Xantrex XPD 120-4.5 User manual

Operating Manual

XPD 500 Watt Series

Programmable DC

Power Supply

XPD 7.5-67

XPD 18-30

XPD 33-16

XPD 60-9

XPD 120-4.5

Operating Manual for

XPD Series

Programmable DC

Power Supply

ii Operating Manual for XPD Series Power Supply

Limited

Warranty

What does this warranty cover and how long does it last?

This Limited Warranty is provided by Xantrex Technology, Inc. (“Xantrex”) and

covers defects in workmanship and materials in your XPD 500 Watt Series DC

Power Supply. This warranty lasts for a Warranty Period of 5 years from the date of

purchase at point of sale to you, the original end user customer.

What will Xantrex do?

Xantrex will, at its option, repair or replace the defective product free of charge,

provided that you notify Xantrex of the product defect within the Warranty Period,

and provided that Xantrex through inspection establishes the existence of such a

defect and that it is covered by this Limited Warranty.

Xantrex will, at its option, use new and/or reconditioned parts in performing

warranty repair and building replacement products. Xantrex reserves the right to use

parts or products of original or improved design in the repair or replacement. If

Xantrex repairs or replaces a product, its warranty continues for the remaining

portion of the original Warranty Period or 90 days from the date of the return

shipment to the customer, whichever is greater. All replaced products and all parts

removed from repaired products become the property of Xantrex.

Xantrex covers both parts and labor necessary to repair the product, and return

shipment to the customer via a Xantrex-selected non-expedited surface freight

within the contiguous United States and Canada. Alaska and Hawaii are excluded.

Contact Xantrex Customer Service for details on freight policy for return shipments

outside of the contiguous United States and Canada.

How do you get service?

If your product requires troubleshooting or warranty service, contact your merchant.

If you are unable to contact your merchant, or the merchant is unable to provide

service, contact Xantrex directly at:

Phone: 604 422 8595

Toll Free North America: 1 800 667 8422

Fax: 604 421 3056

Email: [email protected]

Release A iii

Direct returns may be performed according to the Xantrex Return Material

Authorization Policy described in your product manual. For some products, Xantrex

maintains a network of regional Authorized Service Centers. Call Xantrex or check

our website to see if your product can be repaired at one of these facilities.

In any warranty claim, dated proof of purchase must accompany the product and the

product must not have been disassembled or modified without prior written

authorization by Xantrex.

Proof of purchase may be in any one of the following forms:

• The dated purchase receipt from the original purchase of the product at point of

sale to the end user, or

• The dated dealer invoice or purchase receipt showing original equipment

manufacturer (OEM) status, or

• The dated invoice or purchase receipt showing the product exchanged under

warranty

What does this warranty not cover?

This Limited Warranty does not cover normal wear and tear of the product or costs

related to the removal, installation, or troubleshooting of the customer’s electrical

systems. This warranty does not apply to and Xantrex will not be responsible for any

defect in or damage to:

a. the product if it has been misused, neglected, improperly installed, physically

damaged or altered, either internally or externally, or damaged from improper

use or use in an unsuitable environment;

b. the product if it has been subjected to fire, water, generalized corrosion,

biological infestations, and high input voltage from lightning strikes;

c. the product if repairs have been done to it other than by Xantrex or its authorized

service centers (hereafter “ASCs”);

d. the product if it is used as a component part of a product expressly warranted by

another manufacturer;

e. the product if its original identification (trade-mark, serial number) markings

have been defaced, altered, or removed.

iv Operating Manual for XPD Series Power Supply

Disclaimer Product

THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED

BY XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS, WHERE

PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS,

GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS

OR IMPLIED, STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT,

HOWEVER ARISING (WHETHER BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES

OF MANUFACTURER’S LIABILITY, OPERATION OF LAW, CONDUCT, STATEMENT

OR OTHERWISE), INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY

OR CONDITION OF QUALITY, MERCHANTABILITY OR FITNESS FOR A

PARTICULAR PURPOSE. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR

FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER

APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION

TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY.

IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL, DIRECT, INDIRECT,

INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOSSES, COSTS OR EXPENSES

HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT

RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND, ANY LOSS OR DAMAGE TO

PROPERTY, ANY PERSONAL INJURY, ANY DAMAGE OR INJURY ARISING FROM OR

AS A RESULT OF MISUSE OR ABUSE, OR THE INCORRECT INSTALLATION,

INTEGRATION OR OPERATION OF THE PRODUCT.

