Xantrex XPD 120-4.5 User manual

Category
Chassis components
Type
User manual
Operating Manual
XPD 500 Watt Series
Programmable DC
Power Supply
XPD 7.5-67
XPD 18-30
XPD 33-16
XPD 60-9
XPD 120-4.5
Operating Manual for
XPD Series
Programmable DC
Power Supply
ii Operating Manual for XPD Series Power Supply
Limited
Warranty
What does this warranty cover and how long does it last?
This Limited Warranty is provided by Xantrex Technology, Inc. (“Xantrex”) and
covers defects in workmanship and materials in your XPD 500 Watt Series DC
Power Supply. This warranty lasts for a Warranty Period of 5 years from the date of
purchase at point of sale to you, the original end user customer.
What will Xantrex do?
Xantrex will, at its option, repair or replace the defective product free of charge,
provided that you notify Xantrex of the product defect within the Warranty Period,
and provided that Xantrex through inspection establishes the existence of such a
defect and that it is covered by this Limited Warranty.
Xantrex will, at its option, use new and/or reconditioned parts in performing
warranty repair and building replacement products. Xantrex reserves the right to use
parts or products of original or improved design in the repair or replacement. If
Xantrex repairs or replaces a product, its warranty continues for the remaining
portion of the original Warranty Period or 90 days from the date of the return
shipment to the customer, whichever is greater. All replaced products and all parts
removed from repaired products become the property of Xantrex.
Xantrex covers both parts and labor necessary to repair the product, and return
shipment to the customer via a Xantrex-selected non-expedited surface freight
within the contiguous United States and Canada. Alaska and Hawaii are excluded.
Contact Xantrex Customer Service for details on freight policy for return shipments
outside of the contiguous United States and Canada.
How do you get service?
If your product requires troubleshooting or warranty service, contact your merchant.
If you are unable to contact your merchant, or the merchant is unable to provide
service, contact Xantrex directly at:
Phone: 604 422 8595
Toll Free North America: 1 800 667 8422
Fax: 604 421 3056
Release A iii
Direct returns may be performed according to the Xantrex Return Material
Authorization Policy described in your product manual. For some products, Xantrex
maintains a network of regional Authorized Service Centers. Call Xantrex or check
our website to see if your product can be repaired at one of these facilities.
In any warranty claim, dated proof of purchase must accompany the product and the
product must not have been disassembled or modified without prior written
authorization by Xantrex.
Proof of purchase may be in any one of the following forms:
The dated purchase receipt from the original purchase of the product at point of
sale to the end user, or
The dated dealer invoice or purchase receipt showing original equipment
manufacturer (OEM) status, or
The dated invoice or purchase receipt showing the product exchanged under
warranty
What does this warranty not cover?
This Limited Warranty does not cover normal wear and tear of the product or costs
related to the removal, installation, or troubleshooting of the customer’s electrical
systems. This warranty does not apply to and Xantrex will not be responsible for any
defect in or damage to:
a. the product if it has been misused, neglected, improperly installed, physically
damaged or altered, either internally or externally, or damaged from improper
use or use in an unsuitable environment;
b. the product if it has been subjected to fire, water, generalized corrosion,
biological infestations, and high input voltage from lightning strikes;
c. the product if repairs have been done to it other than by Xantrex or its authorized
service centers (hereafter “ASCs”);
d. the product if it is used as a component part of a product expressly warranted by
another manufacturer;
e. the product if its original identification (trade-mark, serial number) markings
have been defaced, altered, or removed.
iv Operating Manual for XPD Series Power Supply
Disclaimer Product
THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED
BY XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS, WHERE
PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS,
GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS
OR IMPLIED, STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT,
HOWEVER ARISING (WHETHER BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES
OF MANUFACTURER’S LIABILITY, OPERATION OF LAW, CONDUCT, STATEMENT
OR OTHERWISE), INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY
OR CONDITION OF QUALITY, MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER
APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION
TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY.
IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL, DIRECT, INDIRECT,
INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOSSES, COSTS OR EXPENSES
HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT
RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND, ANY LOSS OR DAMAGE TO
PROPERTY, ANY PERSONAL INJURY, ANY DAMAGE OR INJURY ARISING FROM OR
AS A RESULT OF MISUSE OR ABUSE, OR THE INCORRECT INSTALLATION,
INTEGRATION OR OPERATION OF THE PRODUCT.
