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Danfoss CF-MC Master Controller Installation guide

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2
Instruction CF-MC Master Controller
VI.UH.K1.52
Produced by Danfoss Floor Heating Hydronics 08.2005
Instruction . . . . . . . . . . . . . . 3
Anleitung . . . . . . . . . . . . . . 23
Vejledning . . . . . . . . . . . . . 44
Instruction . . . . . . . . . . . . . 64
3
Instruction CF-MC Master Controller
VI.UH.K1.52
Produced by Danfoss Floor Heating Hydronics 08.2005
1. Introduction ................................................................................................ 4
2. CF2 System Overview ................................................................................ 4
3. Functional Overview .................................................................................. 5
4. Mounting ..................................................................................................... 6
4.1 Wall ......................................................................................................................... 6
4.2 DIN-Rail ................................................................................................................. 6
5. Installation Procedure (Sequential) ........................................................ 7
5.1 24V Actuators ...................................................................................................... 7
5.2 Relays for Pump & Boiler Control ................................................................. 8
5.3 Input for Global Standby ................................................................................ 9
5.4 Input for Heating & Cooling........................................................................... 10
5.5 Wiring ..................................................................................................................... 11
5.6 Power Supply ...................................................................................................... 11
5.7 External Antenna (CF-EA) .............................................................................. 12
5.8 More (2-3) Master Controllers ....................................................................... 13
5.9 Other System Components ........................................................................... 14
5.10 Transmission Test (Link Test) ....................................................................... 15
6. Conguration .............................................................................................. 16
6.1 Actuator Outputs ............................................................................................... 16
6.2 Relays for Pump & Boiler Control ................................................................. 17
6.3 Input for Global Standby and Heating & Cooling .................................. 18
6.4 Relays on more (2-3) Master Controllers ................................................... 19
6.5 Reset of Master Controller .............................................................................. 20
7. Specications .............................................................................................. 21
8. Troubleshooting ........................................................................................ 22
9. Figures and illustrations............................................................................ 85-90
Index
4
Instruction CF-MC Master Controller
VI.UH.K1.52
Produced by Danfoss Floor Heating Hydronics 08.2005
• The Master Controller, CF-MC, is a part of the new trend-setting CF2
wireless hydronic oor heating control system from Danfoss. Based
on 2-way wireless communication technology CF2 oers high trans-
mission safety, easy wireless installation, a high level of individual
room temperature control, and thus optimal comfort and improved
energy eciency.
• The system has a variety of benecial features and easily accessed ap-
plication functionalities. This includes a Master Controller, CF-MC, with
short-circuit protected outputs, regulation by ON/OFF or Pulse Width
Modulation (PWM) principles, global standby, separate relays for both
pump and boiler control, self-diagnostic program and error indica-
tion, wireless transmission (link) test possibility on each type of Room
Thermostat, easy wireless system access and extended functionality
via the optional Remote Controller, and Repeater Unit for extended
wireless range.
a) Master Controller
b) Room Thermostats
c) Remote Controller
d) Repeater Unit
e) External Antenna
1. Introduction
2. CF2 System Overview - g. 1
5
Instruction CF-MC Master Controller
VI.UH.K1.52
Produced by Danfoss Floor Heating Hydronics 08.2005
3. Functional Overview - g. 2
Menu selection button
Menu LEDs
Output and conguration selection button
OK button
Output LEDs
Output cable xing
Relays for pump and boiler
Input for heating/cooling (external ON/OFF switch)
Input for global standby (8°C) (external ON/OFF switch)
Power supply (230V)
Front cover release
External antenna connection
6
Instruction CF-MC Master Controller
VI.UH.K1.52
Produced by Danfoss Floor Heating Hydronics 08.2005
4. Mounting
4.1 Wall
• Remove the front cover (g. 3)
• Mount with screws and wall plugs (g. 4)
4.2 DIN-Rail
• Mount DIN-rail parts (g. 5)
• Click on DIN-rail (g. 6)
• Release from DIN-rail (g. 7)
Note: The Master Controller should be mounted in an horizontal upright
position
7
Instruction CF-MC Master Controller
VI.UH.K1.52
Produced by Danfoss Floor Heating Hydronics 08.2005
5. Installation Procedure (Sequential)
Important Note: Complete all the installations on the Master Controller
described below before connecting to a 230V power supply !
5.1 24V Actuators
• Connect the two actuator wires to an output (g. 8)
• Fix the cable
Round cable (g. 9)
Squared/at cable (g. 10)
Note: If NC (normally closed) actuators are installed for ON/OFF regula-
tion, no further actuator output conguration is needed (see 6.1) !
8
Instruction CF-MC Master Controller
VI.UH.K1.52
Produced by Danfoss Floor Heating Hydronics 08.2005
5.2 Relays for Pump & Boiler Control
• Pump: Connect the live wire (L) across the Pump Relay from an exter-
nal power supply. Make sure the power supply is switched o. Then
connect the live wire, and complete other connections to the pump in
accordance with existing law. (g. 11)
• Fix the cable (g. 12)
• Boiler: Connect the live wire (L) across the Boiler Relay from an exter-
nal power supply. Make sure the power supply is switched o. Then
connect the live wire, and complete other connections to the boiler in
accordance with existing law.
Note: The relays for pump and boiler are potential free contacts and can
thus NOT be used as direct power supply. Max. load is 230V and 8A / 2A
(inductive) !
9
Instruction CF-MC Master Controller
VI.UH.K1.52
Produced by Danfoss Floor Heating Hydronics 08.2005
5.3 Input for Global Standby
• Connect the two wires from an external switch (ON/OFF) to the two
terminals for the Global Standby input. (g. 13)
When this switch is closed (ON) the system will override the current
set point for all the room thermostats and change it to 8°C
• Fix the cable. (g. 14)
Note: The Global Standby ensures a set room temperature xed at 8°C for
all Room Thermostats, but it can be changed with the Remote Controller,
CF-RC.
10
Instruction CF-MC Master Controller
VI.UH.K1.52
Produced by Danfoss Floor Heating Hydronics 08.2005
5.4 Input for Heating & Cooling
• Connect the two wires from an external switch (ON/OFF) to the two
terminals for the heating and cooling input. (g. 15)
When this switch is closed (ON) the system will switch from heating to
cooling mode.
• Fix the cable. (g. 16)
Note #1: When the system is in cooling mode the actuator output will be
activated (ON when NC actuators / OFF when NO actuators) when the
temperature in a room exceeds the set point.
Note #2: When the system is in cooling mode an independent dew-point
alarm function should be installed.
Danfoss oers the below listed components (see example g. 17)
EDA-24V: Electronic dew-point alarm - 088H3001
EDA-S: Dew-point sensor - 088H3011
TWA-A: 24V-NO actuator – 088H3111
RA-C 20: Danfoss cooling valve* - 013G3096
• This valve must be dimensioned according to the placement on the
primary side if the application structure in the example is chosen!
11
Instruction CF-MC Master Controller
VI.UH.K1.52
Produced by Danfoss Floor Heating Hydronics 08.2005
5.5 Wiring
5.6 Power Supply
• When all actuators, pump and boiler controls and other inputs are
installed, connect the Master Controller’s power supply plug to a 230V
power supply. (g. 18)
Note: If the power supply plug is removed from the power supply cable
during installation make sure that the connection is made according to
existing law/legislation.
L
N
L
N
9 1087654321
Actuator outputsRelays
Input
Global Standby
Heating/Cooling
External
Antenna
12
Instruction CF-MC Master Controller
VI.UH.K1.52
Produced by Danfoss Floor Heating Hydronics 08.2005
5.7 External Antenna (CF-EA)
Note: The External Antenna is installed as diverter when there is NO trans-
mission possible through a large building, heavy construction or metal
barrier, e.g. if the Master Controller is located in a metal cabinet/box
• Remove the plastic cover from the antenna connection on the Master
Controller. (g. 19)
• Connect the External Antenna. (g. 20)
• Place the External Antenna on the other side of the transmission bar-
rier away from the Master Controller.
13
Instruction CF-MC Master Controller
VI.UH.K1.52
Produced by Danfoss Floor Heating Hydronics 08.2005
5.8 More (2-3) Master Controllers
Notes: Master Controller #1 should be the one connected to the local sup-
plying pump.
Up to 3 Master Controllers can be connected in one system.
If there are 2 or 3 Master Controllers, connect them to a 230V power
supply within a distance from Master Controller #1 that allows simulta-
neous handling of all the Master Controllers
Activate Install mode on Master Controller #1(g. 21)
• Use the menu selection button to select the Install mode. Install
LED ashes
• Activate Install mode by pressing OK . Install LED goes ON
Initiate installation on Master Controller #2 or #3(g. 22)
• Activate installation to Master Controller #1 by pressing OK
• Install LED and ickers during communication
and goes OFF when installation is complete
• Relocate Master Controller #2 and/or #3 if necessary. Link test will be
initiated automatically on reconnection to 230V power supply
• If Master Controller #2 and/or #3 has it’s own pump and/or boiler etc.
congure the relays for pump and boiler control accordingly (see 6.2)
Note: Later removal of Master Controller #2 or #3 from Master Controller #1
can only be done by resetting Master Controller #1 (see 6.5)
14
Instruction CF-MC Master Controller
VI.UH.K1.52
Produced by Danfoss Floor Heating Hydronics 08.2005
5.9 Other System Components
Note: The Installation procedure of other system components to the Master
Controller (Room Thermostats, Remote Controller, and Repeater Unit ; see
2.) is described in the enclosed instructions for these system components.
Please see these instructions for specic installation procedures
15
Instruction CF-MC Master Controller
VI.UH.K1.52
Produced by Danfoss Floor Heating Hydronics 08.2005
5.10 Transmission Test (Link Test)
Note: The transmission test (link test) between the Master Controller and
other system components, is initiated from the other system components
like Room Thermostats, Repeater Unit, Remote Controller, etc.
Please see the enclosed instruction for these components for transmission
test (link test) procedures.
Room Thermostats:
When the transmission test (link test) from a Room Thermostat is re-
ceived by the Master Controller, the assigned output(s) will ash four
times. This makes it possible to identify the outputs to which a Room
Thermostat has been assigned (Fig. 23).
16
Instruction CF-MC Master Controller
VI.UH.K1.52
Produced by Danfoss Floor Heating Hydronics 08.2005
6. Conguration
6.1 Actuator Outputs
Activate Output mode on Master Controller (g. 23)
• Use the menu selection button to select the Output mode. Output
LED ashes
• Activate Output mode by pressing OK . Output LED goes ON
Select the output conguration
• Press the output selection button and toggle between the possi-
ble output congurations - the output LEDs will be ON – indicated
below:
• 1 LED: The outputs are congured to NC actuators with ON/OFF regu-
lation (default)
• 2 LEDs: The outputs are congured to NO actuators with ON/OFF
regulation
• 3 LEDs: The outputs are congured to NC actuators with Pulse Width
Modulation (PWM) regulation for oor heating
• 4 LEDs: The outputs are congured to NO actuators with Pulse Width
Modulation (PWM) regulation for oor heating
• 5 LEDs: A Remote Controller is installed, and it is not possible to
change settings from the Master Controller
• Activate selected output conguration by pressing OK
Note: During periods with no output activations the Master Controller will
run a valve motion program every 2 weeks and it will last for up to 12
minutes. Individual output conguration is possible with Remote Con-
troller, CF-RC, see separate instruction.
17
Instruction CF-MC Master Controller
VI.UH.K1.52
Produced by Danfoss Floor Heating Hydronics 08.2005
6.2 Relays for Pump & Boiler Control
Activate Relay mode on Master Controller (g. 23)
• Use the menu selection button to select the Relay mode. Relay LED
ashes
• Activate Relay mode by pressing OK . Relay LED goes ON
Select the Relay conguration
• Press the output selection button and toggle between the pos-
sible Relay congurations - the output LEDs will be ON – indicated
below:
• NO LEDs: The relays are not used
• 1 LED: Pump control
• 2 LEDs: Boiler control
• 3 LEDs: Pump and boiler control
• 4 LEDs: Pump control with 2min. start/stop delay
• 5 LEDs: Pump and boiler control, with 2min. start/stop delay on pump
(default)
• Activate selected relay conguration by pressing OK
Note: If the pump relay is active, the Master Controller will run a pump mo-
tion program every 3rd day and it will last for one minute.
18
Instruction CF-MC Master Controller
VI.UH.K1.52
Produced by Danfoss Floor Heating Hydronics 08.2005
6.3 Input for Global Standby and Heating & Cooling
Activate Input mode on Master Controller (g. 23)
• Use the menu selection button to select the Input mode. Input
LED ashes
• Activate Input mode by pressing OK . Input LED goes ON
Select the Input conguration
• Press the output selection button and toggle between the pos-
sible Input congurations - the output LEDs will be ON – indicated
below:
• 1 LED: The input ports are not used
• 2 LEDs: The Master Controller will switch to cooling mode when the
input for heating/cooling is activated (g. 2 - )
• 3 LEDs: The Master Controller will switch to a xed set room tem-
perature at 8 °C for all Room Thermostats when the input for global
standby is activated (g. 2 - )
• 4 LEDs: The Master Controller will switch to cooling mode when the
input for heating/cooling is activated (g. 2 - ). In heating mode the
Master Controller will switch to a xed set room temperature at 8 °C
for all Room Thermostats when the input for global standby is acti-
vated (g. 2 - ) (default)
• Activate selected input conguration by pressing OK
19
Instruction CF-MC Master Controller
VI.UH.K1.52
Produced by Danfoss Floor Heating Hydronics 08.2005
6.4 Relays on more (2-3) Master Controllers
Note: If more Master Controllers are connected to Master Controller
#1 in one system their relays for pump and boiler control should be
congured separately !
Activate Relay mode on Master Controller #2/#3 (g. 23)
• Use the menu selection button to select the Relay mode. Relay LED
ashes
• Activate Relay mode by pressing OK . Relay LED goes ON
Select the Relay conguration
• Press the output selection button and toggle between the pos-
sible Relay congurations - the output LEDs will be ON – indicated
below:
Uses pump and boiler connected to Master Controller #1:
• NO LEDs: The relays are not used (default)
If local manifold and pump are separate:
• 1 LED: Pump control
• 4 LEDs: Pump control with 2min. start/stop delay
If local manifold, pump and boiler are separate:
• 2 LEDs: Boiler control
• 3 LEDs: Pump and boiler control
• 5 LEDs: Pump and boiler control 2min. start/stop delay on pump
• Activate selected relay conguration by pressing OK
20
Instruction CF-MC Master Controller
VI.UH.K1.52
Produced by Danfoss Floor Heating Hydronics 08.2005
6.5 Reset of Master Controller
Resetting the Master Controller to factory settings (g. 23)
• Disconnect the 230V power supply to the Master Controller until the
power LED is OFF
• Press and hold at the same time the menu selection button , the OK
button , and the output selection button . Reconnect the 230V
power supply to the Master Controller and release the three buttons
when the power LED is ON
• All the output LEDs will be ON. The Master Controller is reset when
all output LEDs go OFF.
21
Instruction CF-MC Master Controller
VI.UH.K1.52
Produced by Danfoss Floor Heating Hydronics 08.2005
7. Specications
Transmission frequency
868.42MHz
Transmission Range
In normal constructions
(up to)
30m
Transmission power
<1mW
Supply Voltage
230V a.c.
Actuator outputs
10 x 24V d.c.
Max. continued output
load (total)
35VA
Relays
230V a.c./8 (2) A
Ambient temperature
0-50°C
IP class
30
/