic slide valve Type 6534
6.4 Type label standard (example)
Type 8652 AirLINE
3-10 bar
-10...+55°C
24V 3A
S/N 0
W14AL
12345678
Made in Germany
D-74653 Ingelfingen
Operatingvoltage,
current consumption
Permitted ambient
temperature range
Permitted pilot pressure
range
Fig. 2: Type label standard for valve island Type 8652
6.5 Type label UL (example)
Type 8652 AirLINE
3-10 bar
-10...+55°C
24V 3A
S/N 0
W14AL
12345678
Made in Germany
D-74653 Ingelfingen
Proc. Cont. Eq
E238179
Forsafety-relevant
information,seeoperating
instructions
Fig. 3: Type label UL for valve island Type 8652
6.6 
PROFINET IO
Topology recognition LLDP,SNMPV1,MIB2,physical
device
Minimum cycle time 10 ms
IRT not supported
MRP(MediaRedundancy) MRPClientissupported
Additional supported
features
DCP,VLANprioritytagging,Shared
Device
Transmission speed 100MBit/s
Datatransportlayer EthernetII,IEEE802.3
PROFINETIO
specication
V2.3
AR(ApplicationRelations) The device can simultaneously
processupto2IO-ARs,1Super-
visorARand1SupervisorDAAR.
Technical Data
english
11
Type 8652
EtherNet/IP
Predenedstandard
objects
Identity Object (0x01)
MessageRouterObject(0x02)
Assembly Object (0x04)
Connection Manager (0x06)
DLRObject(0x47)
QoS Object (0x48)
TCP/IPInterfaceObject(0xF5)
EthernetLinkObject(0xF6)
DHCP supported
BOOTP supported
Transmission speed 10and100MBit/s
Duplextransmission HalfDuplex,fullDuplex,
autonegotiation
MDImodes MDI,MDI-X,Auto-MDIX
Datatransportlayer EthernetII,IEEE802.3
AddressConictDetection
(ACD)
supported
DLR(ringtopology) supported
Integrated switch supported
CIPResetservices IdentityObjectResetServiceof
Type 0 and Type 1
Modbus TCP
ModbusFunctionCodes 1,2,3,4,6,15,16,23
Mode Message Mode: Server
Transmission speed 10and100MBit/s
Datatransportlayer EthernetII,IEEE802.3
EtherCAT
Industrial Ethernet
interfaceX1,X2
X1:EtherCATIN
X2:EtherCATOUT
Maximum number of cyclic
input and output data
512 bytes in sum
Maximum number of
cyclic input data
1024 bytes
Maximum number of
cyclic output data
1024 bytes
Acyclic communication
(CoE)
SDO
SDOmaster-Slave
SDOslave-slave(dependingon
master capability)
Type Complex slave
FMMUs 8
Sync managers 4
Distributedclocks supported with 32-bit timestamps
Transmission speed 100MBit/s
Datatransportlayer EthernetII,IEEE802.3
EtherCAT® is a registered trademark and patented technology, licensed
by Beckho Automation GmbH, Germany
Technical Data
english
12
Type 8652
CC-Link IE eld basic
Number of occupied
stations
1 to 16
Acyclic communication SLMP Server
Datatransportlayer EthernetII,IEEE802.3,100Mbit/s
CC-Link interface Cyclicdata61450(UDP)
DiscoveryandSLMPServer61451
(UDP)
SLMPCommunication20000(UDP)
6.8 
Acyclic communication DPV1Class1Read/Write
DPV1Class1Alarm
DPV1Class2Read/Write/Data
Transport
Transmission speed Fixedvaluesfrom9.6kBit/sto
12MBit/s
Autodetect mode is supported
Maximum size of the
transmitted data
Input data: 244 bytes
Output data: 244 bytes
6.9 Specications CC-Link
RemoteI/OStation onlyI/Opoints
RemoteDeviceStation I/OpointsandWords
Congurablenumberof
occupied stations
1...4
Congurablenumberof
extension cycles
1,2,4,or8
Supported protocols CC-Link version 2.0
CC-Link version 1.1
CC-Link version 2.0
Number of stations up to 4 occupied stations
Maximum number of input
data
368 bytes
Maximum number of
output data
368 bytes
Input data 112bytes(RY)and256bytes
(RWw)
Output data 112bytes(RX)and256bytes(RWr)
Extension cycles 1,2,4,8
Transmission speed 156kbit/s,625kbit/s,2500kbit/s,
5Mbit/s,10Mbit/s
CC-Link version 1.1
Number of stations up to 4 occupied stations
Maximum number of input
data
48 bytes
Maximum number of
output data
48 bytes
Input data 4bytes(RY)and8bytes(RWw)per
occupied station
Output data 4bytes(RX)and8bytes(RWr)per
occupied station
Transmission speed 156kbit/s,625kbit/s,2500kbit/s,
5Mbit/s,10Mbit/s
Technical Data
english
13
Assembly
Type 8652
7 ASSEMBLY
WARNING
Risk of injury from improper assembly.