Exclusions If this product is a consumer product, federal law does not allow an exclusion of
implied warranties. To the extent you are entitled to implied warranties under federal
law, to the extent permitted by applicable law they are limited to the duration of this
Limited Warranty. Some states and provinces do not allow limitations or exclusions
on implied warranties or on the duration of an implied warranty or on the limitation
or exclusion of incidental or consequential damages, so the above limitation(s) or
exclusion(s) may not apply to you. This Limited Warranty gives you specific legal
rights. You may have other rights which may vary from state to state or province to
province.
Release A v
Information WITHOUT LIMITING THE GENERALITY OF THE FOREGOING, UNLESS
SPECIFICALLY AGREED TO BY IT IN WRITING, XANTREX
a. MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY
OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN MANUALS OR
OTHER DOCUMENTATION PROVIDED BY IT IN CONNECTION WITH THE
PRODUCT; AND
b. ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES,
COSTS OR EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT,
CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF
SUCH INFORMATION.
THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.
WARNING:
Limitations
on Use
Please refer to your product user manual for limitations on uses of the product.
Specifically, please note that this power supply is not intended for use in connection
with life support systems and Xantrex makes no warranty or representation in
connection with any use of the product for such purposes.
Xantrex Technology, Inc.
8999 Nelson Way
Burnaby, British Columbia
Canada V5A 4B5
Information
About Your
Power
Supply
Please record the following information when you first open your Power Supply
package:
Release Release A (2003-06)
Copyright
©
2002 Xantrex Technology Inc. All rights reserved.
Printed in Canada
Model Number ______________________________________________
Serial Number ______________________________________________
Purchased From ______________________________________________
Purchase Date ______________________________________________
vi Operating Manual for XPD Series Power Supply
Warnings
and
Cautions
Warnings and cautions are defined and formatted in this manual as shown below.
Power
Supply
Safety
WARNING
Describes a potential hazard which could result in injury or death, or, a procedure
which, if not performed correctly, could result in injury or death.
!
CAUTION
Describes a procedure which, if not performed correctly, could result in damage
to data, equipment, or systems.
WARNING—High Energy and High Voltage
Exercise caution when using and calibrating a power supply. High energy levels
can be stored at the output voltage terminals on a power supply in normal
operation. In addition, potentially lethal voltages exist in the power circuit and on
the output and sense connectors of a power supply with a rated output greater
than 40 V. Filter capacitors store potentially dangerous energy for some time after
power is removed.
!
CAUTION
Operate the power supply in an environment free of flammable gases or fumes. To
ensure that the power supply’s safety features are not compromised, use the
power supply as specified in this manual and do not substitute parts or make any
unauthorized modifications. Contact the service technician for service and repair
help. Repairs must be made by experienced service technicians only.
!
CAUTION
For Use as a Battery Charger
When you are using any of these power supplies for battery charging applications,
it is essential to provide an appropriately sized fuse or circuit breaker in series
between the power supply output and the battery.
Installation of a protector (fuse or DC circuit breaker) rated for about 115% of the
maximum current rating of the power supply and designed specifically to interrupt
the DC voltage of the battery, will provide adequate reverse polarity current
protection. Where several power supplies are in parallel, it is best to fuse each one,
rather than one large fuse for all.
Release A vii
About This Manual
This Operating Manual contains operating information for the XPD Series of
high-performance, switching, laboratory power supplies, available in several voltage
models at 500 watts. It provides information on features and specifications,
installation procedures, and basic functions testing, as well as operating procedures
for using both front panel control and remote analog programming functions.
Who Should Use This Manual
This manual is designed for the user who is familiar with basic electrical theory,
especially as they apply to the operation of power supplies. This implies a
recognition of Constant Voltage and Constant Current operating modes and the
control of input and output power, as well as the observance of safe techniques while
making supply or pin connections and any changes in switch settings.
Main Sections
Section 1 Features and Specifications Describes the power supply and lists
its features and specifications.
Section 2 Installation Goes through basic setup procedures. Describes
inspection, cleaning, shipping, and storage procedures. Includes AC input
connection, basic functions testing, and load and sense lines connections.
Section 3 Local Operation Provides procedures for local (front panel)
operation. Includes procedures for using over voltage protection, shutdown function,
multiple supplies, and over temperature protection.
Section 4 Remote Operation Covers remote analog programming operation
and remote monitoring of output voltage and current.
Manual Revisions
The current release of this manual is listed below. Updates may be issued as an
addendum.
