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Die Umweltpolitik von ALTO D
ALTO hat es zu einem natürlichen Bestandteil der Fir-
menphilosophie gemacht, die Beeinträchtigung auf unsere
Umwelt auf ein Minimum zu reduzieren. Dies erfolgt in
einer laufenden Entwicklung in allen Gebieten des Unter-
nehmens, sodaß möglichst viele Elemente in unseren
Hochdruckreinigern die Umwelt so wenig wie möglich
belasten.
Auch dieses Produkt ist von ALTOs Haltung in bezug
auf die Umwelt geprägt.
Der grösste Teil der im Produkt eingehenden Kunst-
stoffkomponenten ist aus dem umweltfreundlichen Po-
lypropylen-Kunststoff hergestellt. Die verwendete Form
des Stoffes ist die sogenannte Regranulierbare, welches
bedeutet, daß ausrangiertes Material für andere Kunst-
stoffe wiederverwendet werden kann.
Um die Wiederverwendungsmöglichkeiten (Recycling)
zu sichern, sind die Kunststoffe des Produktes mit Re-
cyclingsymbol und Materialtyp gezeichnet.
Es ist auch ein Teil unseres Umweltbewußtseins, daß
der Hochdruckreiniger wartungsfrei arbeitet. Dies bewirkt,
daß das Öl in der Hochdruckpumpe nicht gewechselt
werden sollte. Das Öl befindet sich in einem geschlos-
senen System und ist nur in Verbindung mit even-
tuellem Service zu wechseln.
Bei der Produktion dieses Hochdruckreinigers ist
die neueste Produktionstechnik mit dem Ziel einer
sauberen Technologie angewendet worden. Der
Verbrauch von Hilfsmaterialien ist minimiert und in
dem ab-schliessenden Funktionstest wird das Test-
wasser wiederverwendet.
The environmental policy of ALTO GB
ALTO has made it a natural part of the concept of the
company to reduce the effect on our environment as
much as possible. This plan is effected through a cons-
tant development in all branches of the company so that
the greatest number of elements in our high pressure
washers affects the environment to a minimum.
This product too is characterised by the attitude of
ALTO towards the environment.
The majority of the incorporated plastic components and
first and foremost the cabinet is made of the environmentally
desirable polypropylene plastic material. The applied form of
the substance can be regranulated, which means that the
substance can be used for other plastic materials upon
discarding.
To ensure the possibilities of recycling the plastic materials
of the product, they have been marked with a recycling
symbol and the type of material.
It is also a part of our concern for environmental problems
that the high pressure washer is maintenance-free, meaning
that the oil in the high pressure pump will not have to be
changed. The oil is in a closed system and is only changed by
an eventual servicing.
For the production of this high pressure washer the
latest technique and technology has been applied. The
consumption of unnecessary subsidiary materials has
been minimized, and during the final test of the
product the test water is recycled.
La politique d’environnement de ALTO F
Pour ALTO, il était naturel d’intégrer, dans les concepts
de base de la société, une réduction importante des
effets nuisibles à notre environnement. Tous les départe-
ments de notre société s’efforcent continuellement de
réduire au minimum la nuisance à l’environnement des
éléments de nos nettoyeurs haute pression.
Le ALTO 40H est également conçu suivant l’attitude
qu’a adopté ALTO à l’égard de l’environnement.
La plupart des composants en plastique utilisés et notam-
ment le capotage, est fabriquée dans une matière plastique
compatible avec l’environnement, à savoir le polypropylène.
La forme appliquée à la matière est concassable ce qui veut
dire qu’elle peut être recyclée.
Pour assurer le recyclage, les matières plastiques du
produit sont marquées du symbole de recyclage et du type de
matière.
Dans un souci de protection de l’environnement, le net-
toyeur haute pression a été construit de façon à ce qu’il ne
demande aucun entretien. Il n’y a, par conséquent, pas de
vidange d’huile du nettoyeur haute pression. L’huile se trouve
dans un circuit fermé et il est vidangé uniquement lors d’une
éventuelle révision.
La production de ce nettoyeur haute pression fait appel aux
techniques les plus avancées dans le domaine des “techno-
logies propres“. La consom-mation de matières secon-
daires non-nécessaires est minimisée et, dans le test
final du produit, l’eau du test est réutilisée.
Het milieubeleid van ALTO NL
ALTO heeft zich ten doel gesteld dat haar produkten het
milieu zo min mogelijk mogen belasten. Dit concept wordt
verwezenlijkt door voortdurende nieuwe technologische
ontwikkelingen. Ontwikkelingen van hogedrukreinigers
waarbij nieuwe onderdelen worden gebruikt die het milieu
minder belasten.
De toegepaste kunststof onderdelen en vooral de
ommanteling, wordt vervaardigd uit minder milieu bela-
stend polypropyleen. Deze kunststof kan te zijner tijd
opnieuw tot korrelvorm worden verwerkt voor hergebruik.
Om de mogelijkheden van recycling optimaal te benut-
ten worden alle kunststof onderdelen gemarkeerd met het
recycling-symbool en de materiaalsoort.
Een tweede aspect van onze zorg voor het milieu is het
feit dat onze reinigingssystemen bijna onderhoudsvrij zijn;
dit betekent dat de olie in de hogedrukpomp niet bijgevuld
hoeft te worden. De olie zit in een gesloten systeem en
zal slechts vervangen worden bij een eventuele service-
beurt.
Bij de fabricage van deze hogedrukreinigers worden de
nieuwste produktiemethoden op het gebied van reini-
gingstechniek toegepast. Het gebruik van onnodige
hulpstoffen is tot een minimum beperkt en zelfs het water
dat voor het testen wordt gebruikt, wordt gezuiverd.
3840HA_EU.p65 28-02-01, 11:242
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IMPORTANT: Read this instruction manual before you start up your high pressure washer for
the first time.
This machine is a hot water high pressure washer producing a water jet under high pressure and of a high
temperature which is why severe injuries and scalding can occur if the safety precautions are not observed.
Therefore a complete understanding of the contents of this instruction manual is required in order to prevent
injuries to yourself, objects and persons near-by, and the machine itself.