Exclusions If this product is a consumer product, federal law does not allow an exclusion of

implied warranties. To the extent you are entitled to implied warranties under federal

law, to the extent permitted by applicable law they are limited to the duration of this

Limited Warranty. Some states and provinces do not allow limitations or exclusions

on implied warranties or on the duration of an implied warranty or on the limitation

or exclusion of incidental or consequential damages, so the above limitation(s) or

exclusion(s) may not apply to you. This Limited Warranty gives you specific legal

rights. You may have other rights which may vary from state to state or province to

province.

Release A v

Information WITHOUT LIMITING THE GENERALITY OF THE FOREGOING, UNLESS

SPECIFICALLY AGREED TO BY IT IN WRITING, XANTREX

a. MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY

OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN MANUALS OR

OTHER DOCUMENTATION PROVIDED BY IT IN CONNECTION WITH THE

PRODUCT; AND

b. ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES,

COSTS OR EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT,

CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF

SUCH INFORMATION.

THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.

WARNING:

Limitations

on Use

Please refer to your product user manual for limitations on uses of the product.

Specifically, please note that this power supply is not intended for use in connection

with life support systems and Xantrex makes no warranty or representation in

connection with any use of the product for such purposes.

Xantrex Technology, Inc.

8999 Nelson Way

Burnaby, British Columbia

Canada V5A 4B5

Information

About Your

Power

Supply

Please record the following information when you first open your Power Supply

package:

Release Release A (2003-06)

Copyright

©

Printed in Canada

Model Number ______________________________________________

Serial Number ______________________________________________

Purchased From ______________________________________________

Purchase Date ______________________________________________

vi Operating Manual for XPD Series Power Supply

Warnings

and

Cautions

Warnings and cautions are defined and formatted in this manual as shown below.

Power

Supply

Safety

WARNING

Describes a potential hazard which could result in injury or death, or, a procedure

which, if not performed correctly, could result in injury or death.

!

CAUTION

Describes a procedure which, if not performed correctly, could result in damage

to data, equipment, or systems.

WARNING—High Energy and High Voltage

Exercise caution when using and calibrating a power supply. High energy levels

can be stored at the output voltage terminals on a power supply in normal

operation. In addition, potentially lethal voltages exist in the power circuit and on

the output and sense connectors of a power supply with a rated output greater

than 40 V. Filter capacitors store potentially dangerous energy for some time after

power is removed.

!

CAUTION

Operate the power supply in an environment free of flammable gases or fumes. To

ensure that the power supply’s safety features are not compromised, use the

power supply as specified in this manual and do not substitute parts or make any

unauthorized modifications. Contact the service technician for service and repair

help. Repairs must be made by experienced service technicians only.

!

CAUTION

For Use as a Battery Charger

When you are using any of these power supplies for battery charging applications,

it is essential to provide an appropriately sized fuse or circuit breaker in series

between the power supply output and the battery.

Installation of a protector (fuse or DC circuit breaker) rated for about 115% of the

maximum current rating of the power supply and designed specifically to interrupt

the DC voltage of the battery, will provide adequate reverse polarity current

protection. Where several power supplies are in parallel, it is best to fuse each one,

rather than one large fuse for all.

Release A vii

About This Manual

This Operating Manual contains operating information for the XPD Series of

high-performance, switching, laboratory power supplies, available in several voltage

models at 500 watts. It provides information on features and specifications,

installation procedures, and basic functions testing, as well as operating procedures

for using both front panel control and remote analog programming functions.

Who Should Use This Manual

This manual is designed for the user who is familiar with basic electrical theory,

especially as they apply to the operation of power supplies. This implies a

recognition of Constant Voltage and Constant Current operating modes and the

control of input and output power, as well as the observance of safe techniques while

making supply or pin connections and any changes in switch settings.

Main Sections

Section 1 Features and Specifications Describes the power supply and lists

its features and specifications.

Section 2 Installation Goes through basic setup procedures. Describes

inspection, cleaning, shipping, and storage procedures. Includes AC input

connection, basic functions testing, and load and sense lines connections.

Section 3 Local Operation Provides procedures for local (front panel)

operation. Includes procedures for using over voltage protection, shutdown function,

multiple supplies, and over temperature protection.

Section 4 Remote Operation Covers remote analog programming operation

and remote monitoring of output voltage and current.

Manual Revisions

The current release of this manual is listed below. Updates may be issued as an

addendum.

Release A (2003-06)

About This Manual

viii Operating Manual for XPD Series Power Supply

Power Supply Safety Markings

Alternating Current Off (Supply)

Earth (Ground) Terminal On (Supply)

Protective Conductor Terminal

Caution (Check manual for

additional information.)

Release A ix

Contents

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii

Section 1.

Features and

Specifications

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Features and Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Front Panel Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Rear Panel Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Output Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Rear Panel J210 Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Making J210 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Additional Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Input Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Additional Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Remote Programming and Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Mechanical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Section 2.

Installation

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Basic Setup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Inspection, Cleaning, and Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Initial Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Periodic Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Returning Power Supplies to the Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Return Material Authorization Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Packaging for Shipping or Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Location, Mounting, and Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Rack Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

AC Input Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

AC Input Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

AC Input Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Functional Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Power-on Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Voltage Mode Operation Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Current Mode Operation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Load Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Load Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Making Load Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Inductive Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Connecting Multiple Loads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Remote Sensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Sense Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

x Operating Manual for XPD Series Power Supply

Section 3.

Local

Operation

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Standard Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Operating Modes and Automatic Crossover . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Constant Voltage Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Constant Current Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Setting the Current Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Setting the Supply to Operate in CI Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Automatic Mode Crossover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Shipped Configuration (Local Control Mode). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Using Over Voltage Protection (OVP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Defining the OVP Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

OVP Circuit Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Using the Shutdown Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Controlling Shutdown Function via J210 Connector . . . . . . . . . . . . . . . . . . . . . 39

Master-Slave Tracking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Using Multiple Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

User Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Emergency Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Unusual or Erratic Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Trouble Shooting for Operators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Section 4.

Remote

Operation

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Remote Digital Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Remote Analog Programming of Output Voltage and Current Limit . . . . . . . . . . . . . 49

Remote Programming Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Programming Output Voltage with a 0-10 Vdc Voltage Source . . . . . . . . . . . . 50

Programming Output Current with a 0-10 Vdc Voltage Source. . . . . . . . . . . . . 50

Readback and Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Voltage and Current Readback. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Status Flags. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Release A 11

Section 1. Features and Specifications

Description

The XPD Series of DC power supplies provides stable, variable output voltage and

current for a broad range of development and system requirements. The units use

high-frequency soft-switching technology to achieve high power density and retain

a small package size. They feature a built-in analog programming interface, with

optional RS-232 and IEEE-488 controlled programming, making this series the first

choice in flexible power system design. See Table 1.1 for the list of available models.

Table 1.1 500 Watt Series Models

Features and Options

• The power supply delivers simultaneous digital displays for both voltage and

current, and bar graph displays for monitoring transient changes, which gives the

user the benefit of continuous, up-to-date information.

• Active Power Factor Correction (PFC) delivers lower input current and input

current harmonics.

• Ten-turn voltage and current controls permits high resolution setting of the

output.

• The automatic crossover system allows the power supply to automatically

switch operating modes between current or voltage mode.

• Multiple units can be connected in parallel or series to produce greater diversity

or for use in high precision applications.

• Short-circuit-proof power outlets give greater operating safety.

• A built-in Analog Programming (APG) Interface provides analog signal control

of voltage and current, overvoltage protection (OVP), master/slave output

tracking, and remote ENABLE/DISABLE for safety and precision.

Model Output Voltage Output Current

7.5-67 0-7.5 V 0-67 A

18-30 0-18 V 0-30 A

33-16 0-33 V 0-16 A

60-9 0-60 V 0-9 A

120-4.5 0-120 V 0-4.5 A

Section 1. Features and Specifications

Front Panel Controls

12 Operating Manual for XPD Series Power Supply

• This unit may be equipped with an optional internal GPIB or RS-232 control for

remote digital programming and readback.

• Remote output sensing provides load cable compensation up to 5 V/line

(3 V/line for 7.5 V model).

• A rack mount kit (Option RM) is also available for this product.

Front Panel Controls

See Figure 1.1 to review the displays, LEDs, indicators, and controls located on the

power supply’s front panel. Check the following sections for additional descriptions

for front panel controls and functions.

• “Mechanical Specifications” on page 21

• “Functional Tests” on page 29

• “Standard Operation” on page 35l

Figure 1.1 500 Watt Series Power Supply Front Panel

SQR: Service Request.

On M9B equipped units only

REM: Supply is under

Remote Control

S/D: Unit is in Stand By.

Supply output is disabled.

OVP ADJ: Single turn Over

Voltage Protection threshold

adjusting potentiometer

Voltage Mode Operation

Indicator (green LED)

10-turn Voltage Control Knob

AC Power Switch

Safety Ground Binding Post (green)

Digital Display of DC

Output (volts, amperes)

Analog Bar Graph Display

Current Mode Operation

Indicator (red LED)

10-turn Current Control Knob

Return (-) Output BInding Post (black)

Return (+) Output BInding Post

(red)

Section 1. Features and Specifications

Rear Panel Connectors

Release A 13

Rear Panel Connectors

Figure 1.2 500 Watt Power Supply Rear Panel (7.5 V and 18 V)

Figure 1.3 500 Watt Power Supply Rear Panel (33 V to 120 V)

Remote Sensing

Port: Remove

Default Jumpers to

use Remote Sensing

Blank Sub-Plate:

Replaced if Digital

Programming

Option is Installed

Fan Exhaust

Vents:

Do not obstruct

Analog

Programming and

Readback

Output Busbars

IEC 320 AC Input

Connector

Busbar Cover

Remote Sensing

Port: Remove

Default Jumpers to

use Remote Sensing

DC Output

Connector:

33 V, 60 V and

120 V models

IEC 320 AC Input

Connector

Section 1. Features and Specifications

Rear Panel Connectors

14 Operating Manual for XPD Series Power Supply

Output

Connectors

Low Voltage Models Equipped with positive and negative busbars. The busbars

are offset to facilitate load cable connections.

.

Figure 1.4 Output Busbars - note polarity markings

(Low Voltage Models)

High Voltage Models High voltage models are equipped with a 4-terminal output

block. The top two are positive terminals whereas the lower two are negative. Screw

clamps are used to secure load connections.

Figure 1.5 Output Terminal - note polarity markings

(High Voltage Models)

WARNING

Disconnect the AC input before making any connections to the unit.

WARNING

Disconnect the AC input before making any connections. Lethal voltages may be

present at the output terminals for up to 15 seconds after the AC power has been

removed.

Section 1. Features and Specifications

Rear Panel Connectors

Release A 15

Rear Panel

J210

Connector

The J210 Analog Interface connector is a 15-pin female DSUB connector located on

the rear panel. See Figure 1.6. Use the J210 programming, monitoring, and

shutdown 15 pin DSUB connector for remote programming and monitoring

functions. See Figure 1.2 for the location of the J210 connector at the rear panel. We

recommend that you mate the J210 connector with a 15-pin male connector, such as

a Tyco 747908-2 or equivalent.

The J210 connector provides access to the following functions:

• Remote programming of both output voltage and current

• Calibrated readback signals for remote monitoring of output voltage and output

current

• Isolated remote shutdown function using a 5-15 V signal

See Figure 1.6 for a graphic presentation of the J210 connector and its pinouts.

Figure 1.6 Analog Interface Programming and Monitoring J210 Connector

See Table 1.2 for a list of the J210 connector pin numbers, their references, and

corresponding functions.

9

1

8

15

Section 1. Features and Specifications

Rear Panel Connectors

16 Operating Manual for XPD Series Power Supply

Table 1.2 Rear Panel J210 Connector Pins and Functions

Pin Reference Name Function

J210-1 TTL S/D

RTN

Shutdown Signal Return

(−)

Return for shutdown signal

1

.

J210-2 TTL S/D Shutdown Input (+) Input for shutdown signal.

1

J210-3 N/C No connection None.

J210-4 N/C No connection None.

J210-5 IPGM Output Current Limit

Programming Input

Input for current limit programming

signals from an analog device.

J210-6 VRMT

SELECT

Remote Output Voltage

Programming Select

Selects remote output voltage

programming when to jumpered to

pin 8.

2

J210-7 IRMT

SELECT

Remote Output Current

Limit Programming

Select

Selects remote output current limit

programming when jumpered to

pin 8.

2

J210-8 AGND Auxiliary Ground Auxiliary ground.

J210-9 N/C No connection None.

J210-10 N/C No connection None.

J210-11 N/C No connection None.

J210-12 IMON Output current monitor Output for output current monitor

signal.

J210-13 PGM/MON

RTN

Program/Monitor Return Return for voltage and current

program and monitor signals.

J210-14 VPGM Output Voltage

Programming Input

Input for voltage programming

signals from an analog device.

J210-15 VMON Output Voltage Monitor Output for output voltage monitor

signal.

1. The TTL shutdown circuit is isolated to 500 V from the power supply output and chassis.

2. Jumpering pins J210-6, J210-7, and J210-8 will select both remote output voltage

programming and remote output current limit programming.

Section 1. Features and Specifications

Rear Panel Connectors

Release A 17

Making J210

Connections

Wiring

For most connectors and jumpers, use any suitable wire such as 16 to 24 AWG

stranded wire. For lowest noise performance, use shielded pair wiring of 16 to 24

AWG. Use the shortest leads possible. Ground the shield to pin 8 (auxiliary ground)

on the J210 connector or to the chassis via one of the J210 connector screws.

!

CAUTION

Program/monitor signal and return are internally connected to the power

supply negative output. Do not attempt to bias these away from that

potential.

!

CAUTION

To maintain the isolation of the power supply output and prevent ground

loops, use an isolated (ungrounded) programming source when operating

the power supply via remote analog control at the J210 connector.

!

CAUTION

Before making connections from external circuits to the J210 connector, turn

the power supply OFF and wait until the front panel displays have gone out.

WARNING

There is a potential shock hazard at the output when using a power supply

with a rated output greater than 40 V. Use load wiring with a minimum

insulation rating equivalent to the maximum output voltage of the power

supply. For example, select TEW, 105

°C, 300 V wiring for use with a

120 V, 4.5 A power supply.

Section 1. Features and Specifications

Electrical Specifications

18 Operating Manual for XPD Series Power Supply

Electrical Specifications

These specifications are warranted over a temperature range of 0 °C to 50 °C

with local sense. Above 50 °C, derate output linearly to zero at 70 °C. Nominal

line voltages are 100/120/200/230/240 Vac. Specifications and characteristics

refer to a single output model unless otherwise stated, and specifications apply

to either front or rear outputs unless noted.

Table 1.3 Electrical Specifications for 7.5 V to 120 V Models

Models 7.5-67 18-30 33-16 60-9 120-4.5

Output Ratings:

Output Voltage

Output Current

Output Power

0-7.5 V

0-67 A

1

502.5 W

0-18 V

0-30 A

540 W

0-33 V

0-16 A

528 W

0-60 V

0-9 A

540 W

0-120 V

0-4.5 A

540 W

Line regulation:

2

Voltage (0.01% of Vmax + 2 mV)

Current (0.01% of Imax + 1 mA)

2.8 mV

7.7 mV

3.8 mV

4mV

5.3 mV

2.6 mV

8mV

1.9 mV

14 mV

1.5 mV

Load Regulation:

3

Voltage (0.01% of Vmax + 2 mV)

Current (0.01% of Imax + 5 mA)

2.8 mV

11.7 mA

3.8 mV

8mA

5.3 mV

6.6 mA

8mV

5.9 mA

14 mV

5.5 mA

Meter Accuracy

Voltage (1% of Vmax + 1 count)

Current (1% of Imax + 1 count)

0.2 V

0.8 A

0.3 V

0.4 A

0.5 V

0.3 A

0.7 V

0.2 A

2.2 V

0.2 A

Output Noise (0-20 MHz):

Voltage (p-p) 50 mV 50 mV 75 mV 125 mV 180 mV

Output Ripple (0-100 kHz) (rms):

Voltage

Current

4

5mV

250 mA

5mV

250 mA

7.5 mV

150 mA

10 mV

150 mA

20 mV

75 mA

Drift (60 minutes):

5

Voltage (0.15% of Vmax)

Current (0.3% of Imax)

11.3 mV

201 mA

27 mV

90 mA

49.5 mV

48 mA

90 mV

27 mA

180 mV

13.5 mA

Drift (8 hours):

6

Voltage (0.03% of Vmax)

Current (0.05% of Imax)

2.3 mV

34 mA

5.4 mV

15 mA

9.9 mV

8mA

18 mV

4.5 mA

36 mV

2.3 mA

Temperature Coefficient:

7

Voltage (0.015% of Vmax/º C

Current (0.02% of Imax/º C

1.2 mV

13.4 mA

2.7 mV

6mA

5mV

3.2 mA

9mV

1.8 mA

18 mV

0.9 mA

OVP Adjustment Range:

Minimum (5% of Vmax)

Maximum (110% of Vmax)

0.4 V

8.3 V

0.9 V

19.8 V

1.7 V

36.3 V

3V

66 V

6V

132 V

Efficiency

8

81% 83% 85% 85% 84%

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Xantrex XPD 120-4.5 User manual

Xantrex XPD 120-4.5 User manual

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