Release A (2003-06)
About This Manual
viii Operating Manual for XPD Series Power Supply
Power Supply Safety Markings
Alternating Current Off (Supply)
Earth (Ground) Terminal On (Supply)
Protective Conductor Terminal
Caution (Check manual for
additional information.)
Release A ix
Contents
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Section 1.
Features and
Specifications
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Features and Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Front Panel Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Rear Panel Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Output Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Rear Panel J210 Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Making J210 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Additional Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Input Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Additional Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Remote Programming and Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Mechanical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Section 2.
Installation
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Basic Setup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Inspection, Cleaning, and Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Initial Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Periodic Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Returning Power Supplies to the Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Return Material Authorization Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Packaging for Shipping or Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Location, Mounting, and Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Rack Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
AC Input Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
AC Input Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
AC Input Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Functional Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Power-on Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Voltage Mode Operation Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Current Mode Operation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Load Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Load Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Making Load Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Inductive Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Connecting Multiple Loads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Remote Sensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Sense Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
x Operating Manual for XPD Series Power Supply
Section 3.
Local
Operation
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Standard Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Operating Modes and Automatic Crossover . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Constant Voltage Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Constant Current Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Setting the Current Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Setting the Supply to Operate in CI Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Automatic Mode Crossover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Shipped Configuration (Local Control Mode). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Using Over Voltage Protection (OVP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Defining the OVP Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
OVP Circuit Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Using the Shutdown Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Controlling Shutdown Function via J210 Connector . . . . . . . . . . . . . . . . . . . . . 39
Master-Slave Tracking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Using Multiple Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
User Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Emergency Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Unusual or Erratic Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Trouble Shooting for Operators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Section 4.
Remote
Operation
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Remote Digital Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Remote Analog Programming of Output Voltage and Current Limit . . . . . . . . . . . . . 49
Remote Programming Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Programming Output Voltage with a 0-10 Vdc Voltage Source . . . . . . . . . . . . 50
Programming Output Current with a 0-10 Vdc Voltage Source. . . . . . . . . . . . . 50
Readback and Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Voltage and Current Readback. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Status Flags. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Release A 11
Section 1. Features and Specifications
Description
The XPD Series of DC power supplies provides stable, variable output voltage and
current for a broad range of development and system requirements. The units use
high-frequency soft-switching technology to achieve high power density and retain
a small package size. They feature a built-in analog programming interface, with
optional RS-232 and IEEE-488 controlled programming, making this series the first
choice in flexible power system design. See Table 1.1 for the list of available models.
Table 1.1 500 Watt Series Models
Features and Options
The power supply delivers simultaneous digital displays for both voltage and
current, and bar graph displays for monitoring transient changes, which gives the
user the benefit of continuous, up-to-date information.
Active Power Factor Correction (PFC) delivers lower input current and input
current harmonics.
Ten-turn voltage and current controls permits high resolution setting of the
output.
The automatic crossover system allows the power supply to automatically
switch operating modes between current or voltage mode.
Multiple units can be connected in parallel or series to produce greater diversity
or for use in high precision applications.
Short-circuit-proof power outlets give greater operating safety.
A built-in Analog Programming (APG) Interface provides analog signal control
of voltage and current, overvoltage protection (OVP), master/slave output
tracking, and remote ENABLE/DISABLE for safety and precision.
Model Output Voltage Output Current
7.5-67 0-7.5 V 0-67 A
18-30 0-18 V 0-30 A
33-16 0-33 V 0-16 A
60-9 0-60 V 0-9 A
120-4.5 0-120 V 0-4.5 A
Section 1. Features and Specifications
Front Panel Controls
12 Operating Manual for XPD Series Power Supply
This unit may be equipped with an optional internal GPIB or RS-232 control for
remote digital programming and readback.
Remote output sensing provides load cable compensation up to 5 V/line
(3 V/line for 7.5 V model).
A rack mount kit (Option RM) is also available for this product.
Front Panel Controls
See Figure 1.1 to review the displays, LEDs, indicators, and controls located on the
power supply’s front panel. Check the following sections for additional descriptions
for front panel controls and functions.
“Mechanical Specifications” on page 21
“Functional Tests” on page 29
“Standard Operation” on page 35l
Figure 1.1 500 Watt Series Power Supply Front Panel
SQR: Service Request.
On M9B equipped units only
REM: Supply is under
Remote Control
S/D: Unit is in Stand By.
Supply output is disabled.