Contents GB
1.0 Survey of models
1.1 Model tag
1.2 Technical data
2.0 Instructions for use
Safety precautions and warnings
2.1 Starting-up
2.2 Operation
2.3 General
3.0 Operating instructions
3.1 Connections
1. High pressure hose
2. Water connection
3. Mains power connection
4. Fuel filling
5. Spray handle - accessories
6. Detergents - dosing unit
7. Anti-incrustation „ALTO No Scale“
3.2 Starting-up procedure
3.3 Operation
3.4 Temperature control
3.5 Spray lance, pressure regulation
3.6 End of operation
1. Dismounting of high pressure hose
2. Automatic stop
3. Stop in the event of faults
3.7 Transport directions
3.8 Storage
4.0 Fields of application and working methods
4.1 Fields of application
4.2 Working pressure
4.3 Detergents
4.4 Dosing of detergents
4.5 Working methods
5.0 Functional description
5.1 General description
5.2 High pressure pump, water system
5.3 Electric motor
5.4 Burner system - control system
5.5 Burner override mode
6.0 Maintenance
6.1 General
6.2 Descaling of coil
6.3 Cleaning of high pressure nozzle
7.0 Trouble shooting chart
Designations GB
(see drawing on the cover)
1. Spray lance
2. Spray handle
3. Electric cable
4. Water connection (water inlet filter)
5. Connection for high pressure hose
6. Hot water high pressure hose
7. Pressure gauge
8. Castor wheel with brake
9. Driving wheel
10. Winder for hose/cable
11. Fuel filter
12. Fuel filling
13. Dosing unit for detergents
14. Suction hose for detergents
15. Placing of container for detergents
16. Start/stop buttons
17. Temperature display
18. Temperature control
19. Filling of „ALTO No Scale“*
20. Indicator for „ALTO No Scale“*
21. Indicator for lack of fuel
22. Service display (digital)
23. Model tag
* anti-incrustant
United Kingdom: Health and Safety at work, Act 1974, Guidance note p.m. 29
This act imposes certain obligations with regard to safety on both operators and suppliers of machines used in the course of work.
ALTO’s policy has always been to ensure, so far as is reasonably practicable, that all ALTO products are safe and without risk to health when
properly used.
Although the proper use will vary from machine to machine there is a constant factor which cannot be overemphasized, namely the need for
a good standard of personal and industrial operation and installation.
ALTO always endeavours to provide customers with adequate information on the products they are using, by the issue of descriptive literature which
is constantly being reviewed and updated.
We would also like to remind you of the importance of avoiding misuse and the need to disseminate all relevant information to individual
employees.
If you have any doubts or problems relating to the correct installation, application, storage or handling of any of the products please do not
hesitate to contact your local ALTO distributor.
Details on earth leakage circuit breakers and monitoring devices are available on request.
ALTO Cleaning Systems Limited
Gilwilly Industrial Estate, Penrith,
Cumbria - 01768-868995
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DK-9560 HADSUND
TLF . (+45) 9952 2100
MODEL
TYPE
SERIAL NO
PRODUCTION YEAR
CAPACITY
MAX. PRESSURE
WORKING PRESSURE
INLET PRESSURE
INLET TEMPERATURE
HEATING POWER
MAX. OUTLET TEMP.
MADE IN DENMARK
POWER
FREQUENCY
VOLTAGE
PHASE
POWER CUNSUMPTION
RPM
COS
ϕ
INSULATION CL.
MOISTURE RES. CL.
11
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1.0 Model survey GB
1.1 Model tag
This ALTO high pressure cleaner has the series
designation »40HA« and the type designation
»P458«. The model designation appears from the text
on the control panel and the model tag.
The tag provides the following details:
9. Max. temperature of inlet water
10. Heat rating of boiler
11. Max. temperature, outlet
12. Power absorption of motor
13. Mains frequency
14. Mains voltage
15. Number of phases
16. Power consumption of motor
17. Number of revolutions
18. COS ϕ
19. Classification of insulation
20. Classification of tightness
1. Model
2. Type
3. Serial number
4. Production year
5. Capacity, water volume
6. Max. pressure, opening pres-
sure for circulation valve
7. Working pressure
8. Max. inlet pressure
1.2 Technical data
Model 3840HA
Pump pressure bar 195
Water volume, min/max pressure l/min. 16/14.6
Max. pressure, inlet water bar 10
Max. temperature, inlet water °C30
Water temperature °C80
1)
/150
2)
Fuel consumption at 62°C l/h 5.4
Fuel tank, capacity l 25
„No Scale“ container, contents l 1
Spray lance:
Nozzle diameter h.p./l.p. mm 1.35/3.5
Spray angle h.p./l.p. degrees 15/65
Nozzle type 05
Thrust, max. N/kp 37/3.8
Sound pressure level L
pA
measured in accordance with ISO 11202 [DISTANCE 1m] [FULL LOAD]:
79 dB(A)
This machine has been manufactured in accordance with the Low Voltage Directive 73/23/EEC and the
EMC directive 89/336/EEC inclusive of subsequent amendments.
1)
Temperature at max. pressure and 12°C inlet water
2)
Steam at 150°C is reached at reduced water volume
Data at 12°C inlet water. We reserve the right to make alterations.
3840HA_EU.p65 28-02-01, 11:245
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2.0 Instructions for use Safety precautions and warnings GB
Before starting up your high pressure washer for the first time, we advise you to read through the follo-
wing sections:
2.0 Instructions for use
and
3.0 Operating instructions
and to follow all instructions to
ensure the protection of user, surroundings and machine.
2.1 Starting-up
Upon the unpacking of your machine please check it for any defects. If you find any, we kindly ask you
to contact your ALTO distributor.
Check the electric cable
The insulation of the electric cable should be quite faultless and without any cracks.
Please contact a qualified electrician or the nearest ALTO distributor if any doubts arise.
Check the voltage
Check that the voltage stated on the model tag corresponds to your mains voltage.
Power consumption, fuse
Check the power consumption stated on the model tag and then check correct prefuse.
Mains power connection
Faulty connection of the machine can cause electric shock.