▶Only trained technicians may perform assembly work.
▶Perform assembly work with suitable tools only.
Valve island AirLINE Type 8652 is supplied as a fully
assembleddevice.Anymodicationsshouldonlybe
carriedoutbyBürkert.
The valves are an exception to this rule and may be replaced
with identical valves by the user.
7.1 Assembly on standard rail in a control
cabinet
WARNING
Danger due to electromagnetic disruptions.
Ifthefunctionalearth(FE)isnotconnected,thentherequire-
ments of the EMC protection are not met and malfunctions
may occur on the unit.
►Connectthestandardrailtothefunctionalground(FE)using
a short cable with a large cross-section or via a copper strip.
►Only use shielded cables.
The valve island must be freely accessible from above.
Ensure good heat dissipation!
→Fastenthestandardrailrmlyinthecontrolcabinet.
→Establishashort,widePEconnectionbetweenthestandard
rail and the control cabinet.
→Hookthevalveislandontotheupperguideofthestandardrail.
→Secure with fastening screws (tightening torque 1.5 Nm).
B
D
A
C
Recommended minimum distances
A50 mm C30 mm
B30 mm D50 mm
Fig. 4: Recommended minimum distances for assembly on standard
rail in the control cabinet
Fig. 5: Use the two fastening screws to fasten the valve island to the
standard rail
english
14
Assembly
Type 8652
7.2 Assembly on the base of the control
cabinet or the wall of the control
cabinet with AirLINE Quick
WARNING
Danger due to electromagnetic disruptions.
Ifthefunctionalearth(FE)isnotconnected,thentherequire-
ments of the EMC protection are not met and malfunctions
may occur on the unit.
►Connect the control cabinet housing to the functional ground
(FE)usingashort cable with a large cross-section or via a
copper strip.
►Only use shielded cables.
Forassembly,initiallyprepareacut-outonthebaseorthewallof
the control cabinet and drill the holes for the fastening screws. The
cut-outcanbecreated,e.g.,throughlaser-cuttingorpunching(see
“Tab.2”,page15).
NOTE
The cut-out at the control cabinet must be free from burr to
ensure the seal between AirLINE Quick and the control cabinet
is not damaged.
Note when measuring the cut-out:
TobeabletoutilizetheHotSwapfunction(easyvalve
replacementduringoperation),alwaysobserveaminimum
distance to the front edge of the control cabinet when installing
the valve island in the control cabinet (see “Fig.6”). The valves
can only be extracted from the front of the valve island when
the minimum distance has been observed.
Theminimumdistances[mm]totheleft,right,front,andtop
depend on the position of the valve island in the control cabinet:
Position in the control cabinet
front
left
right
top
bottom
base of the control cabinet 60.5 30 50 50 –
right-hand wall 60.5 50 – 50 30
left-hand wall 60.5 – 50 30 50
Tab. 1: Minimum distances by assembling with AirLINE Quick
Z
A
A
max. 19,5
min. 60,5
max. 25
min. 73
A-A (1 : 2)
Mounting plate
Distancefromthecontrolcabinet
rear wall to the mounting plate
Fig. 6: Assembly in the control cabinet with AirLINE Quick
english
15
Assembly
Type 8652
Number of
valves M [mm] N1 [mm] N2 [mm] Number of
boreholes
485.8±0,3 66±0,3 - 4
8 129.8±0,4 37±0,3 111±0,4 8
12 173.8±0,4 77±0,3 154±0,4 10
Number of
valves M [mm] N1 [mm] N2 [mm] Number of
boreholes
16 244 ±0.4 112 ±0.3 224±0,4 10
20 288 ±0.4 134 ±0.3 268±0,4 10
24 332.1 ±0.4 156 ±0.3 312±0,4 10
N1
N2
77
±0,3
89
±0,3
5,3
±0,2
M
R5
nur bei o = 10
t > = 1,5
Bürkert
Fluid Control Systems
D-74653 Ingelfingen
Version
Änderungsnr.
Änderungstext
Datum (yyyy-mm-dd)
Maße ohne Toleranzangabe
Materialnummer
Klass-Nr.
Maßstab:
Typ
Werkstoff
Benennung
Unterlagenart
Ers.f.
SW
Blatt
1:1
1/1
A3
9000392449
Format
Bearbeiter
Projekt-Nr.
80665L
Dokument-Id.
F1
Rundungshalbmesser
Längenmaße
Winkelmaße
Ersteller
Name
Datum (yyyy-mm-dd)
Revision
Bohrbild für Schaltschrankboden
Dok.art
DRC
Sprache
DE
Masse:
0.00
Zeichn.Nr.
Status
In Arbeit
NKA
2017-04-26
Var.stl.:
g
An dieser Zeichnung beanspruchen wir Eigentums-
und Urheberrecht. Nur mit unserer Zustimmung
darf sie vervielfältigt, anderen mitgeteilt
oder anderweitig verwendet werden.
Fig. 7: Flange interface AirLINE Quick
Tab. 2: Dimensions ange interface AirLINE Quick
english
16
Installation
Type 8652
→Make sure the seal between AirLINE Quick and the control
cabinet is undamaged.
→Place the valve island in the control cabinet on the prepared
cut-out.
→FixfromtheoutsideusingM5x10screws(tighteningtorque
2.5 Nm).
Valve type Pneumatic connection
Valve output AirLINE Quick
2x3/2-way
Position of valve outputs
2x3/2 + 5/2 + 5/3 way
2
4
Position of valve outputs
2x3/2 + 5/2 + 5/3 way
2
4
5/2-way
5/3-way
Tab. 3: Assignment of the pneumatic connections for AirLINE Quick
8 INSTALLATION
DANGER
Risk of injury from high pressure.
Actuators may change their position when the pressure changes.
▶Beforeworkingonthedeviceorsystem,securetheactuators
against moving.
Suddenly escaping pressure medium can quickly accelerate
devicecomponents(hoses,smallparts,...)resultingininjuries
and/ordamage.
▶Beforeworkingonthedeviceorsystem,switchothepres-
sure. Vent or drain lines.
WARNING
Risk of injury due to electric shock.
▶Beforeworkingonthedeviceorsystem,switchothepower
supply. Secure against reactivation.
▶Observe applicable accident prevention and safety regula-
tions for electrical equipment.
Risk of injury from improper installation.
▶Only trained technicians may perform installation work.
▶Perform installation work with suitable tools only.
Risk of injury due to unintentional activation and uncontrolled
start-up of the device and system.
▶Secure the device and system to prevent unintentional
activation.
▶Ensure that the system does not start up in an uncontrolled
manner.
english
17
Installation
Type 8652
Possiblecablecross-section:≤1.5mm2
→Connectthespring-typeterminalaccordingtotheconguration
(see “Tab. 4”)
→Establish Ethernet or PROFIBUSDPV1 connection according
to the assignment (see “Tab. 5” and “Tab. 6”).
→Apply supply voltage.
Conguration of 5-pin spring-type terminal
Connector view Terminal Description
Red Supply voltage 24 V
White CANH(büSconnection)2
Green Shielding
Blue CAN L (büS connection)2
Black GND
Tab. 4: Conguration of 5-pin spring-type terminal
2) In the case of Industrial Ethernet, Probus DPV1 and CC-Link the
terminals are assigned only when using several Bürkert devices (EDIP)
or in combination with the Communicator.
CAUTION
Risk of injury due to discharge of medium and malfunctioning.
Medium may escape if the seals are not seated correctly. The
function of the device may be restricted by pressure losses.
▶Ensure that all the seals are seated correctly.
Risk of injury from damaged contacts.
Damagedcontactsmayresultinashortcircuitand
malfunctioning.
▶Donotbendcontacts.
▶Ifcontactsaredamagedorbent,replacetheaected
components.
▶Donotswitchonthedeviceunlessthecomponentsarein
perfect condition.
8.1 Electrical connection gateway
FurtherinformationoncablingBüSnetworkscanbe
found under the following link:
Guideline for cabling büS networks
NOTE
To ensure electromagnetic compatibility:
▶Only use shielded cables.
▶Ground the standard rail with low impedance to guarantee
the best possible EMC protection.
▶WithAirLINEQuick,connectthecontrolcabinethousingto
thefunctionalearth(FE)toconnectthecableshieldingto
ground.
english
18
Installation
Type 8652
8.1.1 Industrial Ethernet
The following protocols are supported:
•EtherCAT
•EtherNet/IP
•Modbus TCP
•PROFINET
TheX1andX2interfacesforRJ45plug-inconnectorsare
equivalent.
Conguration Plug-in connector RJ45
1
2
3
4
5
6
7
8
Pin 12345678
Plug
congu-
ration
TX+ TX– RX+ Not
assigned
RX– Not
assigned
Tab. 5: Plug-in connector RJ45, interfaces X1 (EtherCAT IN) and X2
(EtherCAT OUT)
8.1.2 
Conguration Plug-in connector D-Sub, 9-pin
1
2
6
3
7
4
8
5
9
Pin Signal Function Connection
1 Not assigned
2 Not assigned
3RxD/TxD-P DatalineP(B-conductor) Mandatory
4CNTR-P Repeaterdirectioncheck Optional
5DGND Ground Optional
6 VP +5 V Optional
7 Not assigned
8RxD/TxD-N DatalineN(A-conductor) Mandatory
9 Not assigned
Tab. 6: PROFIBUS DPV1, assignment of push-in connector D-Sub,
9-pole
english
19
Installation
Type 8652
8.1.3 CC-Link
Conguration Plug-in connector D-Sub, 9-pin
1
2
6
3
7
4
8
5
9
Pin Signal Function Connection
1 Not assigned
2 Not assigned
3DA DatalineA Mandatory
4DG Dataground Mandatory
5 Not assigned
6 Not assigned
7 Not assigned
8DB DatalineB Mandatory
9 Not assigned
Tab. 7: CC-Link, assignment of push-in connector D-Sub, 9-pole
8.2 
voltage for the pneumatic valves
The interface board has a 2-pole spring-loaded terminal to which
the supply voltage for the pneumatic valves is connected. This
allows the voltage for all pneumatic valves of the valve island to
be shut down irrespective of the communication to the superor-
dinate controller (PLC).
1
2
Terminal Assignment
1,red AUX24V
2,black GND
Fig. 8: Assignment of the 2-pole spring-loaded terminal
english
20
Installation
Type 8652
8.3 Electrical connection electronics
module with digital inputs (option)
→Connect position feedbacks according to the assignment on
the electronics module.
Possiblecablecross-section:≤1.5mm2
Maximumcablelength:<30m
The electrical supply to the position feedbacks (24 V) is provided
by the electronic module.
→Limit the current consumption of position feedback units to
30 mA!
Assignment of the digital inputs electronics module
3-wire
sensor
2-wire
sensor
mechanical
limit switch
24V
DI
0V
Fig. 9: Assignment of the digital inputs electronics module
Standard position feedbacks (3-wire sensors and 2-wire sensors
as well as mechanical limit switches) can be used.
Dependingonthepositionfeedbackused,thefollowingdatacan
be displayed:
Possible data
3-wire
sensors
2-wire
sensors
Mechan.
limit
switches
Position feedback
actuated
XXX
Position feedback
not actuated
XXX
Short circuit X– –
Brokenwire –X–
8.4 Electrical connection Type 6534

variant (option)
DANGER
Risk of injury due to unintentional movement of the
actuators.
Iftheshut-ofunctionisrequiredtocontrolsafety-criticalpro-
cesses,hazardousmovementsoftheactuatorsmaybetrig-
geredwhentheswitch-ofunctionisfaulty.
▶Makesuretheshut-ofunctionisworkingproperlybefore
start-up.
english
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