OVP ADJ: Single turn Over
Voltage Protection threshold
adjusting potentiometer
Voltage Mode Operation
Indicator (green LED)
10-turn Voltage Control Knob
AC Power Switch
Safety Ground Binding Post (green)
Digital Display of DC
Output (volts, amperes)
Analog Bar Graph Display
Current Mode Operation
Indicator (red LED)
10-turn Current Control Knob
Return (-) Output BInding Post (black)
Return (+) Output BInding Post
(red)
Section 1. Features and Specifications
Rear Panel Connectors
Release A 13
Rear Panel Connectors
Figure 1.2 500 Watt Power Supply Rear Panel (7.5 V and 18 V)
Figure 1.3 500 Watt Power Supply Rear Panel (33 V to 120 V)
Remote Sensing
Port: Remove
Default Jumpers to
use Remote Sensing
Blank Sub-Plate:
Replaced if Digital
Programming
Option is Installed
Fan Exhaust
Vents:
Do not obstruct
Analog
Programming and
Readback
Output Busbars
IEC 320 AC Input
Connector
Busbar Cover
Remote Sensing
Port: Remove
Default Jumpers to
use Remote Sensing
DC Output
Connector:
33 V, 60 V and
120 V models
IEC 320 AC Input
Connector
Section 1. Features and Specifications
Rear Panel Connectors
14 Operating Manual for XPD Series Power Supply
Output
Connectors
Low Voltage Models Equipped with positive and negative busbars. The busbars
are offset to facilitate load cable connections.
.
Figure 1.4 Output Busbars - note polarity markings
(Low Voltage Models)
High Voltage Models High voltage models are equipped with a 4-terminal output
block. The top two are positive terminals whereas the lower two are negative. Screw
clamps are used to secure load connections.
Figure 1.5 Output Terminal - note polarity markings
(High Voltage Models)
WARNING
Disconnect the AC input before making any connections to the unit.
WARNING
Disconnect the AC input before making any connections. Lethal voltages may be
present at the output terminals for up to 15 seconds after the AC power has been
removed.
Section 1. Features and Specifications
Rear Panel Connectors
Release A 15
Rear Panel
J210
Connector
The J210 Analog Interface connector is a 15-pin female DSUB connector located on
the rear panel. See Figure 1.6. Use the J210 programming, monitoring, and
shutdown 15 pin DSUB connector for remote programming and monitoring
functions. See Figure 1.2 for the location of the J210 connector at the rear panel. We
recommend that you mate the J210 connector with a 15-pin male connector, such as
a Tyco 747908-2 or equivalent.
The J210 connector provides access to the following functions:
Remote programming of both output voltage and current
Calibrated readback signals for remote monitoring of output voltage and output
current
Isolated remote shutdown function using a 5-15 V signal
See Figure 1.6 for a graphic presentation of the J210 connector and its pinouts.
Figure 1.6 Analog Interface Programming and Monitoring J210 Connector
See Table 1.2 for a list of the J210 connector pin numbers, their references, and
corresponding functions.
9
1
8
15
Section 1. Features and Specifications
Rear Panel Connectors
16 Operating Manual for XPD Series Power Supply
Table 1.2 Rear Panel J210 Connector Pins and Functions
Pin Reference Name Function
J210-1 TTL S/D
RTN
Shutdown Signal Return
()
Return for shutdown signal
1
.
J210-2 TTL S/D Shutdown Input (+) Input for shutdown signal.
1
J210-3 N/C No connection None.
J210-4 N/C No connection None.
J210-5 IPGM Output Current Limit
Programming Input
Input for current limit programming
signals from an analog device.
J210-6 VRMT
SELECT
Remote Output Voltage
Programming Select
Selects remote output voltage
programming when to jumpered to
pin 8.
2
J210-7 IRMT
SELECT
Remote Output Current
Limit Programming
Select
Selects remote output current limit
programming when jumpered to
pin 8.
2
J210-8 AGND Auxiliary Ground Auxiliary ground.
J210-9 N/C No connection None.
J210-10 N/C No connection None.
J210-11 N/C No connection None.
J210-12 IMON Output current monitor Output for output current monitor
signal.
J210-13 PGM/MON
RTN
Program/Monitor Return Return for voltage and current
program and monitor signals.
J210-14 VPGM Output Voltage
Programming Input
Input for voltage programming
signals from an analog device.
J210-15 VMON Output Voltage Monitor Output for output voltage monitor
signal.
1. The TTL shutdown circuit is isolated to 500 V from the power supply output and chassis.
2. Jumpering pins J210-6, J210-7, and J210-8 will select both remote output voltage
programming and remote output current limit programming.