1. Only connect the machine to an installation with earth connection.
2. If you are in doubt about connections, please contact a qualified electrician for correct installation.
3. We recommend you to connect the machine to a power source with a Residual Current Device (RCD),
which will disconnect the power supply if the leakage current exceeds 30 mA for 30 milli seconds.
4. The electric supply connection shall be made by an qualified electrician and comply with the latest
edition of the IEC Wiring Regulations.
Extension cable
If you want a wider radius of action ALTO highly recommend you to use an extension hose instead of an
extension cable. Where impracticable seek advice of a qualified electrician or the nearest ALTO distributor.
If you want to apply an extension cable when operating a three-phase high pressure washer, we re-
commend you to use the cable dimensions mentioned below:
(The use of the stated cable dimensions
implies that the mains voltage supplies a stable voltage corresponding to that stated on the model tag).
NOTE: If an extension cable is required it must be earthed and connected through the plug to the
earth cable of your supply network in accordance with prescribed safety regulations.
5. Extension cable, plug and socket should be waterproof.
6. Always use a cable similar to the one mounted on the machine i.e. with earth connection and for out-
door use. If you are in doubt, please contact a qualified electrician or the nearest ALTO distributor.
7. Cable connections should be kept dry and off the ground.
8. Check extension cables before usage. Don’t use damaged cables.
2.2 Operation
This machine produces a high pressure jet of a high temperature and operation contrary to the instruc-
tions can cause severe injury!
For your own and the safety of others the following precautions should always be observed:
1. WARNING! Never direct the water jet towards people, pets, electric wiring, or
the machine itself.
2. WARNING! Never try to clean clothes or footwear on yourself or other per-
sons.
3. We recommend you to wear goggles during operation.
4. Never work barefoot or with sandals.
I
0<I<10 Amp 10<I<16 Amp 16<I<25 Amp 25<I<32 Amp
m
mm² mm² mm² mm²
0-50 1,5 1,5 2,5 4,0
51-75 1,5 2,5 2,5 4,0
76-100 1,5 2,5 4,0 6,0
3840HA_EU.p65 28-02-01, 11:246
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Safety precautions and warnings GB
5. WARNING! Operator and anyone in immediate vicinity of the site of cleaning should take action to
protect themself from being struck by debris dislodged during operation.
6. According to regulations persons under the age of 18 must not operate cleaning machines with a
working pressure above 70 bar (applies to this machine).
7. The machine should be placed as far away from the cleaning site as possible.
8. Only let instructed personnel operate the machine.
9. Don’t start the machine until the high pressure hose has been correctly mounted.
10. Spray handle and lance are affected by a thrust during operation - therefore always hold
the spray lance firmly with both hands.
11. At intervals, the machine should be stopped and the spray handle secured against inadvertent use
by locking the trigger with locking device.
12. Only activate the trigger by hand. Never tie it up or fix it in any other way.
13. Avoid damage to the high pressure hose such as running over by a car, squeezing, pulling, knot-
ting/kinking etc. and keep it away from oil and sharp or hot objects, as such may cause the hose to
burst.
14. Never dismount the high pressure hose when the water temperature is above 50°C
(risk of scalding) or while the machine is in operation. Disconnect the cleaner and the
water connec-tion before dismounting the high pressure hose.
15. Never jerk the cable to disconnect the plug from socket.
16. Always disconnect the plug from socket prior to disconnecting any extension cables.
17. Avoid damage to the electric cables such as running over by a car, squeezing, pulling, knotting etc.
and keep them away from sharp or hot objects.
18.
Never
use the machine in an environment where there could be a danger of explosion.
19. WARNING! High pressure hoses, nozzles and connections are important for safety when operating
the machine. Only use the high pressure steam hoses (with an imprinted max. temperature of
150°C), nozzles and connections prescribed by ALTO.
20. For safety reasons only use original ALTO accessories and spare parts.
21. In icy conditions never start the cleaner until machine, hoses and accessories have thawed. Other-
wise the machine could be damaged.
22. The cleaner should not be covered during operation.
23. The flue gases of the boiler are hazardous to health. Always secure correct and adequate exhausti-
on during indoor operation.
24. WARNING! Use of a wrong fuel can be hazardous!
DANGER OF FIRE
* Always place the machine at a distance of at least 1 m from buildings or equipment during operation.
* Never place inflammable products such as petrol etc. close to the machine during operation.
* Never place the machine in the immediate vicinity of sources of heat (gas burners, heaters etc.).
2.3 General
1. It is not allowed to clean asbestos-containing surfaces with high pressure, unless using special equip-
ment.
2. Persons under the influence of alcohol, drugs and medicine should not operate the machine.
3. Never touch plug and socket with wet hands.
4. WARNING! This machine has been constructed for use with ALTO detergents with a pH value of 5.5-
8.5. The use of other detergents or chemicals may cause problems as to the operation and the safe-
ty.
5. When using detergents the instructions should always be strictly observed.
6. Always unplug when cleaning and maintaining the machine.
7. Don’t use the machine if the electric cable or important parts of the equipment are damaged - i.e.
safety devices, high pressure hoses, spray handles, cabinet.
8. The most efficient cleaning is obtained if you adjust the distance to the surface which is to be cleaned.
Thus you will also avoid damaging the surface.
3840HA_EU.p65 28-02-01, 11:247
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3.0 Operating instructions GB
3.1 Connections
1. High pressure hose
Only use ALTO high pressure steam
hoses with an imprinted max. tempera-
ture of 150°C.
Max. length of extension hose: 50 m.
The high pressure hose with imprinted max. working pressure and temperature (150°C) should be
attached to outlet socket by quick coupling.
2. Water connection
Min. length of hose: 6 m. 3/4".
Clean water inlet filter at monthly
intervals.
Max. water pressure 10 bar.
Let water run through the inlet hose to remove any impurities.
The water supply system must supply min. 960 l/h (16 l/min.).
If there is a risk of impurities (i.e. running sand) in the inlet water, an external water filter should be
mounted beyond the internal filter. Please contact your ALTO distributor for further information.
NOTE: Connection to the public mains according to regulations.
3. Mains power connection
Only connect to an approved socket with
earth connection.
Check voltage, fuse, cables and extension cables according to section „2.1. Starting-up“.
3840HA_EU.p65 28-02-01, 11:248
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Operating instructions GB
4. Fuel filling
Use heating oil or diesel oil.
WARNING! Use of a wrong fuel can
be hazardous!
Capacity of tank: 25 l.
Filling of fuel for the boiler through the filler socket (1). Capacity of tank: 25 l. Only use heating oil or
diesel oil.
If there is no fuel the indicator for lack of fuel in the tank symbol (2) on the control panel will flash. The
fuel supply and other operational functions of the boiler will now automatically stop.
5. Spray handle - accessories
Clean nipple of any impurities each time
the spray lance has been dismounted.
Pull forward the grey quick coupling trigger of the spray handle (1).
Insert the nipple of the spray lance (2) in the quick coupling and release the trigger.
Pull forward the spray lance or any other accessory to ensure correct mounting before starting the
cleaner. Max. thrust of spray handle and lance - see section „1.2 Technical data“.
6. Detergents - dosing unit
Only use ALTO detergents.
Use of aggressive detergents may
damage equipment and affect the
environment.
Flush with water after use.
Only use detergents or chemicals within the range of pH 5.5-8.5
Detergents can be added both under
low pressure
and
high pressure
through the built-in dosing system
(1) placed under the cover / holder for container (2). Tip the cover / holder for container out till stop.
Place the container in the holder and secure it with the belt. Insert the filter of the dosing unit and the
suction hose (3) into the container and press the dosing unit on to the socket of the container. The
dosage is infinitely variable (step 0-5), and the required dosage is adjusted by turning the knob counter-
clockwise, until the required step is against the arrow by the hose. Max. dosing is approximately 7%.
Upon application of the detergent, the system should be flushed through with pure water at step 5 for
approximately 1 min., and the knob should be turned clockwise to step 0.
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2
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Operating instructions GB
7. Anti-incrustation - „ALTO No Scale“
Light indicator: insufficient „No Scale“
Dark indicator: sufficient „No Scale“
Only use „ALTO No Scale“.
To avoid incrustation of the piping of the boiler and thus ensure optimum operation, an anti-incrustant -
„ALTO No Scale“ should be added, which is available from your ALTO distributor. Fill the anti-incrustant
through the socket (1) and it will automatically be added to the water in a balanced dosage. Any lack of
„ALTO No Scale“ will appear from a change of colour from dark to light on the indicator (2).
3.2 Starting-up procedure
Machine signals ready for operation.
Press - I - for starting-up.
Don’t start the machine until the high pressure hose has been correctly mounted.
When the machine is fed with voltage the signal will appear on the digital display of the control panel.
meaning that the machine is ready for operation, and that the electronic control system has not found
any malfunctions.
If a flashing S appears, you will have to wait 10 seconds before the machine can be started (see sec-
tion 6.1).
If the is flashing, the electronic control has ascertained that water is flushing through the machine.
Mount the high pressure hose and make sure that the spray handle is closed - then check that the
is constantly alight.
Now the machine can be started up by pressing the start button marked I .
IMPORTANT: When the machine is in operation and the spray handle inactivated, the machine will stop
after approximately 40 sec. The signal will appear on the digital display of the control panel meaning
that the machine can be restarted by activating the spray handle.
NB! If the pressure of the inlet water is below 1,5 bar the machine can only be restarted in low pressure
mode - reduction valve turned completely counter clockwise.
After restart the pressure may be regulated.
Direction of rotation of the motor
The direction of rotation of the motor should be correct in order to ensure air supply for the
boiler. If the direction of rotation is wrong, the motor will stop immediately upon the starting-
up and the fault code will flash on the display of the control panel. To correct this fault,
please see section „7.0 Trouble shooting chart“.
3840HA_EU.p65 28-02-01, 11:2410
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Operating instructions GB
3.3 Operation
Always hold the spray lance with both
hands!
Always lock the spray handle when the
cleaner is not in operation.
Activate the high pressure washer by releasing the trigger of the spray handle (1). When starting up the
machine the pressure may be unsteady because of air in the pump system. After a short time the air
will escape from the system and the pressure will become steady. When the cleaner is not in use,
secure the spray handle by turning the safety knob (2) into pos. 0.
3.4 Temperature control
Cold water mode 0 - 50°C
Hot water mode 50 - 95°C
Steam mode 95 - 150°C
Adjust the temperature control (1) to the required temperature.
An indicator light on the temperature sensor (2) shows the actual temperature of the outlet water. If the
machine is put away immediately after hot water or steam operation, it should be cooled off at first by
„cold water operation“ until the temperature is below 50°C.
IMPORTANT: Adjustment at temperatures above 95°C should be made with released spray handle.
When choosing temperatures above 95°C the water volume is automatically reduced. Then
full water
volume
at temperatures below 95°C cannot be obtained until the temperature of the outlet water has
fallen below 95°C. Upon that release the spray handle to have full water volume again. The cooling
period, from max. temperature (150°C) to full water volume is approximately 1 minute.
2
1
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Operating instructions GB
3.5 Spray lance, pressure regulation
Turn pressure reducing valve:
Clockwise (B): high pressure
Counter clockwise (A): low pressure
The spray lance features 2 nozzles, a high pressure nozzle and a low pressure nozzle. When the
pressure reducing valve (1) is completely closed (turned clockwise - B), only the high pressure nozzle
is used - high pressure mode. When the pressure reducing valve is quite open (turned counter clock-
wise - A) both spray lances are used - low pressure mode. The pressure may be regulated between
these positions.
3.6 End of operation
1. Dismounting of high pressure hose
Danger of scalding!
Never dismount the high pressure hose
when the water temperature is above
50°C.
Turn the temperature control (1) to position „cold water“ and activate the spray handle until the tempe-
rature (2) is below 50°C. Then turn off the water supply and stop the machine by pressing stop button
(3) marked - 0 -. Now the high pressure hose can be detached.
2. Automatic stop
When the machine is in operation and the spray handle inactivated, the machine will stop after approxi-
mately 40 sec. The signal will appear on the digital display of the control panel meaning that the
machine can be restarted by activating the spray handle.
3. Stop in the event of faults
If the machine stops in the event of faults, the fault code will be shown on the digital display of
the control panel. The fault code refers to a fault, which is described in section „7.0 Trouble
shooting chart“. This section is referred to in general in the event of an unintentional stop of
operation.
2
1
3
(max. 50°C)
1
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Operating instructions GB
NOTE:
If the machine stops because of a problem with the burner, a “failure code” will flash and the machine will
stop. If the code is
other than
an “A-code”, try to restart the machine as follows:
1. Disconnect the power to the machine. Try to restart it normally, or call for service, or...
Burner override mode
2. Turn the temperature control knob all the way to the COLD position (fully counter clockwise). Hold the
START button down for approximately 3 seconds. The machine will start as a cold water machine and will
ignore burner failure codes. In this mode, all burner operations are disabled and it will not be possible to
re-establish these operations until the power to the machine has been disconnected and the cause of the
original burner fault is corrected.
Always call for a service technician to correct the failure in the burner system as soon as possible! Burner
Override Mode is only to be used as a temporary solution.
3.7 Transport directions
For lifting by crane, use lifting straps!
When transporting the machine (lifting by crane) a lifting strap should be used.
Place the straps by the castor wheel and the shaft of the driving wheels -
never under the tank!
Always fasten the machine securely during transport. The brake of the castor wheel (8) should be applied
during transport.
3.8 Storage
Frost-free room or anti-freeze solution!
We recommend you to store the machine in a frost-free room between cleaning tasks. The machine
must be emptied of water prior to storing for a longer period. This is done in the following way:
1. Detach water hose. Dismount spray lance and empty it of water.
2. Start the machine, and let it run with open spray handle until all water has run out.
If the store room is not frost-free, the machine should be protected with an anti-freeze solution, See
accessories catalogue and follow the instructions for the accessory.
3840HA_EU.p65 28-02-01, 11:2513
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4.0 Fields of application and working methods GB
4.1 Fields of application
The most important fields of application for this product are:
Agriculture Cleaning of machinery, agricultural implements, stalls, and buildings
Transport Cleaning of trucks, buses, cars, engine rooms etc.
Building and construction Building renovation, cleaning/degreasing of vehicles, equipment,
buildings etc.
Industry Degreasing and cleaning of machines and vehicles.
Service Cleaning of vehicles and degreasing tasks.
4.2 Working pressure
The high pressure washer may be used with high or low pressure at your own option. At the standard
spray lance the working pressure is adjusted by turning the reduction valve.
Low pressure Is first and foremost used for application of detergents and for washing off.
High pressure Is used for cleaning.
Intermediate pressure As an example it may be used for the cleaning of surfaces, which cannot
stand a too powerful water jet, i.e. soft surfaces.
4.3 Detergents
The most efficient cleaning is obtained from detergents in conjunction with high pressure cleaning. For that
purpose ALTO can offer you a series of products specially developed for high pressure cleaning, eg
Cleaning of vehicles, machines, stalls etc. Disinfection
Degreasing Maintenance of the high pressure washer
Descaling
The products are water-based, without phosphates, and the applied tensides (surface active substan-
ces) comply with the present requirements for easy biodegradability.
Contact your ALTO distributor for directions as to which product will fulfill your requirements.
The method of application and the dosage of the individual products appear on the product labels or the
data sheet. The dosage is adjusted on the dosing unit of the high pressure washer.
4.4 Dosing of detergents
The high pressure washer features a built-in injector enabling dosing of detergent to the water when the
cleaner is in low pressure mode. With this dosing unit it is possible to vary the dosing of detergent infini-
tely between 0-7%, and thus most cleaning jobs will be covered. Upon application of the detergent the
dosing knob should be turned clockwise to step 0 (also see section 3.1.6).
3840HA_EU.p65 28-02-01, 11:2514
15
Fields of application and working methods GB
If you want a fixed adjustment of a lower max. dosing than step 5 (approx. 7%) this can be achieved in the
following way:
Adjustment of max. dosage:
1. Turn knob to step 0 (on a level with hose socket)
2. Dismount cover by pressing a flat screwdriver (approx. 3 mm) down into one of the two
grooves, enabling the cover to be tipped off.
3. Unscrew the screw by Parker’s screwdriver.
4. Remove knob.
5. Lift up lock washer and turn it until the required max. dosage is now on a level with the
arrow (i.e. step 3).
6. Remount the knob - still adjusted to step 0.
7. Screw in the screw until you feel a slight resistance.
8. Press home the cover over the knob.
For foam cleaning you will have to mount the special foam injector between the high pressure washer
and the high pressure hose. Insert the suction hose of the injector into the foam detergent. Mount foam
lance on spray handle and now you are ready for foam application. Upon the application dismount the
foam injector and replace the foam lance by a spray lance and you are ready for cleaning.
4.5 Working methods
Your high pressure washer has been developed for cleaning according to the so-called „2-step method“.
STEP 1 Application of detergent
STEP 2 High pressure cleaning
In practice the working process is laid down in accordance with the actual job, but as a starting point the
following working method can be described for a job:
1. Apply detergent under low pressure. The dosage is chosen according to the job, which is to be
carried out, and the adjustment is made on the dosing unit.
2. Await acting time. Let the detergent act on the dirt/surface for a short time prior to pressure clean-
ing - usually a few minutes.
3. High pressure cleaning. Clean all surfaces under high pressure.
4. Rinse afterwards, if necessary. To make sure that residual impurities are removed from the surface.
In connection with the working process the optimum cleaning will be reached by following these 3 pieces
of advice:
Advice no. 1
When using a detergent, always apply it on a dry surface. If the surface is rinsed with water at first, it
may be difficult for it to absorb the detergent, and the result is a reduced effect of the detergent.
Advice no. 2
When applying a detergent on large vertical surfaces (i.e. the sides of a truck) work from below and
upwards. Thus you will avoid detergent running off the surface through grooves and dark streaks appe-
aring on the surface whilst cleaning.
Advice no. 3
During the high pressure cleaning you should work so that the high pressure water does not run over
the surface which has not been cleaned yet. This is to ensure that there is sufficient detergent on the
surface when the high pressure water hits the surface.
For certain cleaning tasks it is an advantage if you apply detergents under high pressure - i.e. for the
dewaxing of cars.
3840HA_EU.p65 28-02-01, 11:2515
16
5.0 Functional description GB
5.1 General description
The water passes from the quick coupling (1) through a water filter (2) and enters the float chamber, from
which it leads into the high pressure pump. The high pressured water leads through the discharge
system of the pump where the safety valve and the circulation valve are situated. Then it passes the
flow switches (13) and enters the boiler (15). Here the water is heated to the required temperature.
After the boiler the hot high pressure water passes the temperature sensor (17), on to the spray handle
(19) and the spray lance. The fuel is drawn from the fuel tank (32) through the fuel filter (23) by the fuel
pump (25). Now the pump leads fuel to the nozzle (16) where it is ignited.
5.2 High pressure pump, water system
On the pressure side the high pressure pump features a circulation valve. This valve leads the water
back to the suction side of the pump, when the spray handle is closed or if a nozzle is blocked. Beyond
that a safety valve has been mounted to ensure that the pressure will never exceed the preadjusted
pressure, which is approx. 25 bar above the working pressure. The valve has been adjusted and sea-
led from the factory. This adjustment must not be changed! When the machine stops it is automatically
devoid of pressure.
5.3 Electric motor
The motor is protected against overloading through two systems. A thermal cut-out has been built into
the stator windings. If the motor is overloaded or if the cooling system for the motor is interrupted the
thermal cut-out will cut off the power to stop the machine. Then it cannot be restarted on the control
panel until the motor has cooled. Besides the operation of the motor is surveyed by an electronic motor
protection device, which prevents the rated power consumption of the motor from being exceeded. In
the case of an excess the power supply for the motor will be cut off and the machine will stop. In this
case a fault code will be shown on the display (see section 7.0 Trouble shooting chart). If the power
fails, the machine must be restarted.
5.4 Burner system - control system
The burner system is surveyed and controlled by an electronic control unit with a built-in micro processor.
The operational conditions of the incorporated components of the burner system is surveyed by sensors. In
conjunction with the control unit the sensors ensure a correct function of the machine and they ensure that
the machine is stopped in the event of malfunctions, upon which a fault code is shown on the display.
The following sensors are built into the system:
-
Flow control, double (13)
Ensures the water flow through the boiler, before it can be ignited.
Allows solenoid valve (29) to open.
-
Flame sensor (light sensor) (30)
Surveys that the boiler is actually burning when fed with fuel, and that the boiler will go out when the fuel
supply is cut off.
-
Temperature sensor (17)
Measures the temperature of the high pressure water from the boiler. Dependent on higher or lower
temperature the burner will ignite or turn out.
-
Level switch for tank (24)
Ensures that the tank cannot be completely emptied. Machine stops before that happens.
-
Phase sequence pressure switch (31)
Check, by measuring the air pressure of the blower, that the motor of the machine is running in the
correct direction of rotation and that the air supply for the boiler and the motor cooling are correct.
The machine will stop, if a too low air pressure of the blower is registered.
5.5 Burner override mode
As an additional safety device a safety thermostat has been added at the inlet of the burner coil which will
detect an unacceptable rise in water temperature
before
the coil (such as might be caused by constant fuel
supply to the burner). The safety thermostat will stop the machine after approximately 40 sec. (when the
temperature at the water inlet has reached approximately 60
O
C). If the machine stops as a result of this
ever-temperature condition, no failure codes will be displayed. Arrange for service assistance immediately.
3840HA_EU.p65 28-02-01, 11:2516
17
3
29
25
26
28
27
20 2119
16
17
18
15
10
13
14
11
12
31
30
24
22
23
4
5
6
7
89
1
2
M
17. Temperature sensor
18. Quick coupling, outlet
19. Spray handle
20. Spray lance
21. Nozzle
22. Filling strainer
23. Suction filter, fuel
24. Level switch
25. Oil pump
26. „No Scale“ pump
27. „No Scale“ container
28. Steam stage system
29. Oil solenoid valve
30. Flame sensor
31. Phase sequence pressure switch
Functional diagram GB
1. Quick coupling, inlet
2. Water filter
3. Water tank
4. High pressure pump
5. Motor
6. Circulation valve
7. Injector
8. Circulation unit
9. Safety valve
10. Injector for detergents
11. Dosing unit for detergents
12. Filter for detergents
13. Double flow control system
14. Pressure gauge
15. Boiler
16. Burner system - nozzle
3840HA_EU.p65 28-02-01, 11:2517
18
6.0 Maintenance GB
6.1 General
To ensure that your ALTO high pressure washer is always in an operational condition it is advisable to
have it checked by a ALTO service technician at regular intervals. Therefore the machine has been
fitted with an automatic service display with SERVICE-interval-timer. A flashing „S“ on the control panel
warns that the machine should be checked at the first opportunity. When the „S“ is flashing, it does
not
mean that a fault has arisen. It is just a reminder, and after 10 seconds the machine can be restarted in
the usual way. Usually it will be sufficient to make a habit of the following:
● Before mounting the water hose and the high pressure hose the quick couplings should
be cleaned of dust and sand.
● Before mounting spray lance or any other accessory on the spray handle, the machine
should be started and the quick coupling cleaned of dust and sand.
● In periods where detergents are not used the injector system should be flushed through
with pure water to avoid drying up/clogging up of soap in the system.
● The water filter should be cleaned once a month or more frequently as the occasion requires.
● We recommend you to store the machine in a frost-free room. If by mistake the machine
freezes up, it must not be started. Let machine, hoses and accessories thaw up before
starting up.
If the room is not frost-free the machine should be protected with an anti-freeze solution.
● Replace fuel filter as the occasion requires.
6.2 Descaling of coil
If your water supply is of a „soft“ or „medium“ quality, i.e. less than 15dH (German degree of hardness)
a descaling may not be required. However, on condition that the anti-incrustant „No Scale“ is always
filled in.
If the hardness of the water is above 15dH, the machine should be descaled at least once the year or
as the occasion requires. Scale deposits in the spray lance or reduced heat rating indicate that a de-
scaling is required.
Descaling as follows:
1. Detach high pressure hose.
2. Turn on the inlet water.
3. Insert the suction hose for the detergent (14) in a container with descaler „ALTO Stonex“.
4. Adjust the dosing unit to step 5 (see section 3.1.6).
5. Start the machine in cold water mode.
6. Stop the machine when the water escaping the outlet socket has been coloured by the descaler.
Warning: The mixture may be caustic!
Do not on any occasion empty the container in order to prevent air getting into the system.
7. Let the machine stand for 20 minutes.
8. Place the suction hose (14) in a container with clean water.
9. Start the machine and let it run 5-10 minutes to have the descaler out of the system.
10. If required, repeat the procedure from item 3-9.
11. Adjust the dosing unit to step 0, and the machine is ready for operation.
Note: The descaling should always be carried through in accordance with the instructions on the de-
scaler product.
6.3 Cleaning of high pressure nozzle
A clogging up in the nozzle causes a pump pressure which is too high and cleaning is immediately required.
1. Stop the cleaner and dismount the spray lance.
2. Clean the nozzle.
IMPORTANT: ONLY use the cleaning tool when the spray lance is dismounted!
3. Flush the spray lance backwards with water.
4. If the pressure is still too high, repeat items 1-3.
3840HA_EU.p65 28-02-01, 11:2518
19
7.0 Trouble shooting chart GB
You have chosen a quality product and therefore deserve the best service. To avoid unnecessary problems, you should
try to correct any fault before contacting the nearest ALTO service organisation:
Symptom Cause Remedy
Machine will not start
Service code on display flashing
S The machine should be serviced at the first opportunity, see section 6.1.
This is not a fault but a warning! NB: The machine can be started after 10 seconds.
Fault code on display flashing
The fault code comprises a letter and a figure flashing in turn. If you have unsuccessfully tried to correct the fault
as described below, please contact your ALTO service technician and inform him of „letter and figure“.
A Power consumption too high Check fuses in all phases.
Remove wrongly dimensioned extension cables.
Clean nozzle if blocked, see section 6.3.
Check that the voltage stated on the model tag corresponds to
the mains voltage.
P 1 Phase sequence wrong
Exchange two phase conductors in plug. Send for an authorized electrician.
P 2 Fault in electronic system Send for a ALTO service technician.
C L F Fault in safety system Send for a ALTO service technician. Continued operation with
cold water, see section 3.6.3 *)
Display dark Machine does not react Check fuses, electric cable and plug
The burner of the boiler does not ignite
Fuel tank empty Fill up with 5 l at least.
L No flame Check suction filter in fuel tank.
P 1 Phase sequence wrong
Exchange two phase conductors in plug. Send for an authorized electrician.
P 2 Fault in electronic system Send for a ALTO service technician.
C L F Fault in safety system Send for a ALTO service technician. Continued operation with
cold water, see section 3.6.3 *)
Display dark Machine does not react Check fuses, electric cable, and plug.
Pressure fluctuating and pulsating
Insufficient water Clean inlet filter.
Check water supply - 15 l/min.
Water hose min. 3/4".
Pressure varies from max. to min. or
pressure considerable lower than usually
Nozzle clogged up or with scale deposits Clean nozzle, see section 6.3.
Too high back pressure in hoses or accessories Dismount extension hoses or accessories, and retry with a
standard hose
Descale coil, see section 6.2.
Hoses/spray lance frozen up Let them thaw.
*) F2 is usually a temporary fault caused by lack of water or air in the system after a few minutes’ operation in cold water mode. You may try
to operate in hot water mode again by disconnecting the power for the machine and continue as normally at the required temperature.
Should other malfunctions occur than those mentioned above, please contact the nearest ALTO service organisation.
Customer Services (only UK): ALTO Cleaning Systems (UK) Ltd. Phone: 01 768 86 89 95
Gilwilly Industrial Estate
Penrith, Cumbria CA11 9BN
3840HA_EU.p65 28-02-01, 11:2519
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4
PLEASE READ THE OPERA-
TING INSTRUCTIONS AND
OBSERVE THE SAFETY
INSTRUCTIONS!
These operating instructions
are a supplement to the
40 H/HA
operating instructions
and they contain all the
information on the technical
differences between the
devices.
Please observe all
regulations and operating
notes as well as the safety
regulations for the previously
mentioned operating
instructions.
Technical data
Pump pressure bar 160
Max. pressure, inlet water bar 10
Water temperature °C 80...140
Max. ambient temperature °C 40
Fuel consumption at 62 °C l/h 4,7
„NoScale“-container, contents l 1
Spray lance:
Nozzle diameter h.p./l.p. mm 1,35 / 3,5
Spray angle h.p./l.p. degrees 25 / 65
Nozzle type 05
Thrust, max. N 34
Sound pressure ISO 11202 dB(A) 79
BETRIEBSANLEITUNG
LESEN UND SICHERHEITS-
HINWEISE BEACHTEN!
Diese Betriebsanleitung ist
ein Anhang zur Betriebs-
anleitung
40 H/HA
und enthält alle Informatio-
nen über die technischen
Unterschiede der Geräte.
Beachten Sie alle Vor-
schriften und Nut-
zungshinweise sowie Sicher-
heitsbestimmungen der
vorgenannten Betriebsanlei-
tung.
Technische Daten
Pumpendruck bar 160
Max. Druck des Einlaßwassers bar 10
Wassertemperatur °C 80...140
Max. Umgebungstemperatur bei Betrieb °C 40
Brennstoffverbrauch bei 62 °C l/h 4,7
Inhalt des „NoScale“-Behälters l 1
Sprührohr:
Düsendurchmesser Hoch-/Niederdruck mm 1,35 / 3,5
Sprühwinkel, Hoch-/Niederdruck Grad 25 / 65
Düse 05
Rückstoßkräfte N 34
Schalldruckpegel ISO 11202 dB(A) 79
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INTERNET
http://www.alto-online.com
ALTO HEADQUARTERS
Incentive International A/S
Kongens Nytorv 28
P.O.Box 2064
1013 Copenhagen K
Tel.: +45 33 11 11 42
Fax: +45 33 93 46 36
E-mail: [email protected]
SUBSIDIARIES
AUSTRALIA
ALTO Overseas Inc.
1B/8 Resolution Drive
P.O.Box 797
Caringbah, N.S.W. 2229
Tel.: +61 2 95 24 61 22
Fax: +61 2 95 24 52 56
AUSTRIA
ALTO Österreich GmbH
Metzgerstr. 68
5101 Bergheim/Salzburg
Tel.: +43 6624 5 64 00-14
Fax: +43 6624 5 64 00-55
E-mail: [email protected]
BRASIL
Wap do Brasil Ltda.
Rua 25 de Agosto, 608
83323-260 Pinhais/Paraná
Tel.: +55 4 16 67 40 26
Fax: +55 4 16 67 47 99
E-mail: [email protected]
CANADA
ALTO Canada
24 Constellation Road
Rexdale
Ontario M9W 1K1
Tel.: +1 41 66 75 58 30
Fax: +1 41 66 75 69 89
CROATIA
Wap ALTO Strojevi za čišćenje, d.o.o.
Siget 18a
10020 Zagreb
Tel.: +385 16 55 41 44
Fax: +385 16 55 41 12
CZECH REPUBLIC
ALTO Ceská Republika s.r.o.
Zateckých 9
14000 Praha 4
Tel.: +420 2 41 40 84 19
Fax: +420 2 41 40 84 39
E-mail: [email protected]
Web: www.wap-alto.cz
DENMARK
ALTO Danmark A/S
Industrikvarteret
9560 Hadsund
Tel.: +45 72 18 21 00
Fax: +45 72 18 21 05
E-mail: [email protected]
ALTO Danmark A/S (food division)
Blytækkervej 2
9000 Aalborg
Tel.: +45 72 18 21 00
Fax: +45 72 18 20 99
E-mail: [email protected]
FRANCE
ALTO France S.A.
B.P. 44, 4 Place d’Ostwald
67036 Strasbourg Cedex 2
Tel.: +33 3 88 28 84 00
Fax: +33 3 88 30 05 00
E-mail: info@alto-fr.com
GERMANY
Wap ALTO Group
ALTO Deutschland GmbH
Guido-Oberdorfer-Straße 2-8
89287 Bellenberg
Tel.: +49 0180 5 37 37 37
Fax: +49 0180 5 37 37 38
E-mail: [email protected]
GREAT BRITAIN
ALTO Cleaning Systems
(UK) Ltd.
Bowerbank Way
Gilwilly Industrial Estate, Penrith
Cumbria CA11 9BN
Tel.: +44 1 7 68 86 89 95
Fax: +44 1 7 68 86 47 13
E-mail: [email protected]
HONG KONG
ALTO Hong Kong
RM 602, Tower B,
Regent Ctr.
70, Ta Chuen Ping Street
Kwai Chung
Hong Kong
Tel.: +852 26 10 10 42
Fax: +852 26 10 10 47
E-mail: [email protected]
JAPAN
ALTO Danmark A/S Japan
Representative Office
Naruse-build 4F
7-2 Shinbashi 1-Chome, Minato-Ku
J-Tokyo 105-004
Tel.: +81 3 35 69 38 07
Fax: +81 3 35 69 38 08
E-mail: alto-jpn@nifty.com
NETHERLANDS
Wap ALTO Nederland B.V.
Postbus 65
3370 AB Hardinxveld-
Giessendam
Tel.: +31 18 46 67 72 00
Fax +31 18 46 67 72 01
E-mail: [email protected]
NORWAY
ALTO Norge A/S
Bjørnerudveien 24
1266 Oslo
Tel.: +47 22 75 17 70
Fax: +47 22 75 17 71
E-mail: [email protected]
SINGAPORE
ALTO DEN-SIN Singapore Pte Ltd.
No. 17 Link Road
Singapore 619034
Tel.: +65 2 68 10 06
Fax: +65 2 68 49 16
E-mail: [email protected]
Web: www.densin.com
SLOVENIA
Wap čistilni sistemi, d.o.o.
Letališka 33
SLO-1110 Ljubljana
Tel.: +368 15 24 23 06
Fax: +368 15 40 42 94
E-mail: [email protected]
SLOWAKIA
Wap čistiace systémy spol. s.r.o.
Vajnorská 135
83237 Bratislava
Tel.: +421 7 44 25 96 64
Fax: +421 7 44 25 79 44
E-mail: [email protected]
Web: www.wap-alto.sk
SPAIN
ALTO Iberica S.L.
Calle de la Majada No. 4
28760 Tres Cantos - Madrid
Tel.: +34 91 8 04 62 56
Fax: +34 91 8 04 64 63
E-mail: [email protected]
SWEDEN
ALTO Sverige AB
Aminogatan 18
S-431 04 Mölndal
Tel.: +46 3 17 06 73 00
Fax: +46 3 17 06 73 41
E-mail: [email protected]
SWITZERLAND
ALTO Schweiz AG
Allmendstr. 14
5612 Villmergen
Tel.: +41 56 618 85 00
Fax: +41 56 618 85 10
E-mail: [email protected]
USA
ALTO U.S.Inc
16253 Swingley Ridge Road
Suite 200
Chesterfield, MO 63017-1544
Tel.: +1 63 65 30 08 71
Fax: +1 63 65 30 08 72
E-mail: [email protected]
ALTO U.S.Inc
2100 Highway 265
Springdale, Arkansas 72764
Tel.: +1 50 17 50 10 00
Fax: +1 50 17 56 07 19
E-mail: [email protected]
ALTO U.S.Inc
1100 Haskins Road
Bowling Green, Ohio 43402
Tel.: +1 41 93 52 75 11
Fax: +1 41 93 53 71 87
E-mail: [email protected]
301000397 / 010302
1
40 HA FORCE
Driftsvejledning..............................2
Driftsinstruks..................................2
Bruksanvisning ...............................3
Käyttöohje .....................................3
Operating Instructions ....................4
Betriebsanleitung ...........................4
Notice d'utilisation .........................5
Gebruiksaanwijzing ........................5
Instrucciones de manejo.................6
Instruções de operação...................6
Istruzioni sull'uso ...........................7
ΟδηγίεΟδηγίε
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ς λ
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ο
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γίαγία
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ςς
ςς
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......................7
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