Section 1. Features and Specifications
Rear Panel Connectors
Release A 17
Making J210
Connections
Wiring
For most connectors and jumpers, use any suitable wire such as 16 to 24 AWG
stranded wire. For lowest noise performance, use shielded pair wiring of 16 to 24
AWG. Use the shortest leads possible. Ground the shield to pin 8 (auxiliary ground)
on the J210 connector or to the chassis via one of the J210 connector screws.
!
CAUTION
Program/monitor signal and return are internally connected to the power
supply negative output. Do not attempt to bias these away from that
potential.
!
CAUTION
To maintain the isolation of the power supply output and prevent ground
loops, use an isolated (ungrounded) programming source when operating
the power supply via remote analog control at the J210 connector.
!
CAUTION
Before making connections from external circuits to the J210 connector, turn
the power supply OFF and wait until the front panel displays have gone out.
WARNING
There is a potential shock hazard at the output when using a power supply
with a rated output greater than 40 V. Use load wiring with a minimum
insulation rating equivalent to the maximum output voltage of the power
supply. For example, select TEW, 105
°C, 300 V wiring for use with a
120 V, 4.5 A power supply.
Section 1. Features and Specifications
Electrical Specifications
18 Operating Manual for XPD Series Power Supply
Electrical Specifications
These specifications are warranted over a temperature range of 0 °C to 50 °C
with local sense. Above 50 °C, derate output linearly to zero at 70 °C. Nominal
line voltages are 100/120/200/230/240 Vac. Specifications and characteristics
refer to a single output model unless otherwise stated, and specifications apply
to either front or rear outputs unless noted.
Table 1.3 Electrical Specifications for 7.5 V to 120 V Models
Models 7.5-67 18-30 33-16 60-9 120-4.5
Output Ratings:
Output Voltage
Output Current
Output Power
0-7.5 V
0-67 A
1
502.5 W
0-18 V
0-30 A
540 W
0-33 V
0-16 A
528 W
0-60 V
0-9 A
540 W
0-120 V
0-4.5 A
540 W
Line regulation:
2
Voltage (0.01% of Vmax + 2 mV)
Current (0.01% of Imax + 1 mA)
2.8 mV
7.7 mV
3.8 mV
4mV
5.3 mV
2.6 mV
8mV
1.9 mV
14 mV
1.5 mV
Load Regulation:
3
Voltage (0.01% of Vmax + 2 mV)
Current (0.01% of Imax + 5 mA)
2.8 mV
11.7 mA
3.8 mV
8mA
5.3 mV
6.6 mA
8mV
5.9 mA
14 mV
5.5 mA
Meter Accuracy
Voltage (1% of Vmax + 1 count)
Current (1% of Imax + 1 count)
0.2 V
0.8 A
0.3 V
0.4 A
0.5 V
0.3 A
0.7 V
0.2 A
2.2 V
0.2 A
Output Noise (0-20 MHz):
Voltage (p-p) 50 mV 50 mV 75 mV 125 mV 180 mV
Output Ripple (0-100 kHz) (rms):
Voltage
Current
4
5mV
250 mA
5mV
250 mA
7.5 mV
150 mA
10 mV
150 mA
20 mV
75 mA
Drift (60 minutes):
5
Voltage (0.15% of Vmax)
Current (0.3% of Imax)
11.3 mV
201 mA
27 mV
90 mA
49.5 mV
48 mA
90 mV
27 mA
180 mV
13.5 mA
Drift (8 hours):
6
Voltage (0.03% of Vmax)
Current (0.05% of Imax)
2.3 mV
34 mA
5.4 mV
15 mA
9.9 mV
8mA
18 mV
4.5 mA
36 mV
2.3 mA
Temperature Coefficient:
7
Voltage (0.015% of Vmax/º C
Current (0.02% of Imax/º C
1.2 mV
13.4 mA
2.7 mV
6mA
5mV
3.2 mA
9mV
1.8 mA
18 mV
0.9 mA
OVP Adjustment Range:
Minimum (5% of Vmax)
Maximum (110% of Vmax)
0.4 V
8.3 V
0.9 V
19.8 V
1.7 V
36.3 V
3V
66 V
6V
132 V
Efficiency
8
81% 83% 85% 85% 84%
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48
  • Page 49 49
  • Page 50 50
  • Page 51 51
  • Page 52 52
  • Page 53 53
  • Page 54 54
  • Page 55 55
  • Page 56 56

Xantrex XPD 120-4.5 User manual

Category
Chassis components
Type
User manual

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI